CN112139270A - Wire drawing processing equipment for power cable core - Google Patents
Wire drawing processing equipment for power cable core Download PDFInfo
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- CN112139270A CN112139270A CN202011017997.3A CN202011017997A CN112139270A CN 112139270 A CN112139270 A CN 112139270A CN 202011017997 A CN202011017997 A CN 202011017997A CN 112139270 A CN112139270 A CN 112139270A
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- wire
- wire drawing
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- drawing mechanism
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C9/00—Cooling, heating or lubricating drawing material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C1/00—Manufacture of metal sheets, metal wire, metal rods, metal tubes by drawing
- B21C1/02—Drawing metal wire or like flexible metallic material by drawing machines or apparatus in which the drawing action is effected by drums
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21C—MANUFACTURE OF METAL SHEETS, WIRE, RODS, TUBES OR PROFILES, OTHERWISE THAN BY ROLLING; AUXILIARY OPERATIONS USED IN CONNECTION WITH METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL
- B21C43/00—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass
- B21C43/02—Devices for cleaning metal products combined with or specially adapted for use with machines or apparatus provided for in this subclass combined with or specially adapted for use in connection with drawing or winding machines or apparatus
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/0006—Apparatus or processes specially adapted for manufacturing conductors or cables for reducing the size of conductors or cables
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- Mechanical Engineering (AREA)
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Abstract
The invention relates to the field of cable processing equipment, in particular to drawing processing equipment for a power cable core, which comprises: the cooling spraying device comprises a machine body, a water tank, a frame and lead wheels, wherein the machine body is provided with a lead inlet and a lead outlet, the bottom end in the machine body is also provided with a cooling spraying assembly, the bottom end in the machine body is provided with the water tank, the machine body is also internally provided with the frame in a shape like a Chinese character 'tian', and the machine body is also internally provided; the wire drawing mechanism is arranged on the frame, and the inner diameter of a wire drawing hole of the first adjustable wire drawing mechanism is smaller than the wire drawing hole diameter of the second adjustable wire drawing mechanism; the first air drying cylinder is arranged in an inner frame hole at the other side of the square frame; the working ends of the first adjustable lifting traction assembly and the second adjustable lifting traction assembly are vertically arranged on two sides of the frame; the wire coil is arranged on one side of the wire inlet and one side of the wire outlet respectively; the double-roller reciprocating cleaner is provided with the wire inlet, the equipment occupies a small area, and the situation that the wire coaxially passes through the wire drawing hole can be accurately adjusted.
Description
Technical Field
The invention relates to the field of cable processing equipment, in particular to drawing processing equipment for a power cable core.
Background
Wire drawing machines, also known as wire drawing machines and wire drawing machines, are widely used mechanical equipment in industrial applications, and are widely applied to industries such as mechanical manufacturing, hardware processing, petrochemical industry, plastics, bamboo and wood products, wires and cables and the like. The metal wire drawing machine belongs to the production and preprocessing equipment of metal products such as standard parts and the like, and aims to draw wires or rods which are produced and transported to metal product production enterprises such as standard parts and the like by steel manufacturers through the wire drawing machine, so that the diameters, the roundness, the internal metallographic structure, the surface finish and the straightness of the wires or rods meet the raw material processing requirements required by the production of the metal products such as the standard parts and the like. The existing wire drawing machine has the defects of uneven wire drawing and lower wire drawing quality, a wire drawing die can generate a large amount of heat in the wire drawing process, and the quality of a cable core can be directly influenced if timely cooling treatment cannot be achieved.
Chinese patent CN201821520714.5 discloses a cable drawing machine with uniform drawing, which comprises a machine body, a wire-releasing reel, a first regulating wheel, a second regulating wheel, a dust-removing chamber, a partition board, a wire-drawing die, a drying device, a cooling pipe and a take-up reel. The organism below is equipped with the stabilizer blade of being convenient for to support, the drawing drum sets up in the left side of organism, just be equipped with the incoming line that the power cable sinle silk passes through on the left side of organism. The left side on the inside top of organism is equipped with first regulating wheel, the second regulating wheel is located the below of first regulating wheel, and the second regulating wheel is fixed on the inside left surface of organism, the clean room sets up the right-hand member of second regulating wheel. The inside baffle that still is equipped with vertical placing of organism, the baffle is located the right side of clean room, and baffle center department is equipped with the through-hole that the power cable sinle silk passed, the baffle right flank still is equipped with the wire drawing mould with the through-hole intercommunication, wire drawing mould top is equipped with into oil pipe, it passes the organism top and is equipped with the oil inlet to advance oil pipe.
The device transversely draws wire, and area is great, and the sinle silk can't keep with wire drawing die hole central line level.
Disclosure of Invention
In order to solve the technical problem, the technical scheme provides the wire drawing processing equipment for the electric wire core of the power cable, and solves the problems that the occupied area of horizontal wire drawing is large, and the wire core cannot be kept horizontal to the central line of a wire drawing die hole.
In order to achieve the above purposes, the technical scheme adopted by the invention is as follows:
a wire drawing processing equipment for a power cable core comprises: the cooling spraying device comprises a machine body, wherein the bottom end and the top end of the opposite side are respectively and coaxially and horizontally provided with a wire inlet and a wire outlet, the bottom end in the machine body is also provided with a cooling spraying assembly with a working end facing downwards, the bottom end of the machine body is provided with a water collecting tank communicated with the interior of the machine body, a field frame is also arranged in the machine body, and wire leading wheels for leading wires to ascend in a bending manner in the machine body are uniformly distributed in the machine body; the wire drawing holes of the wire drawing mechanism are coaxially and horizontally arranged in inner frames on the upper side and the lower side of the frame respectively, and the inner diameter of the wire drawing hole of the first adjustable wire drawing mechanism is smaller than that of the wire drawing hole of the second adjustable wire drawing mechanism; the first air drying cylinder is coaxially arranged at the inner frame hole at the other side of the square frame with the wire drawing hole and is used for drying cooling liquid on the periphery of the wire; the working ends of the first adjustable lifting traction assembly and the second adjustable lifting traction assembly are vertically arranged on two sides of the frame and are used for adjusting the heights of two sides of the electric wire so that the electric wire can coaxially pass through a wire drawing hole of the wire drawing mechanism; the wire coil is arranged on one side of the wire inlet and one side of the wire outlet respectively; and the double-roller reciprocating cleaner is arranged between the pay-off reel and the wire inlet and is used for removing stains on the periphery of the wire.
Preferably, the outer end of the wire outlet is coaxially provided with a second air drying cylinder for drying the cooling liquid on the periphery of the wire so as to be wound on the take-up reel.
Preferably, the bottom end in the machine body is also obliquely provided with a first guide plate for guiding the cooling liquid to intensively flow into the water collecting tank.
Preferably, the first adjustable wire drawing mechanism comprises: the working end of the transverse and longitudinal shaft adjusting component can adjust the distance along the longitudinal direction and the direction vertical to the inner side plate of the machine body; and the wire drawing die is horizontally and fixedly arranged at the working end of the transverse and longitudinal shaft adjusting component through the axis of the eye die holder.
Preferably, the second adjustable wire drawing mechanism and the first adjustable wire drawing mechanism are completely the same in structure and are arranged in an inner frame at the lower part of the frame.
Preferably, a second guide plate for the outflow of the lead cooling liquid is obliquely arranged at the bottom end of the inner frame of the first air drying cylinder mounted on the frame; the first air drying cylinder comprises: the fixed cylinder is coaxially arranged in the inner frame of the frame in the same axial direction as the wire drawing holes of the first adjustable wire drawing mechanism and the second adjustable wire drawing mechanism, and the fixed cylinder is uniformly distributed with fixed cylinders for draining water along the shaft; the air nozzles are arranged on the strip-shaped openings at equal intervals, the air outlets of the air nozzles incline to the direction opposite to the feeding direction of the adjacent wire drawing mechanisms, and the air inlets of the air nozzles are communicated through a hose air pump; the second air dryer cylinder has the same structure as the first air dryer cylinder.
Preferably, the first adjustable lifting traction assembly comprises: the screw rod type lifter is vertically arranged on one side of the first adjustable wire drawing mechanism and one side of the second adjustable wire drawing mechanism; the rotating shaft vertically penetrates through the inner side plate of the machine body, and one end of the rotating shaft is provided with a rotating disc; the first bevel gear and the second bevel gear are coaxially and fixedly connected with the input shaft of the screw rod type lifter and the other end of the rotating shaft respectively, and the bevel gears are meshed; the fixed shaft is vertically and fixedly arranged at the working end of the screw rod type lifter; the traction wheel is coaxially and rotatably arranged at one end of the fixed shaft; the opening of the first U-shaped frame faces towards the first U-shaped frame, and one side of the first U-shaped frame is fixedly connected with the fixed shaft; the sensor, the work end level sets up at first U type frame opposite side towards second adjustable lift traction assembly location portion, the sensor is with axial coaxial horizontal plane with the traction wheel, the sensor is connected with the controller electricity.
Preferably, the second adjustable lifting traction assembly and the first adjustable lifting traction assembly are arranged on the other side of the first adjustable wire drawing mechanism and the other side of the second adjustable wire drawing mechanism in the same structure.
Preferably, the twin roll reciprocating cleaner comprises: the center of the second U-shaped frame is horizontally arranged at the outer end, the upper end and the lower end of an inner frame of the mouth-shaped frame are both provided with a first dovetail groove, a first dovetail wedge which is in sliding fit with the first dovetail groove is arranged on the outer side of a transverse plate, a threaded hole is formed in the first dovetail wedge along the sliding direction, second dovetail grooves are formed in two sides of an opening of the second U-shaped frame along the vertical direction, a pressing plate is arranged at the bottom end of each second dovetail groove, and a nut with a vertical axis is arranged at the bottom end of each pressing plate; two sides of the third U-shaped frame are provided with second dovetail wedges vertically matched with the second dovetail grooves in a sliding manner; the fixing pin is vertically and fixedly arranged at the bottom end of the transverse plate of the second U-shaped frame, penetrates through the transverse plate of the third U-shaped frame and is in sliding fit with the transverse plate of the third U-shaped frame; the spring is coaxially sleeved on the fixed pin, and two ends of the spring are respectively abutted against the bottom end of the transverse plate of the second U-shaped frame and the top end of the transverse plate of the third U-shaped frame; the bolt is coaxially screwed on the nut and penetrates through the pressing plate to be abutted against the bottom ends of the two sides of the third U-shaped frame; the axis of the brush roller is horizontal, and two ends of the brush roller are rotatably arranged on the third U-shaped frame through damping rings; the axis of the screw rod is horizontally and rotatably arranged in the first dovetail groove and is screwed with the threaded hole in a coaxial thread manner; the rotating shaft and the screw rod are coaxially and rotatably arranged on one side of the mouth-shaped bracket, and the top screw rod and the same end of the rotating shaft are synchronously connected through a synchronous belt; the first spur gear and the second spur gear are respectively coaxially and fixedly arranged at the same end of the rotating shaft and the bottom screw rod, and the gears are meshed; and an output shaft of the servo motor is coaxially and fixedly connected with the top screw rod.
Preferably, horizontal and longitudinal axis adjusting part is including first manual screw rod regulator and the manual screw rod regulator of second, the vertical setting of first manual screw rod regulator is in field frame upper portion inside casing, first manual screw rod regulator sets up perpendicularly at first manual screw rod regulator work end, and the drawing die passes through the fixed setting of eye die holder on the manual screw rod regulator work end of second.
Compared with the prior art, the invention has the beneficial effects that:
1. according to the wire drawing device, a wire is bent and arranged in the machine body through the lead wheel, specifically, before the wire drawing device works, one end of the wire on the pay-off reel sequentially passes through the double-roller reciprocating cleaner, the wire inlet, the wire drawing die wire drawing hole, the wire drawing hole of the second adjustable wire drawing mechanism and the wire outlet and then is wound on the take-up reel, the wire is led to ascend in a bent shape through the lead wheel, the floor area of wire drawing equipment is reduced, the heights of the lifting part of the lead screw type lifter and the lifting part of the second adjustable lifting traction assembly are adjusted, the working ends of the sensor and the sensor of the second adjustable lifting traction assembly are coaxially positioned at the same height, so that the wire drawing can be lifted by the traction wheel and the working wheel of the second adjustable lifting traction assembly and coaxially pass through the wire drawing holes of the first adjustable wire drawing mechanism and the second adjustable; compared with the horizontal wire drawing equipment in the prior art, the equipment has smaller floor area;
2. according to the invention, the height of the working wheel of the wire drawing machine is adjusted through the first adjustable lifting traction assembly and the second adjustable lifting traction assembly, so that the wire can horizontally and coaxially pass through the wire drawing holes of the first adjustable wire drawing mechanism and the second adjustable wire drawing mechanism, specifically, during operation, the wire take-up reel and the servo motor are started, so that the wire is pulled by the wire take-up reel to move in the wire drawing holes of the wire drawing mechanism, and before the wire enters the machine body, the brush rollers positioned at the upper end and the lower end of the wire rub the periphery of the wire along the radial direction, so that the peripheral dust or adhesion is removed, and the wire drawing quality is prevented from being influenced; in the wire drawing process, the wire can generate heat, the cooling spray assembly is started to enable the working end of the cooling spray assembly to vertically spray downwards, so that the wire can be rapidly cooled by cooling liquid, the wire can be prevented from being fused due to overheating, the first adjustable wire drawing mechanism and the second adjustable wire drawing mechanism are both arranged in the frame, so that the cooling liquid cannot corrode the wire drawing mechanism, and before the wire enters the wire drawing hole of the wire drawing mechanism, the first air drying cylinder can dry the cooling liquid on the periphery of the wire, so that the cooling liquid attached to the periphery of the wire can corrode the wire drawing hole; the waste liquid generated in the cooling process flows into the water collecting tank under the guide action of the gravity and the first guide plate, so that the cooling liquid is convenient to collect and treat, and the working environment is prevented from being polluted; and wire drawing mechanism wire drawing bore internal diameter is less than wire drawing bore internal diameter with adjustable wire drawing mechanism of second with adjustable first to make the electric wire at first carry out the wire drawing in advance through the lower wire drawing mechanism with adjustable second of the surface of water, the electric wire diameter slightly is greater than finished product electric wire diameter this moment, carries out the shaping wire drawing through first adjustable wire drawing mechanism again, thereby improves wire drawing effect and quality, compares prior art, carries out the positioning adjustment through the sensor, and the precision is higher, thereby has improved the wire drawing quality.
Drawings
FIG. 1 is a perspective view of the present invention;
FIG. 2 is a front view of the present invention;
FIG. 3 is a perspective view of a first adjustable wire drawing mechanism according to the present invention;
FIG. 4 is a perspective view of a first air dryer cartridge of the present invention;
FIG. 5 is a perspective view of a first adjustable lift hitch assembly in accordance with the present invention;
FIG. 6 is a side view of a first adjustable lift hitch assembly of the present invention;
FIG. 7 is a perspective view of a twin roll reciprocating cleaner of the present invention;
FIG. 8 is a side view of a dual roll reciprocating cleaner of the present invention;
FIG. 9 is a cross-sectional view at section A-A of FIG. 8;
fig. 10 is a partial enlarged view of fig. 9 at B.
The reference numbers in the figures are:
1-body; 1 a-a wire inlet; 1 b-an outlet; 1b 1-second air dryer drum; 1 c-cooling the spray assembly; 1 d-a water collecting tank; 1 e-a frame; 1e 1-a second guide plate; 1 f-a wire-leading wheel; 1 g-a first guide plate;
2-a first adjustable wire drawing mechanism; 2 a-a transverse and longitudinal shaft adjusting component; 2a 1-first manual screw adjuster; 2a 2-second manual screw adjuster; 2 b-a wire-drawing die; 2 c-eye mold base;
3-a second adjustable wire drawing mechanism;
4-a first air drying cylinder; 4 a-a fixed cylinder; 4a 1-bar mouth; 4 b-an air nozzle;
5-a first adjustable lifting traction assembly; 5 a-a screw rod type lifter; 5 b-a rotating shaft; 5b 1-rotating disk; 5 c-a first bevel gear; 5 d-second bevel gear; 5 e-a fixed shaft; 5 f-a traction wheel; 5 g-a first U-shaped frame; 5 h-sensor;
6-a second adjustable lifting traction assembly;
7-a pay-off reel;
8-a take-up reel;
9-double roller reciprocating cleaner; 9 a-mouth shape support; 9a1 — first dovetail groove; 9 b-a second U-shaped frame; 9b 1-first dovetail wedge; 9b 2-threaded hole; 9b3 — second dovetail groove; 9b 4-platen; 9b 5-nut; 9 c-a third U-shaped frame; 9c 1-second dovetail wedge; 9 d-a fixed pin; 9 e-a spring; 9 f-bolt; 9 g-brush roller; 9 h-damping ring; 9 i-a screw rod; 9 j-axis of rotation; 9 k-synchronous belt; 9 m-a first spur gear; 9 n-a second spur gear; 9 o-servo motor.
Detailed Description
The following description is presented to disclose the invention so as to enable any person skilled in the art to practice the invention. The preferred embodiments in the following description are given by way of example only, and other obvious variations will occur to those skilled in the art.
Referring to fig. 1, a drawing processing device for a power cable core comprises:
the cooling and spraying machine comprises a machine body 1, wherein the bottom end and the top end of the opposite side are respectively and coaxially and horizontally provided with a wire inlet 1a and a wire outlet 1b, the bottom end inside the machine body 1 is also provided with a cooling and spraying assembly 1c with a working end facing downwards, the bottom end of the machine body 1 is provided with a water collecting tank 1d communicated with the inside of the machine body, a field frame 1e is also arranged inside the machine body 1, and lead wheels 1f for guiding wires to ascend in a bent manner inside the machine body 1 are uniformly distributed inside the machine body 1;
the wire drawing holes of the first adjustable wire drawing mechanism 2 are coaxial and are respectively horizontally arranged in inner frames on the upper side and the lower side of a frame 1e, and the inner diameter of the wire drawing hole of the first adjustable wire drawing mechanism 2 is smaller than that of the wire drawing hole of the second adjustable wire drawing mechanism 3;
the first air drying cylinder 4 is coaxially arranged at the inner frame hole on the other side of the frame 1e with the wire drawing hole and is used for drying cooling liquid on the periphery of the wire;
the working ends of the first adjustable lifting traction assembly 5 and the second adjustable lifting traction assembly 6 are vertically arranged at two sides of the frame 1e and are used for adjusting the heights of two sides of the electric wire so that the electric wire can coaxially pass through a wire drawing hole of the wire drawing mechanism;
the wire winding device comprises a pay-off reel 7 and a take-up reel 8, wherein the wire reels are respectively arranged on one sides of a wire inlet 1a and a wire outlet 1 b;
and a double-roller reciprocating cleaner 9 arranged between the pay-off reel 7 and the wire inlet 1a and used for removing dirt on the periphery of the wire.
Before working, one end of a wire on a pay-off reel 7 sequentially passes through a double-roller reciprocating cleaner 9, a wire inlet 1a, a first adjustable wire drawing mechanism 2, a second adjustable wire drawing mechanism 3 and a wire outlet 1b and then is wound on a take-up reel 8, the wire is led to ascend in a bent shape through a wire leading wheel 1f, the floor area of wire drawing equipment is reduced, and the heights of working wheels of a first adjustable lifting traction assembly 5 and a second adjustable lifting traction assembly 6 on two sides of a field frame 1e are adjusted, so that the wire can coaxially pass through wire drawing holes of the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3, and scraping is prevented during wire drawing;
during working, the take-up reel 8 is started, so that the take-up reel 8 pulls the wire to move in the wire drawing hole of the wire drawing mechanism, and before the wire enters the machine body 1, the double-roller reciprocating cleaner 9 removes dust or adhered matters on the periphery of the wire, thereby preventing the wire drawing quality from being influenced;
in the wire drawing process, the wire can generate heat, the cooling spray assembly 1c is started to enable the working end of the cooling spray assembly to vertically spray downwards, so that the wire can be rapidly cooled by cooling liquid, the wire can be prevented from being fused due to overheating, the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3 are both arranged in the frame 1e, so that the wire drawing mechanism cannot be corroded by the cooling liquid, and before the wire enters a wire drawing hole of the wire drawing mechanism, the first air drying cylinder 4 can dry the cooling liquid on the periphery of the wire to enable the cooling liquid attached to the periphery of the wire to corrode the wire drawing hole;
the waste liquid generated in the cooling process flows into the water collecting tank 1d under the action of gravity, so that the cooling liquid is convenient to collect and treat, and the working environment is prevented from being polluted;
and the inner diameter of the wire drawing hole of the first adjustable wire drawing mechanism 2 is smaller than that of the wire drawing hole of the second adjustable wire drawing mechanism 3, so that the wire is firstly pre-drawn by the second adjustable wire drawing mechanism 3 with a lower water surface, the diameter of the wire is slightly larger than that of a finished wire, and then the wire is formed and drawn by the first adjustable wire drawing mechanism 2, thereby improving the wire drawing effect and quality.
As shown in fig. 1, the outer end of the outlet 1b is coaxially provided with a second air dryer 1b1 for drying the wire outer periphery cooling liquid to be wound on the take-up reel 8.
The second air-dries a section of thick bamboo 1b1 and sets up in outlet 1b outer end to air-dry wire periphery coolant liquid with the wire drawing shaping, thereby be convenient for take-up reel 8 rolling, prevent to receive the erosion because of the wire silk is moist.
As shown in fig. 1, the bottom end inside the machine body 1 is further provided with a first guide plate 1g obliquely for guiding the cooling liquid to flow into the header tank 1d in a concentrated manner.
Through the first guide plate 1g that the slope set up for cooling liquid flows into header tank 1d under its inclined plane lead wire effect in organism 1, thereby prevents that the cooling liquid from piling up in the inside bottom of organism 1.
As shown in fig. 3, the first adjustable wire drawing mechanism 2 includes:
the transverse and longitudinal axis adjusting component 2a is arranged in an inner frame at the upper part of the Chinese character tian-shaped frame 1e, and the working end of the transverse and longitudinal axis adjusting component 2a can adjust the distance along the longitudinal direction and the direction vertical to the inner side plate of the machine body 1;
and the wire drawing die 2b is horizontally and fixedly arranged at the working end of the transverse and longitudinal shaft adjusting component 2a through the axis of the eye die holder 2 c.
The eye die holder 2c is used for fixedly connecting the transverse and longitudinal axis adjusting component 2a and the wire-drawing die 2b, and the distance of the wire-drawing die 2b can be adjusted along the longitudinal direction and the direction vertical to the inner side plate of the machine body 1 through the transverse and longitudinal axis adjusting component 2a, so that the wire can still coaxially pass through the wire-drawing hole of the wire-drawing die 2b under different installation conditions.
As shown in fig. 1, the second adjustable wire drawing mechanism 3 and the first adjustable wire drawing mechanism 2 are completely the same in structure and are arranged in an inner frame at the lower part of the frame 1 e.
As shown in fig. 1 and 4, a second guide plate 1e1 for guiding the cooling liquid of the lead is obliquely arranged at the bottom end of the inner frame of the first air drying cylinder 4 arranged on the frame 1 e; the first air drying cylinder 4 comprises:
the fixed cylinders 4a are coaxially arranged in the inner frame of the frame 1e along the wire drawing holes of the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3, and the fixed cylinders 4a for draining water are uniformly distributed on the fixed cylinders 4a along the shaft;
the air nozzles 4b are arranged on the strip-shaped openings 4a1 at equal intervals, the air outlets of the air nozzles incline to the direction opposite to the feeding direction of the adjacent wire drawing mechanisms, and the air inlets of the air nozzles 4b are communicated through a hose air pump;
the second dryer drum 1b1 is identical in construction to the first dryer drum 4.
The air pump is started to make the air nozzle 4b blow away the wire periphery cooling liquid towards the opposite direction of feeding of the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3, thereby preventing the cooling liquid from entering the wire drawing mechanism corrodes the wire drawing hole, and the strip-shaped opening 4a1 makes the cooling liquid fall down and outwards flows out through the second guide plate 1e1, thereby being convenient for air-dry.
As shown in fig. 5 and 6, the first adjustable lifting traction assembly 5 includes:
the screw rod type lifter 5a is vertically arranged on one side of the first adjustable wire drawing mechanism 2 and one side of the second adjustable wire drawing mechanism 3;
a rotating shaft 5b vertically penetrating through the inner side plate of the machine body 1 and provided with a turntable 5b1 at one end;
the first bevel gear 5c and the second bevel gear 5d are respectively coaxially and fixedly connected with the input shaft of the screw rod type lifter 5a and the other end of the rotating shaft 5b, and the bevel gears are meshed;
the fixed shaft 5e is vertically and fixedly arranged at the working end of the screw rod type lifter 5 a;
a traction wheel 5f coaxially and rotatably arranged at one end of the fixed shaft 5 e;
a first U-shaped frame 5g with an opening facing and one side fixedly connected with the fixed shaft 5 e;
the sensor 5h, the work end level sets up at first U type frame 5g opposite side towards the 6 location portions of second adjustable lift traction assembly, sensor 5h and traction wheel 5f are coaxial horizontal plane, sensor 5h is connected with the controller electricity.
Before the work, carousel 5b1 rotates, make pivot 5b worker coaxial rotation, thereby drive the transmission of lead screw formula riser 5a input shaft through first bevel gear 5c and second bevel gear 5d, thereby make its working end pass through fixed axle 5e and drive the vertical lift of traction wheel 5f, and first U type frame 5g and fixed axle 5e fixed connection, and sensor 5h sets up at first U type frame 5g opposite side and the coaxial horizontal plane of traction wheel 5f, thereby through adjusting, make first adjustable lift traction assembly 5 and the adjustable lift traction assembly 6 working wheel coaxial horizontal plane of second, thereby be convenient for the wire silk can pass first adjustable wire drawing mechanism 2 and the adjustable wire drawing mechanism 3 wire drawing hole of second coaxially.
As shown in fig. 1, the second adjustable lifting traction assembly 6 and the first adjustable lifting traction assembly 5 are identical in structure and are disposed on the other side of the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3.
The second adjustable lifting traction assembly 6 has the same structure as the first adjustable lifting traction assembly 5, so that the height of a working wheel of the second adjustable lifting traction assembly 5 can be conveniently adjusted, and the wire coaxially and horizontally passes through the wire drawing holes of the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3.
As shown in fig. 7, 8, 9 and 10, the twin roll reciprocating cleaner 9 includes:
the center of the mouth-shaped bracket 9a is horizontally arranged at the outer end of the 1a1, and the upper end and the lower end of an inner frame of the mouth-shaped bracket 9a are respectively provided with a first dovetail groove 9a1;
a first dovetail wedge 9b1 which is in sliding fit with the first dovetail groove 9a1 is arranged on the outer side of the transverse plate of the second U-shaped frame 9b, a threaded hole 9b2 is formed in the first dovetail wedge 9b1 along the sliding direction, second dovetail grooves 9b3 are arranged on two sides of an opening of the second U-shaped frame 9b along the vertical direction, a pressing plate 9b4 is arranged at the bottom end of the second dovetail groove 9b3, and nuts 9b5 with vertical axes are arranged at the bottom end of the pressing plate 9b 4;
two sides of the third U-shaped frame 9c are provided with second dovetail wedges 9c1 which are vertically matched with the second dovetail grooves 9b3 in a sliding manner;
the fixing pin 9d is vertically and fixedly arranged at the bottom end of the transverse plate of the second U-shaped frame 9b, penetrates through the transverse plate of the third U-shaped frame 9c and is in sliding fit with the transverse plate;
the spring 9e is coaxially sleeved on the fixing pin 9d, and two ends of the spring are respectively abutted against the bottom end of the transverse plate of the second U-shaped frame 9b and the top end of the transverse plate of the third U-shaped frame 9 c;
the axis of the brush roller 9g is horizontal, and two ends of the brush roller are rotatably arranged on the third U-shaped frame 9c through damping rings 9 h;
the axis of the screw rod 9i is horizontally and rotatably arranged in the first dovetail groove 9a1 and is screwed with the screw hole 9b2 in a coaxial manner;
the rotating shaft 9j and the screw rod 9i are coaxially and rotatably arranged on one side of the mouth-shaped support 9a, and the top screw rod 9i and the same end of the rotating shaft 9j are in synchronous transmission connection through a synchronous belt 9 k;
a first spur gear 9m and a second spur gear 9n, wherein the first spur gear 9m and the second spur gear 9n are respectively and coaxially and fixedly arranged at the same end of the rotating shaft 9j and the bottom screw rod 9i, and the gears are meshed;
and an output shaft of the servo motor 9o is coaxially and fixedly connected with the top screw rod 9 i.
When the electric wire brushing machine works, the servo motor 9o is started, an output shaft of the servo motor drives the top servo motor 9o to rotate on the mouth-shaped bracket 9a, the screw rod 9i rotates through the rotating shaft 9j, the rotating shaft 9j and the bottom screw rod 9i reversely rotate through the first spur gear 9m and the second spur gear 9n, the second U-shaped frame 9b is arranged in the first dovetail groove 9a1 in a sliding mode through the first dovetail wedge 9b1, the threaded hole 9b2 is screwed with the screw rod 9i, so that the upper portion and the lower portion of the second U-shaped frame 9b reversely slide, the third U-shaped frame 9c and the hairbrush roller 9g are driven to reversely slide, the upper portion and the lower portion of the hairbrush roller 9g rub the periphery of the hairwire along the diameter of the wire, stains on the periphery of the wire are removed, the hairbrush roller 9g is rotatably arranged on the third U-shaped frame 9c through the damping ring 9h, and the hairbrush roller 9g cannot rotate, thereby facilitating cleaning; the bolt 9f is rotated relative to the nut 9b5, one end of the bolt 9f abuts against one end of the second dovetail wedge 9c1 to enable the bolt to be spaced on the second dovetail groove 9b3, the fixing pin 9d is in sliding fit with the third U-shaped frame 9c, and the spring 9e is sleeved on the fixing pin 9d, so that the upper and lower brush rollers 9g can elastically clamp wires, the gap between the upper and lower brush rollers 9g can be conveniently adjusted, the clamping force can be adjusted, and the wire cleaning device is convenient to be suitable for cleaning wires with different diameters; the pressing plate 9b4 is used to prevent the third clevis 9c from coming off the second clevis 9 b.
As shown in fig. 3, the transverse-longitudinal axis adjusting assembly 2a includes a first manual screw rod adjuster 2a1 and a second manual screw rod adjuster 2a2, the first manual screw rod adjuster 2a1 is vertically disposed in an upper inner frame of the frame 1e, the first manual screw rod adjuster 2a1 is vertically disposed at a working end of the first manual screw rod adjuster 2a1, and the wire-drawing die 2b is fixedly disposed at a working end of the second manual screw rod adjuster 2a2 through an eye die holder 2 c.
The longitudinal and horizontal distances between the eye die holder 2c and the Chinese character 'tian' shaped frame 1e are respectively adjusted through the first manual lead screw adjuster 2a1 and the second manual lead screw adjuster 2a2, so that the eye die holder is convenient to adapt to various installation environments.
The working principle of the invention is as follows:
the device realizes the functions of the invention through the following steps, thereby solving the technical problems provided by the invention:
before working, one end of a wire on a pay-off reel 7 sequentially passes through a double-roller reciprocating cleaner 9, a wire inlet 1a, a wire drawing die 2b, a wire drawing hole of a second adjustable wire drawing mechanism 3 and a wire outlet 1b and then is wound on a take-up reel 8, the wire is led to ascend in a bent shape through a wire leading wheel 1f, the floor area of wire drawing equipment is reduced, the heights of a lifting part of a lead screw type lifter 5a and a lifting part of a second adjustable lifting traction assembly 6 are adjusted, so that a sensor 5h and the working end of the sensor of the second adjustable lifting traction assembly 6 are coaxially positioned at the same height, a drawn wire can be supported by a traction wheel 5f and the working wheel of the second adjustable lifting traction assembly 6 and coaxially pass through a wire drawing hole of the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3, and scraping phenomenon is prevented during wire drawing;
secondly, in the working process, the take-up reel 8 and the servo motor 9o are started, so that the take-up reel 8 pulls the electric wire to move in the wire drawing hole of the wire drawing mechanism, and before the electric wire enters the machine body 1, the brush rollers 9g positioned at the upper end and the lower end of the electric wire rub the periphery of the electric wire along the radial direction, so that dust or adhesion on the periphery of the electric wire is removed, and the influence on the wire drawing quality is prevented;
step three, in the wire drawing process, the wire can generate heat, the cooling spray assembly 1c is started to vertically spray the working end of the cooling spray assembly downwards, so that the wire can be rapidly cooled by cooling liquid, the wire can be prevented from being melted due to overheating, the first adjustable wire drawing mechanism 2 and the second adjustable wire drawing mechanism 3 are both arranged in the frame 1e, so that the wire drawing mechanism cannot be corroded by the cooling liquid, and the first air drying cylinder 4 can dry the cooling liquid on the periphery of the wire before the wire enters the wire drawing hole of the wire drawing mechanism, so that the cooling liquid attached to the periphery of the wire can corrode the wire drawing hole;
step four, the waste liquid generated in the cooling process flows into the water collecting tank 1d under the guide action of gravity and the first guide plate 1g, so that the cooling liquid is convenient to collect and treat, and the working environment is prevented from being polluted;
and fifthly, the inner diameter of the wire drawing hole of the first adjustable wire drawing mechanism 2 is smaller than that of the wire drawing hole of the second adjustable wire drawing mechanism 3, so that the wire is firstly pre-drawn by the second adjustable wire drawing mechanism 3 with a lower water surface, the diameter of the wire is slightly larger than that of a finished wire, and then the wire is formed and drawn by the first adjustable wire drawing mechanism 2, and the wire drawing effect and quality are improved.
The foregoing shows and describes the general principles, essential features, and advantages of the invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are merely illustrative of the principles of the invention, but that various changes and modifications may be made without departing from the spirit and scope of the invention, which fall within the scope of the invention as claimed. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (10)
1. The utility model provides a wire drawing processing equipment of power cable electric core which characterized in that, including:
the cooling and spraying machine comprises a machine body (1), wherein the bottom end and the top end of the opposite side are respectively and coaxially and horizontally provided with a wire inlet (1 a) and a wire outlet (1 b), the bottom end inside the machine body (1) is also provided with a cooling and spraying assembly (1 c) with a working end facing downwards, the bottom end of the machine body (1) is provided with a water collecting tank (1 d) communicated with the inside of the machine body, a field frame (1 e) is also arranged inside the machine body (1), and wire guide wheels (1 f) for guiding wires to ascend in a bent manner inside the machine body (1) are also uniformly distributed inside the machine body (1);
the wire drawing mechanism comprises a first adjustable wire drawing mechanism (2) and a second adjustable wire drawing mechanism (3), wherein wire drawing holes of the wire drawing mechanisms are coaxial and are respectively horizontally arranged in inner frames on the upper side and the lower side of a frame (1 e), and the inner diameter of the wire drawing hole of the first adjustable wire drawing mechanism (2) is smaller than that of the wire drawing hole of the second adjustable wire drawing mechanism (3);
the first air drying cylinder (4) is coaxially arranged at the inner frame hole on the other side of the frame (1 e) and is used for drying cooling liquid on the periphery of the wire;
the working ends of the first adjustable lifting traction assembly (5) and the second adjustable lifting traction assembly (6) are vertically arranged on two sides of the frame (1 e) and are used for adjusting the heights of two sides of the electric wire so that the electric wire can coaxially pass through a wire drawing hole of the wire drawing mechanism;
the wire winding device comprises a pay-off reel (7) and a take-up reel (8), wherein the wire reels are respectively arranged on one sides of a wire inlet (1 a) and a wire outlet (1 b);
and a double-roller reciprocating cleaner (9) arranged between the pay-off reel (7) and the wire inlet (1 a) and used for removing the peripheral stains of the electric wires.
2. A drawing processing equipment of electric power cable core as claimed in claim 1, characterized in that the outer end of the outlet (1 b) is coaxially provided with a second air drying cylinder (1 b 1) for blowing the cooling liquid around the wire so as to wind on the take-up reel (8).
3. A drawing processing equipment of power cable core according to claim 1, characterized in that the bottom end inside the machine body (1) is further obliquely provided with a first guiding plate (1 g) for guiding the cooling liquid to intensively flow into the water collecting tank (1 d).
4. A drawing processing equipment of a power cable core according to claim 1, characterized in that the first adjustable drawing mechanism (2) comprises:
the transverse and longitudinal shaft adjusting component (2 a) is arranged in an inner frame at the upper part of the frame (1 e), and the working end of the transverse and longitudinal shaft adjusting component (2 a) can adjust the distance along the longitudinal direction and the direction vertical to the inner side plate of the machine body (1);
the wire drawing die (2 b) is horizontally and fixedly arranged at the working end of the transverse and longitudinal shaft adjusting component (2 a) through the axis of the eye die holder (2 c).
5. The drawing processing equipment for the power cable core according to claim 1, wherein the second adjustable drawing mechanism (3) and the first adjustable drawing mechanism (2) are identical in structure and are arranged in an inner frame at the lower part of the frame (1 e).
6. The drawing processing equipment for the power cable core according to claim 1, wherein a second guide plate (1 e 1) for the outward flow of the lead cooling liquid is obliquely arranged at the bottom end of an inner frame of the first air drying cylinder (4) arranged on the frame (1 e); the first air drying cylinder (4) comprises:
the fixed cylinder (4 a) is coaxially arranged in the inner frame of the frame (1 e) along the same axial direction as the wire drawing holes of the first adjustable wire drawing mechanism (2) and the second adjustable wire drawing mechanism (3), and the fixed cylinders (4 a) for draining water are uniformly distributed on the fixed cylinder (4 a) along the axial direction;
the air nozzles (4 b) are arranged on the strip-shaped opening (4 a 1) at equal intervals, the air outlet of each air nozzle is inclined towards the direction opposite to the feeding direction of the adjacent wire drawing mechanism, and the air inlets of the air nozzles (4 b) are communicated through a hose air pump;
the second seasoning cylinder (1 b 1) has the same structure as the first seasoning cylinder (4).
7. A drawing processing plant of a power cable core according to claim 1, characterized in that the first adjustable lifting traction assembly (5) comprises:
the screw rod type lifter (5 a) is vertically arranged on one side of the first adjustable wire drawing mechanism (2) and one side of the second adjustable wire drawing mechanism (3);
a rotating shaft (5 b) vertically penetrates through the inner side plate of the machine body (1) and one end of the rotating shaft is provided with a turntable (5 b 1);
the first bevel gear (5 c) and the second bevel gear (5 d) are respectively coaxially and fixedly connected with the input shaft of the screw rod type lifter (5 a) and the other end of the rotating shaft (5 b), and the bevel gears are meshed;
the fixed shaft (5 e) is vertically and fixedly arranged at the working end of the screw rod type lifter (5 a);
the traction wheel (5 f) is coaxially and rotatably arranged at one end of the fixed shaft (5 e);
a first U-shaped frame (5 g) with an opening facing and one side fixedly connected with the fixed shaft (5 e);
sensor (5 h), work end level sets up at first U type frame (5 g) opposite side towards second adjustable lift traction assembly (6) location portion, sensor (5 h) and traction wheel (5 f) are with axial coaxial line horizontal plane, sensor (5 h) are connected with the controller electricity.
8. The drawing processing equipment for the power cable core according to claim 1, wherein the second adjustable lifting traction assembly (6) and the first adjustable lifting traction assembly (5) are identical in structure and are arranged on the other side of the first adjustable drawing mechanism (2) and the second adjustable drawing mechanism (3).
9. A plant for wiredrawing electric power cable cores, as claimed in claim 1, characterized in that said double-roller reciprocating cleaner (9) comprises:
the center of the mouth-shaped bracket (9 a) is horizontally arranged at the outer end of the 1a1, and the upper end and the lower end of the inner frame of the mouth-shaped bracket (9 a) are respectively provided with a first dovetail groove (9 a 1);
the device comprises a second U-shaped frame (9 b), wherein a first dovetail wedge (9 b 1) in sliding fit with a first dovetail groove (9 a 1) is arranged on the outer side of a transverse plate, a threaded hole (9 b 2) is formed in the first dovetail wedge (9 b 1) along the sliding direction, second dovetail grooves (9 b 3) are formed in two sides of an opening of the second U-shaped frame (9 b) along the vertical direction, a pressing plate (9 b 4) is arranged at the bottom end of each second dovetail groove (9 b 3), and nuts (9 b 5) with vertical axes are arranged at the bottom end of each pressing plate (9 b 4);
two sides of the third U-shaped frame (9 c) are provided with second dovetail wedges (9 c 1) which are vertically matched with the second dovetail grooves (9 b 3) in a sliding manner;
the fixing pin (9 d) is vertically and fixedly arranged at the bottom end of the transverse plate of the second U-shaped frame (9 b), penetrates through the transverse plate of the third U-shaped frame (9 c) and is in sliding fit with the transverse plate;
the spring (9 e) is coaxially sleeved on the fixing pin (9 d) and two ends of the spring are respectively abutted against the bottom end of the transverse plate of the second U-shaped frame (9 b) and the top end of the transverse plate of the third U-shaped frame (9 c);
the bolt (9 f) is coaxially screwed on the nut (9 b 5) and penetrates through the pressing plate (9 b 4) to abut against the bottom ends of the two sides of the third U-shaped frame (9 c);
the axis of the brush roller (9 g) is horizontal, and two ends of the brush roller are rotationally arranged on the third U-shaped frame (9 c) through a damping ring (9 h);
the axis of the screw rod (9 i) is horizontally and rotatably arranged in the first dovetail groove (9 a 1) and is coaxially screwed with the threaded hole (9 b 2);
the rotating shaft (9 j) and the screw rod (9 i) are coaxially and rotatably arranged on one side of the mouth-shaped support (9 a), and the top screw rod (9 i) and the same end of the rotating shaft (9 j) are in synchronous transmission connection through a synchronous belt (9 k);
a first spur gear (9 m) and a second spur gear (9 n), wherein the first spur gear (9 m) and the second spur gear (9 n) are respectively and coaxially and fixedly arranged at the same end of the rotating shaft (9 j) and the bottom screw rod (9 i), and the gears are meshed;
and an output shaft of the servo motor (9 o) is coaxially and fixedly connected with the top screw rod (9 i).
10. The drawing processing equipment for the power cable wire core according to claim 4, wherein the transverse and longitudinal axis adjusting assembly (2 a) comprises a first manual screw rod adjuster (2 a 1) and a second manual screw rod adjuster (2 a 2), the first manual screw rod adjuster (2 a 1) is vertically arranged in an inner frame at the upper part of the frame (1 e), the first manual screw rod adjuster (2 a 1) is vertically arranged at a working end of the first manual screw rod adjuster (2 a 1), and the wire drawing die (2 b) is fixedly arranged at a working end of the second manual screw rod adjuster (2 a 2) through an eye die holder (2 c).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011017997.3A CN112139270A (en) | 2020-09-24 | 2020-09-24 | Wire drawing processing equipment for power cable core |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011017997.3A CN112139270A (en) | 2020-09-24 | 2020-09-24 | Wire drawing processing equipment for power cable core |
Publications (1)
| Publication Number | Publication Date |
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| CN112139270A true CN112139270A (en) | 2020-12-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011017997.3A Withdrawn CN112139270A (en) | 2020-09-24 | 2020-09-24 | Wire drawing processing equipment for power cable core |
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| CN (1) | CN112139270A (en) |
Cited By (5)
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| CN112718897A (en) * | 2021-01-27 | 2021-04-30 | 柳州工学院 | Cable wire drawing adjusting device |
| CN113600946A (en) * | 2021-07-20 | 2021-11-05 | 盐城六方新材料科技有限公司 | Full-automatic electrode wire stranding device and production method thereof |
| CN114535327A (en) * | 2021-06-02 | 2022-05-27 | 江西联创电缆科技股份有限公司 | Data cable and cable wire drawing device |
| CN115673008A (en) * | 2022-10-26 | 2023-02-03 | 无锡三麟精密金属制品有限公司 | Tension real-time monitoring tungsten filament processing and stretching unit |
| CN116944271A (en) * | 2023-07-31 | 2023-10-27 | 东莞市鼎力自动化科技有限公司 | Wire drawing machine of high strength wire |
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| CN116944271A (en) * | 2023-07-31 | 2023-10-27 | 东莞市鼎力自动化科技有限公司 | Wire drawing machine of high strength wire |
| CN116944271B (en) * | 2023-07-31 | 2024-03-26 | 东莞市鼎力自动化科技有限公司 | Wire drawing machine of high strength wire |
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Application publication date: 20201229 |
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