CN112128597A - Automatic lubricating device - Google Patents
Automatic lubricating device Download PDFInfo
- Publication number
- CN112128597A CN112128597A CN202010995487.7A CN202010995487A CN112128597A CN 112128597 A CN112128597 A CN 112128597A CN 202010995487 A CN202010995487 A CN 202010995487A CN 112128597 A CN112128597 A CN 112128597A
- Authority
- CN
- China
- Prior art keywords
- oil
- magnetic sensor
- storage tank
- oil level
- oil storage
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000001050 lubricating effect Effects 0.000 title claims abstract description 18
- 238000003860 storage Methods 0.000 claims abstract description 34
- 238000005461 lubrication Methods 0.000 claims abstract description 5
- 238000001514 detection method Methods 0.000 claims description 10
- 238000004891 communication Methods 0.000 claims description 5
- 239000003921 oil Substances 0.000 abstract description 84
- 239000010687 lubricating oil Substances 0.000 abstract description 16
- 238000000034 method Methods 0.000 abstract description 5
- 239000002699 waste material Substances 0.000 abstract description 5
- 238000010586 diagram Methods 0.000 description 2
- 238000012423 maintenance Methods 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 238000012986 modification Methods 0.000 description 2
- 230000004048 modification Effects 0.000 description 2
- 238000013459 approach Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 239000007788 liquid Substances 0.000 description 1
- 230000008054 signal transmission Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
Images
Classifications
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N7/00—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated
- F16N7/02—Arrangements for supplying oil or unspecified lubricant from a stationary reservoir or the equivalent in or on the machine or member to be lubricated with gravity feed or drip lubrication
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N19/00—Lubricant containers for use in lubricators or lubrication systems
- F16N19/003—Indicating oil level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N23/00—Special adaptations of check valves
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N27/00—Proportioning devices
- F16N27/02—Gating equipment
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N29/00—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems
- F16N29/04—Special means in lubricating arrangements or systems providing for the indication or detection of undesired conditions; Use of devices responsive to conditions in lubricating arrangements or systems enabling a warning to be given; enabling moving parts to be stopped
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2210/00—Applications
- F16N2210/33—Chains
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2230/00—Signal processing
- F16N2230/10—Timing network
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2230/00—Signal processing
- F16N2230/18—Switches
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2250/00—Measuring
- F16N2250/18—Level
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/20—Amount of lubricant
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2270/00—Controlling
- F16N2270/70—Supply
- F16N2270/72—Supply on-off
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N2280/00—Valves
- F16N2280/02—Valves electromagnetically operated
Landscapes
- Engineering & Computer Science (AREA)
- General Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Lubrication Details And Ventilation Of Internal Combustion Engines (AREA)
Abstract
The invention discloses an automatic lubricating device, which relates to the technical field of engine assembly and is used for adding lubricating oil to a floor-towed chain type engine assembly line and is characterized by comprising an oil storage tank (1), a two-position two-way electromagnetic reversing valve (2), a throttle valve (3), an oil nozzle (4) and a time relay (5), wherein the oil storage tank, the two-position two-way electromagnetic reversing valve (2), the throttle valve (3) and the oil nozzle (4) are sequentially connected through an oil pipe from top to bottom, and the time relay (5) is used for driving the two-position two-. The device provided by the invention realizes automatic lubrication of the mop chain to replace the existing manual operation, solves the problems of easy waste and low working efficiency in the oiling process, and simultaneously ensures the safety and reliability of the oiling work.
Description
Technical Field
The invention relates to the technical field of engine assembly, in particular to an automatic lubricating device.
Background
The chain engine assembly line of mop, because the mop chain is installed under the trench, all need to bore the manual work at present and hold the oilcan below the trench and refuel lubricated, but the chain is longer (about 500 meters), and the round 40 minutes consuming time of operation, work efficiency is low to the volume of refueling is difficult to control, causes the waste easily. In addition, the space below the trench is narrow, the light is insufficient, and potential safety hazards exist when people work in the trench.
Disclosure of Invention
Aiming at the problems in the prior art, the invention provides an automatic lubricating device, which is used for solving the problems of waste and low working efficiency easily caused in the oiling process and ensuring the safety and reliability of the oiling work.
In order to achieve the purpose, the technical scheme of the invention is as follows:
the utility model provides an automatic lubricating arrangement for mop chain engine assembly line adds lubricating oil, includes through oil pipe from last oil storage tank, two-position two-way electromagnetic directional valve, choke valve and the glib talker that connects gradually extremely down, still includes time relay, time relay is used for the drive the switch of two-position two-way electromagnetic directional valve.
Furthermore, the oil level detection device also comprises an oil level detection mechanism and an oil level alarm,
the oil level detection mechanism includes an oil scale and a first magnetic sensor,
a magnetic ring matched with the first magnetic sensor is fixedly arranged on the oil scale, the lower part of the oil scale is inserted into the oil storage tank, and a floating ball is fixedly arranged at the bottom end of the oil scale;
first magnetic sensor fixed set up in the oil storage tank is outside, first magnetic sensor pass through communication line with oil level alarm connects
Further, the oil level detection mechanism still include with magnetic ring matched with second magnetic sensor, second magnetic sensor fixed set up in the outside of oil storage tank, and with first magnetic sensor interval setting from top to bottom, second magnetic sensor pass through communication line with the oil level alarm is connected.
Further, the throttle valve is a one-way throttle valve.
Compared with the prior art, the invention has the following beneficial effects:
1. the lubricating device provided by the invention realizes that the automatic lubricating floor drag chain replaces the current manual operation, solves the problems of easy waste and low working efficiency in the oiling process, and simultaneously ensures the safety and reliability of the oiling work;
2. the lubricating device provided by the invention is low in manufacturing cost, and simple and trouble-saving in daily maintenance.
Drawings
FIG. 1 is a schematic structural diagram of an automatic lubricating device according to an embodiment of the present invention;
fig. 2 is a schematic diagram of an oil level detection and alarm structure according to an embodiment of the invention.
In the figure, 1-an oil storage tank, 2-a two-position two-way electromagnetic reversing valve, 3-a throttling valve, 4-a nozzle, 5-a time relay, 6-an oil scale, 71-a first magnetic sensor, 72-a second magnetic sensor, 8-an oil level alarm, 9-a ground drag chain and 10-a magnetic ring.
Detailed Description
In order to explain the technical content, the achieved objects and the effects of the present invention in detail, the following description is made in conjunction with the embodiments and the accompanying drawings.
Example one
Fig. 1 shows an automatic lubricating device for lubricating an assembly line of a towed chain engine, which comprises an oil storage tank 1, a two-position two-way electromagnetic directional valve 2, a throttle valve 3, an oil nozzle 4 and a time relay 5, wherein the oil storage tank, the two-position two-way electromagnetic directional valve 2, the throttle valve 3 and the oil nozzle 4 are sequentially connected from top to bottom through oil pipes, the time relay 5 is connected with two leads, and an output terminal of the time relay 5 is connected with an input terminal of the two-position two-way electromagnetic directional valve 2 and is used for controlling the opening and closing of the valve of the two-position two-way electromagnetic.
The working principle of the automatic lubricating device is as follows:
the device is arranged on a side wall below a trench, and the oil nozzle 4 is just opposite to a ground drag chain 9 below the oil nozzle, so that the normal operation of the ground drag chain is not influenced. Lubricating oil in the oil storage tank 1 flows out through an oil pipe by means of self weight, passes through the two-position two-way electromagnetic directional valve 2 and then the throttle valve 3, and then drips and leaks from the oil nozzle 4 onto the ground drag chain 9, so that the purpose of automatic lubrication is achieved. The oil storage tank 1, the two-position two-way electromagnetic directional valve 2, the throttle valve 3 and the oil nozzle 4 form a lubricating oil channel together. When the device is used, parameters are set in the time relay 5, and the two-position two-way electromagnetic directional valve 2 is used for automatically controlling when to switch on or switch off the lubricating oil channel; the throttle valve 3 can be adjusted to control the oil quantity passing through the lubricating oil channel in unit time during oil filling, so that the ground drag chain 9 can be automatically filled with oil at regular time and quantity for lubrication.
In conclusion, the lubricating device provided by the invention can automatically lubricate the ground drag chain at regular time and quantity, replaces the existing manual operation, solves the problems of easy waste and low working efficiency in the oiling process, and simultaneously ensures the safety and reliability of the oiling work.
The lubricating device provided by the invention is low in manufacturing cost, and simple and trouble-saving in daily maintenance.
This embodiment, choke valve 3 is one-way throttle valve, one-way throttle valve is vertical to be installed on the trench lower surface side wall, and one-way throttle valve structure is simpler, is convenient for make and maintain, and is with low costs. In other embodiments, a common throttle valve may be used.
In the second embodiment, the first embodiment of the method,
on the basis of the first implementation, the device further comprises an oil level detection mechanism and an oil level alarm 8, wherein the oil level detection mechanism comprises an oil level indicator 6 and a first magnetic sensor 71, the oil level indicator 6 is a straight ruler, the lower part of the oil level indicator 6 is inserted into the oil storage tank 1, a floating ball is fixedly arranged at the bottom end of the oil level indicator, the floating ball is located inside the oil storage tank 1 and floats on the liquid level of lubricating oil, therefore, the oil level indicator 6 can move up and down along with the quantity of the lubricating oil inside the oil storage tank 1, and a magnetic ring 10 matched with the first magnetic sensor 71 is fixedly arranged on the oil level indicator 6; first magnetic sensor 71 is fixed to be set up on the outer top surface of oil storage tank 1, and 6 sides of oil level indicator, in other embodiments, first magnetic sensor 71 can set up in oil storage tank 1 top as required, also can be through the oil level indicator 6 that adopts other shapes, for example the U type, and 6 one sides of U type oil level indicator are inserted oil storage tank 1, the opposite side is located 1 outside of oil storage tank will first magnetic sensor 71 sets up 1 side of oil storage tank or below, first magnetic sensor 71 through communication line with oil level alarm 8 connects. The oil level alarm 8 is arranged outside the oil storage tank 1 and is arranged on a main control cabinet of a mop chain on a trench. In the use, along with the lubricated going on of oil drip, lubricating oil reduces gradually in the oil storage tank 1, oil level indicator 6 descends along with the floater, works as lubricating oil reaches and sets up the memory space lower limit (demonstrates that the lubricated oil mass of oil storage tank 1 the inside lacks, need refuel to oil storage tank 1) in the oil storage tank 1, the magnetic ring 10 of oil level indicator 6 is close first magnetic sensor 71, triggers first magnetic sensor 71 arrives signal transmission oil level alarm 8 realizes the lubricated oil mass of oil storage tank 1 the inside reaches the memory space lower limit, 8 automatic alarm's of oil level alarm purpose.
EXAMPLE III
As shown in fig. 2, on the basis of the second embodiment, a second magnetic sensor 72 matched with the magnetic ring 10 is further arranged above the first magnetic sensor 71 and along the side edge of the running track of the oil level indicator 6, when lubricating oil is added into the oil storage tank 1, the oil level indicator 6 rises along with the floating ball along with the addition of the lubricating oil, when the lubricating oil in the oil storage tank 1 reaches the upper limit of the set storage amount (indicating that the amount of the lubricating oil in the oil storage tank 1 reaches the maximum amount of the lubricating oil added), the magnetic ring 10 of the oil level indicator 6 approaches the second magnetic sensor 72, the second magnetic sensor 72 is triggered to transmit a signal to the oil level alarm 8, the upper limit of the amount of the lubricating oil in the oil storage tank 1 is reached, and the oil level alarm 8 automatically alarms.
Although the invention has been described in detail above with reference to specific embodiments, it will be apparent to one skilled in the art that modifications or improvements may be made based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.
Claims (4)
1. An automatic lubricating device for lubricating an assembly line of a towline engine is characterized by comprising an oil storage tank (1), a two-position two-way electromagnetic directional valve (2), a throttle valve (3) and an oil nozzle (4) which are sequentially connected from top to bottom through oil pipes,
the automatic control valve further comprises a time relay (5), and the time relay (5) is used for driving the switch of the two-position two-way electromagnetic directional valve (2).
2. The automatic lubrication device according to claim 1, further comprising an oil level detection mechanism and an oil level alarm (8),
the oil level detection mechanism comprises an oil scale (6) and a first magnetic sensor (71),
a magnetic ring (10) matched with the first magnetic sensor (71) is fixedly arranged on the oil scale (6), the lower part of the oil scale (6) is inserted into the oil storage tank (1), and a floating ball is fixedly arranged at the bottom end;
first magnetic sensor (71) fixed set up in oil storage tank (1) outside, first magnetic sensor (71) through communication line with oil level alarm (8) are connected.
3. The automatic lubricating device of claim 2, characterized in that the oil level detection mechanism further comprises a second magnetic sensor (72) matched with the magnetic ring (10), the second magnetic sensor (72) is fixedly arranged outside the oil storage tank (1) and is vertically spaced from the first magnetic sensor (71), and the second magnetic sensor (72) is connected with the oil level alarm (8) through a communication line.
4. Automatic lubrication device according to claim 1, characterised in that the throttle valve (3) is a one-way throttle valve.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010995487.7A CN112128597A (en) | 2020-09-21 | 2020-09-21 | Automatic lubricating device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN202010995487.7A CN112128597A (en) | 2020-09-21 | 2020-09-21 | Automatic lubricating device |
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CN112128597A true CN112128597A (en) | 2020-12-25 |
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Family Applications (1)
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CN202010995487.7A Pending CN112128597A (en) | 2020-09-21 | 2020-09-21 | Automatic lubricating device |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112944193A (en) * | 2021-04-16 | 2021-06-11 | 攀钢集团西昌钢钒有限公司 | Oil injection device |
CN115523411A (en) * | 2022-10-13 | 2022-12-27 | 阳春新钢铁有限责任公司 | Oil-gas lubricating device applied to PF chain and guide bearing and use method |
Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201843984U (en) * | 2010-09-10 | 2011-05-25 | 陈长青 | Automatic chain lubrication device |
CN207005255U (en) * | 2017-06-14 | 2018-02-13 | 中国石油化工股份有限公司洛阳分公司工会委员会 | A kind of self-lubricate grease injector for being used to circulate driving chain |
CN109443496A (en) * | 2018-12-29 | 2019-03-08 | 海南经纬乳胶丝有限责任公司 | A kind of highly sensitive liquid level alarm device |
CN208871324U (en) * | 2018-09-04 | 2019-05-17 | 江西远盛润滑设备有限公司 | A kind of dry oil pump with sound and light of alarm |
CN210567436U (en) * | 2019-07-25 | 2020-05-19 | 石家庄钢铁有限责任公司 | Chain roller oiling device for blast furnace iron casting machine |
CN213982926U (en) * | 2020-09-21 | 2021-08-17 | 广西玉柴机器股份有限公司 | Automatic lubricating device |
-
2020
- 2020-09-21 CN CN202010995487.7A patent/CN112128597A/en active Pending
Patent Citations (6)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN201843984U (en) * | 2010-09-10 | 2011-05-25 | 陈长青 | Automatic chain lubrication device |
CN207005255U (en) * | 2017-06-14 | 2018-02-13 | 中国石油化工股份有限公司洛阳分公司工会委员会 | A kind of self-lubricate grease injector for being used to circulate driving chain |
CN208871324U (en) * | 2018-09-04 | 2019-05-17 | 江西远盛润滑设备有限公司 | A kind of dry oil pump with sound and light of alarm |
CN109443496A (en) * | 2018-12-29 | 2019-03-08 | 海南经纬乳胶丝有限责任公司 | A kind of highly sensitive liquid level alarm device |
CN210567436U (en) * | 2019-07-25 | 2020-05-19 | 石家庄钢铁有限责任公司 | Chain roller oiling device for blast furnace iron casting machine |
CN213982926U (en) * | 2020-09-21 | 2021-08-17 | 广西玉柴机器股份有限公司 | Automatic lubricating device |
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN112944193A (en) * | 2021-04-16 | 2021-06-11 | 攀钢集团西昌钢钒有限公司 | Oil injection device |
CN115523411A (en) * | 2022-10-13 | 2022-12-27 | 阳春新钢铁有限责任公司 | Oil-gas lubricating device applied to PF chain and guide bearing and use method |
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