CN112160092A

CN112160092A - Dyeing device for cloth production

Info

Publication number: CN112160092A
Application number: CN202011014301.1A
Authority: CN
Inventors: 邓力军
Original assignee: Individual
Current assignee: Individual
Priority date: 2020-09-24
Filing date: 2020-09-24
Publication date: 2021-01-01

Abstract

The invention relates to a dyeing device, in particular to a dyeing device for cloth production. The technical problem to be solved by the invention is as follows: the utility model provides a dyeing apparatus of cloth production that can automatic drying and collect after dyeing. A dyeing apparatus for fabric production, comprising: a frame; the dyeing component is arranged on the rack; the pad dyeing assembly is arranged on the dyeing assembly; and the drying and receiving assembly is arranged on the rack. The invention can automatically dry and collect the dye, saves time and labor and is easy to collect the cloth; the automatic dye replenishing device can automatically replenish dye in the dye vat, reduces the process of manual feeding, and saves manpower; the invention is provided with the stirring component, prevents the pigment precipitation of the dye and ensures that the dyeing is more uniform.

Description

Dyeing device for cloth production

Technical Field

The invention relates to a dyeing device, in particular to a dyeing device for cloth production.

Background

The cloth is a commonly used material in decorative materials and comprises various cloth such as chemical fiber carpets, non-woven wall cloth, linen, nylon cloth, colored adhesive tapes, flannel and the like. Cloth plays a considerable role in decorative displays, often a major non-negligible effort in the overall sales space. A large amount of cloth is used for wall surface decoration, partition and background treatment, and a good commercial space display style can be formed; the weaving mode of the cloth comprises woven cloth and knitted cloth; common materials in the decorative material comprise chemical fiber carpets, non-woven wallcoverings, linen and the like; the weaving mode can be divided into: woven fabric and knitted fabric. The processing technology can be divided into: grey cloth, bleached cloth, dyed cloth, printed cloth, colored woven cloth, mixed process cloth (such as printing on the colored woven cloth, composite cloth, flocked cloth, leather-like felt cloth) and the like. It can also be divided into the following raw materials: cotton cloth, chemical fabric, hemp cloth, wool fabric, silk, blended fabric, and the like.

At present, dyeing engineering is carried out by the manual work, needs the workman to wear gloves when the manual work carries out dyeing engineering, places the cloth and dyes in the dyeing jar, and the back is accomplished in the dyeing, needs the manual work to collect the cloth that dyes and curl up, and this kind of dyeing mode is comparatively troublesome, wastes time and energy to spatter the dyestuff on one's body easily, it is comparatively troublesome to wash.

Therefore, a dyeing device which is simple to operate, can automatically roll the dyed cloth and can not cause the dye to spill and is used for producing the cloth needs to be designed.

Disclosure of Invention

In order to overcome the defects that the prior cloth dyeing is troublesome, wastes time and labor, is easy to splash dye on workers and is troublesome to clean, the invention has the technical problems that: the dyeing device is simple to operate, can automatically roll dyed cloth, and can not produce the cloth with dye splashing.

The technical implementation scheme of the invention is as follows: a dyeing apparatus for fabric production, comprising: a frame; the dyeing component is arranged on the rack; the pad dyeing assembly is arranged on the dyeing assembly; and the drying and receiving assembly is arranged on the rack.

Optionally, the dyeing component comprises: the dye vat is arranged on the frame; the mounting seat is mounted on the dye vat; the cloth mounting round shaft is rotatably mounted on the mounting seat; the dye round shaft is rotatably arranged on the dye vat; the first fixed round shaft is rotatably arranged on the dye vat; and the second fixed round shaft is rotatably arranged on the dye vat.

Optionally, the pad dyeing component comprises: the first mounting plate is mounted on the dye vat; the guide rod is slidably mounted on the first mounting plate; the carriage is arranged on the first mounting plate in a sliding manner; the first compression spring is arranged between the carriage and the first mounting plate and sleeved on the guide rod; the connecting rod is arranged on the first mounting plate in a sliding mode; the nuts are arranged on two sides of the connecting rod; the bolt penetrates through the first mounting plate and is connected to the nut through threads, and the bolt and the nut are matched with the first mounting plate; the rotating plate is rotatably arranged on the first mounting plate; the pad dyeing round shaft is arranged on the connecting rod; the discharging frame is arranged on the dye vat; the second mounting plate is mounted on the dye vat; the limiting rod is rotatably arranged on the second mounting plate; the positioning rods are arranged on two sides of the limiting rod in a sliding manner; the second compression spring is arranged between the limiting rod and the positioning rod; locating levers are installed on the front side and the rear side of the limiting lever, a second compression spring is connected between the locating lever and the limiting lever, at least two slots are formed in the second mounting plate, and the slots are matched with the locating levers.

Optionally, the stoving is received the material subassembly and is included: the motor is arranged on the frame; the rotating shaft is rotatably arranged on the dye vat; a drying semi-cylinder arranged on the rotating shaft; the material receiving circular shaft is rotatably arranged on the rack; the semicircular gear is arranged on an output shaft of the motor; the first gear is arranged on the rotating shaft and is meshed with the semicircular gear; the second gear is arranged on the material receiving circular shaft and is meshed with the semicircular gear; and the torsion spring is arranged between the first gear and the dye vat.

Optionally, still including reinforced subassembly, reinforced subassembly is including: the support frame is arranged on the dye vat; the dye barrel is arranged on the supporting frame; the feeding pipe is arranged between the dye barrel and the dye vat; the dye vat is provided with a chute, and the buoyancy baffle is slidably mounted on the chute.

Optionally, still including stirring subassembly, stirring subassembly includes: the stirring rod is rotatably arranged on the dye vat; and the flat belt pulley group is arranged between the stirring rod and the rotating shaft.

The invention has the beneficial effects that: 1. the invention can automatically dry and collect the dye, saves time and labor and is easy to collect the cloth;

2. the automatic dye replenishing device can automatically replenish dye in the dye vat, reduces the process of manual feeding, and saves manpower;

3. the invention is provided with the stirring component, prevents the pigment precipitation of the dye and ensures that the dyeing is more uniform.

Drawings

Fig. 1 is a schematic perspective view of the present invention.

Fig. 2 is a schematic perspective view of the dyeing assembly of the present invention.

Fig. 3 is a schematic view of a first partially assembled body structure of the pad dyeing assembly of the present invention.

Fig. 4 is a schematic view of a second partially separated body structure of the pad dyeing assembly of the present invention.

Fig. 5 is an enlarged schematic view of part a of the present invention.

Fig. 6 is a schematic perspective view of the drying and collecting assembly of the present invention.

Fig. 7 is a schematic perspective view of the charging assembly of the present invention.

Fig. 8 is a schematic perspective view of the stirring assembly of the present invention.

The meaning of the reference symbols in the figures: 1: a frame, 2: dyeing component, 21: dye vat, 22: mount, 23: cloth installation round shaft, 24: dye round shaft, 25: first fixed circular shaft, 26: second fixed circular shaft, 3: pad dyeing assembly, 31: first mounting plate, 32: guide bar, 33: carriage, 34: first compression spring, 35: connecting rod, 351: nut, 36: bolt, 37: rotating plate, 38: pad dyeing round shaft, 39: discharge frame, 310: second mounting plate, 311: stop lever, 312: positioning rod, 313: second compression spring, 314: slot, 4: stoving receipts material subassembly, 41: motor, 42: rotating shaft, 43: drying semi-cylinder, 44: receive material circle axle, 45: semicircular gear, 46: first gear, 47: second gear, 48: torsion spring, 5: feeding assembly, 51: support, 52: dye vat, 53: feed tube, 54: chute, 55: buoyancy barrier, 6: stirring assembly, 61: flat pulley group, 62: a stirring rod.

Detailed Description

Embodiments of the present invention will be described below with reference to the drawings.

Example 1

A dyeing device for cloth production is shown in figures 1-6 and comprises a rack 1, a dyeing component 2, a pad dyeing component 3 and a drying material receiving component 4, wherein the dyeing component 2 is installed on the rear side of the rack 1, the pad dyeing component 3 is installed on the front side of the dyeing component 2, and the drying material receiving component 4 is installed on the front side of the rack 1.

Place the cloth that does not dye on dyeing subassembly 2, dyeing subassembly 2 will dye the cloth, the dyed cloth is put into pad dyeing subassembly 3 after dyeing, pad dyeing subassembly 3 will pad the cloth, and unnecessary dyestuff on the driping cloth, then put into the cloth on the stoving receives the material subassembly 4, start stoving and receive the material subassembly 4, the cloth after the stoving receives the material subassembly 4 will be dried and dyed and collect, it loops through dyeing subassembly 2 and pad dyeing subassembly 3 to drive the cloth simultaneously, after the whole dyeing stoving of cloth is collected, control is closed stoving and is received material subassembly 4, the device stops the function.

Dyeing subassembly 2 is including dye vat 21, mount pad 22, cloth installation circle axle 23, dyestuff circle axle 24, first fixed circle axle 25 and the fixed circle axle 26 of second, dye vat 21 is installed to 1 rear side of frame, mount pad 22 is installed to the upper portion rear side of dye vat 21, cloth installation circle axle 23 is installed to the upside rotary type of mount pad 22, dyestuff circle axle 24 is installed to the rear portion upside rotary type of dye vat 21, first fixed circle axle 25 is installed to the middle part upside rotary type of dye vat 21, the fixed circle axle 26 of second is installed to the upper portion front side rotary type of dye vat 21.

Undyed cloth is placed into a dye vat 21 through a cloth mounting circular shaft 23, the cloth mounting circular shaft 23 can straighten the cloth, then the cloth is dyed by bypassing a dye circular shaft 24, the dyed cloth is taken out from a position between the dye circular shaft 24 and a first fixed circular shaft 25 and is placed into a pad dyeing component 3, the pad dyeing component 3 drains the dye on the cloth, then the dyed cloth is placed on a drying and material receiving component 4 through a second fixed circular shaft 26, the first fixed circular shaft 25 and the second fixed circular shaft 26 are used for preventing the cloth from being damaged by friction, then the drying and material receiving component 4 is started, the drying and material receiving component 4 dries the dyed cloth and collects the dyed cloth, meanwhile, the cloth is driven to sequentially pass through the dyeing component 2 and the pad dyeing component 3, after the whole cloth is dyed, dried and collected, the drying and material receiving component 4 is closed, and the device stops operating.

The pad dyeing component 3 comprises a first mounting plate 31, a guide rod 32, a planker 33, a first compression spring 34, a connecting rod 35, a nut 351, a bolt 36, a rotating plate 37, a pad dyeing round shaft 38, a discharging frame 39, a second mounting plate 310, a limiting rod 311, a positioning rod 312 and a second compression spring 313, wherein the first mounting plate 31 is mounted at the front part of the right side of the dye vat 21, the guide rod 32 is slidably mounted at the lower side inside the first mounting plate 31, the planker 33 is slidably mounted on the first mounting plate 31, the planker 33 is connected with the top end of the guide rod 32, the first compression spring 34 is connected between the planker 33 and the lower side of the first mounting plate 31, the first compression spring 34 is sleeved on the guide rod 32, the connecting rod 35 is slidably mounted at the upper side inside the first mounting plate 31, the nut 351 is connected at the front side of the connecting rod 35, the bolt 36 penetrates through the first mounting plate 31 to be in threaded connection with the nut, rotating plate 37 is installed to the upside rotary type of first mounting panel 31, the left side of connecting rod 35 is connected with pad dyeing circle axle 38, ejection of compact frame 39 is installed to the front side of dye vat 21, second mounting panel 310 is installed in the left side of dye vat 21, gag lever 311 is installed on pad dyeing circle axle 38 left side, locating lever 312 is installed to the equal slidingtype in both sides around gag lever 311, be connected with second compression spring 313 between locating lever 312 and the gag lever 311, it has six slots 314 to open on the second mounting panel 310, slot 314 and locating lever 312 cooperation.

After the cloth is dyed, the rotating plate 37 is opened, then the connecting rod 35 is lifted, the connecting rod 35 drives the pad dyeing circular shaft 38, the limiting rod 311, the positioning rod 312 and the second compression spring 313 to rotate around the axis of the positioning rod 312, the dyed cloth is placed between the pad dyeing circular shaft 38 and the discharging frame 39, then the parts on the pad dyeing assembly 3 are controlled to reset, then the pad dyeing circular shaft 38 is pressed by hands, so that the limiting rod 311 moves downwards, when the limiting rod 311 moves downwards, the positioning rods 312 are driven to move downwards, the positioning rods 312 approach each other under the action of the second mounting plate 310, the second compression spring 313 is compressed, the positioning rod 312 enters the next slot 314, then the second compression spring 313 rebounds, so that the positioning rod 312 is matched with the slot 314 again, meanwhile, the planker 33 on the right side moves downwards, so that the guide rod 32 moves downwards, and the first compression spring 34 is compressed, rotatory bolt 36 of screwing up, fix the position of connecting rod 35, push down the cloth after the dyeing, pad dyeing is carried out to the cloth, unnecessary dyestuff on the cloth will flow back to dye vat 21 through ejection of compact frame 39 in, then put the cloth on stoving material receiving assembly 4, start stoving material receiving assembly 4, the cloth after stoving material receiving assembly 4 will be dried and dyed and collect, it loops through dyeing assembly 2 and pad dyeing assembly 3 to drive the cloth simultaneously, after the whole dyeing stoving of cloth is collected, close stoving material receiving assembly 4, the device stops the function, then rotatory bolt 36 of relaxing, first compression spring 34 kick-backs this moment and drives connecting rod 35 and reset.

Drying and collecting assembly 4 comprises a motor 41, a rotating shaft 42, a drying semi-circular cylinder 43, a collecting circular shaft 44, a semi-circular gear 45, a first gear 46, a second gear 47 and a torsion spring 48, the motor 41 is installed on the right side of the rack 1, the rotating shaft 42 is installed in the rotating mode of the front side of the dye vat 21, the drying semi-circular cylinder 43 is installed on the front side of the rotating shaft 42, the collecting circular shaft 44 is installed in the rotating mode of the front side of the rack 1, the semi-circular gear 45 is installed on the output shaft of the motor 41, the first gear 46 is installed on the right side of the rotating shaft 42, the first gear 46 and the semi-circular gear 45 are mutually matched, the second gear 47 is installed on the right side of the collecting circular shaft 44, the second gear 47 and the semi-circular gear 45 are mutually matched.

After the cloth passes through pad dyeing subassembly 3, with the cloth around receiving on material circle axle 44, starter motor 41 and stoving semicircle tube 43, motor 41 will drive half-round gear 45 and rotate, half-round gear 45 just can drive first gear 46 and rotate, thereby drive pivot 42 and rotate, thereby it is rotatory to drive stoving semicircle tube 43, when first gear 46 and semicircle gear 45 do not mesh, torsion spring 48 drives pivot 42 and stoving semicircle tube 43 counter-rotation, thereby make the upper and lower rotatory stoving cloth that stoving semicircle tube 43 does not stop, while half-round gear 45 drives second gear 47 intermittent type formula rotatory, thereby drive the slow rollup of cloth, thereby slowly drive the cloth and loop through dyeing subassembly 2 and pad dyeing subassembly 3, make the cloth dyeing more complete, after the whole dyeing stoving of cloth is collected, close motor 41 and stoving semicircle tube 43, the device stops the function.

Example 2

On the basis of embodiment 1, as shown in fig. 1, 7 and 8, the dye vat dyeing machine further comprises a feeding assembly 5, wherein the feeding assembly 5 comprises a support frame 51, a dye vat 52, a feeding pipe 53 and a buoyancy baffle 55, the support frame 51 is installed on the left side of the dye vat 21, the dye vat 52 is installed on the upper side of the support frame 51, the feeding pipe 53 is connected between the lower side of the dye vat 52 and the left side of the dye vat 21, a chute 54 is formed in the left side of the dye vat 21, and the buoyancy baffle 55 is slidably installed on the chute 54.

When constantly dyeing the cloth, the dyestuff of dye vat 21 can constantly reduce to make buoyancy baffle 55 descend, can open inlet pipe 53 when buoyancy baffle 55 descends, the dyestuff can pass through inlet pipe 53 from dyestuff bucket 52 and get into dye vat 21 this moment, when the dyestuff slowly increases, buoyancy baffle 55 just can be along with the dyestuff height-rise, and then closes inlet pipe 53, and the dyestuff just no longer flows into dye vat 21.

Still including stirring subassembly 6, stirring subassembly 6 is including flat pulley group 61 and puddler 62, and the inside front side rotation of dye vat 21 is equipped with puddler 62, is connected with flat pulley group 61 between puddler 62 left side and the pivot 42 left side.

When the motor 41 is started, the motor 41 drives the rotating shaft 42 to rotate, and the rotating shaft 42 drives the stirring rod 62 to rotate through the flat belt pulley group 61, so that the stirring rod 62 is not stopped in the dye vat 21 for stirring, and the dye is prevented from being precipitated.

Although the present invention has been described in detail with reference to the above embodiments, it will be apparent to those skilled in the art from this disclosure that various changes or modifications can be made herein without departing from the principles and spirit of the invention as defined by the appended claims. Therefore, the detailed description of the embodiments of the present disclosure is to be construed as merely illustrative, and not limitative of the remainder of the disclosure, but rather to limit the scope of the disclosure to the full extent set forth in the appended claims.

Claims

1. A dyeing device for cloth production is characterized by comprising:

a frame (1);

the dyeing component (2) is arranged on the rack (1);

the pad dyeing component (3) is arranged on the dyeing component (2);

and the drying and receiving assembly (4) is arranged on the rack (1).

2. Dyeing unit for the production of cloth according to claim 1, characterized in that the dyeing unit (2) comprises:

the dye vat (21) is arranged on the frame (1);

a mounting seat (22) mounted on the dye vat (21);

a cloth mounting round shaft (23) rotatably mounted on the mounting seat (22);

a dye round shaft (24) rotatably mounted on the dye vat (21);

a first fixed circular shaft (25) rotatably mounted on the dye vat (21);

and a second fixed circular shaft (26) rotatably mounted on the dye vat (21).

3. Dyeing unit for the production of cloth according to claim 2, characterized in that the pad dyeing unit (3) comprises:

a first mounting plate (31) mounted on the dye vat (21);

a guide bar (32) slidably mounted on the first mounting plate (31);

the carriage (33) is arranged on the first mounting plate (31) in a sliding manner;

the first compression spring (34) is arranged between the carriage (33) and the first mounting plate (31), and the first compression spring (34) is sleeved on the guide rod (32);

a connecting rod (35) which is slidably mounted on the first mounting plate (31);

nuts 351 mounted on both sides of the connecting rod 35;

the bolt (36) penetrates through the first mounting plate (31) and is connected to the nut (351) through threads, and the bolt (36) and the nut (351) are matched with the first mounting plate (31);

a rotating plate (37) rotatably mounted on the first mounting plate (31);

a pad dyeing round shaft (38) mounted on the connecting rod (35);

a discharging frame (39) installed on the dye vat (21);

a second mounting plate (310) mounted on the dye vat (21);

the limiting rod (311) is rotatably arranged on the second mounting plate (310);

the positioning rods (312) are slidably mounted on two sides of the limiting rod (311), at least two slots (314) are formed in the second mounting plate (310), and the slots (314) are matched with the positioning rods (312);

and a second compression spring (313) mounted between the stopper rod (311) and the positioning rod (312).

4. A dyeing apparatus for the production of cloth according to claim 3, characterized in that the drying and collecting assembly (4) comprises:

the motor (41) is arranged on the frame (1);

a rotating shaft (42) rotatably mounted on the dye vat (21);

a drying semi-cylinder (43) arranged on the rotating shaft (42);

the material receiving circular shaft (44) is rotatably arranged on the rack (1);

a semicircular gear (45) mounted on an output shaft of the motor (41);

the first gear (46) is arranged on the rotating shaft (42), and the first gear (46) is meshed with the semicircular gear (45);

the second gear (47) is arranged on the material receiving circular shaft (44), and the second gear (47) is meshed with the semicircular gear (45);

a torsion spring (48) installed between the first gear (46) and the dye vat (21).

5. Dyeing unit for the production of cloth according to claim 4, characterized in that it also comprises a feeding assembly (5), the feeding assembly (5) comprising:

a support frame (51) mounted on the dye vat (21);

a dye barrel (52) mounted on the support frame (51);

a feed pipe (53) installed between the dye vat (52) and the dye vat (21);

the dye vat (21) is provided with a chute (54), and the buoyancy baffle (55) is arranged on the chute (54) in a sliding manner.

6. A dyeing unit for the production of cloth according to claim 5, characterized in that it also comprises a stirring element (6), the stirring element (6) comprising:

a stirring rod (62) rotatably mounted on the dye vat (21);

and the flat belt pulley group (61) is arranged between the stirring rod (62) and the rotating shaft (42).