CN112147962A - Communication system and communication method between intelligent casting system and equipment - Google Patents
Communication system and communication method between intelligent casting system and equipment Download PDFInfo
- Publication number
- CN112147962A CN112147962A CN202011039885.8A CN202011039885A CN112147962A CN 112147962 A CN112147962 A CN 112147962A CN 202011039885 A CN202011039885 A CN 202011039885A CN 112147962 A CN112147962 A CN 112147962A
- Authority
- CN
- China
- Prior art keywords
- data information
- module
- equipment
- management module
- communication
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000004891 communication Methods 0.000 title claims abstract description 56
- 238000005266 casting Methods 0.000 title claims abstract description 44
- 238000000034 method Methods 0.000 title claims abstract description 12
- 238000004886 process control Methods 0.000 claims abstract description 15
- 238000012360 testing method Methods 0.000 claims description 10
- 238000004088 simulation Methods 0.000 claims description 7
- 238000009960 carding Methods 0.000 claims description 5
- 238000004519 manufacturing process Methods 0.000 description 6
- 238000012423 maintenance Methods 0.000 description 5
- 238000012544 monitoring process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000007619 statistical method Methods 0.000 description 2
- 238000003860 storage Methods 0.000 description 2
- 230000008859 change Effects 0.000 description 1
- 238000010276 construction Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000002349 favourable effect Effects 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001537 neural effect Effects 0.000 description 1
- 238000005457 optimization Methods 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Classifications
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B19/00—Programme-control systems
- G05B19/02—Programme-control systems electric
- G05B19/418—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM]
- G05B19/4185—Total factory control, i.e. centrally controlling a plurality of machines, e.g. direct or distributed numerical control [DNC], flexible manufacturing systems [FMS], integrated manufacturing systems [IMS] or computer integrated manufacturing [CIM] characterised by the network communication
-
- G—PHYSICS
- G05—CONTROLLING; REGULATING
- G05B—CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS
- G05B2219/00—Program-control systems
- G05B2219/30—Nc systems
- G05B2219/33—Director till display
- G05B2219/33139—Design of industrial communication system with expert system
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P90/00—Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
- Y02P90/02—Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Quality & Reliability (AREA)
- Physics & Mathematics (AREA)
- General Physics & Mathematics (AREA)
- Automation & Control Theory (AREA)
- Telephonic Communication Services (AREA)
Abstract
The application relates to a communication system between an intelligent casting system and equipment, which comprises a management module, a data information acquisition module and a process control module, wherein the management module is used for managing data information required by communication connection between the intelligent casting system and the equipment; the data information acquisition module is connected with equipment and used for acquiring the data information and maintaining the data information to the management module; the process control module is in communication connection with the management module, and the intelligent casting system controls the equipment to operate through the process control module. The application also relates to a communication method between the intelligent casting system and the equipment. The scheme can solve the problems of low communication efficiency and high cost in the communication mode between the current intelligent casting system and the equipment.
Description
Technical Field
The invention relates to the technical field of communication, in particular to a communication system and a communication mode between an intelligent casting system and equipment.
Background
In the construction of an intelligent casting factory, an automatic Internet of things hardware device is a foundation, an intelligent casting system is a neural center, on one hand, relevant parameters of orders and manufacturing processes are obtained from an upper-layer ERP, a full-flow virtual manufacturing system and an MES, intelligent production tasks are issued to control equipment, and on the other hand, various equipment parameters are obtained from the equipment and are used for statistical analysis, remote operation and maintenance and self-optimization production process control.
At present, in the process of realizing communication between an intelligent casting system and equipment, because the current software needs a real-time scanning mechanism, the occupation of servers and network resources is large, and the communication efficiency between an upper-layer unit and bottom-layer equipment is influenced; moreover, although the commercial software is complete, the price and cost are high, which is not favorable for cost control.
Disclosure of Invention
Therefore, it is necessary to provide a communication system and a communication method between an intelligent casting system and a device, which are aimed at the problems of low communication efficiency and high cost of the existing communication method between the intelligent casting system and the device.
In a first aspect, the embodiment of the invention discloses a communication system between an intelligent casting system and equipment, which comprises a management module, a data information acquisition module and a process control module, wherein the management module is used for managing data information required by communication connection between the intelligent casting system and the equipment; the data information acquisition module is connected with equipment and used for acquiring the data information and maintaining the data information to the management module; the process control module is in communication connection with the management module, and the intelligent casting system controls the equipment to operate through the process control module.
In one embodiment, the management module includes a device management module, a variable management module, and a relational database, the variable management module is configured to comb the data information and maintain the data information in the relational database, and the device management module is configured to manage the data information in the relational database.
In one embodiment, the test device further comprises a test signal simulation module, and the test signal simulation module is in communication connection with the data information acquisition module.
In one embodiment, the data information acquisition module includes an active data information acquisition module and a data pushing module, the active data information acquisition module is configured to monitor the device and acquire data information when the device parameter changes, and the data pushing module is configured to push data information acquired by the active data information acquisition module to the management module.
In one embodiment, the pushing module includes a first pushing module, and the first pushing module can directly push the data information acquired by the active data information acquisition module to the management module.
In one embodiment, the pushing module further includes a second pushing module, and the second pushing module can tabulate the data information acquired by the active data information acquisition module and push the data information to the management module.
In a second aspect, an embodiment of the present invention discloses a communication method between an intelligent casting system and a device, which is applied to the communication system, and includes:
establishing a uniform calling interface;
carding variable data information in the equipment to finish reading and writing the data information of the equipment;
and feeding back a finished result to the intelligent casting system through the unified calling interface.
The technical scheme adopted by the invention can achieve the following beneficial effects:
compared with the conventional communication system, the communication system disclosed by the embodiment of the invention not only can improve the communication efficiency between the intelligent casting system and the equipment, but also has complete functions and lower price cost, thereby being beneficial to cost control.
Drawings
Is free of
Detailed Description
The present invention may be embodied in many different forms and is not limited to the embodiments described herein. Rather, these embodiments are provided so that this disclosure will be thorough and complete.
It will be understood that when an element is referred to as being "disposed on" another element, it can be directly on the other element or intervening elements may also be present. When an element is referred to as being "connected" to another element, it can be directly connected to the other element or intervening elements may also be present. As used herein, the terms "vertical," "horizontal," "left," "right," "top," "bottom," "top," and the like are for illustrative purposes only and do not represent the only embodiments.
Unless defined otherwise, all technical and scientific terms used herein have the same meaning as commonly understood by one of ordinary skill in the art to which this invention belongs. The terminology used herein in the description of the invention is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, the term "and/or" includes any and all combinations of one or more of the associated listed items.
The embodiment of the invention discloses a communication system between an intelligent casting system and equipment, which comprises a management module, a data information acquisition module and a process control module, wherein the management module is used for managing data information required by communication connection between the intelligent casting system and the equipment, the data information can comprise equipment number, IP address, port number, communication mode, monitoring and the like, and the management module can maintain the data information in a relational database and comprises the functions of adding, deleting, modifying and checking the data information.
The data information acquisition module is connected with the equipment and used for acquiring data information and maintaining the data information to the management module so as to be convenient for the management module to manage the data information; the process control module is in communication connection with the management module, the intelligent casting system controls the equipment to operate through the process control module, specifically, the process control module is mainly used for the intelligent casting system control equipment to complete an automatic production task, the equipment variables are collected or parameters are written one by one in the process of executing the flow-based production task by the intelligent casting system in sequence, and the process control module is matched with the management module to provide a passive calling function based on a B/S (browser/server) framework and realize the read-write operation of the single equipment variable.
As can be seen from the above, in the communication system between the intelligent casting system and the equipment disclosed in the embodiment of the present invention, the communication between the intelligent casting system and the equipment is realized through the management module, the data information acquisition module and the process control module, so that the intelligent casting system controls the equipment to perform automated production.
In the embodiment disclosed by the invention, the management module can comprise an equipment management module, a variable management module and a relational database, wherein the variable management module can be used for carding data information, specifically, a variable storage address and a variable data type in the variable management module carding equipment maintain the data information in the relational database, and when the intelligent casting system is communicated with the equipment in the later period, the communication system establishes communication connection with the maintained equipment data information, and then acquires the data information from the storage addresses of different equipment through the maintained variable data information and returns the data information to the intelligent casting system; or the upper-layer system variable parameters received by the interface are written into the designated address of the designated device according to the device maintenance data information and the variable maintenance data information, and the device management module can be used for managing the data information in the relational database. The mode can further improve the communication efficiency between the intelligent casting system and the equipment, so that the intelligent casting system can control the equipment to operate conveniently.
The communication system disclosed by the embodiment of the invention also comprises a test signal simulation module, and the test signal simulation module can be in communication connection with the data information acquisition module. The test signal simulation module can provide a read-write function of a simulation signal in the early development stage of the intelligent casting system, so that the flow test of the intelligent casting system, the building of an intelligent factory and the debugging of equipment can be carried out in parallel, and the time and cost expenses caused by system debugging in the project implementation process are greatly reduced. Specifically, firstly, adding a device for testing, then adding maintenance of analog signals in a test management module of the communication system, and after the maintenance is completed, calling the intelligent casting execution system through an interface of the communication system so as to realize read-write operation of the analog signals of the device.
The data information acquisition module can comprise an active data information acquisition module and a pushing module, the active data information acquisition module is used for monitoring the equipment and realizing data information acquisition when the equipment parameters change, and the pushing module is used for pushing the data information acquired by the active data information acquisition module to the management module. Under the condition, the corresponding event function can be triggered only when part of equipment parameters are changed, so that the resource expense caused by the fact that the intelligent casting system continuously detects whether the parameters are changed is reduced.
In an optional embodiment, the pushing module may include a first pushing module, and the first pushing module may directly push the data information acquired by the active data information acquisition module to the management module, so as to better improve the communication efficiency between the intelligent casting system and the equipment.
In another optional embodiment, the pushing module may further include a second pushing module, and the second pushing module may tabulate the data information acquired by the active data information acquisition module and push the data information to the management module. The mode can facilitate the management module to carry out statistical analysis and real-time equipment monitoring on the data information.
The embodiment of the invention discloses a communication system between an intelligent casting system and equipment, and also discloses a communication method between the intelligent casting system and the equipment, wherein the disclosed communication method is applied to the communication system in any embodiment, and specifically comprises the following steps:
s101, establishing a unified calling interface;
s102, carding variable data information in the equipment to finish reading and writing the data information of the equipment;
and S103, feeding back the finished result to the intelligent casting system through the unified calling interface.
The technical features of the embodiments described above may be arbitrarily combined, and for the sake of brevity, all possible combinations of the technical features in the embodiments described above are not described, but should be considered as being within the scope of the present specification as long as there is no contradiction between the combinations of the technical features.
The above-mentioned embodiments only express several embodiments of the present invention, and the description thereof is more specific and detailed, but not construed as limiting the scope of the invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Therefore, the protection scope of the present patent shall be subject to the appended claims.
Claims (7)
1. A communication system between an intelligent casting system and equipment is characterized by comprising a management module, a data information acquisition module and a process control module, wherein the management module is used for managing data information required by communication connection between the intelligent casting system and the equipment; the data information acquisition module is connected with equipment and used for acquiring the data information and maintaining the data information to the management module; the process control module is in communication connection with the management module, and the intelligent casting system controls the equipment to operate through the process control module.
2. The communication system according to claim 1, wherein the management module comprises a device management module, a variable management module and a relational database, the variable management module is used for combing the data information and maintaining the data information to the relational database, and the device management module is used for managing the data information in the relational database.
3. The communication system of claim 1, further comprising a test signal simulation module communicatively coupled to the data information collection module.
4. The communication system according to claim 1, wherein the data information collection module comprises an active data information collection module and a pushing module, the active data information collection module is configured to monitor the device and collect data information when the device parameter changes, and the pushing module is configured to push the data information collected by the active data information collection module to the management module.
5. The communication system of claim 4, wherein the pushing module comprises a first pushing module, and the first pushing module can directly push the data information collected by the active data information collecting module to the management module.
6. The communication system of claim 4, wherein the pushing module further comprises a second pushing module, and the second pushing module can tabulate the data information collected by the active data information collecting module and push the data information to the management module.
7. A communication method between an intelligent casting system and equipment, which is applied to the communication system of any one of claims 1 to 6, and is characterized by comprising the following steps:
establishing a uniform calling interface;
carding variable data information in the equipment to finish reading and writing the data information of the equipment;
and feeding back a finished result to the intelligent casting system through the unified calling interface.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011039885.8A CN112147962A (en) | 2020-09-30 | 2020-09-30 | Communication system and communication method between intelligent casting system and equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011039885.8A CN112147962A (en) | 2020-09-30 | 2020-09-30 | Communication system and communication method between intelligent casting system and equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112147962A true CN112147962A (en) | 2020-12-29 |
Family
ID=73895774
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011039885.8A Pending CN112147962A (en) | 2020-09-30 | 2020-09-30 | Communication system and communication method between intelligent casting system and equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112147962A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114433834A (en) * | 2022-01-25 | 2022-05-06 | 山东时风（集团）有限责任公司 | Integrative intelligence control system of mulling molding pouring |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110968029A (en) * | 2019-12-16 | 2020-04-07 | 山东进化者新材料有限公司 | Centralized data acquisition and monitoring management system of aluminum piston casting cloud platform |
-
2020
- 2020-09-30 CN CN202011039885.8A patent/CN112147962A/en active Pending
Patent Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110968029A (en) * | 2019-12-16 | 2020-04-07 | 山东进化者新材料有限公司 | Centralized data acquisition and monitoring management system of aluminum piston casting cloud platform |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114433834A (en) * | 2022-01-25 | 2022-05-06 | 山东时风（集团）有限责任公司 | Integrative intelligence control system of mulling molding pouring |
| CN114433834B (en) * | 2022-01-25 | 2023-09-22 | 山东时风（集团）有限责任公司 | Integrative intelligent control system of sand mixing molding pouring |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| CN105323111B (en) | A kind of O＆M automated system and method | |
| CN107909300A (en) | Intelligent plant management platform and method | |
| CN106201826B (en) | A method of the big affairs of diagnosis oracle database and hot spot affairs | |
| CN110334274A (en) | Information-pushing method, device, computer equipment and storage medium | |
| CN102567531B (en) | General method for monitoring status of light database | |
| CN102638378B (en) | Mass storage system monitoring method integrating heterogeneous storage devices | |
| CN110689223B (en) | Robot batch management system based on RPA control | |
| CN101178798A (en) | Method for monitoring process flow across business system | |
| CN104122871B (en) | Real-time monitoring method of semiconductor test data | |
| CN101639687A (en) | Integrated technology quality control system and realization method thereof | |
| CN115391444A (en) | Heterogeneous data acquisition and interaction method, device, equipment and storage medium | |
| CN110941558B (en) | Intelligent office remote operation and maintenance method and system | |
| CN112147962A (en) | Communication system and communication method between intelligent casting system and equipment | |
| CN101726662B (en) | Method and system for acquiring energy measurement data | |
| CN115439105A (en) | User-oriented construction project progress supervision method and system | |
| CN209400916U (en) | A kind of job Shop Management System based on Ethernet | |
| CN112415989B (en) | Whole-plant monitoring system and monitoring method for loop performance evaluation | |
| CN116205613B (en) | On-line monitoring method and system for automatic tour inspection system for traveling | |
| CN102722521A (en) | Method and system for monitoring data comparison | |
| CN111563681A (en) | Service sequence driven personalized bill generation method | |
| CN111340392A (en) | Information processing module of public testing system | |
| CN114037403B (en) | Method for efficiently sharing and managing light weight of BIM data | |
| CN110619456A (en) | Sensory evaluation data acquisition method and system based on mobile terminal | |
| CN201017352Y (en) | Vehicle maintenance labor hour information acquisition system | |
| CN110210890A (en) | A kind of movable share system and implementation method based on Spring Cloud |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| RJ01 | Rejection of invention patent application after publication | ||
| RJ01 | Rejection of invention patent application after publication |
Application publication date: 20201229 |