CN112158629A

CN112158629A - Small-winding-diameter high-speed full-automatic winding device

Info

Publication number: CN112158629A
Application number: CN202011243585.1A
Authority: CN
Inventors: 赵波; 夏克彬; 王亮亮; 范兴宝; 许显成
Original assignee: Sichuan Yuxi New Material Co ltd
Current assignee: Sichuan Yuxi New Material Co ltd
Priority date: 2020-11-10
Filing date: 2020-11-10
Publication date: 2021-01-01

Abstract

The invention relates to the technical field of winding machines, in particular to a small-winding-diameter high-speed full-automatic winding device, which solves the problems that after a single winding drum is completely wound in the prior art, the single winding drum needs to be taken down and replaced by a new winding drum, one winding drum is needed at a time, the replacement time is long, and the winding time of a large amount of equipment is consumed. The utility model provides a high-speed full-automatic coiling mechanism in little book footpath, includes the mounting bracket, and the top of mounting bracket is equipped with the motor, and the top of mounting bracket is rotated and is connected with the cylinder, and the surface cover of cylinder is equipped with the rolling dish that a plurality of equidistance distributes, is equipped with positioning mechanism between rolling dish and the cylinder, and the one end of cylinder is equipped with the drive wheel. According to the invention, after a single winding is finished, the winding can be carried out again, and the winding can be replaced once after the winding is finished, so that the replacement time in the period is saved, and the winding time is saved.

Description

Small-winding-diameter high-speed full-automatic winding device

Technical Field

The invention relates to the technical field of winding machines, in particular to a small-winding-diameter high-speed full-automatic winding device.

Background

The receipts material part of coil stock processing lines rolls up into the coil stock through mechanical system to raw and other materials, and extensive application is in the scroll, the yardage roll, and the plastic material is rolled up, and on the metal coil processing lines, according to actual technological requirement design diversification, it is common to have simple and easy rolling machine, hydraulic pressure rolling machine, and the rolling machine generally has a book internal diameter to the material, rolls up the external diameter, and coil stock thickness, width all have strict demands.

Current equipment is to when the material carries out the rolling, mostly drives the winding drum through the motor and carries out the rolling, and the back is accomplished in the rolling of single winding drum, needs take off the winding drum of more renewing with single winding drum, once, and change time is longer, consumes the rolling time of a large amount of equipment, when carrying out the rolling, needs debug the cylinder in addition, prevents the rolling trouble, must consume installation time again, and rolling efficiency is lower.

Disclosure of Invention

The invention aims to provide a small-winding-diameter high-speed full-automatic winding device, which solves the problems that after a single winding drum is completely wound in the prior art, the single winding drum needs to be taken down and replaced by a new winding drum, one winding drum is needed at a time, the replacement time is long, and the winding time of a large amount of equipment is consumed.

In order to achieve the purpose, the invention adopts the following technical scheme:

the utility model provides a high-speed full-automatic coiling mechanism in little book footpath, including the mounting bracket, the top of mounting bracket is equipped with the motor, the top of mounting bracket is rotated and is connected with the cylinder, the surface cover of cylinder is equipped with the rolling dish that a plurality of equidistance distributes, be equipped with positioning mechanism between rolling dish and the cylinder, the one end of cylinder is equipped with the drive wheel, the drive wheel passes through belt drive with the free end of motor output shaft and is connected, one side of cylinder is equipped with the connecting rod with mounting bracket fixed connection, the surface cover of connecting rod is equipped with the dustcoat, the inside of.

Preferably, the positioning mechanism comprises a slide bar positioned inside the roller, one end of the slide bar is provided with a reset spring, the other end of the slide bar is provided with a bolt with one end inserted into the roller, the surface of the slide bar is provided with a plurality of ejector blocks in one-to-one correspondence with the winding disc, the top of each ejector block is provided with a stop dog, the contact surfaces of the ejector blocks and the stop dogs are inclined planes matched with each other, and the top of each stop dog is provided with a U-shaped bolt with one end inserted into the winding disc.

Preferably, an auxiliary spring is arranged at the U-shaped bend of the bolt, and two ends of the auxiliary spring are respectively and fixedly connected with the roller and the bolt.

Preferably, the edge of the jack of the coiling disc at the position of the plug pin is provided with a chamfer.

Preferably, the top of the winding disc is provided with an insertion rod, the insertion rod is connected with the winding disc in a sliding mode, and when the insertion rod is inserted into the side face of the winding disc, winding inside the winding disc is limited by the insertion rod.

Preferably, be equipped with supplementary piece between mounting bracket and the rolling dish, supplementary fast bottom is equipped with extrusion spring, extrusion spring's both ends respectively with supplementary piece and mounting bracket fixed connection.

Preferably, the winding disc is internally provided with a clamping groove.

Preferably, the connecting rod has a sliding groove on its surface, the sliding groove has several rows of teeth corresponding to the winding disc, the outer cover has a clamping block engaged with the teeth, the top of the clamping block has a guide post with one end penetrating the outer cover, the surface of the guide post is sleeved with a limit spring, and the two ends of the limit spring are respectively fixed with the outer cover and the clamping block.

The invention has at least the following beneficial effects:

the roller drives the rolling disc to rotate, the rolling disc rolls the material under the action of the guide wheel, after one winding disc finishes winding, the motor is stopped temporarily to cut the material, the material is inserted into the next winding disc, the outer cover is pushed to slide to the corresponding position of the winding disc, and the processing is continued, compared with the prior art, when the winding is carried out, the winding drum is driven by the motor to wind, after the winding drum is wound, the winding drum needs to be taken down and replaced by a new winding drum, the replacement time is longer, the winding time of a large amount of equipment is consumed, when rolling is carried out, the roller needs to be debugged to prevent rolling faults, the installation time is consumed, the rolling efficiency is lower, after the single rolling is finished, the next rolling can be carried out again, and the rolling can be replaced once after the rolling is finished, so that the replacing time in the period is saved, and the rolling time is saved; and only need during the change with wherein one end of cylinder tear the mounting bracket open, rotate the bolt and just can take off the rolling dish, it is comparatively simple and convenient to operate, makes things convenient for the installation and the change of rolling dish more.

Drawings

In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the drawings needed to be used in the description of the embodiments are briefly introduced below, and it is obvious that the drawings in the following description are some embodiments of the present invention, and it is obvious for those skilled in the art to obtain other drawings based on these drawings without creative efforts.

FIG. 1 is a schematic view of the present invention;

FIG. 2 is a partial cross-sectional view of FIG. 1;

FIG. 3 is a side view of FIG. 1;

FIG. 4 is an enlarged view of area A of FIG. 2;

FIG. 5 is an enlarged view of area B of FIG. 2;

fig. 6 is an enlarged view of the region C in fig. 2.

In the figure: 1. a mounting frame; 2. a motor; 3. a belt; 4. a driving wheel; 5. a drum; 6. a winding disc; 7. a positioning mechanism; 71. a slide bar; 72. a return spring; 73. a top block; 74. a stopper; 75. a bolt; 76. an auxiliary spring; 77. a bolt; 8. a connecting rod; 9. a housing; 10. a guide wheel; 11. a compression spring; 12. an auxiliary block; 13. a chute; 14. a card slot; 15. inserting a rod; 16. clamping teeth; 17. a clamping block; 18. a guide post; 19. and a limiting spring.

Detailed Description

In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is described in further detail below with reference to the accompanying drawings and embodiments. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.

Referring to fig. 1-6, a small-roll-diameter high-speed full-automatic winding device comprises a mounting frame 1, a motor 2 is arranged at the top of the mounting frame 1, the motor 2 is fixedly connected with the mounting frame 1, the motor 2 provides power, a roller 5 is rotatably connected to the top of the mounting frame 1, a plurality of winding disks 6 distributed at equal intervals are sleeved on the surface of the roller 5, a positioning mechanism 7 is arranged between each winding disk 6 and the roller 5, a driving wheel 4 is arranged at one end of each roller 5, the driving wheel 4 is fixedly connected with the side surface of each roller 5, the driving wheel 4 is in transmission connection with the free end of an output shaft of the motor 2 through a belt 3, the belt 3 is respectively in transmission with the free end of the output shaft of the motor 2 and the driving wheel 4 through static friction force, the power of the motor 2 is transmitted to the rotation of the roller 5, a connecting rod, the outer cover 9 is connected with the connecting rod 8 in a sliding mode, two guide wheels 10 are rotatably connected to the inner portion of the outer cover 9, and the outer cover 9 plays a role in placing the guide wheels 10.

The positioning mechanism 7 comprises a sliding rod 71 positioned inside the roller 5, the sliding rod 71 is connected with the roller 5 in a sliding manner, one end of the sliding rod 71 is provided with a return spring 72, two ends of the return spring 72 are respectively contacted with the roller 5 and the sliding rod 71, the sliding rod 71 plays a role in transmission and bearing, the other end of the sliding rod 71 is provided with a bolt 77, one end of the bolt 77 is inserted into the roller 5, the bolt 77 is in threaded connection with the roller 5, the bolt 77 controls the movement length of the sliding rod 71 and further controls the positioning of the winding disc 6, the surface of the sliding rod 71 is provided with a plurality of jacking blocks 73 which are in one-to-one correspondence with the winding disc 6, the jacking blocks 73 are fixedly connected with the sliding rod 71, the top of each jacking block 73 is provided with a stop block 74, the contact surfaces of the jacking blocks 73 and the stop blocks 74 are inclined surfaces which are matched with each other, the tops of the stop blocks, when the top block 73 slides relatively, the inclined surface of the top block 73 pushes the inclined surface of the stop block 74 to ascend, and then the bayonet lock is inserted into the winding disc 6.

The scheme has the following working processes:

when a material needs to be wound, one end of the material is directly placed into a winding disc 6, the material passes through a guide wheel 10, a motor 2 is started, the motor 2 drives a belt 3 to rotate, the belt 3 drives a driving wheel 4 to rotate, the driving wheel 4 drives a roller 5 to rotate, the roller 5 drives a rotating disc of the winding disc 6 to rotate, the winding disc 6 winds the material under the action of the guide wheel 10, after the winding of one winding disc 6 is finished, the motor 2 is temporarily stopped, the material is cut off, the material is inserted into the next winding disc 6, an outer cover 9 is pushed to slide to the corresponding position of the winding disc 6, the motor 2 is started again, the motor 2 continues to receive the material, after the winding of the winding disc 6 is finished, the motor 2 is stopped, a bolt 77 is rotated, the bolt 77 is loosened, an auxiliary spring 76 rebounds, the auxiliary spring 76 pushes a sliding rod 71 to slide, the sliding rod 71 drives a jacking block 73 to be separated, and the winding disc 6 is loosened, the winding disc 6 is drawn away from the surface of the roller 5, a new winding disc 6 is continuously mounted, and the operation is continued.

According to the working process, the following steps are known:

the roller 5 drives the rolling disc 6 to rotate, the rolling disc 6 rolls the materials under the action of the guide wheel 10, after one rolling disc 6 finishes rolling, the motor 2 is stopped temporarily to cut the materials, then the materials are inserted into the next rolling disc 6, the outer cover 9 is pushed to slide to the corresponding position of the rolling disc 6 to continue processing, compared with the prior art, when rolling is carried out, the winding drum is driven by the motor 2 to roll, after the winding drum finishes rolling, the winding drum needs to be taken down and replaced by a new winding drum, the replacement time is longer, the rolling time of a large amount of equipment is consumed, when rolling is carried out, the roller 5 needs to be debugged to prevent rolling faults, the installation time is consumed, the rolling efficiency is lower, after a single rolling is finished, the next rolling can be carried out again, after the rolling is finished, the one-time replacement is carried out, the replacement time during the period is saved, the winding time is saved, and when the winding device is replaced, only one end of the roller 5 needs to be detached from the mounting frame 1, the winding disc 6 can be taken down by rotating the bolt 77, the operation is simple and convenient, and the winding disc 6 is more convenient to install and replace.

Further, the U-bend of the bolt 75 is provided with an auxiliary spring 76, two ends of the auxiliary spring 76 are respectively fixedly connected with the roller 5 and the bolt 75, when the bolt 75 is ejected out, the auxiliary spring 76 is compressed, after the ejector block 73 is reversely drawn out, the stopper 74 loses extrusion force, the auxiliary spring 76 rebounds, the bolt 75 is separated from the winding disc 6 by the auxiliary spring 76, and the winding disc 6 is more conveniently detached from the surface of the roller 5.

Further, the edge that rolling dish 6 is located the jack of 75 positions departments of bolt is equipped with the chamfer, and when the jack of 6 bottoms of rolling dish was inserted to bolt 75, the chamfer of jack made things convenient for inserting of bolt 75 more, and then made things convenient for the location of rolling dish 6 more.

Further, the top of rolling dish 6 is equipped with inserted bar 15, and inserted bar 15 and rolling dish 6 sliding connection, when inserted bar 15 inserted the side of rolling dish 6, the inside rolling of rolling dish 6 was spacing by inserted bar 15, and spacing through inserted bar 15 makes things convenient for the stability of the material after the rolling finishes, when continuing along with cylinder 5 rotates, can not be in disorder, makes things convenient for taking off in later stage.

Further, be equipped with auxiliary block 12 between mounting bracket 1 and the rolling dish 6, supplementary fast bottom is equipped with extrusion spring 11, extrusion spring 11's both ends respectively with auxiliary block 12 and mounting bracket 1 fixed connection, when rolling dish 6 rolls the material, when rolling dish 6 rotates, auxiliary block 12 is spacing to the rolling material in the bottom of rolling dish 6, and the material is in disorder in rolling dish 6 when preventing the rolling, makes things convenient for the rolling of rolling dish 6 to the material more.

Further, draw-in groove 14 has been seted up to the inside of rolling dish 6, when rolling dish 6 needs to carry out the rolling to the material, directly blocks the material in draw-in groove 14, blocks the material through draw-in groove 14, makes things convenient for the rolling of material more.

Furthermore, the surface of the connecting rod 8 is provided with a sliding chute 13, a plurality of rows of latch teeth 16 corresponding to the winding disc 6 are arranged inside the sliding chute 13, a clamping block 17 engaged with the latch teeth 16 is arranged inside the outer cover 9, the top of the clamping block 17 is provided with a guide post 18 with one end penetrating through the outer cover 9, the surface of the guide post 18 is sleeved with a limiting spring 19, two ends of the limiting spring 19 are respectively fixedly connected with the outer cover 9 and the clamping block 17, after one winding disc 6 finishes winding, the outer cover 9 is pushed to drive the guide wheel 10 to move to the position of the next winding disc 6, at this time, when the guide post 18 needs to be pulled, the guide post 18 drives the clamping block 17 to be separated from the clamping tooth 16, the limiting spring 19 is compressed, and then, the outer cover 9 is pushed to enter the latch 16 at the position of the next winding disc 6, the guide post 18 is loosened, the limiting spring 19 rebounds, the limiting spring 19 pushes the latch 17 to be clamped into the latch 16, and the guide wheel 10 continues to work in an auxiliary mode.

The surface of the connecting rod 8 is provided with a sliding groove 13, a plurality of rows of latch teeth 16 corresponding to the winding disks 6 are arranged inside the sliding groove 13, a clamping block 17 meshed with the latch teeth 16 is arranged inside the outer cover 9, a guide post 18 with one end penetrating through the outer cover 9 is arranged at the top of the clamping block 17, a limiting spring 19 is sleeved on the surface of the guide post 18, two ends of the limiting spring 19 are respectively and fixedly connected with the outer cover 9 and the clamping block 17, after one winding disk 6 is wound, the outer cover 9 needs to be pushed to drive the guide wheel 10 to move to the position of the next winding disk 6, at the moment, the guide post 18 needs to be pulled, the guide post 18 drives the clamping block 17 to be separated from the latch teeth 16, the limiting spring 19 is compressed, then, the outer cover 9 is pushed to enter the latch teeth 16 of the position of the next winding disk 6, the guide post 18 is released, the limiting spring 19 rebounds, the, that is to say, after the synchronous adjustment outer cover 9, the guide wheel 10 is driven to move to the surface of the winding disc 6 which needs to receive materials, and then the materials are inserted into the guide wheel 10, and then the materials stably enter the winding disc 6.

The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.

Claims

1. The utility model provides a high-speed full-automatic coiling mechanism in little book footpath, includes mounting bracket (1), its characterized in that, the top of mounting bracket (1) is equipped with motor (2), the top of mounting bracket (1) is rotated and is connected with cylinder (5), the surface cover of cylinder (5) is equipped with wind-up dish (6) that a plurality of equidistance distributes, be equipped with positioning mechanism (7) between wind-up dish (6) and cylinder (5), the one end of cylinder (5) is equipped with drive wheel (4), the free end of drive wheel (4) and motor (2) output shaft passes through belt (3) transmission and is connected, one side of cylinder (5) is equipped with connecting rod (8) with mounting bracket (1) fixed connection, the surface cover of connecting rod (8) is equipped with outer cover (9), the internal rotation of outer cover (9) is connected with two leading wheels (10).

2. The small-roll-diameter high-speed full-automatic winding device according to claim 1, wherein the positioning mechanism (7) comprises a sliding rod (71) located inside the drum (5), a return spring (72) is arranged at one end of the sliding rod (71), a bolt (77) with one end inserted into the drum (5) is arranged at the other end of the sliding rod (71), a plurality of ejector blocks (73) corresponding to the winding disc (6) one by one are arranged on the surface of the sliding rod (71), a stop block (74) is arranged at the top of each ejector block (73), the contact surfaces of the ejector blocks (73) and the stop blocks (74) are inclined surfaces matched with each other, and a U-shaped bolt (75) with one end inserted into the winding disc (6) is arranged at the top of each stop block (74).

3. The small-roll-diameter high-speed full-automatic winding device as claimed in claim 2, wherein an auxiliary spring (76) is arranged at a U-bend of the bolt (75), and two ends of the auxiliary spring (76) are respectively fixedly connected with the roller (5) and the bolt (75).

4. The small-roll-diameter high-speed full-automatic winding device as claimed in claim 1, wherein the edge of the winding disc (6) at the position of the plug pin (75) is provided with a chamfer.

5. The small-roll-diameter high-speed full-automatic winding device according to claim 1, characterized in that an insertion rod (15) is arranged at the top of the winding disc (6), the insertion rod (15) is connected with the winding disc (6) in a sliding manner, and when the insertion rod (15) is inserted into the side surface of the winding disc (6), the winding inside the winding disc (6) is limited by the insertion rod (15).

6. The small-roll-diameter high-speed full-automatic winding device according to claim 1, wherein an auxiliary block (12) is arranged between the mounting frame (1) and the winding disc (6), an extrusion spring (11) is arranged at the bottom of the auxiliary block, and two ends of the extrusion spring (11) are respectively fixedly connected with the auxiliary block (12) and the mounting frame (1).

7. The small-winding-diameter high-speed full-automatic winding device according to claim 1, wherein a clamping groove (14) is formed in the winding disc (6).

8. The small-roll-diameter high-speed full-automatic winding device according to claim 1, wherein a sliding groove (13) is formed in the surface of the connecting rod (8), a plurality of rows of clamping teeth (16) corresponding to the winding disc (6) are arranged inside the sliding groove (13), a clamping block (17) meshed with the clamping teeth (16) is arranged inside the outer cover (9), a guide pillar (18) with one end penetrating through the outer cover (9) is arranged at the top of the clamping block (17), a limiting spring (19) is sleeved on the surface of the guide pillar (18), and two ends of the limiting spring (19) are respectively and fixedly connected with the outer cover (9) and the clamping block (17).