CN112195590A - Textile fabric multicolor printing and dyeing production line for textile processing - Google Patents
Textile fabric multicolor printing and dyeing production line for textile processing Download PDFInfo
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- CN112195590A CN112195590A CN202011037098.XA CN202011037098A CN112195590A CN 112195590 A CN112195590 A CN 112195590A CN 202011037098 A CN202011037098 A CN 202011037098A CN 112195590 A CN112195590 A CN 112195590A
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- 239000004744 fabric Substances 0.000 title claims abstract description 103
- 239000004753 textile Substances 0.000 title claims abstract description 91
- 238000004043 dyeing Methods 0.000 title claims abstract description 84
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 23
- 238000012545 processing Methods 0.000 title claims abstract description 21
- 239000000049 pigment Substances 0.000 claims abstract description 73
- 238000004804 winding Methods 0.000 claims abstract description 36
- 230000007246 mechanism Effects 0.000 claims abstract description 19
- 210000002268 wool Anatomy 0.000 claims abstract description 14
- 238000001035 drying Methods 0.000 claims description 27
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 26
- 239000003638 chemical reducing agent Substances 0.000 claims description 17
- 239000007788 liquid Substances 0.000 claims description 10
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000009471 action Effects 0.000 claims description 2
- 239000003086 colorant Substances 0.000 abstract description 9
- 230000009286 beneficial effect Effects 0.000 abstract 1
- 238000000034 method Methods 0.000 description 5
- 238000005096 rolling process Methods 0.000 description 5
- 239000000835 fiber Substances 0.000 description 4
- 239000000126 substance Substances 0.000 description 4
- 238000009941 weaving Methods 0.000 description 4
- 230000008569 process Effects 0.000 description 3
- 230000008878 coupling Effects 0.000 description 2
- 238000010168 coupling process Methods 0.000 description 2
- 238000005859 coupling reaction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000009987 spinning Methods 0.000 description 2
- 230000003068 static effect Effects 0.000 description 2
- 239000002759 woven fabric Substances 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 1
- 238000000576 coating method Methods 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 239000004745 nonwoven fabric Substances 0.000 description 1
- 238000003466 welding Methods 0.000 description 1
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Classifications
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B15/00—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours
- D06B15/09—Removing liquids, gases or vapours from textile materials in association with treatment of the materials by liquids, gases or vapours by jets of gases
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B23/00—Component parts, details, or accessories of apparatus or machines, specially adapted for the treating of textile materials, not restricted to a particular kind of apparatus, provided for in groups D06B1/00 - D06B21/00
- D06B23/20—Arrangements of apparatus for treating processing-liquids, -gases or -vapours, e.g. purification, filtration or distillation
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06G—MECHANICAL OR PRESSURE CLEANING OF CARPETS, RUGS, SACKS, HIDES, OR OTHER SKIN OR TEXTILE ARTICLES OR FABRICS; TURNING INSIDE-OUT FLEXIBLE TUBULAR OR OTHER HOLLOW ARTICLES
- D06G1/00—Beating, brushing, or otherwise mechanically cleaning or pressure cleaning carpets, rugs, sacks, hides, or other skin or textile articles or fabrics
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Mechanical Engineering (AREA)
- Treatment Of Fiber Materials (AREA)
Abstract
The invention discloses a multicolor printing and dyeing production line of textile cloth for textile processing, which comprises a workbench, a vertical groove arranged on the workbench, an oven arranged below the vertical groove, a winding device arranged below the workbench, an unwinding device which is fixedly arranged on a table top of the workbench and is sequentially arranged from left to right, a left conveying table, a right conveying table and a printing and dyeing mechanism, wherein the oven is fixedly arranged on the bottom surface of the workbench and is communicated with the vertical groove; the top of the left conveying table is provided with a wool fabric removing device. The invention has the beneficial effects that: the pigment layer is dried evenly, the temperature of the surrounding working environment is reduced, the pigment layers with different colors can be printed and dyed on the textile cloth, and the printing and dyeing quality is improved.
Description
Technical Field
The invention relates to the technical field of textile processing, in particular to a textile fabric multicolor printing and dyeing production line for textile processing.
Background
Textile machinery is various mechanical devices required for processing natural fibers or chemical fibers into textiles, and the machinery for producing chemical fibers, although comprising various chemical machinery, is now considered as an extension of the textile machinery, and belongs to the broad textile machinery, and the textile machinery is generally classified according to production processes and comprises: spinning equipment, weaving equipment, printing and dyeing equipment, finishing equipment, chemical fiber spinning equipment, reeling equipment and non-woven fabric equipment, and printing and dyeing is also called dyeing and finishing. The existing steps for producing textile cloth are as follows: printing and dyeing rollers on the printing and dyeing equipment are printed on the top surface of the textile cloth, so that the pigment on the printing and dyeing rollers is printed on the top surface of the textile cloth, and a pigment layer is formed after the printing and dyeing, so that the printing and dyeing of the textile cloth are realized; and then, drying the pigment layer printed on the top surface of the printing and dyeing cloth by hot air blown out by an air heater on the printing and dyeing equipment, and rolling the finally dried finished textile cloth on a rolling device of the printing and dyeing equipment to finally realize the production of the printing and dyeing cloth.
Although the existing textile cloth equipment can process and produce textile cloth, the following defects still exist: 1. before the textile cloth enters the printing and dyeing station, because the surface of the textile cloth is provided with the wool fabrics, the wool fabrics enter the printing and dyeing along with the textile cloth, and after the printing and dyeing, a large number of pits are formed on the pigment layer, the pits are mainly the wool fabrics attached to the textile cloth, and the printing and dyeing quality is undoubtedly reduced. 2. The printing and dyeing roller can only impress the pigment of a colour on weaving cloth, when will impress the pigment of different colours on the printing and dyeing cloth, only can stop earlier, wash printing and dyeing roller again, later with pigment coating on printing and dyeing roller's surface, start once more at last to the realization imprints the pigment layer of different colours on same weaving cloth, and this kind of operating mode need wash printing and dyeing roller, can't realize the pigment of different colours of continuous impression on weaving cloth. 3. After the hot air blown out by the air heater is applied to the pigment layer of the textile cloth, the pigment layer can be dried, but the temperature of the surrounding environment is increased, so that workers can work in a high-temperature environment, and the working efficiency of the workers is reduced. 4. The hot air direction that the air heater blew off is invariable all the time, leads to pigment layer stoving inhomogeneous, and the pigment of some region departments is not thoroughly dried promptly. Therefore, a multicolor printing and dyeing production line for textile cloth for textile processing is needed, which can uniformly dry the pigment layer, reduce the temperature of the surrounding working environment, print and dye pigment layers with different colors on the textile cloth and improve the printing and dyeing quality.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide the multicolor printing and dyeing production line of the textile fabric for textile processing, which can uniformly dry the pigment layer, reduce the temperature of the surrounding working environment, print and dye the pigment layers with different colors on the textile fabric and improve the printing and dyeing quality.
The purpose of the invention is realized by the following technical scheme: a textile fabric multicolor printing and dyeing production line for textile processing comprises a workbench, a vertical groove formed in the workbench, an oven arranged below the vertical groove, a winding device arranged below the workbench, an unwinding device, a left conveying table, a right conveying table and a printing and dyeing mechanism, wherein the unwinding device, the left conveying table, the right conveying table and the printing and dyeing mechanism are fixedly arranged on a table top of the workbench and are sequentially arranged from left to right; a wool fabric removing device is erected at the top of the left conveying table and comprises a portal frame, a movable rod movably mounted on a beam of the portal frame and a movable plate fixedly arranged at the bottom of the movable rod, a baffle is welded at the bottom of the movable plate, a spring is sleeved on the movable rod, one end of the spring is fixedly arranged on the movable plate, the other end of the spring is fixedly arranged on the beam of the portal frame, and the bottom edge of the baffle is pressed against the top surface of the left conveying table under the elastic action of the spring; printing and dyeing mechanism is including setting firmly motor A on the workstation mesa, install the carousel on motor A's the output shaft, a plurality of logical grooves have been seted up around its circumferencial direction on the carousel, it sets up directly over the platform to be located left logical groove, the top that every leads to the groove all is provided with the screw-nut pair that sets firmly on the carousel, the bottom that every led to the groove all has set firmly pigment splendid attire groove, the bottom welding of the vice nut of screw-nut has the support that runs through logical groove, vertical hydro-cylinder has set firmly on the extension of support, there is the printing and dyeing roller of vertical setting on the vertical hydro-cylinder piston rod, the printing and dyeing roller is located pigment splendid attire groove directly over.
And a water inlet valve and a water outlet valve are arranged on the left side wall of the water tank.
The drying mechanism comprises a platform, a hollow pipe, a tray body, an air heater, a blower, a motor B and a speed reducer, wherein the air heater, the blower, the motor B and the speed reducer are fixedly arranged on the platform, the platform is welded on the right side wall of the oven, the hollow pipe is horizontally arranged and rotatably arranged on the right side wall of the oven, one end of the hollow pipe extends into the oven, the tray body is welded on the extending end, the tray body is arranged above the guide wheel, a sealed cavity is arranged in the tray body and is communicated with the inner cavity of the hollow pipe, a plurality of air outlet holes communicated with the sealed cavity are formed in the left end surface of the tray body, the other end of the hollow pipe is connected with a rotary joint, the other end of the rotary joint is connected with the outlet end of the air heater, the inlet end of the air heater is connected with the air outlet of the blower through a pipeline, the output shaft of the speed reducer is provided with a driving gear, and the driving gear is meshed with a driven gear.
The top surface of the left conveying table and the right conveying table are provided with limiting plates on the front side and the rear side.
The unwinding device comprises an unwinding support and an unwinding drum, the unwinding support is fixedly arranged at the top of the workbench, the unwinding drum is longitudinally arranged, and two ends of the unwinding drum are rotatably arranged on the unwinding support.
The winding device comprises a winding support, a winding drum and a motor C, the winding support is fixedly arranged on the ground, the winding drum is longitudinally arranged, two ends of the winding drum are rotatably arranged on the winding support, and an output shaft of the motor C is connected with one end of the winding drum through a coupling.
And a liquid level sensor is arranged in the pigment containing groove and on the side wall of the pigment containing groove.
The screw-nut pair comprises a rack, a motor D, a screw rod and a nut, wherein the rack is fixedly arranged on the rotary table and is positioned right above the through groove, two ends of the screw rod are rotatably arranged on the rack, the nut is in threaded connection with the screw rod, and an output shaft of the motor D is connected with one end of the screw rod through a coupler.
The liquid level sensor is characterized by further comprising a controller, wherein the controller is electrically connected with the motor A, the motor B, the motor C, the motor D and the liquid level sensor.
The method for printing and dyeing multicolor on textile cloth by the printing and dyeing production line for textile processing comprises the following steps:
s1, mounting the woven cloth, namely, lifting a movable rod upwards by a worker, driving a movable plate and a baffle plate on the movable plate to move upwards by the movable rod, pulling out the head end of the woven cloth on the unreeling drum by the worker after the baffle plate is separated from the left conveying platform, and fixing the head end of the woven cloth on the unreeling drum finally after the head end of the woven cloth sequentially passes through an area between a table board of the left conveying platform and the baffle plate, a table board of the right conveying platform, a vertical groove, an area formed between two guide wheels and a transverse groove, thereby realizing the mounting of the woven cloth;
s2, containing different colors of pigments in each pigment containing groove in advance;
s3, a worker turns on a motor B, a blower and an air heater, the torque of the motor B is reduced by a reducer and then transmitted to a driving gear, the driving gear drives a driven gear to rotate, the driven gear drives a hollow pipe to rotate, the hollow pipe drives a tray body to rotate around the axis of the hollow pipe, meanwhile, the blower pumps external air into the air heater, the air heater heats the air, and heated hot air is blown into an oven through a rotary joint, an inner cavity of the hollow pipe, a sealed cavity of the tray body and an air outlet hole in sequence under the pressure of a pump;
s4, a worker turns on a motor C, the motor C winds the textile cloth, meanwhile, the textile cloth on the winding drum is unwound, and when the textile cloth passes through a baffle plate rightwards, the baffle plate presses the top surface of the textile cloth under the elastic force of a spring, so that the wool fabric attached to the top surface of the textile cloth is intercepted at the left side of the baffle plate;
s5, printing and dyeing textile cloth, wherein when the textile cloth with the wool fabric removed moves to the table top of the right conveying table, a worker controls the motor A to rotate, the motor A drives the turntable to rotate, and when one of the pigment containing grooves moves to the right side of the right conveying table, the motor A is controlled to be closed; then the worker controls the piston rod of the vertical oil cylinder to move downwards, the piston rod drives the printing and dyeing roller to move downwards, when the printing and dyeing roller is immersed into the pigment in the pigment containing groove, after the printing and dyeing roller is static for a period of time, the worker controls the piston rod of the vertical oil cylinder to move upwards, after the piston rod of the vertical oil cylinder is reset, the worker controls the motor D to rotate, the motor D drives the screw rod to rotate, the nut moves leftwards along the screw rod, the nut drives the bracket and the printing and dyeing roller on the bracket to move leftwards, when the printing and dyeing roller is observed to move to the top of the right conveying platform, the motor D is controlled to be closed, then the piston rod of the vertical oil cylinder is controlled to extend downwards, when the worker observes that the bottom surface of the printing and dyeing roller contacts with the top surface of the textile cloth positioned on the right conveying platform, the vertical oil, thereby finally realizing the printing and dyeing of the textile cloth;
and S6, after the textile cloth printed with the pigment layer enters the oven, applying air blown out from the air outlet to the pigment layer, drying the pigment layer by hot air to obtain a finished textile cloth, and finally outputting the finished textile cloth from the transverse groove and rolling the finished textile cloth on a winding drum.
The invention has the following advantages:
1. the wool fabric removing device comprises a portal frame, a movable rod movably mounted on a beam of the portal frame, and a movable plate fixedly arranged at the bottom of the movable rod, wherein a baffle is welded at the bottom of the movable plate, a spring is sleeved on the movable rod, one end of the spring is fixedly arranged on the movable plate, the other end of the spring is fixedly arranged on the beam of the portal frame, the bottom edge of the baffle is pressed against the top surface of a left conveying table under the elastic force of the spring, a motor C is started to wind woven fabric, and meanwhile, the woven fabric placed on a winding drum is unreeled out; therefore, the textile cloth attached with the wool fabric is prevented from entering a subsequent printing and dyeing station, so that pocking marks on the pigment layer are avoided, and the printing and dyeing quality is greatly improved.
2. The printing and dyeing mechanism comprises a motor A fixedly arranged on the table surface of a workbench, a rotary table is arranged on an output shaft of the motor A, a plurality of through grooves are formed in the rotary table in the circumferential direction, the through groove positioned on the left side is arranged right above a right conveying table, a screw nut pair fixedly arranged on the rotary table is arranged above each through groove, a pigment containing groove is fixedly arranged at the bottom of each through groove, a support penetrating through the through grooves is welded at the bottom of a nut of the screw nut pair, a vertical oil cylinder is fixedly arranged at the extending end of the support, a printing and dyeing roller longitudinally arranged is rotatably arranged on a piston rod of the vertical oil cylinder, the printing and dyeing roller is positioned right above the pigment containing groove, when the pigment printed and dyed on woven cloth is to be replaced, a worker can control the piston rod of the vertical oil cylinder to retract, simultaneously control the motor D to reset, and then continuously control the motor A to rotate so as to, the printing and dyeing process of the printing and dyeing roller is repeated, so that the pigment layer of the second color can be printed and dyed on the textile cloth, and therefore the production line can be used for printing and dyeing pigment layers of different colors on the textile cloth compared with the traditional printing and dyeing equipment.
3. The drying mechanism comprises a platform, a hollow pipe, a disk body, an air heater, a blower, a motor B and a speed reducer, wherein the air heater, the blower, the motor B and the speed reducer are fixedly arranged on the platform, the platform is welded on the right side wall of an oven, the hollow pipe is horizontally arranged and rotatably arranged on the right side wall of the oven, one end of the hollow pipe extends into the oven, the disk body is welded on the extending end of the hollow pipe, the disk body is arranged above a guide wheel, a closed cavity is formed in the disk body and is communicated with an inner cavity of the hollow pipe, a plurality of air outlet holes communicated with the closed cavity are formed in the left end surface of the disk body, the other end of the hollow pipe is connected with a rotary joint, the other end of the rotary joint is connected with the outlet end of the air heater, the inlet end of the air heater is connected with the air outlet of the blower through, the output shaft of the speed reducer is provided with a driving gear which is meshed with a driven gear, when textile cloth printed with a pigment layer enters the oven, air blown out from the air outlet acts on the pigment layer, the hot air dries the pigment layer, so that finished textile cloth is obtained, and the finished textile cloth is finally output from the transverse groove and wound on the winding drum; because the carousel is rotary motion, guaranteed from the even use of exhaust hot-blast to the pigment layer of exhaust, guaranteed that all areas on the pigment layer are all dried, compare the traditional unidirectional drying mode, very big improvement the oven-dry mass on pigment layer.
4. The left side wall of the oven is welded with the water tank, and the left side wall of the water tank is provided with a water inlet valve and a water outlet valve; in the drying process, all used heat is concentrated in the drying oven, the drying oven transmits the heat to the wall of the water tank, the heat heats the normal-temperature water in the water tank, and the heated water can be supplied to workers for daily life.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a front view of FIG. 1;
FIG. 3 is a schematic view of a woven cloth after installation;
FIG. 4 is an enlarged view of a portion I of FIG. 3;
FIG. 5 is a schematic structural diagram of a drying mechanism;
FIG. 6 is a schematic structural view of the tray body;
fig. 7 is a schematic structural diagram of the unwinding device;
FIG. 8 is a schematic structural view of a winding device;
FIG. 9 is a schematic view of the connection of the baffle plate to the movable rod;
FIG. 10 is a schematic structural view of the left conveying table;
FIG. 11 is a view taken along line A of FIG. 3;
in the figure, 1-workbench, 2-vertical trough, 3-oven, 4-rolling device, 5-unreeling device, 6-left conveying platform, 7-right conveying platform, 8-transverse trough, 9-drying mechanism, 10-guide wheel, 11-water tank, 12-gantry, 13-movable rod, 14-movable plate, 15-baffle, 16-spring, 17-motor A, 18-rotary table, 19-through trough, 20-screw rod nut pair, 21-pigment holding trough, 22-bracket, 23-vertical oil cylinder, 24-dyeing roller, 25-water inlet valve, 26-water outlet valve, 27-platform, 28-hollow pipe, 29-disk body, 30-air heater, 31-blower, 32-motor B, 33-speed reducer, 34-air outlet, 35-rotary joint, 36-driven gear, 37-driving gear, 38-unwinding support, 39-unwinding roller, 40-winding support, 41-winding roller, 42-motor C, 43-liquid level sensor, 44-frame, 45-motor D, 46-screw rod, 47-nut and 49-woven cloth.
Detailed Description
The invention will be further described with reference to the accompanying drawings, without limiting the scope of the invention to the following:
as shown in fig. 1 to 11, a textile fabric multicolor printing and dyeing production line for textile processing comprises a workbench 1, a vertical groove 2 arranged on the workbench 1, an oven 3 arranged below the vertical groove 2, a winding device 4 arranged below the workbench 1, an unwinding device 5, a left conveying table 6, a right conveying table 7 and a printing and dyeing mechanism which are fixedly arranged on the table top of the workbench 1 and are sequentially arranged from left to right, limiting plates are arranged on the top surfaces of the left conveying table 6 and the right conveying table 7 and positioned on the front side and the rear side of the conveying tables, the limiting plates are used for preventing textile fabrics from falling off the table top of the conveying tables, the oven 3 is fixedly arranged on the bottom surface of the workbench 1 and communicated with the vertical groove 2, a transverse groove 8 and a drying mechanism 9 are arranged on the right side wall of the oven 3, guide wheels 10 are arranged in the oven 3 and positioned on the left side wall and the right side wall of the oven, the guide wheels 10 are arranged above the, an air outlet of the drying mechanism 9 extends into the oven 3 and is positioned above the guide wheel 10, a water tank 11 is welded on the left side wall of the oven 3, and a water inlet valve 25 and a water outlet valve 26 are arranged on the left side wall of the water tank 11; a wool fabric removing device is erected at the top of the left conveying table 6 and comprises a portal frame 12, a movable rod 13 movably mounted on a beam of the portal frame 12 and a movable plate 14 fixedly arranged at the bottom of the movable rod 13, a baffle plate 15 is welded at the bottom of the movable plate 14, a spring 16 is sleeved on the movable rod 13, one end of the spring 16 is fixedly arranged on the movable plate 14, the other end of the spring 16 is fixedly arranged on the beam of the portal frame 12, and the bottom edge of the baffle plate 15 is pressed against the top surface of the left conveying table 6 under the elastic force of the spring 16; the printing and dyeing mechanism comprises a motor A17 fixedly arranged on the table top of the workbench 1, a rotary table 18 is arranged on an output shaft of the motor A17, a plurality of through grooves 19 are formed in the rotary table 18 and are wound around the circumferential direction of the rotary table, the through groove 19 positioned on the left side is arranged right above the right conveying table 7, a screw nut pair 20 fixedly arranged on the rotary table 18 is arranged above each through groove 19, a pigment containing groove 21 is fixedly arranged at the bottom of each through groove 19, a liquid level sensor 43 is arranged in each pigment containing groove 21 and on the side wall of the pigment containing groove, a support 22 penetrating through each through groove 19 is welded at the bottom of a nut 47 of each screw nut pair 20, a vertical oil cylinder 23 is fixedly arranged on the extending end of the support 22, a printing and dyeing roller 24 longitudinally arranged is rotatably arranged on a piston rod of the vertical oil cylinder 23, and.
The drying mechanism 9 comprises a platform 27, a hollow pipe 28, a tray body 29, an air heater 30, an air blower 31, a motor B32 and a speed reducer 33, wherein the air heater 30, the air blower 31, the motor B32 and the speed reducer 33 are fixedly arranged on the platform 27, the platform 27 is welded on the right side wall of the oven 3, the hollow pipe 28 is horizontally arranged and rotatably arranged on the right side wall of the oven 3, one end of the hollow pipe 28 extends into the oven 3, the tray body 29 is welded on the extending end, the tray body 29 is arranged above the guide wheel 10, a closed cavity is arranged in the tray body 29 and is communicated with the inner cavity of the hollow pipe 28, a plurality of air outlet holes 34 communicated with the closed cavity are formed in the left end face of the tray body 29, the other end of the hollow pipe 28 is connected with a rotary joint 35, the other end of the rotary joint 35 is connected with the outlet end of the air heater 30, the inlet end, an output shaft of the motor B32 is connected with an input shaft of the speed reducer 33 through a coupling, a driving gear 37 is installed on the output shaft of the speed reducer 33, and the driving gear 37 is meshed with the driven gear 36.
The unreeling device 5 comprises an unreeling support 38 and an unreeling drum 39, the unreeling support 38 is fixedly arranged at the top of the workbench 1, and the unreeling drum 39 is longitudinally arranged and two ends of the unreeling drum are rotatably arranged on the unreeling support 38. The winding device 4 comprises a winding support 40, a winding drum 41 and a motor C42, the winding support 40 is fixedly arranged on the ground, the winding drum 41 is longitudinally arranged, two ends of the winding drum are rotatably arranged on the winding support 40, and an output shaft of the motor C42 is connected with one end of the winding drum 41 through a coupler.
The screw-nut pair 20 comprises a rack 44, a motor D45, a screw 46 and a nut 47, wherein the rack 44 is fixedly arranged on the turntable 18 and is positioned right above the through groove 19, two ends of the screw 46 are rotatably arranged on the rack 44, the nut 47 is in threaded connection with the screw 46, and an output shaft of the motor D45 is connected with one end of the screw 46 through a coupler.
It still includes the controller, the controller is connected with motor A17, motor B32, motor C42, motor D45 and level sensor 43 electricity, can control motor A17, motor B32, motor C42, the start-up or the closing of motor D45 through the controller, level sensor 43 can real time monitoring pigment holding inslot pigment's liquid level, when the pigment liquid level is too low, then level sensor 43 converts the liquid level signal into the signal of telecommunication and transmits for the controller, the controller sends alarm signal after receiving this signal of telecommunication, thereby remind the workman in time to supply new pigment in the pigment holding tank, consequently, have the characteristics that degree of automation is high.
The method for printing and dyeing multicolor on textile cloth by the printing and dyeing production line for textile processing comprises the following steps:
s1, mounting the woven cloth, namely, lifting the movable rod 13 upwards by a worker, driving the movable plate 14 and the baffle plate 15 on the movable plate to move upwards by the movable rod 13, pulling out the head end of the woven cloth 49 on the unwinding roll 39 after the baffle plate 15 is separated from the left conveying platform 27, and fixing the head end of the woven cloth 49 on the unwinding roll 41 after the head end of the woven cloth passes through the area between the table top of the left conveying platform 6 and the baffle plate 15, the table top of the right conveying platform 7, the vertical groove 2, the area formed between the two guide wheels 10 and the transverse groove 8 in sequence, so that the woven cloth is mounted as shown in FIG. 3;
s2, containing different colors of pigments in each pigment containing groove 21 in advance;
s3, a worker turns on a motor B32, a blower 31 and an air heater 30, the torque of the motor B32 is reduced by a speed reducer 33 and then transmitted to a driving gear 37, the driving gear 37 drives a driven gear 36 to rotate, the driven gear 36 drives a hollow pipe 28 to rotate, the hollow pipe 28 drives a tray body 29 to rotate around the axis of the hollow pipe 28, meanwhile, the blower 31 pumps outside air into the air heater 30, the air heater 30 heats the air, and heated hot air is blown into the oven 3 through a rotary joint 35, an inner cavity of the hollow pipe 28, a sealed cavity of the tray body 29 and an air outlet 34 in sequence under the pressure of a pump;
s4, the worker turns on the motor C42, the motor C42 winds up the woven cloth 49 and simultaneously unwinds the woven cloth on the unwinding roll 39, and when the woven cloth 49 passes through the baffle 15 to the right, the baffle 15 is pressed against the top surface of the woven cloth 49 by the elastic force of the spring 16, thereby intercepting the wool attached to the top surface of the woven cloth at the left side thereof; therefore, the textile cloth attached with the wool fabric is prevented from entering a subsequent printing and dyeing station, so that pockmarks on the pigment layer are avoided, and the printing and dyeing quality is greatly improved;
s5, printing and dyeing textile cloth, wherein when the textile cloth 49 with the wool fabric removed moves to the table top of the right conveying table 7, a worker controls a motor A17 to rotate, a motor A17 drives a turntable 18 to rotate, and when one of the pigment containing grooves 21 moves to the right side of the right conveying table 7, a motor A17 is controlled to be turned off; then the worker controls the piston rod of the vertical cylinder 23 to move downwards, the piston rod drives the printing roller 24 to move downwards, when the printing roller 24 is immersed into the pigment in the pigment containing groove 21, after the vertical cylinder 23 is static for a period of time, the worker controls the piston rod of the vertical cylinder 23 to move upwards, after the piston rod of the vertical cylinder 23 is reset, the worker controls the motor D45 to rotate, the motor D45 drives the screw rod 46 to rotate, the nut 47 drives the bracket 22 and the printing roller 24 thereon to move leftwards, when observing that the printing roller 24 moves to the top of the right conveying platform 7, the motor D45 is controlled to be closed, then the piston rod of the vertical cylinder 23 is controlled to extend downwards, when the worker observes that the bottom surface of the printing roller 24 contacts the top surface of the textile cloth 49 positioned on the right conveying platform 7, the vertical cylinder 23 is controlled to be closed, at the moment, along with the continuous rolling of the textile cloth, the pigment attached to the printing roller 24 is impressed on, thereby finally realizing the printing and dyeing of the textile cloth; when the pigment printed on the textile cloth needs to be replaced, a worker can control the piston rod of the vertical oil cylinder 23 to retract, control the motor D45 to reset, and then continuously control the motor A17 to rotate, so that the next pigment containing groove 21 moves to a printing and dyeing station, and the printing and dyeing process of the printing and dyeing roller 24 is repeated, and the pigment layer with the second color can be printed on the textile cloth, so that compared with the traditional printing and dyeing equipment, the production line can print different color pigment layers on the textile cloth;
s6, after the textile cloth printed with the pigment layer enters the oven 3, the air blown out from the air outlet 34 acts on the pigment layer, the hot air dries the pigment layer, and thus the finished textile cloth is obtained, and finally the finished textile cloth is output from the transverse groove 8 and wound on the winding drum 41. Because the rotary disc 18 rotates, hot air exhausted from the air outlet 34 is uniformly applied to the pigment layer, all areas on the pigment layer are dried, and the drying quality of the pigment layer is greatly improved compared with the traditional drying mode in a single direction; in addition, in the drying process, all used heat is concentrated in the drying oven 3, the drying oven 3 transfers the heat to the wall of the water tank 11, the heat heats the normal-temperature water in the water tank 11, and the heated water can be supplied to workers for daily life.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (9)
1. The utility model provides a textile fabric multicolour printing and dyeing production line for textile processing which characterized in that: which comprises a workbench (1), a vertical groove (2) arranged on the workbench (1), a baking oven (3) arranged below the vertical groove (2), a winding device (4) arranged below the workbench (1), an unwinding device (5) fixedly arranged on the table surface of the workbench (1) and arranged from left to right in sequence, a left conveying table (6), a right conveying table (7) and a printing and dyeing mechanism, the drying oven (3) is fixedly arranged on the bottom surface of the workbench (1) and is communicated with the vertical groove (2), a transverse groove (8) and a drying mechanism (9) are arranged on the right side wall of the drying oven (3), guide wheels (10) are arranged in the drying oven (3) and positioned on the left side wall and the right side wall of the drying oven, the guide wheels (10) are arranged above the transverse groove (8), an air outlet of the drying mechanism (9) extends into the drying oven (3) and positioned above the guide wheels (10), and a water tank (11) is welded on the left side wall of the drying oven (3); a wool fabric removing device is erected at the top of the left conveying table (6), and comprises a portal frame (12), a movable rod (13) movably mounted on a cross beam of the portal frame (12), and a movable plate (14) fixedly arranged at the bottom of the movable rod (13), wherein a baffle (15) is welded at the bottom of the movable plate (14), a spring (16) is sleeved on the movable rod (13), one end of the spring (16) is fixedly arranged on the movable plate (14), the other end of the spring is fixedly arranged on the cross beam of the portal frame (12), and the bottom edge of the baffle (15) is pressed against the top surface of the left conveying table (6) under the elastic action of the spring (16); the printing and dyeing mechanism comprises a motor A (17) fixedly arranged on a table board of a workbench (1), a rotary table (18) is installed on an output shaft of the motor A (17), a plurality of through grooves (19) are formed in the rotary table (18) in a surrounding mode, the through grooves (19) located on the left side are formed in the position right above a right conveying table (7), a screw-nut pair (20) fixedly arranged on the rotary table (18) is arranged above each through groove (19), a pigment containing groove (21) is fixedly formed in the bottom of each through groove (19), a support (22) penetrating through the through grooves (19) is welded to the bottom of a nut (47) of the screw-nut pair (20), a vertical oil cylinder (23) is fixedly arranged on an extending end of the support (22), a printing and dyeing roller (24) longitudinally arranged is rotatably arranged on a piston rod of the vertical oil cylinder (23), and the printing and dyeing roller (24) is located right above the pigment.
2. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the left side wall of the water tank (11) is provided with a water inlet valve (25) and a water outlet valve (26).
3. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the drying mechanism (9) comprises a platform (27), a hollow pipe (28), a tray body (29), an air heater (30), an air blower (31), a motor B (32) and a speed reducer (33), wherein the air heater (30), the air blower (31), the motor B (32) and the speed reducer (33) are fixedly arranged on the platform (27), the platform (27) is welded on the right side wall of the oven (3), the hollow pipe (28) is horizontally arranged and rotatably installed on the right side wall of the oven (3), one end of the hollow pipe (28) extends into the oven (3), the tray body (29) is welded on an extending end, the tray body (29) is arranged above the guide wheel (10), a sealed cavity is formed in the tray body (29), the sealed cavity is communicated with an inner cavity of the hollow pipe (28), a plurality of air outlet holes (34) communicated with the sealed cavity are formed in the left end face of the tray body (29), a rotary joint (35) is connected to the other end of the rotary joint, the inlet end of the air heater (30) is connected with the air outlet of the air blower (31) through a pipeline, a driven gear (36) located outside the oven (3) is installed on the outer cylindrical surface of the hollow tube (28), the output shaft of the motor B (32) is connected with the input shaft of the speed reducer (33) through a coupler, a driving gear (37) is installed on the output shaft of the speed reducer (33), and the driving gear (37) is meshed with the driven gear (36).
4. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the top surfaces of the left conveying table (6) and the right conveying table (7) are provided with limiting plates on the front side and the rear side.
5. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the unreeling device (5) comprises an unreeling support (38) and an unreeling cylinder (39), the unreeling support (38) is fixedly arranged at the top of the workbench (1), the unreeling cylinder (39) is longitudinally arranged, and two ends of the unreeling cylinder are rotatably arranged on the unreeling support (38).
6. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the winding device (4) comprises a winding support (40), a winding drum (41) and a motor C (42), the winding support (40) is fixedly arranged on the ground, the winding drum (41) is longitudinally arranged, two ends of the winding drum are rotatably arranged on the winding support (40), and an output shaft of the motor C (42) is connected with one end of the winding drum (41) through a coupler.
7. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: and a liquid level sensor (43) is arranged in the pigment containing groove (21) and positioned on the side wall of the pigment containing groove.
8. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the screw-nut pair (20) comprises a rack (44), a motor D (45), a screw rod (46) and a nut (47), wherein the rack (44) is fixedly arranged on the turntable (18) and is positioned right above the through groove (19), two ends of the screw rod (46) are rotatably arranged on the rack (44), the nut (47) is in threaded connection with the screw rod (46), and an output shaft of the motor D (45) is connected with one end of the screw rod (46) through a coupler.
9. The textile fabric multicolor printing and dyeing production line for textile processing according to claim 1, characterized in that: the device also comprises a controller, wherein the controller is electrically connected with the motor A (17), the motor B (32), the motor C (42), the motor D (45) and the liquid level sensor (43).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011037098.XA CN112195590A (en) | 2020-09-28 | 2020-09-28 | Textile fabric multicolor printing and dyeing production line for textile processing |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011037098.XA CN112195590A (en) | 2020-09-28 | 2020-09-28 | Textile fabric multicolor printing and dyeing production line for textile processing |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112195590A true CN112195590A (en) | 2021-01-08 |
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ID=74007458
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011037098.XA Withdrawn CN112195590A (en) | 2020-09-28 | 2020-09-28 | Textile fabric multicolor printing and dyeing production line for textile processing |
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| Country | Link |
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| CN (1) | CN112195590A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113043731A (en) * | 2021-03-04 | 2021-06-29 | 中山市德裕机械有限公司 | Full-automatic high-speed intelligent printing, slotting and die-cutting machine and working method thereof |
| CN113605005A (en) * | 2021-08-12 | 2021-11-05 | 浙江华港染织集团有限公司 | Sectional type high quality printing and dyeing weaving cloth's printing and dyeing equipment |
-
2020
- 2020-09-28 CN CN202011037098.XA patent/CN112195590A/en not_active Withdrawn
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113043731A (en) * | 2021-03-04 | 2021-06-29 | 中山市德裕机械有限公司 | Full-automatic high-speed intelligent printing, slotting and die-cutting machine and working method thereof |
| CN113605005A (en) * | 2021-08-12 | 2021-11-05 | 浙江华港染织集团有限公司 | Sectional type high quality printing and dyeing weaving cloth's printing and dyeing equipment |
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Application publication date: 20210108 |
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