CN112140210B - Plastic material cutting and forming machine - Google Patents
Plastic material cutting and forming machine Download PDFInfo
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- CN112140210B CN112140210B CN201910579733.8A CN201910579733A CN112140210B CN 112140210 B CN112140210 B CN 112140210B CN 201910579733 A CN201910579733 A CN 201910579733A CN 112140210 B CN112140210 B CN 112140210B
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- Prior art keywords
- cut
- piece
- driven shaft
- winding
- cutting
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21F—WORKING OR PROCESSING OF METAL WIRE
- B21F3/00—Coiling wire into particular forms
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D1/00—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor
- B26D1/01—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work
- B26D1/02—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member
- B26D1/03—Cutting through work characterised by the nature or movement of the cutting member or particular materials not otherwise provided for; Apparatus or machines therefor; Cutting members therefor involving a cutting member which does not travel with the work having a stationary cutting member with a plurality of cutting members
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/26—Means for mounting or adjusting the cutting member; Means for adjusting the stroke of the cutting member
- B26D7/2628—Means for adjusting the position of the cutting member
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B26—HAND CUTTING TOOLS; CUTTING; SEVERING
- B26D—CUTTING; DETAILS COMMON TO MACHINES FOR PERFORATING, PUNCHING, CUTTING-OUT, STAMPING-OUT OR SEVERING
- B26D7/00—Details of apparatus for cutting, cutting-out, stamping-out, punching, perforating, or severing by means other than cutting
- B26D7/27—Means for performing other operations combined with cutting
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/50—Reuse, recycling or recovery technologies
- Y02W30/62—Plastics recycling; Rubber recycling
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Life Sciences & Earth Sciences (AREA)
- Forests & Forestry (AREA)
- Perforating, Stamping-Out Or Severing By Means Other Than Cutting (AREA)
Abstract
The invention relates to a plastic material cutting and forming machine, which comprises a rigid foundation, two vertical frames, a cutting shaft, an upper frame, a driven shaft, a roller rod coupling, a winding device, a cutting device, a telescopic piece, a square opening platform, a roller rod bearing, a roller rod gear, a winding rod gear, a ball piece, a supporting frame, a clamping piece and a material guide piece, wherein the two vertical frames are arranged on the rigid foundation and are required to be parallel, and is vertical to the rigid foundation, an upper frame is fixed above the vertical frames, the cutter shaft and the driven shaft are fixed between the two vertical frames, a material guiding piece is arranged on the square opening platform and between the dividing device and the winding device, the material outlet of the dividing device, the material guiding piece and the inlet of the winding device are arranged on the same straight line, the contact is arranged on the metering piece, a voice counter is arranged above the contact, and a supporting and adjusting assembly is arranged in the vertical frame; the technical scheme can lead the plastic material which is divided by the specification to be automatically wound and formed.
Description
Technical Field
The invention relates to a cutting and forming machine, in particular to a plastic material cutting and forming machine, and belongs to the technical field of mechanical equipment.
Background
The mei steel company has many engineering projects to be built every year, and damaged cables left after some engineering projects are required to be divided according to specifications, so that the waste material recycling condition is met, or other equipment requires plastic materials with standard sizes (such as coking coal and rubber shields on two sides of a raw ore conveying belt), and the plastic materials are required to be divided from large finished products.
Disclosure of Invention
The invention provides a plastic material cutting and forming machine aiming at the problems in the prior art, the technical scheme can place a finished product or waste plastic material between a blade and a plastic material conveying part, cuts or cuts the plastic material under the driving of power equipment, the size of the plastic material is cut or cut, the depth is controlled by an adjusting part on the cutting and forming machine, the width is controlled by the distance between the blades which can move in parallel on the cutting and forming machine, and the plastic material is automatically wound into a coil by an automatic winding device after being cut.
In order to achieve the purpose, the technical scheme of the invention is that the plastic material cutting forming machine comprises a rigid foundation, two vertical frames, a cutting shaft, an upper frame, a driven shaft, a roller rod coupler, a winding device, a cutting device, a telescopic part, a square opening platform, a roller rod bearing, a roller rod gear, a winding rod gear, a ball part, a supporting frame, a clamping part and a material guiding part, wherein the two vertical frames are installed on the rigid foundation, the two vertical frames are required to be parallel and are perpendicular to the rigid foundation, the upper frame is fixed above the vertical frames, the cutting shaft and the driven shaft are fixed between the two vertical frames, the material guiding part is installed on the square opening platform and between the cutting device and the winding device, a discharge port of the cutting device, the material guiding part and an inlet of the winding device are arranged on the same straight line, the roller rod with the gear, the roller rod and the material guiding part are installed on the square opening platform and at an outlet of the material guiding part, The winding rod with the gear is matched with the roller rod with the gear, and the gap is not more than 0.5 mm; the winding rod with the gear is provided with a ball element, a supporting frame, a clamping element and a telescopic element, one end of the driven shaft is provided with a control assembly, the other end of the driven shaft is provided with a metering element, a contact and a voice counter, the contact is arranged on the metering element, the voice counter is arranged above the contact, and a bearing adjusting assembly is arranged in the vertical frame;
a roller rod with a gear and a winding rod with the gear are arranged on the square opening platform and at the outlet of the material guide piece, wherein the roller rod with the gear is matched with the winding rod with the gear, and the gap is not more than 0.5 mm; the winding rod with the gear is provided with a ball element, a supporting frame, a clamping element and a telescopic element, one end of the driven shaft is provided with a control assembly, the other end of the driven shaft is provided with a metering element, a contact and a voice counter, the contact is arranged on the metering element, the voice counter is arranged above the contact, and a bearing adjusting assembly is arranged in the vertical frame;
as an improvement of the invention, the control assembly comprises a driven shaft coupler, a belt a, a variable speed motor, a forward and reverse switch, a motor coupler and a belt b, wherein the variable speed motor drives the coupler through the motor coupler and the belt a to further drive the driven shaft, and the forward and reverse switch is arranged on the variable speed motor.
As an improvement of the invention, the supporting and adjusting assembly comprises a spring, a limiting bolt, a positioning block and an adjusting bolt, wherein the spring is arranged between an upper square bearing seat and a lower square bearing seat, the positioning block is arranged above the bearing seats, and the adjusting bolt is arranged above the positioning block.
As an improvement of the invention, the cutting knife shaft is inserted into bearings of two square lower bearing seats.
As an improvement of the invention, the cutter shaft is provided with a blade which is fixed by a clamp spring; the driven shaft is provided with a transmission part with convex-concave lines, and a part to be cut is arranged on the transmission part.
As an improvement of the invention, the circular groove of the single transmission member with concave-convex lines is inserted into one end of the segmented driven shaft and is locked at the middle position of the driven shaft by a connecting piece, and the two segments of driven shafts and the central line of the single transmission member with concave-convex lines keep a straight line.
The method for dividing the single plastic material by using the plastic material dividing and forming machine is characterized by comprising the following steps of:
1) inserting a single object to be cut with a circular cross section into the material guide piece, and pushing the object to be cut into a single transmission piece groove with concave-convex lines;
2) measuring the depth (such as the thickness of the cable skin) of the object to be cut by using a measuring tool, pressing down the blade edge of the upper blade of the cutting knife shaft to the surface of the object to be cut by using the adjusting bolts, and keeping the two adjusting bolts to descend simultaneously to keep the cutting knife shaft parallel to the driven shaft;
3) when the blade edge of the blade on the cutting knife shaft contacts the surface of the object to be cut, the depth (thickness) is adjusted downwards according to the depth (such as the thickness of the cable skin) of the object to be cut, and the distance between the cutting knife shaft and the driven shaft is kept;
4) mounting a belt a on a motor coupling and a driven shaft coupling;
5) mounting a belt b on a motor coupling and a roller rod coupling;
6) starting the variable speed motor to enable the driven shaft coupler to rotate, and driving a single transmission part with concave-convex lines on the driven shaft to rotate;
7) under the action of the pressure under the adjusting bolt, a large friction force exists among the material to be cut, the single transmission part with the concave-convex lines and the blade, so that the single transmission part with the concave-convex lines drives the material to be cut to move and be cut by the blade;
8) when one end of a material to be cut enters the winding device through the material guide piece between the winding device and the cutting device and contacts with the crosspiece of the spherical piece, the supporting frame is made to fall down under the operation of the spherical piece, the clamping piece is quickly put down under the action of the telescopic piece to firmly clamp one end of the material to be cut, and the material to be cut is subjected to standard winding forming (on a rigid platform) on the winding rod under the driving of the roller rod with the gear and the winding rod with the gear;
9) the radius of the wound formed material is the distance between the lower end of the gear winding rod and the rigid platform, the radius of the wound formed material can be changed along with the change of the radius of the winding rod, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the connection and rotation of the chain, so that the user requirements are met.
A method for dividing a plurality of plastic materials by a plastic material dividing and forming machine is characterized by comprising the following steps:
1) inserting a plurality of materials to be cut with circular cross sections into the material guide piece, and pushing the materials into the grooves of the transmission piece with the concave-convex lines;
2) measuring the depth (such as the thickness of the cable skin) of the object to be cut by using a measuring tool, pressing down the knife edge of the upper blade 13 of the cutting knife shaft to the surface of the object to be cut by using adjusting bolts, and keeping the two adjusting bolts to descend simultaneously to keep the cutting knife shaft parallel to the driven shaft;
3) when the blade edge of the blade on the cutting knife shaft contacts the surface of the object to be cut, the size is adjusted downwards according to the depth (such as the thickness of the cable skin) of the object to be cut, and the cutting knife shaft is locked by a limit bolt to keep the distance between the cutting knife shaft and the driven shaft;
4) mounting a belt a on a motor coupling and a driven shaft coupling;
5) mounting a belt b on a motor coupling and a roller rod coupling;
6) starting the variable speed motor to enable the driven shaft coupler to rotate and drive a plurality of transmission parts with concave-convex lines on the driven shaft to rotate;
7) the material to be cut, the plurality of transmission parts with concave-convex lines and the blade have larger friction force under the action of the pressure under the adjusting bolt, so that the plurality of transmission parts with concave-convex lines drive the material to be cut to move and be cut by the blade;
8) when one end of a material to be cut enters the winding device through the material guide piece between the winding device and the cutting device and contacts with the crosspiece of the spherical piece, the supporting frame is made to fall down under the operation of the spherical piece, the clamping piece is quickly put down under the action of the telescopic piece to firmly clamp one end of the material to be cut, and the material to be cut is subjected to standard winding forming (on a rigid platform) on the winding rod under the driving of the roller rod with the gear and the winding rod with the gear;
9) a material guide piece and a winding device are arranged at the corresponding position of each dividing device;
10) the radius of the wound formed material is the distance between the lower end of the gear winding rod and the rigid platform, the radius of the wound formed material can be changed along with the change of the radius of the winding rod, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the connection and rotation of the chain, so that the user requirements are met.
A method for dividing a block-shaped plastic material by using a plastic material dividing and forming machine is characterized by comprising the following steps:
1) pushing the material to be cut with a rectangular section onto a transmission part with concave-convex lines;
2) measuring the depth (such as the thickness of the cable skin) of the object to be cut by using a measuring tool, pressing down the knife edge of the upper blade 13 of the cutting knife shaft to the surface of the object to be cut by using adjusting bolts, and keeping the two adjusting bolts to descend simultaneously to keep the cutting knife shaft parallel to the driven shaft;
3) when the blade edge of the blade on the cutting knife shaft contacts the surface of the object to be cut, the size is adjusted downwards according to the depth of the object to be cut, and the cutting knife shaft is locked by a limit bolt to keep the distance between the cutting knife shaft and the driven shaft;
4) mounting a belt a on a motor coupling and a driven shaft coupling;
5) mounting a belt b on a motor coupling and a roller rod coupling;
6) starting the variable speed motor to enable the driven shaft coupler to rotate, and driving a transmission part with concave-convex lines on the driven shaft to rotate;
7) the material to be cut, the transmission part with the concave-convex lines and the blade have larger friction force under the action of the pressure under the adjusting bolt, so that the transmission part with the concave-convex lines drives the material to be cut to move and be cut by the blade;
8) when one end of a material to be cut enters the winding device through the material guide piece between the winding device and the cutting device and contacts with the crosspiece of the spherical piece, the supporting frame is made to fall down under the operation of the spherical piece, the clamping piece is quickly put down under the action of the telescopic piece to firmly clamp one end of the material to be cut, and the material to be cut is subjected to standard winding forming (on a rigid platform) on the winding rod under the driving of the roller rod with the gear and the winding rod with the gear;
9) a material guide piece and a winding device are arranged at the corresponding position of each dividing device;
10) the radius of the wound formed material is the distance between the lower end of the gear winding rod and the rigid platform, the radius of the wound formed material can be changed along with the change of the radius of the winding rod, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the connection and rotation of the chain, so that the user requirements are met.
Compared with the prior art, the invention has the advantages that 1) the technical scheme has ingenious overall design and compact structure; 2) the technical scheme can automatically and standardly divide the plastic material according to the requirement of a user; 3) the technical scheme can lead the plastic material which is divided by specification to be automatically wound and formed; 4) the technical scheme can be used for carrying out standard segmentation and standard winding forming on a plurality of (blocks of) plastic materials at the same time.
Drawings
FIG. 1 is a schematic view of a single plastic material dividing structure;
FIG. 2 is a schematic view of a division structure of a plurality of plastic materials;
FIG. 3 is a schematic view of a block plastic material division structure;
FIG. 4 is a schematic view of the overall structure of the split molding machine;
FIG. 5 is a schematic view of a winding device;
list of reference numerals:
1. the device comprises a rigid foundation, 2, a metering piece, 3, a contact, 4, a voice counter, 5, a spring, 6, a limiting bolt, 7, a square bearing seat, 8, a bearing, 9, a cutting knife shaft, 10, a positioning block, 11, an adjusting bolt, 12, an upper frame, 13, a blade, 14, a clamp spring, 15, a piece to be cut, 16.1 and 16.2 transmission pieces with concave-convex lines, 17, a driven shaft, 18 and a driven shaft coupler, 19, a belt a and 20, a variable speed motor, 21, a forward and reverse switch, 22 and a motor coupler, 23, a belt b and 24, a roller rod coupler, 25, a winding device, 26 and a dividing device, 27, a telescopic piece, 28, a square platform, 29, a roller rod bearing, 30, a roller rod gear, 31, a winding rod gear, 32, a ball piece, 33, a supporting frame, 34, a clamping piece, 35, a guide piece, 36 and a divided material.
The specific implementation mode is as follows:
for the purpose of enhancing an understanding of the present invention, the present embodiment will be described in detail below with reference to the accompanying drawings.
Example 1: referring to fig. 1-5, a plastic material dividing and forming machine comprises a rigid foundation, two vertical frames, a cutting knife shaft 9, an upper frame 12, a driven shaft 17, a roller rod coupling 24, a winding device 25, a dividing device 26, a telescopic part 27, a square opening platform 28, a roller rod bearing 29, a roller rod gear 30, a winding rod gear 31, a ball part 32, a supporting frame 33, a clamping piece 34 and a material guiding piece 35, wherein the two vertical frames are arranged on the rigid foundation 1, the two vertical frames are required to be parallel and are vertically fixed on the rigid foundation 1, the upper frame 12 is fixed above the vertical frames, the cutting knife shaft 9 and the driven shaft 17 are fixed between the two vertical frames, the material guiding piece 35 is arranged on the square opening platform 28 and between the dividing device 26 and the winding device 25, the material guiding piece 35 is required to be arranged on a straight line at the outlet of the dividing device 26 and the inlet of the material guiding piece 35 and the winding device 25, the divided plastic materials can be conveniently and smoothly moved and wound for forming; a gear-equipped roller rod 30 and a gear-equipped winding rod 31 are arranged on the square opening platform 28 and at the outlet of the material guide member 35, wherein the gear-equipped roller rod 30 is inosculated with the gear-equipped winding rod 31, and the gap is not more than 0.5 mm; the gear winding rod 31 is provided with a ball element 32, a support frame 33, a clamping element 34 and a telescopic element 27, one end of the driven shaft is provided with a control component, the other end of the driven shaft is provided with a metering element 2, a contact 3 and a voice counter 4, the contact 3 is arranged on the metering element 2, the voice counter 4 is arranged above the contact, a supporting and adjusting component is arranged in the vertical frame, the control component comprises a driven shaft coupler 18, a belt a19, a variable speed motor 20, a forward and reverse switch 21, a motor coupler 22 and a belt b23, the variable speed motor 20 drives the coupler 18 through the motor coupler 22 and the belt a19 and further drives the driven shaft 17, the variable speed motor is provided with the forward and reverse switch 21, the supporting and adjusting component comprises a spring 5, a limit bolt 6, a positioning block 10 and an adjusting bolt 11, the spring is arranged between an upper square bearing seat and a lower square bearing seat 7, the positioning block 10 is arranged above the bearing seats, an adjusting bolt is arranged above the positioning block, the cutter shaft 9 is inserted into the bearings 8 of the two square lower bearing seats 7, and the cutter shaft 9 is provided with a blade 13 and is fixed through a clamp spring 14; the driven shaft 17 is provided with a transmission piece 16.1 with concave-convex lines, a piece 15 to be cut is arranged on the transmission piece, a single circular groove of the transmission piece 16.2 with concave-convex lines is inserted into one end of the segmented driven shaft 17 and locked at the middle position of the driven shaft 17 by a connecting piece, and the two segments of the driven shaft 17 and the central line of the single transmission piece 16.2 with concave-convex lines keep a straight line.
Example 2: referring to fig. 1 to 5, a method for dividing a single plastic material using a plastic material dividing molding machine, the method comprising the steps of:
1) inserting a single object to be cut with a circular cross section into the material guide piece 35 and pushing the object to be cut into a groove of a single transmission piece 16.1 with concave-convex lines;
2) measuring the depth (such as the thickness of the cable skin) of the object to be cut by using a measuring tool, pressing down the knife edge of an upper blade 13 of a cutting knife shaft to the surface of the object to be cut by using adjusting bolts 11, and keeping two adjusting bolts 11 to descend simultaneously to keep the cutting knife shaft 9 parallel to a driven shaft 17;
3) when the blade 13 on the cutter shaft contacts the surface of the object to be cut, the depth (thickness) is adjusted downwards according to the depth (such as the thickness of the cable skin) of the object to be cut, and the distance between the cutter shaft 9 and the driven shaft 17 is kept;
4) mounting the belt a19 on the motor coupling 22 and the driven shaft coupling 18;
5) mounting the belt b23 on the motor coupling 22 and the roller bar coupling 24;
6) starting the variable speed motor 20 to enable the driven shaft coupler 18 to rotate, and driving the single transmission piece 16.1 with the concave-convex lines on the driven shaft 17 to rotate;
7) under the action of the pressure of the adjusting bolt 11, a large friction force exists among the material to be cut, the single transmission part 16.1 with the concave-convex lines and the blade 13, so that the single transmission part 16.1 with the concave-convex lines drives the material to be cut to move and be cut by the blade 13;
8) when one end of a material to be cut 36 enters the winding device 25 through the material guide part 35 between the winding device 25 and the cutting device 26 and contacts with a crosspiece of the ball body part 32, the supporting frame 33 falls down under the operation of the ball body part 32, the clamping piece 34 is quickly put down under the action of the telescopic piece 27 and is clamped at one end of the material to be cut, and the material to be cut is driven by the roller rod 24 with the gear and the winding rod 31 with the gear to be cut to be subjected to standard winding forming (on the rigid platform 28) on the winding rod 31;
9) the radius of the wound formed material is the distance between the lower end of the gear winding rod 31 and the rigid platform 28, and the radius of the wound formed material can be changed along with the change of the radius of the winding rod 31, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the chain connection rotation, so that the user requirements are met.
Example 3: referring to fig. 1 to 5, a method for dividing a plurality of plastic materials by a plastic material dividing molding machine, comprising the steps of:
1) inserting a plurality of materials to be cut with circular cross sections into the material guide piece 35 and pushing the materials into the groove of the transmission piece 16.1 with the concave-convex lines;
2) measuring the depth (such as the thickness of the cable skin) of the object to be cut by using a measuring tool, pressing down the knife edge of an upper blade 13 of a cutting knife shaft to the surface of the object to be cut by using adjusting bolts 11, and keeping two adjusting bolts 11 to descend simultaneously to keep the cutting knife shaft 9 parallel to a driven shaft 17;
3) when the blade 13 on the cutter shaft contacts the surface of the object to be cut, the size is adjusted downwards according to the depth (such as the thickness of the cable skin) of the object to be cut, and the cutter shaft is locked by a limit bolt 6 to keep the distance between the cutter shaft 9 and the driven shaft 17;
4) mounting the belt a19 on the motor coupling 22 and the driven shaft coupling 18;
5) mounting the belt b23 on the motor coupling 22 and the roller bar coupling 24;
6) starting the variable speed motor 20 to enable the driven shaft coupler 18 to rotate, and driving the plurality of transmission parts 16.1 with the concave-convex lines on the driven shaft 17 to rotate;
7) under the action of the pressure of the adjusting bolt 11, a large friction force exists among the object to be cut, the plurality of transmission pieces with concave-convex lines 16.1 and the blade 13, so that the plurality of transmission pieces with concave-convex lines 16.1 drive the object to be cut to move and be cut by the blade 13;
8) when one end of a material to be cut 36 enters the winding device 25 through the material guide part 35 between the winding device 25 and the cutting device 26 and contacts with a crosspiece of the ball body part 32, the supporting frame 33 falls down under the operation of the ball body part 32, the clamping piece 34 is quickly put down under the action of the telescopic piece 27 and is clamped at one end of the material to be cut, and the material to be cut is driven by the roller rod 24 with the gear and the winding rod 31 with the gear to be cut to be subjected to standard winding forming (on the rigid platform 28) on the winding rod 31;
9) a material guide piece 35 and a winding device 25 are arranged at the corresponding position of each dividing device 26;
10) the radius of the wound formed material is the distance between the lower end of the gear winding rod 31 and the rigid platform 28, and the radius of the wound formed material can be changed along with the change of the radius of the winding rod 31, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the chain connection rotation, so that the user requirements are met.
Example 4: referring to fig. 1 to 5, a method for dividing a block plastic material using a plastic material dividing molding machine, the method comprising the steps of:
1) pushing the material to be cut with the rectangular section onto a transmission piece 16.2 with concave-convex lines;
2) measuring the depth (such as the thickness of the cable skin) of the object to be cut by using a measuring tool, pressing down the knife edge of an upper blade 13 of a cutting knife shaft to the surface of the object to be cut by using adjusting bolts 11, and keeping two adjusting bolts 11 to descend simultaneously to keep the cutting knife shaft 9 parallel to a driven shaft 17;
3) when the knife edge of the upper blade 13 of the cutting knife shaft contacts the surface of the object to be cut, the size is adjusted downwards according to the depth of the object to be cut, and the upper blade is locked by a limit bolt 6 to keep the distance between the cutting knife shaft 9 and the driven shaft 17;
4) mounting the belt a19 on the motor coupling 22 and the driven shaft coupling 18;
5) mounting the belt b23 on the motor coupling 22 and the roller bar coupling 24;
6) starting the variable speed motor 20 to enable the driven shaft coupler 18 to rotate, and driving the transmission piece 16.2 with concave-convex lines on the driven shaft 17 to rotate;
7) under the action of the pressure of the adjusting bolt 11, a large friction force exists among the material to be cut, the transmission piece with the concave-convex lines 16.2 and the blade 13, so that the transmission piece with the concave-convex lines 16.2 drives the material to be cut to move and be cut by the blade 13;
8) when one end of a material to be cut 36 enters the winding device 25 through the material guide part 35 between the winding device 25 and the cutting device 26 and contacts with a crosspiece of the ball body part 32, the supporting frame 33 falls down under the operation of the ball body part 32, the clamping piece 34 is quickly put down under the action of the telescopic piece 27 and is clamped at one end of the material to be cut, and the material to be cut is driven by the roller rod 24 with the gear and the winding rod 31 with the gear to be cut to be subjected to standard winding forming (on the rigid platform 28) on the winding rod 31;
9) a material guide piece 35 and a winding device 25 are arranged at the corresponding position of each dividing device 26;
10) the radius of the wound formed material is the distance between the lower end of the gear winding rod 31 and the rigid platform 28, and the radius of the wound formed material can be changed along with the change of the radius of the winding rod 31, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the chain connection rotation, so that the user requirements are met.
The preparation method comprises the following steps:
the manufacturing method of the single plastic material cutting and winding device comprises the following steps: with reference to figures 1, 4 and 5,
a method for manufacturing a driven structure of a single plastic material cutting and forming machine comprises the following steps:
1. manufacturing a single plastic material cutting and winding device frame by using a steel structural member;
2. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
3. drilling counter bores at proper positions above the two square lower bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, keeping the counter bores of the square bearing seats 7 vertical to the driven shaft 17, and fixing the counter bores by using limit bolts 6;
4. installing two bearings 8 in two square lower bearing seats 7;
5. inserting the segmented driven shaft 17 into the bearings 8 of the two square lower bearing seats 7 from the middle to two sides;
6. inserting the circular groove of the single transmission piece 16.1 with concave-convex lines into one end of the segmented driven shaft 17, locking the circular groove at the middle position of the driven shaft 17 by using a related connecting piece, and keeping a straight line between the two segments of driven shafts 17 and the central line of the single transmission piece 16.1 with concave-convex lines;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. a metering piece 2 with a contact 3 is arranged at one end of a driven shaft 17 and is locked by a locking piece;
9. a driven shaft coupler is arranged at the other end of the driven shaft 17 and is locked by a locking piece;
secondly, a manufacturing method of the adjusting structure of the single plastic material cutting forming machine comprises the following steps:
1. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
2. drilling counter bores at proper positions below the two square upper bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, and keeping the counter bores of the square bearing seats 7 vertical to the cutter shaft 9;
3. two bearings 8 are arranged in two square upper bearing seats 7;
4. inserting a subsection cutter shaft 9 into two square lower bearing seat 7 bearings 8 at two sides from the middle of a vertical steel structural member;
5. inserting the circular groove of the single blade 13 into one end of the sectional cutter shaft 9, locking the circular groove at the middle position of the cutter shaft 9 by using a snap spring 14, and keeping a straight line between the two sections of cutter shafts 9 and the central line of the single blade 13;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. manufacturing a positioning block 10 according to the size of the upper bearing seat 7, and manufacturing a counter bore at the upper part for a limiting bolt 11;
9. a rigid spring 5 is arranged between the upper square bearing seat 7 and the lower square bearing seat 7;
10. drilling a through hole at a proper position of the upper frame, manufacturing an internal thread by using a related tool, and installing an adjusting bolt 11, wherein one end of the adjusting bolt 11 can enter a counter bore of the positioning block 10;
thirdly, the manufacturing method of the counting structure of the single plastic material cutting forming machine comprises the following steps:
1. manufacturing a single plastic material cutting and winding device frame by using a steel structural member;
2. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
3. drilling counter bores at proper positions above the two square lower bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, keeping the counter bores of the square bearing seats 7 vertical to the driven shaft 17, and fixing the counter bores by using limit bolts 6;
4. installing two bearings 8 in two square lower bearing seats 7;
5. inserting the segmented driven shaft 17 into the bearings 8 of the two square lower bearing seats 7 from the middle to two sides;
6. inserting the circular groove of the single transmission piece 16.1 with concave-convex lines into one end of the segmented driven shaft 17, locking the circular groove at the middle position of the driven shaft 17 by using a related connecting piece, and keeping a straight line between the two segments of driven shafts 17 and the central line of the single transmission piece 16.1 with concave-convex lines;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. a metering piece 2 with a contact 3 is arranged at one end of a driven shaft 17 and is locked by a locking piece;
9. a driven shaft coupler is arranged at the other end of the driven shaft 17 and is locked by a locking piece;
10. a voice counter is arranged at a proper position (just contacting with the upper contact 3 of the metering piece) on one side of the vertical steel structural piece;
fourthly, the manufacturing method of the active structure of the single plastic material cutting forming machine comprises the following steps:
1. installing or welding a single plastic material cutting and forming device with a driven structure, an adjusting structure and a counting structure on the rigid foundation 1 to form an effective combined single plastic material cutting and forming device;
2. according to the positions of the coupling 18 of the driven shaft 17 and the rigid foundation 1, a variable speed motor 20 with a motor coupling 22 and a forward and backward switch 21 is installed;
fifthly, a manufacturing method of a winding mechanism of a single plastic material cutting and forming machine comprises the following steps:
1. manufacturing a rigid platform 28 with a square opening on the rigid foundation 1 according to the vertical distance between the groove opening of the single transmission piece 16.1 with the concave-convex lines and the rigid foundation 1;
2. manufacturing a roller rod with a gear with a proper size, and installing the roller rod at a proper position below the rigid platform 28;
3. a winding rod 31 with a gear is arranged at a proper position on the rigid platform 28, and the gear of the winding rod 31 is required to be matched with the roller rod gear 30;
4. a winding device with a telescopic piece 27, a spherical piece 32, a supporting frame 33 and a clamping piece 34 is arranged on the winding rod 31 with the gear;
5. a material guiding piece 35 is arranged between the winding device 25 and the discharge port of the dividing device 26;
the manufacturing method of the device for cutting and winding a plurality of plastic materials is shown in figures 2, 4 and 5,
a method for manufacturing a driven structure of a multi-plastic material cutting and forming machine comprises the following steps:
1. manufacturing a plurality of plastic material cutting and winding device frames by using a steel structural member;
2. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
3. drilling counter bores at proper positions above the two square lower bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, keeping the counter bores of the square bearing seats 7 vertical to the driven shaft 17, and fixing the counter bores by using limit bolts 6;
4. installing two bearings 8 in two square lower bearing seats 7;
5. inserting the segmented driven shaft 17 into the bearings 8 of the two square lower bearing seats 7 from the middle to two sides;
6. inserting the circular groove of the single transmission piece 16.1 with concave-convex lines into one end of the segmented driven shaft 17, locking the circular groove at the equally-divided position of the driven shaft 17 by using a relevant connecting piece, and keeping a straight line between the segmented driven shaft 17 and the central lines of the plurality of transmission pieces 16.1 with concave-convex lines;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. the metering piece 2 with the contact 3 is arranged at one end of a driven shaft 17 and is locked by a locking piece;
9. a driven shaft coupler is arranged at the other end of the driven shaft 17 and is locked by a locking piece;
secondly, a manufacturing method of the adjusting structure of the multi-plastic material cutting and forming machine comprises the following steps:
1. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
2. drilling counter bores at proper positions below the two square upper bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, and keeping the counter bores of the square bearing seats 7 vertical to the cutter shaft 9;
3. two bearings 8 are arranged in two square upper bearing seats 7;
4. inserting a subsection cutter shaft 9 into two square lower bearing seat 7 bearings 8 at two sides from the middle of a vertical steel structural member;
5. inserting a plurality of circular grooves of the blades 13 into one end of a sectional cutter shaft 9, locking the circular grooves at equal positions of the cutter shaft 9 by using a clamp spring 14, keeping a straight line between the sectional cutter shaft 9 and the central line of a single blade 13, and enabling the blade edge of the blade 13 to correspond to the middle of the groove with a concave-convex line transmission part 16.1;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. manufacturing a positioning block 10 according to the size of the upper bearing seat 7, and manufacturing a counter bore at the upper part for a limiting bolt 11;
9. a rigid spring 5 is arranged between the upper square bearing seat 7 and the lower square bearing seat 7;
10. drilling a through hole at a proper position of the upper frame, manufacturing internal threads by using a related tool, and installing an adjusting bolt 11, wherein one end of the adjusting bolt 11 can enter a counter bore of a positioning block 10;
thirdly, a manufacturing method of the counting structure of the multi-plastic material cutting and forming machine:
1. manufacturing a single plastic material cutting and winding device frame by using a steel structural member;
2. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
3. drilling counter bores at proper positions above the two square lower bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, keeping the counter bores of the square bearing seats 7 vertical to the driven shaft 17, and fixing the counter bores by using limit bolts 6;
4. installing two bearings 8 in two square lower bearing seats 7;
5. inserting the segmented driven shaft 17 into the bearings 8 of the two square lower bearing seats 7 from the middle to two sides;
6. inserting a plurality of circular grooves of the transmission pieces 16.1 with concave-convex lines into one end of the segmented driven shaft 17, locking the circular grooves at the equally-divided positions of the driven shaft 17 by using related connecting pieces, and keeping a straight line between the segmented driven shaft 17 and the central lines of the transmission pieces 16.1 with concave-convex lines;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. the metering piece 2 with the contact 3 is arranged at one end of a driven shaft 17 and is locked by a locking piece;
9. a driven shaft coupler is arranged at the other end of the driven shaft 17 and is locked by a locking piece;
10. a voice counter is arranged at a proper position (just contacting with the upper contact 3 of the metering piece) on one side of the vertical steel structural piece;
fourthly, the manufacturing method of the active structure of the multi-plastic material cutting forming machine comprises the following steps:
1. installing or welding a single plastic material cutting and forming device with a driven structure, an adjusting structure and a counting structure on the rigid foundation 1 to form an effective combined single plastic material cutting and forming device;
2. according to the positions of the coupling 18 of the driven shaft 17 and the rigid foundation 1, a variable speed motor 20 with a motor coupling 22 and a forward and backward switch 21 is installed;
fifthly, a method for manufacturing a winding mechanism of a multi-plastic material cutting forming machine:
1. manufacturing a rigid platform 28 with a square opening on the rigid foundation 1 according to the vertical distance between the groove openings of the plurality of transmission pieces 16.1 with concave-convex lines and the rigid foundation 1;
2. manufacturing a roller rod with a gear with a proper size, and installing the roller rod at a proper position below the rigid platform 28;
3. a winding rod 31 with a gear is arranged at a proper position on the rigid platform 28, and the gear of the winding rod 31 is required to be matched with the gear 30 of the roller rod;
4. a winding device with a telescopic piece 27, a spherical piece 32, a supporting frame 33 and a clamping piece 34 is arranged on the winding rod 31 with the gear;
5. a material guiding piece 35 is arranged between the winding device 25 and the discharge port of the separating device 26.
The manufacturing method of the block plastic material cutting and winding device comprises the following steps: with reference to figures 3, 4 and 5,
a manufacturing method of a driven structure of a block plastic material cutting and forming machine comprises the following steps:
1. manufacturing a frame of the block plastic material cutting and winding device by using a steel structural member;
2. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
3. drilling counter bores at proper positions above the two square lower bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, keeping the counter bores of the square bearing seats 7 vertical to the driven shaft 17, and fixing by using limiting bolts 6;
4. installing two bearings 8 in two square lower bearing seats 7;
5. inserting the segmented driven shaft 17 into the bearings 8 of the two square lower bearing seats 7 from the middle to two sides;
6. inserting the circular groove of the single transmission piece 16.2 with concave-convex lines into one end of the segmented driven shaft 17, locking the circular groove at the middle position of the driven shaft 17 by using a related connecting piece, and keeping a straight line between the two segments of driven shafts 17 and the central line of the single transmission piece 16.2 with concave-convex lines;
7. a bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. a metering piece 2 with a contact 3 is arranged at one end of a driven shaft 17 and is locked by a locking piece;
9. a driven shaft coupler is arranged at the other end of the driven shaft 17 and is locked by a locking piece;
secondly, the manufacturing method of the adjusting structure of the block plastic material cutting forming machine comprises the following steps:
1. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
2. drilling counter bores at proper positions below the two square upper bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, and keeping the counter bores of the square bearing seats 7 vertical to the cutter shaft 9;
3. two bearings 8 are arranged in two square upper bearing seats 7;
4. inserting a subsection cutter shaft 9 into two square lower bearing seat 7 bearings 8 at two sides from the middle of a vertical steel structural member;
5. inserting the circular groove of the single blade 13 into one end of the sectional cutter shaft 9, locking the circular groove at the middle position of the cutter shaft 9 by using a snap spring 14, and keeping a straight line between the two sections of cutter shafts 9 and the central line of the single blade 13;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. manufacturing a positioning block 10 according to the size of the upper bearing seat 7, and manufacturing a counter bore at the upper part for a limiting bolt 11;
9. a rigid spring 5 is arranged between the upper square bearing seat 7 and the lower square bearing seat 7;
10. drilling a through hole at a proper position of the upper frame, manufacturing internal threads by using a related tool, and installing an adjusting bolt 11, wherein one end of the adjusting bolt 11 can enter a counter bore of a positioning block 10;
thirdly, the manufacturing method of the counting structure of the block plastic material cutting forming machine comprises the following steps:
1. manufacturing a frame of the block plastic material cutting and winding device by using a steel structural member;
2. manufacturing installation spaces of an upper square bearing seat 7 and a lower square bearing seat 7 by using related tools at proper positions of a vertical steel structural member, wherein the installation spaces of the upper square bearing seat and the lower square bearing seat 7 are communicated into a whole, the size of the installation space is kept to be matched with that of the square bearing seats 7, and the side gap is 0.5 mm;
3. drilling counter bores at proper positions above the two square lower bearing seats 7, installing the two square lower bearing seats 7 in a bearing seat installation space of a vertical steel structural member, keeping the counter bores of the square bearing seats 7 vertical to the driven shaft 17, and fixing the counter bores by using limit bolts 6;
4. installing two bearings 8 in two square lower bearing seats 7;
5. inserting the segmented driven shaft 17 into the bearings 8 of the two square lower bearing seats 7 from the middle to two sides;
6. inserting the circular groove of the single transmission piece 16.2 with concave-convex lines into one end of the segmented driven shaft 17, locking the circular groove at the middle position of the driven shaft 17 by using a related connecting piece, and keeping a straight line between the two segments of driven shafts 17 and the central line of the single transmission piece 16.2 with concave-convex lines;
7. the bearing 8 in the square bearing seat 7 is firmly fixed by a gland and a connecting bolt, and the connecting bolt does not protrude out of the surface of the gland;
8. a metering piece 2 with a contact 3 is arranged at one end of a driven shaft 17 and is locked by a locking piece;
9. a driven shaft coupler is arranged at the other end of the driven shaft 17 and is locked by a locking piece;
10. a voice counter is arranged at a proper position (just contacting with the upper contact 3 of the metering piece) on one side of the vertical steel structural piece;
fourthly, the manufacturing method of the active structure of the block plastic material cutting forming machine comprises the following steps:
1. installing or welding the blocky plastic material segmentation and forming device with the driven structure, the adjusting structure and the counting structure on the rigid foundation 1 to form an effectively combined blocky plastic material segmentation and forming device;
2. according to the positions of the coupling 18 of the driven shaft 17 and the rigid foundation 1, a variable speed motor 20 with a motor coupling 22 and a forward and backward switch 21 is installed;
fifthly, the manufacturing method of the winding mechanism of the block plastic material cutting forming machine comprises the following steps:
1. manufacturing a rigid platform 28 with a square opening on the rigid foundation 1 according to the vertical distance between the groove opening of the single transmission piece 16.2 with the concave-convex lines and the rigid foundation 1;
2. manufacturing a roller rod with a gear with a proper size, and installing the roller rod at a proper position below the rigid platform 28;
3. a winding rod 31 with a gear is arranged at a proper position on the rigid platform 28, and the gear of the winding rod 31 is required to be matched with the roller rod gear 30;
4. a winding device with a telescopic piece 27, a spherical piece 32, a supporting frame 33 and a clamping piece 34 is arranged on the winding rod 31 with the gear;
5. a material guiding piece 35 is arranged between the winding device 25 and the discharge port of the dividing device 26;
each component mounting procedure of the plastic material cutting forming machine:
1. installing a plastic material segmentation and winding device frame on the rigid foundation 1 by utilizing the related technology, wherein the two vertical frames are required to be parallel and vertical to the rigid foundation 1;
2. installing a driven structural component of a plastic material cutting and forming machine on a frame of a plastic material cutting and winding device, wherein the central lines of single or multiple transmission pieces 16.1 and 16.2 with concave-convex lines and the central line of a driven shaft 17 are required to keep a straight line, the bearing 8, the square bearing seat 7 and the driven shaft 17 are required to be tightly matched without a gap, the square bearing seat 7 is provided with a counter bore, and the distance value among the multiple transmission pieces 16.1 with concave-convex lines is required to be set by a user;
3. installing a counting structural component of a plastic material segmentation forming machine on a frame of the plastic material segmentation winding device, wherein the contact surface of an upper contact 3 of a metering piece 2 and a voice counter 4 is required to be accurate and have no clearance;
4. installing an adjusting structure part of a plastic material segmentation forming machine on a frame of a plastic material segmentation winding device, wherein the center line of one or more blades 13 is required to be kept with the center line of a cutting knife shaft 9, a bearing 8, a square bearing seat 7, a driven shaft 17 and a positioning block 10 are required to be tightly matched without a gap, the square bearing seat 7 is provided with a counter bore, the distance value between the blades 13 is required to be set by a user, the data of two rigid springs 5 are required to be consistent and have enough telescopic force, and an adjusting bolt 11 is required to be full-thread and provided with a locking nut;
5. according to the position of a driven shaft coupler 18 on a driven structure of the plastic material cutting and winding device, a driving structure part or equipment of a plastic material cutting and forming machine is installed on the rigid foundation 1 by using a related technology, the driven shaft coupler 18 and a motor coupler 22 are required to be kept on the same parallel line, and a belt 19 is not loosened;
6. installing a square opening platform 28 according to the discharge (cut piece) opening (upper end) position of one or more transmission pieces 16.1 and 16.2 with concave-convex lines, and requiring that the square opening platform 28 is slightly lower than the discharge opening;
7. a material guide piece 35 is arranged on the square-mouth platform 28 and between the dividing device 26 and the winding device 25 at a proper position, and the material outlet of the dividing device 26, the material guide piece 35 and the inlet of the winding device 25 are required to be on the same straight line, so that the divided plastic materials can be conveniently and smoothly moved and wound and formed;
8. a roller rod 30 with a gear, a winding rod 31 with a gear, a ball piece 32, a supporting frame 33, a clamping piece 34 and a telescopic piece 27 are arranged on the square-mouth platform 28 and at a proper position of an outlet of a material guide piece 35, and the roller rod gear 30 and the winding rod gear 31 are required to be meshed with each other powerfully, and the gap is not more than 0 and 5 mm;
9. the belt a19 and the belt b23 are arranged on the driven shaft coupler 18, the roller rod coupler 24 and the motor coupler 22 on the driven structure of the plastic material separating and winding device, so that the three devices can work synchronously, the base of the variable speed motor 20 is required to have an adjustable function, and the tension of the belt a19 and the tension of the belt b23 are ensured, and the phenomena of looseness and slippage are avoided.
It should be noted that the above-mentioned embodiments are not intended to limit the scope of the present invention, and all equivalent modifications and substitutions based on the above-mentioned technical solutions are within the scope of the present invention as defined in the claims.
Claims (9)
1. A plastic material cutting forming machine is characterized by comprising a rigid foundation, two vertical frames, a cutting knife shaft, an upper frame, a driven shaft, a roller rod coupler, a winding device, a cutting device, a telescopic piece, a square opening platform, a roller rod bearing, a roller rod gear, a winding rod gear, a ball piece, a supporting frame, a clamping piece and a material guiding piece, wherein the two vertical frames are installed on the rigid foundation and required to be parallel to the rigid foundation, the upper frame is fixed above the vertical frames, the cutting knife shaft and the driven shaft are fixed between the two vertical frames, the material guiding piece is installed on the square opening platform and between the cutting device and the winding device, a material outlet of the cutting device, the material guiding piece and an inlet of the winding device are arranged on a straight line, a roller rod with a gear and a winding rod with a gear are installed on the square opening platform and at a material guiding piece outlet, and the roller rod with the gear is matched with the winding rod with the gear, the clearance is not more than 0.5 mm; take gear winding pole to install spheroid spare, carriage, fastener and extensible member, the one end of driven shaft is provided with control assembly, and the other end is provided with measurement piece, contact and pronunciation counter, the contact sets up on measurement piece, and its top is provided with pronunciation counter, be provided with bearing adjusting part in the vertical frame.
2. The plastic material cutting and forming machine as claimed in claim 1, wherein the control assembly comprises a driven shaft coupler, a belt a, a variable speed motor, a forward and reverse switch, a motor coupler and a belt b, the variable speed motor drives the coupler through the motor coupler and the belt a to further drive the driven shaft, and the variable speed motor is provided with the forward and reverse switch.
3. The plastic material cutting and forming machine as claimed in claim 1, wherein the supporting and adjusting assembly comprises a spring, a limiting bolt, a positioning block and an adjusting bolt, the spring is installed between an upper square bearing seat and a lower square bearing seat, the positioning block is arranged above the bearing seats, and the adjusting bolt is arranged above the positioning block.
4. The plastic material cutting and forming machine as claimed in claim 3, wherein the cutting shaft is inserted into bearings of two square lower bearing blocks.
5. The plastic material cutting and forming machine as claimed in claim 4, wherein the cutting shaft is provided with a blade and fixed by a clamp spring; the driven shaft is provided with a transmission part with convex-concave lines, and a part to be cut is arranged on the transmission part.
6. The plastic material cutting machine as claimed in claim 5, wherein the circular groove of the single transmission member with concave-convex lines is inserted into one end of the segmented driven shaft and locked at the middle position of the driven shaft by the connecting member, and the two segments of the driven shaft and the central line of the single transmission member with concave-convex lines are kept in a straight line.
7. The method for dividing the single plastic material by using the plastic material dividing and forming machine is characterized by comprising the following steps of:
1) inserting a single object to be cut with a circular cross section into the material guide piece, and pushing the object to be cut into a single transmission piece groove with concave-convex lines;
2) measuring the depth of the material to be cut by using a measuring tool, pressing down the blade edge of the upper blade of the cutting knife shaft to the surface of the material to be cut by using adjusting bolts, and keeping the two adjusting bolts to descend simultaneously to keep the cutting knife shaft parallel to the driven shaft;
3) when the blade edge of the blade on the cutting knife shaft contacts the surface of the object to be cut, the depth dimension is adjusted downwards according to the depth of the object to be cut, and the distance between the cutting knife shaft and the driven shaft is kept;
4) mounting a belt a on a motor coupling and a driven shaft coupling;
5) mounting a belt b on a motor coupling and a roller rod coupling;
6) starting the variable speed motor to enable the driven shaft coupler to rotate, and driving a single transmission part with concave-convex lines on the driven shaft to rotate;
7) under the action of the pressure under the adjusting bolt, a large friction force exists among the material to be cut, the single transmission part with the concave-convex lines and the blade, so that the single transmission part with the concave-convex lines drives the material to be cut to move and be cut by the blade;
8) when one end of a material to be cut enters the winding device through the material guide piece between the winding device and the cutting device and contacts with the crosspiece of the spherical piece, the supporting frame is made to fall down under the operation of the spherical piece, the clamping piece is quickly put down under the action of the telescopic piece to firmly clamp one end of the material to be cut, and the material to be cut is subjected to standard winding forming on the winding rod under the driving of the roller rod with the gear and the winding rod with the gear;
9) the radius of the wound formed material is the distance between the lower end of the gear winding rod and the rigid platform, the radius of the wound formed material can be changed along with the change of the radius of the winding rod, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the connection and rotation of the chain, so that the user requirements are met.
8. A method for dividing a plurality of plastic materials by a plastic material dividing and forming machine is characterized by comprising the following steps:
1) inserting a plurality of materials to be cut with circular cross sections into the material guide piece, and pushing the materials into the grooves of the transmission piece with the concave-convex lines;
2) measuring the depth of the material to be cut by using a measuring tool, pressing down the edge of the upper blade 13 of the cutting knife shaft to the surface of the material to be cut by using adjusting bolts, and keeping the two adjusting bolts to descend simultaneously to keep the cutting knife shaft parallel to the driven shaft;
3) when the blade edge of the blade on the cutting knife shaft contacts the surface of the material to be cut, the size is adjusted downwards according to the depth of the material to be cut, and the cutting knife shaft is locked by a limit bolt to keep the distance between the cutting knife shaft and the driven shaft;
4) mounting a belt a on a motor coupling and a driven shaft coupling;
5) mounting a belt b on a motor coupling and a roller rod coupling;
6) starting the variable speed motor to enable the driven shaft coupler to rotate, and driving a plurality of transmission parts with concave-convex lines on the driven shaft to rotate;
7) the material to be cut, the plurality of transmission parts with concave-convex lines and the blade have larger friction force under the action of the pressure under the adjusting bolt, so that the plurality of transmission parts with concave-convex lines drive the material to be cut to move and be cut by the blade;
8) when one end of a material to be cut enters the winding device through the material guide piece between the winding device and the cutting device and contacts with the crosspiece of the spherical piece, the supporting frame is made to fall down under the operation of the spherical piece, the clamping piece is quickly put down under the action of the telescopic piece to firmly clamp one end of the material to be cut, and the material to be cut is subjected to standard winding forming on the winding rod under the driving of the roller rod with the gear and the winding rod with the gear;
9) a material guide piece and a winding device are arranged at the corresponding position of each dividing device;
10) the radius of the wound formed material is the distance between the lower end of the gear winding rod and the rigid platform, the radius of the wound formed material can be changed along with the change of the radius of the winding rod, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the connection and rotation of the chain, so that the user requirements are met.
9. A method for dividing a block-shaped plastic material by using a plastic material dividing and forming machine is characterized by comprising the following steps:
1) pushing the material to be cut with a rectangular section onto a transmission part with concave-convex lines;
2) measuring the depth of the material to be cut by using a measuring tool, pressing down the blade edge of the upper blade of the cutting knife shaft to the surface of the material to be cut by using adjusting bolts, and keeping the two adjusting bolts to descend simultaneously to keep the cutting knife shaft parallel to the driven shaft;
3) when the blade edge of the blade on the cutting knife shaft contacts the surface of the object to be cut, the size is adjusted downwards according to the depth of the object to be cut, and the cutting knife shaft is locked by a limit bolt to keep the distance between the cutting knife shaft and the driven shaft;
4) mounting a belt a on a motor coupling and a driven shaft coupling;
5) mounting a belt b on a motor coupling and a roller rod coupling;
6) starting the variable speed motor to enable the driven shaft coupler to rotate, and driving a transmission part with concave-convex lines on the driven shaft to rotate;
7) the material to be cut, the transmission part with the concave-convex lines and the blade have larger friction force under the action of the pressure under the adjusting bolt, so that the transmission part with the concave-convex lines drives the material to be cut to move and be cut by the blade;
8) when one end of a material to be cut enters the winding device through the material guide piece between the winding device and the cutting device and contacts with the crosspiece of the spherical piece, the supporting frame is made to fall down under the operation of the spherical piece, the clamping piece is quickly put down under the action of the telescopic piece to firmly clamp one end of the material to be cut, and the material to be cut is subjected to standard winding forming on the winding rod under the driving of the roller rod with the gear and the winding rod with the gear;
9) a material guide piece and a winding device are arranged at the corresponding position of each dividing device;
10) the radius of the wound formed material is the distance between the lower end of the gear winding rod and the rigid platform, the radius of the wound formed material can be changed along with the change of the radius of the winding rod, or the radius of the wound formed material can be increased by changing the direct connection of the two gears into the connection and rotation of the chain, so that the user requirements are met.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910579733.8A CN112140210B (en) | 2019-06-28 | 2019-06-28 | Plastic material cutting and forming machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910579733.8A CN112140210B (en) | 2019-06-28 | 2019-06-28 | Plastic material cutting and forming machine |
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| Publication Number | Publication Date |
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| CN112140210A CN112140210A (en) | 2020-12-29 |
| CN112140210B true CN112140210B (en) | 2022-08-09 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201910579733.8A Active CN112140210B (en) | 2019-06-28 | 2019-06-28 | Plastic material cutting and forming machine |
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Family Cites Families (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| DE20002995U1 (en) * | 1999-05-21 | 2000-07-27 | Maier Johann | Device for cutting plastic material |
| CN206527763U (en) * | 2017-01-10 | 2017-09-29 | 江苏信息职业技术学院 | A kind of foamed plastics cutting equipment |
| CN206623125U (en) * | 2017-04-18 | 2017-11-10 | 江苏信息职业技术学院 | A kind of foamed plastics cutting equipment |
| CN206982857U (en) * | 2017-05-03 | 2018-02-09 | 广州市瑞仕星电子科技有限公司 | A kind of wrist-watch ultraprecise perforating device |
| CN107877576A (en) * | 2017-10-17 | 2018-04-06 | 兰州飞行控制有限责任公司 | A kind of tube annular cutting structure |
| CN207139905U (en) * | 2017-12-28 | 2018-03-27 | 合肥云龙塑业有限公司 | A kind of cutter device for plastic plate |
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Effective date of registration: 20210809 Address after: 3520 Tongji Road, Baoshan District, Shanghai 201900 Applicant after: Baowu equipment Intelligent Technology Co.,Ltd. Address before: 210039 new building, Zhonghua Gate, Yuhuatai District, Jiangsu, Nanjing Applicant before: NANJING MEISHAN METALLURGY DEVELOPMENT Co.,Ltd. Applicant before: Shanghai Meishan Iron & steel Co.,Ltd. |
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