CN112170957A - Diamond wire saw cutting equipment for cutting metal bars and products - Google Patents
Diamond wire saw cutting equipment for cutting metal bars and products Download PDFInfo
- Publication number
- CN112170957A CN112170957A CN202011010272.1A CN202011010272A CN112170957A CN 112170957 A CN112170957 A CN 112170957A CN 202011010272 A CN202011010272 A CN 202011010272A CN 112170957 A CN112170957 A CN 112170957A
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- China
- Prior art keywords
- cutting
- cutting head
- feeding device
- diamond wire
- metal bars
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/003—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts
- B23D57/0046—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts of devices for feeding, conveying or clamping work
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/003—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts
- B23D57/0053—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts of drives for saw wires; of wheel mountings; of wheels
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23D—PLANING; SLOTTING; SHEARING; BROACHING; SAWING; FILING; SCRAPING; LIKE OPERATIONS FOR WORKING METAL BY REMOVING MATERIAL, NOT OTHERWISE PROVIDED FOR
- B23D57/00—Sawing machines or sawing devices not covered by one of the preceding groups B23D45/00 - B23D55/00
- B23D57/003—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts
- B23D57/0061—Sawing machines or sawing devices working with saw wires, characterised only by constructional features of particular parts of devices for guiding or feeding saw wires
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/10—Arrangements for cooling or lubricating tools or work
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Processing Of Stones Or Stones Resemblance Materials (AREA)
Abstract
The invention provides a diamond wire saw cutting device for cutting metal bars and products. The automatic cutting machine comprises a machine tool base, a feeding device, a clamping device, a cutting head frame and an automatic chip removal device, wherein the feeding device, the clamping device, the cutting head frame and the automatic chip removal device are arranged on the lower portion of the machine tool base, a pushing device is arranged on the feeding device, a cutting head plate capable of vertically moving on the cutting head frame is arranged on the cutting head frame, and a main cutting wheel, a wheel passing group, a diamond wire and a cooling spraying device used for spraying a bar material in a cutting process are arranged on the cutting head plate. The invention cuts off metal bars such as metal bars and products by the diamond wire which runs in a high speed and one-way mode, optimizes the performances of the diamond wire, the cutting wheel, the cooling system and the like, and has the characteristics of high cutting efficiency, good cutting surface quality, small cut, small material loss, convenient operation and the like.
Description
Technical Field
The invention relates to the technical field of metal bar and product cutting processing, in particular to diamond wire saw cutting equipment for cutting metal bars and products.
Background
The single-loop line cutting machine is a device which adopts a diamond line which runs fast in one direction and automatically cuts off the single-loop line of the silicon single crystal rod by using tap water cutting fluid. The cutting crystal silicon rod has the characteristics of high cutting efficiency, good cutting surface quality, small notch, small material loss, convenience in operation and the like. With the popularization of photovoltaic power generation, photovoltaic products are developed at a high speed, and the single-loop line cutting machine is applied more and more widely. The device has the advantages that the device can be applied to other fields or not.
At present, a metal cutting machine mainly adopts a metal band saw machine and a metal circular saw machine for cutting, and is mainly used for cutting metal bar materials (both solid and hollow), the metal band saw machine adopts a band saw blade, the swing is large during cutting, the metal surface is uneven, and burrs are more; the metal circular sawing machine adopts a circular saw blade, the cutting is free of swing, the stability is high, the surface of a metal material is smooth, and the metal circular sawing machine is more suitable for quick sectional cutting of small-diameter metal. Whether the cutting of the large-diameter bar can be realized by a single-loop wire cutting machine or not is considered, and under the condition, the diamond wire saw cutting equipment for cutting the metal bar and the product is provided on the basis of the existing technical parameters of the single-loop wire cutting machine.
Disclosure of Invention
In accordance with the technical problems set forth above, there is provided a diamond wire saw cutting apparatus for cutting a metal bar and a product. The technical means adopted by the invention are as follows:
the utility model provides a diamond wire saw cuts equipment for cuting metal bar and goods, includes the lathe base and installs material feeding unit, clamping device, cutting head frame on the lathe base and set up the automatic chip removal device in lathe base below, material feeding unit is last to install and to push away the device, be equipped with the cutting head board that can be above that vertical displacement on the cutting head frame, install main cutting wheel on the cutting head board, cross the wheelset and be used for the cooling spray set that sprays the bar in the cutting process, main cutting wheel, cross the winding of wheelset have the diamond wire around it, it is used for accomplishing the bar location to push away the device, material feeding unit is used for sending the bar to the processing position, clamping device is used for pressing from both sides tight bar, the cutting head board can reciprocate, takes one-way moving diamond wire pair to cut processing metal bar.
Furthermore, the feeding device is installed and fixed at the feeding position of the equipment through a feeding device support in the length direction of the machine tool base, the clamping device is installed and fixed at the discharging position of the equipment through a feeding device support in the length direction of the machine tool base, and the cutting head frame is installed perpendicular to the upper plane of the machine tool base.
Furthermore, the feeding device comprises a feeding device driving motor, a feeding device driving lead screw, a feeding device sliding plate and a feeding device guide rail, wherein the feeding device driving motor is connected with the feeding device sliding plate through the feeding device driving lead screw, and the feeding device sliding plate can reciprocate along the feeding device guide rail.
Furthermore, the clamping device comprises a clamping cylinder, a clamping block and a positioning block, the output end of the clamping cylinder is connected with the clamping block, a preset distance exists between the clamping block and the positioning block, and the bar stock can be clamped between the clamping block and the positioning block.
Furthermore, the pushing device comprises a pushing cylinder, a pushing block and a positioning plate, the output end of the pushing cylinder is connected with the pushing block, a preset distance exists between the pushing block and the positioning plate, and the bar stock can be positioned by the pushing block and the positioning plate.
Furthermore, main cutting wheel links to each other with main cutting wheel driving motor, it is driven the driving wheel to cross the wheelset, main cutting wheel all installs the one side at the cutting head board with crossing the wheelset, and the diamond wire surrounds between main cutting wheel and the cross wheelset.
Furthermore, a cutting head lifting motor is arranged on the cutting head frame, the cutting head plate is connected with the cutting head lifting motor through a cutting head lifting screw rod, a cutting head lifting guide rail is arranged on the cutting head frame, and the cutting head plate can reciprocate along the cutting head lifting guide rail.
Further, cooling spray set includes cooling distributor and cooling spray nozzle, cooling distributor accomplishes to the hole that sprays of bar direction and cuts the cooling of processing man-hour and sprays to the bar, and the cooling spray nozzle is accomplished the chip removal and is washed.
Further, automatic chip removal device installs in the base lower part along machine tool base width direction, machine tool base lower part is equipped with rather than relative base outlet, automatic chip removal device includes the link joint conveyer belt.
Further, the machine tool base is also connected with an electric appliance cabinet and a control box.
The invention cuts off metal bars such as metal bars and products by the diamond wire which runs in a high speed and one-way mode, optimizes the performances of the diamond wire, the cutting wheel, the cooling system and the like, and has the characteristics of high cutting efficiency, good cutting surface quality, small cut, small material loss, convenient operation and the like.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings needed to be used in the description of the embodiments or the prior art will be briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and for those skilled in the art, other drawings can be obtained according to these drawings without creative efforts.
FIG. 1 is a schematic view of a diamond wire saw cutting apparatus according to the present invention;
FIG. 2 is a schematic view of a feeding device of the diamond wire saw cutting equipment of the invention;
fig. 3 is a schematic view of a cutting head frame of the diamond wire saw cutting device of the invention, wherein (a) is a rear view angle and (b) is a front view angle.
In the figure: 1. a machine tool base; 2. a feeding device; 3. a backup device; 4. a clamping device; 5. a cutting head frame; 6. cooling the spray device; 7. an automatic chip removal device; 8. a control system; 9. a diamond wire; 101, a base water outlet, 201 and a feeding device bracket; 202 a sliding plate of a feeding device; 203. the feeding device drives the motor; 204. the feeding device drives the screw rod; 205. a feeding device guide rail; 301. pushing against the cylinder; 302. a pushing block; 303. positioning a plate; 401. a clamping cylinder; 402. a clamping block; 403. positioning blocks; 501. cutting the head plate; 502. a cutting head lifting motor; 503. a cutting head lifting lead screw; 504. a cutting head lifting guide rail; 505. a main cutting wheel drive motor; 506. a main cutting wheel; 507. a wheel passing group; 601. a cooling distributor; 602. and cooling the spray nozzle.
Detailed Description
In order to make the objects, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are some, but not all, embodiments of the present invention. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 1, the embodiment discloses a diamond wire saw cutting equipment for cutting metal bars and products, which comprises a machine tool base 1, a feeding device 2, a clamping device 4, a cutting head frame 5 and an automatic chip removal device 7 arranged below the machine tool base, wherein the feeding device is provided with a pushing device 3, the cutting head frame is provided with a cutting head plate 501 capable of vertically moving thereon, the cutting head plate is provided with a main cutting wheel 506, a passing wheel set 507, a diamond wire 9 and a cooling spray device 6 for spraying the bars in the cutting process, the pushing device is used for positioning the bars, the feeding device is used for sending the bars to a processing position, the clamping device is used for clamping the bars, the cutting head plate can move up and down, and the diamond wire with one-way operation is used for cutting the metal bars such as the metal bars and the products, the outlet of the feeding device is provided with a preset inclination, so that the cut bar stock can conveniently slide into the receiving container.
As shown in fig. 2, the feeding device is installed and fixed at an equipment feeding position through a feeding device support 201 along the length direction of the machine tool base, the clamping device is installed and fixed at an equipment discharging position through the feeding device support along the length direction of the machine tool base, and the cutting head frame is installed perpendicular to the upper plane of the machine tool base.
The feeding device comprises a feeding device driving motor 203, a feeding device driving screw 204, a feeding device sliding plate 202 and a feeding device guide rail 205, the feeding device driving motor is connected with the feeding device sliding plate through the feeding device driving screw, and the feeding device sliding plate can reciprocate along the feeding device guide rail to complete bar conveying.
The clamping device comprises a clamping cylinder 401, a clamping block 402 and a positioning block 403, wherein the output end of the clamping cylinder is connected with the clamping block, a preset distance exists between the clamping block and the positioning block, and a bar can be clamped between the clamping block and the positioning block.
The pushing device 3 is arranged at a plane feeding position on the feeding device sliding plate 202 and comprises a pushing cylinder 301, a pushing block 302 and a positioning plate 303, the output end of the pushing cylinder is connected with the pushing block, a preset distance exists between the pushing block and the positioning plate, and the bar stock can be positioned by the pushing block and the positioning plate.
As shown in fig. 3(a) (b), the main cutting wheel is connected to a main cutting wheel driving motor 505, the number of the passing wheel groups is several, in this embodiment, there are 3 driven wheels, a rectangle is formed between 4 cutting wheels, the main cutting wheel and the passing wheel groups are both mounted on one side of the cutting head plate, the diamond wire is wound between the main cutting wheel and the passing wheel groups, and the diamond wire 9 is rotated in one direction at a high speed in a plane formed by the four cutting wheels.
The cutting head frame is vertically fixed on a machine tool base, the cutting head plate is arranged in parallel with the cutting head frame, a cutting head lifting motor 502 is arranged on the cutting head frame, the cutting head plate 501 is connected with the cutting head lifting motor through a cutting head lifting lead screw 503, a cutting head lifting guide rail 504 is arranged on the cutting head frame, and the cutting head plate can reciprocate along the cutting head lifting guide rail.
The cooling spray device comprises a cooling distributor 601 and a cooling spray nozzle 602, the cooling distributor finishes cooling spray when the bar is cut and processed by facing to the spray hole of the bar direction, and the cooling spray nozzle finishes chip removal washing.
Automatic chip removal device installs in the base lower part along machine tool base width direction, machine tool base lower part is equipped with rather than relative base outlet 101, automatic chip removal device includes the link joint conveyer belt.
The machine tool base is connected with a control system 8, and specifically comprises an electric appliance cabinet and a control box.
Finally, it should be noted that: the above embodiments are only used to illustrate the technical solution of the present invention, and not to limit the same; while the invention has been described in detail and with reference to the foregoing embodiments, it will be understood by those skilled in the art that: the technical solutions described in the foregoing embodiments may still be modified, or some or all of the technical features may be equivalently replaced; and the modifications or the substitutions do not make the essence of the corresponding technical solutions depart from the scope of the technical solutions of the embodiments of the present invention.
Claims (10)
1. A diamond wire saw cutting device for cutting metal bars and products is characterized by comprising a machine tool base, a feeding device, a clamping device, a cutting head frame and an automatic chip removal device, wherein the feeding device, the clamping device and the cutting head frame are arranged on the machine tool base, a pushing device is arranged on the feeding device, a cutting head plate capable of vertically moving on the cutting head frame is arranged on the cutting head frame, the cutting head plate is provided with a main cutting wheel, a passing wheel group and a cooling spray device for spraying the bar stock in the cutting process, the main cutting wheel and the passing wheel group are wound with diamond wires which bypass the main cutting wheel and the passing wheel group, the pushing device is used for positioning the bar stock, the feeding device is used for feeding the bar stock to the processing position, the clamping device is used for clamping a bar stock, the cutting head plate can move up and down, and the diamond wire with unidirectional operation is used for cutting off the metal bar stock.
2. The diamond wire saw cutting device for cutting metal bars and products according to claim 1, wherein the feeding device is fixed at a device loading position by a feeding device support mounting along the length direction of the machine tool base, the clamping device is fixed at a device unloading position by a feeding device support mounting along the length direction of the machine tool base, and the cutting head frame is installed perpendicular to the upper plane of the machine tool base.
3. The diamond wire saw cutting apparatus for cutting metal bars and products according to claim 1 or 2, wherein the feeding device includes a feeding device driving motor, a feeding device driving lead screw, a feeding device sliding plate, and a feeding device guide rail, the feeding device driving motor is connected to the feeding device sliding plate through the feeding device driving lead screw, and the feeding device sliding plate is capable of reciprocating along the feeding device guide rail.
4. The diamond wire saw cutting apparatus for cutting metal bars and products according to claim 1 or 2, wherein the clamping means comprises a clamping cylinder, a clamping block and a positioning block, an output end of the clamping cylinder is connected to the clamping block, a preset distance exists between the clamping block and the positioning block, and the bar can be clamped between the clamping block and the positioning block.
5. The diamond wire saw cutting device for cutting metal bars and products according to claim 1, wherein the pushing device comprises a pushing cylinder, a pushing block and a positioning plate, the output end of the pushing cylinder is connected with the pushing block, a preset distance exists between the pushing block and the positioning plate, and the bars can be positioned by the pushing block and the positioning plate.
6. The diamond wire saw cutting apparatus for cutting metal bars and articles as claimed in claim 1, wherein the main cutting wheel is connected to a main cutting wheel driving motor, the passing wheel group is a driven wheel, the main cutting wheel and the passing wheel group are installed at one side of the cutting head plate, and the diamond wire is wound between the main cutting wheel and the passing wheel group.
7. The diamond wire saw cutting device for cutting off metal bars and products according to claim 1, wherein a cutting head lifting motor is arranged on the cutting head frame, the cutting head plate is connected with the cutting head lifting motor through a cutting head lifting lead screw, a cutting head lifting guide rail is arranged on the cutting head frame, and the cutting head plate can reciprocate along the cutting head lifting guide rail.
8. The diamond wire saw cutting device for cutting metal bars and products according to claim 1, wherein the cooling spray device comprises a cooling distributor and a cooling spray nozzle, the cooling distributor is opposite to the spray holes in the bar direction to complete cooling spray when the bar is cut and processed, and the cooling spray nozzle is used for completing chip removal flushing.
9. The diamond wire saw cutting device for cutting metal bars and products according to claim 1 or 8, wherein the automatic chip removal device is installed at the lower part of the base along the width direction of the machine tool base, the lower part of the machine tool base is provided with a base water outlet opposite to the automatic chip removal device, and the automatic chip removal device comprises a chain plate conveyor belt.
10. The diamond wire saw cutting apparatus for cutting metal bars and products according to claim 1, wherein an electric cabinet and a control box are further connected to the machine tool base.
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN2020218189127 | 2020-08-26 | ||
| CN202021818912 | 2020-08-26 |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112170957A true CN112170957A (en) | 2021-01-05 |
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Family Applications (2)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022110114.5U Active CN212526320U (en) | 2020-08-26 | 2020-09-23 | Diamond wire saw cutting equipment for cutting metal bars and products |
| CN202011010272.1A Pending CN112170957A (en) | 2020-08-26 | 2020-09-23 | Diamond wire saw cutting equipment for cutting metal bars and products |
Family Applications Before (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202022110114.5U Active CN212526320U (en) | 2020-08-26 | 2020-09-23 | Diamond wire saw cutting equipment for cutting metal bars and products |
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| CN (2) | CN212526320U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115846768A (en) * | 2023-03-01 | 2023-03-28 | 常州瑞德丰精密技术有限公司 | New energy battery aluminum casing pipe cutting device |
-
2020
- 2020-09-23 CN CN202022110114.5U patent/CN212526320U/en active Active
- 2020-09-23 CN CN202011010272.1A patent/CN112170957A/en active Pending
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115846768A (en) * | 2023-03-01 | 2023-03-28 | 常州瑞德丰精密技术有限公司 | New energy battery aluminum casing pipe cutting device |
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| Publication number | Publication date |
|---|---|
| CN212526320U (en) | 2021-02-12 |
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