CN112135100A - Chemical production process monitoring and early warning system based on AR technology - Google Patents

Chemical production process monitoring and early warning system based on AR technology Download PDF

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Publication number
CN112135100A
CN112135100A CN202011014698.4A CN202011014698A CN112135100A CN 112135100 A CN112135100 A CN 112135100A CN 202011014698 A CN202011014698 A CN 202011014698A CN 112135100 A CN112135100 A CN 112135100A
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production process
monitoring
chemical production
intelligent
alarm
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沈红威
孔凡玉
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Hangzhou Yanshi Technology Co ltd
China Jiliang University
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Hangzhou Yanshi Technology Co ltd
China Jiliang University
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Priority to CN202011014698.4A priority Critical patent/CN112135100A/en
Publication of CN112135100A publication Critical patent/CN112135100A/en
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    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04NPICTORIAL COMMUNICATION, e.g. TELEVISION
    • H04N7/00Television systems
    • H04N7/18Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast
    • H04N7/181Closed-circuit television [CCTV] systems, i.e. systems in which the video signal is not broadcast for receiving images from a plurality of remote sources
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06TIMAGE DATA PROCESSING OR GENERATION, IN GENERAL
    • G06T19/00Manipulating 3D models or images for computer graphics
    • G06T19/006Mixed reality
    • GPHYSICS
    • G06COMPUTING; CALCULATING OR COUNTING
    • G06VIMAGE OR VIDEO RECOGNITION OR UNDERSTANDING
    • G06V40/00Recognition of biometric, human-related or animal-related patterns in image or video data
    • G06V40/20Movements or behaviour, e.g. gesture recognition
    • GPHYSICS
    • G08SIGNALLING
    • G08BSIGNALLING OR CALLING SYSTEMS; ORDER TELEGRAPHS; ALARM SYSTEMS
    • G08B21/00Alarms responsive to a single specified undesired or abnormal condition and not otherwise provided for
    • G08B21/18Status alarms
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y10/00Economic sectors
    • G16Y10/25Manufacturing
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y20/00Information sensed or collected by the things
    • G16Y20/10Information sensed or collected by the things relating to the environment, e.g. temperature; relating to location
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y20/00Information sensed or collected by the things
    • G16Y20/40Information sensed or collected by the things relating to personal data, e.g. biometric data, records or preferences
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/10Detection; Monitoring
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/20Analytics; Diagnosis
    • GPHYSICS
    • G16INFORMATION AND COMMUNICATION TECHNOLOGY [ICT] SPECIALLY ADAPTED FOR SPECIFIC APPLICATION FIELDS
    • G16YINFORMATION AND COMMUNICATION TECHNOLOGY SPECIALLY ADAPTED FOR THE INTERNET OF THINGS [IoT]
    • G16Y40/00IoT characterised by the purpose of the information processing
    • G16Y40/50Safety; Security of things, users, data or systems
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/02Protocols based on web technology, e.g. hypertext transfer protocol [HTTP]
    • H04L67/025Protocols based on web technology, e.g. hypertext transfer protocol [HTTP] for remote control or remote monitoring of applications
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/10Protocols in which an application is distributed across nodes in the network
    • HELECTRICITY
    • H04ELECTRIC COMMUNICATION TECHNIQUE
    • H04LTRANSMISSION OF DIGITAL INFORMATION, e.g. TELEGRAPHIC COMMUNICATION
    • H04L67/00Network arrangements or protocols for supporting network services or applications
    • H04L67/01Protocols
    • H04L67/12Protocols specially adapted for proprietary or special-purpose networking environments, e.g. medical networks, sensor networks, networks in vehicles or remote metering networks

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  • Engineering & Computer Science (AREA)
  • Computing Systems (AREA)
  • Signal Processing (AREA)
  • General Health & Medical Sciences (AREA)
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Abstract

The invention discloses a chemical production process monitoring and early warning system based on AR technology, which comprises a camera, a detector, a cloud server, an AR intelligent display terminal, a remote control computer and an alarm, wherein the camera is provided with an image acquisition module and an intelligent analysis module; the intelligent analysis module determines personnel behavior information according to the acquired image and sends the personnel behavior information to the cloud server; the detector detects special technological parameters in the production process and transmits signals to the cloud server; the cloud server sends related information to the AR intelligent display terminal and the remote control computer; the AR intelligent display terminal displays relevant information; the remote control computer carries out intelligent judgment according to the received information and controls an alarm to give an alarm; the staff accessible AR of enterprise intelligent display terminal monitors the chemical production flow. The invention effectively monitors important nodes in the chemical production process, and gives early warning to the misoperation of workers to ensure the smooth development of production.

Description

Chemical production process monitoring and early warning system based on AR technology
Technical Field
The invention relates to the technical field of enterprise production monitoring, in particular to a chemical production process monitoring and early warning system based on AR technology.
Background
Chemical production generally relates to a special process, and has extremely high requirements on process parameters such as temperature, pH value and the like. In a chemical production process, the next production operation can be carried out only when the process parameters such as temperature or pH value and the like meet certain requirements. Once the technological parameters are not up to standard, the next operation is carried out, which possibly causes the produced product to be unqualified and even causes accidents. Therefore, the monitoring of the whole process of chemical production and the important monitoring of related nodes are very important.
However, most chemical production needs to be performed in a special environment such as high temperature, low temperature, strong acid or strong base, and if the worker performs real-time production monitoring work in such a harsh environment, the physical and mental health of the worker is seriously affected. If the traditional video monitoring mode is adopted, the details cannot be effectively monitored, and the smooth proceeding of the chemical production cannot be ensured at all.
The AR technology is still in the primary development stage at present, and is applied less in various industries, and may not be applied in the technical field of enterprise production monitoring. The AR technology is applied to the field of enterprise production monitoring, so that the monitoring picture is three-dimensional, the details of the monitored content can be magnified and watched, the chemical production condition can be monitored in real time, and the method is very favorable for carrying out safe and ordered chemical production processes.
Disclosure of Invention
In view of the problems in the background art, the invention provides a chemical production process monitoring and early warning system based on an AR technology, and aims to realize the purpose that the monitoring system can monitor the occurrence of the abnormality in the chemical production process and guide the processing of the abnormality so as to ensure that workers work in a safe environment.
The invention provides a chemical production process monitoring and early warning system based on AR technology, which comprises:
the system comprises a camera, an image acquisition module, an intelligent analysis module, a cloud server and a monitoring server, wherein the camera is provided with the image acquisition module and the intelligent analysis module and is used for monitoring and shooting everywhere in a chemical production workshop without dead angles, acquiring monitoring images by using the image acquisition module, determining personnel behavior information of a monitoring area by using the intelligent analysis module and sending related information to the cloud server;
the detector is used for detecting special process parameters in the chemical production process and sending detection information to the cloud server;
the cloud server is used for receiving the personnel behavior information acquired by the camera and the detection information transmitted by the detector and transmitting the received information to the AR intelligent display terminal and the remote control computer;
the AR intelligent display terminal is used for displaying the personnel behavior information and the process parameter detection information sent by the cloud server;
the remote control computer is used for receiving the personnel behavior information and the process parameter detection information sent by the cloud server, comparing the received information with a preset parameter standard value, and controlling the alarm to give an alarm after intelligent judgment;
and the alarm is used for realizing alarm according to the instruction of the remote control computer.
Compared with the method that enterprise workers carry out production monitoring in real time or adopt the traditional video monitoring mode, the monitoring and early warning system provided by the invention can obtain the following beneficial effects: the chemical production process monitoring and early warning system based on the AR technology can magnify and watch the monitoring details, can monitor the chemical production condition in real time, can timely know the production nodes which do not meet the production regulation requirement and the production operation which is not carried out by the working personnel according to the regulation through the monitoring system, and can timely take remedial and protective measures to ensure that the chemical production is smoothly carried out.
To achieve the object of the present invention, the following preparation work is required:
the cameras are installed at any position in a chemical production workshop without dead angles, and each camera is provided with the image acquisition module and the intelligent analysis module, so that the cameras can be continuously monitored and shot within 24 hours a day, and the modules arranged on the cameras can work normally.
The method is characterized in that a detector is installed at a chemical production node needing to measure special process parameters, for example, a temperature detector is installed at a node with a high requirement on temperature, and an acid-base concentration detector is installed at a node with a special requirement on pH value. The detector detects the related parameters of the chemical products.
And the cloud server is used as a transfer station, receives the personnel behavior information acquired by the camera and the detection information transmitted by the detector in real time, and transmits the related information to the AR intelligent display terminal and the remote control computer. And the AR intelligent display terminal displays the received related information. At this moment, the staff of the chemical industry enterprise can carry out safety monitoring on the chemical production condition through the AR intelligent display terminal, and can also magnify and watch the details of the monitored content according to the monitoring requirement.
And the remote control computer compares the personnel behavior information and the detection information sent by the cloud server with a preset parameter standard value, and controls the working state of the alarm after intelligent judgment. And (4) collecting a product sample for each chemical production important node for observing the color, the shape and the like of the chemical product. At the moment, the working personnel of the chemical industry enterprise can check the production conditions of the nodes and the related information of the products through the AR intelligent display terminal, and can make corresponding processing according to the working state of the alarm.
Drawings
FIG. 1 is a schematic structural diagram of the present invention for implementing a conventional monitoring function in a chemical production process;
FIG. 2 is a schematic structural diagram illustrating a monitoring and early warning function of a special node in a chemical production process according to the present invention;
FIG. 3 is a flow chart showing the process of the remote control computer determining whether the detected information meets the production specification requirements according to the present invention;
FIG. 4 is a flow chart illustrating the remote control computer determining whether a production operation action is performed by a business person in accordance with the present invention;
fig. 5 is a schematic diagram showing the working state of the remote control computer controlled alarm of the present invention.
Detailed Description
The present invention will be described in further detail with reference to the accompanying drawings.
Example 1: the invention discloses a chemical production process monitoring and early warning system based on AR technology, which comprises a camera, a detector, a cloud server, an AR intelligent display terminal, a remote control computer and an alarm, wherein the camera is provided with an image acquisition module and an intelligent analysis module; the image acquisition module acquires a monitoring image and sends the monitoring image to the intelligent analysis module; the intelligent analysis module carries out intelligent analysis according to the received image, acquires relevant information and sends the relevant information to the cloud server; the cloud server sends the received related information to an AR intelligent display terminal for display; the invention can be used for routine monitoring of chemical production process.
According to fig. 1, chemical enterprise staff accessible intelligence glasses and large screen AR display monitor, inspect the chemical production process in real time, ensure that chemical production is in the safe state, can go on smoothly. The invention can reduce the workload of enterprise workers, can ensure that the enterprise workers work in a safe environment, and does not need to monitor the production process on the spot under the condition of no special requirement. The staff of enterprise can master the various circumstances that take place in the chemical production workshop through AR intelligent display terminal basically.
Example 2: the invention discloses a chemical production process monitoring and early warning system based on AR technology, which comprises a camera, a detector, a cloud server, an AR intelligent display terminal, a remote control computer and an alarm, wherein the camera is provided with an image acquisition module and an intelligent analysis module; the image acquisition module acquires a monitoring image and sends the monitoring image to the intelligent analysis module; the intelligent analysis module performs intelligent analysis according to the received image, determines personnel behavior information of the monitored area and sends the information to the cloud server; the detector detects special technological parameters in the production process and transmits signals to the cloud server; the cloud server sends the received related information to the AR intelligent display terminal and the remote control computer; the AR intelligent display terminal displays the received related information; the remote control computer compares the received related information with a preset parameter standard value and controls the working state of the alarm after intelligent judgment; the invention can be particularly used for monitoring special nodes and technological parameters in the chemical production process.
According to the figure 2, a detector is installed at a chemical production node needing to measure special process parameters, detects related parameters of chemical products and transmits detection information to a cloud server. And the cloud server sends the received related information to the AR intelligent display terminal for display. Chemical enterprise staff accessible intelligent glasses and large screen AR display enlarge monitoring, inspection to chemical production process special node, supervise the product sample collection process of every chemical production important node emphatically, carefully observe whether the colour, the form etc. of product accord with the chemical production requirement, if discover unusual, should take remedial action immediately. Meanwhile, enterprise workers should pay attention to monitoring real-time process parameters displayed by the AR intelligent display terminal, and if abnormity is found, remedial and protective measures should be taken immediately.
Example 3: the invention discloses a chemical production process monitoring and early warning system based on AR technology, which comprises a camera, a detector, a cloud server, an AR intelligent display terminal, a remote control computer and an alarm, wherein the camera is provided with an image acquisition module and an intelligent analysis module; the image acquisition module acquires a monitoring image and sends the monitoring image to the intelligent analysis module; the intelligent analysis module performs intelligent analysis according to the received image, determines personnel behavior information of the monitored area and sends the information to the cloud server; the detector detects special technological parameters in the production process and transmits signals to the cloud server; the cloud server sends the received related information to the AR intelligent display terminal and the remote control computer; the AR intelligent display terminal displays the received related information; the remote control computer compares the received related information with a preset parameter standard value and controls the working state of the alarm after intelligent judgment; the invention can be particularly used for early warning and processing when the staff performs wrong operation in the chemical production process.
According to the figures 2, 3, 4 and 5, a detector is installed at a chemical production node which needs to measure special process parameters, detects related parameters of chemical products and transmits detection information to a cloud server. And the remote control computer receives the personnel behavior information and the process parameter detection information sent by the cloud server and respectively compares the personnel behavior information and the process parameter detection information with preset parameter standard values. When the remote control computer passes the intelligent judgment, the given result is that the process parameters do not accord with the production regulation requirements and the staff does the next operation, the alarm gives an alarm, the alarms give no response to other conditions, and the enterprise staff should immediately take remedial and protective measures for the response.
The above description is only for the embodiments of the present invention, but the scope of the present invention is not limited thereto, and those skilled in the art should also be able to make various changes and modifications within the technical scope of the present invention.

Claims (7)

1. A chemical production process monitoring and early warning system based on AR technology is characterized by comprising a camera, a detector, a cloud server, an AR intelligent display terminal, a remote control computer and an alarm; the camera comprises an image acquisition module and an intelligent analysis module; the image acquisition module sends the acquired image to the intelligent analysis module; the intelligent analysis module performs intelligent analysis according to the received image, determines personnel behavior information of the monitored area and sends the information to the cloud server; the detector detects special technological parameters in the production process and transmits signals to the cloud server; the cloud server sends the received personnel behavior information and the received process parameter detection information to the AR intelligent display terminal and the remote control computer; the remote control computer intelligently judges and controls the working state of the alarm according to the received information; and the enterprise staff can effectively monitor the chemical production process through the information displayed by the AR intelligent display terminal.
2. The chemical production process monitoring and early warning system based on the AR technology as claimed in claim 1, wherein the cameras comprise a common digital high-definition camera and a panoramic camera, and the cameras are equipped with an image acquisition module and an intelligent analysis module, and are specifically configured to: the monitoring and shooting method comprises the steps of monitoring and shooting everywhere in an enterprise production workshop without dead angles, collecting monitoring images by using an image collecting module, and determining personnel behavior information of a monitoring area by using an intelligent analysis module.
3. The chemical production process monitoring and early warning system based on the AR technology as claimed in claim 1, wherein the detector is of various types, including a temperature detector, an acid-base concentration detector and the like, and is specifically used for: and detecting special process parameters in the chemical production process.
4. The chemical production process monitoring and early warning system based on the AR technology as claimed in claim 1, wherein the AR intelligent display terminal comprises a large-screen AR display, intelligent glasses and an AR intelligent interaction device, and is specifically configured to: and receiving and displaying the personnel behavior information and the process parameter detection information sent by the cloud server.
5. The chemical production process monitoring and early warning system based on the AR technology as claimed in claim 1, wherein the remote control computer is specifically configured to: receiving personnel behavior information and process parameter detection information sent by a cloud server, and comparing the received information with a preset parameter standard value; and controlling an alarm to give an alarm.
6. The chemical production process monitoring and early warning system based on the AR technology as claimed in claims 1 and 2, wherein the image acquisition module can be a CCD image acquisition module or a CMOS image acquisition module, is connected with the intelligent analysis module, and is specifically configured to: and collecting the monitoring image and sending the monitoring image to an intelligent analysis module.
7. The chemical production process monitoring and early warning system based on AR technology according to claim 1 and 5, characterized in that, the alarm is a portable miniature alarm capable of sending alarm sound, and the alarm is connected with an AR intelligent display terminal and is specifically used for: an alarm sound is generated according to an instruction of the remote control computer.
CN202011014698.4A 2020-09-24 2020-09-24 Chemical production process monitoring and early warning system based on AR technology Pending CN112135100A (en)

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CN202011014698.4A CN112135100A (en) 2020-09-24 2020-09-24 Chemical production process monitoring and early warning system based on AR technology

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Application Number Priority Date Filing Date Title
CN202011014698.4A CN112135100A (en) 2020-09-24 2020-09-24 Chemical production process monitoring and early warning system based on AR technology

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CN112135100A true CN112135100A (en) 2020-12-25

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112837010A (en) * 2021-01-29 2021-05-25 武汉船用机械有限责任公司 Chemical ship safety monitoring system

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112837010A (en) * 2021-01-29 2021-05-25 武汉船用机械有限责任公司 Chemical ship safety monitoring system

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Application publication date: 20201225