CN112126255A - Preparation method of ultrafast self-repairing material and ultrafast self-repairing film layer on surface of substrate - Google Patents

Preparation method of ultrafast self-repairing material and ultrafast self-repairing film layer on surface of substrate Download PDF

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Publication number
CN112126255A
CN112126255A CN201910494316.3A CN201910494316A CN112126255A CN 112126255 A CN112126255 A CN 112126255A CN 201910494316 A CN201910494316 A CN 201910494316A CN 112126255 A CN112126255 A CN 112126255A
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repairing
phase
preparation
self
film layer
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赵文杰
吴英豪
***
薛群基
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Ningbo Institute of Material Technology and Engineering of CAS
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Ningbo Institute of Material Technology and Engineering of CAS
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    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D1/00Coating compositions, e.g. paints, varnishes or lacquers, based on inorganic substances
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D163/00Coating compositions based on epoxy resins; Coating compositions based on derivatives of epoxy resins
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D183/00Coating compositions based on macromolecular compounds obtained by reactions forming in the main chain of the macromolecule a linkage containing silicon, with or without sulfur, nitrogen, oxygen, or carbon only; Coating compositions based on derivatives of such polymers
    • C09D183/04Polysiloxanes
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D5/00Coating compositions, e.g. paints, varnishes or lacquers, characterised by their physical nature or the effects produced; Filling pastes
    • C09D5/08Anti-corrosive paints
    • CCHEMISTRY; METALLURGY
    • C09DYES; PAINTS; POLISHES; NATURAL RESINS; ADHESIVES; COMPOSITIONS NOT OTHERWISE PROVIDED FOR; APPLICATIONS OF MATERIALS NOT OTHERWISE PROVIDED FOR
    • C09DCOATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR
    • C09D7/00Features of coating compositions, not provided for in group C09D5/00; Processes for incorporating ingredients in coating compositions
    • C09D7/20Diluents or solvents
    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23FNON-MECHANICAL REMOVAL OF METALLIC MATERIAL FROM SURFACE; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL; MULTI-STEP PROCESSES FOR SURFACE TREATMENT OF METALLIC MATERIAL INVOLVING AT LEAST ONE PROCESS PROVIDED FOR IN CLASS C23 AND AT LEAST ONE PROCESS COVERED BY SUBCLASS C21D OR C22F OR CLASS C25
    • C23F15/00Other methods of preventing corrosion or incrustation
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K3/00Use of inorganic substances as compounding ingredients
    • C08K3/18Oxygen-containing compounds, e.g. metal carbonyls
    • C08K3/20Oxides; Hydroxides
    • C08K3/22Oxides; Hydroxides of metals
    • C08K2003/2296Oxides; Hydroxides of metals of zinc
    • CCHEMISTRY; METALLURGY
    • C08ORGANIC MACROMOLECULAR COMPOUNDS; THEIR PREPARATION OR CHEMICAL WORKING-UP; COMPOSITIONS BASED THEREON
    • C08KUse of inorganic or non-macromolecular organic substances as compounding ingredients
    • C08K2201/00Specific properties of additives
    • C08K2201/011Nanostructured additives

Abstract

The invention discloses a preparation method of an ultrafast self-repairing material. The method disperses the solid-phase three-dimensional particle material into the liquid-phase material to obtain the mixed material containing the solid phase and the liquid phase, the mixed material has certain fluidity, and has the capability of actively and ultrafast self-repairing after the mixed material is damaged by the influence of the outside, and the mixed material has good stability and corrosion protection performance. The film layer formed on the surface of the substrate by using the mixed material has the ultra-fast self-repairing capability and good corrosion protection performance.

Description

Preparation method of ultrafast self-repairing material and ultrafast self-repairing film layer on surface of substrate
Technical Field
The invention relates to the field of self-repairing coatings, in particular to a preparation method of an ultrafast self-repairing material and an ultrafast self-repairing film layer on the surface of a substrate.
Background
The traditional methods for protecting active metals mainly comprise chemical modification, organic coatings, organic/polymer film coating and the like, but most of the methods easily generate various damages under the external action, so that the original protective performance of the active metals is lost in the service process, and the self-repairing coating technology is developed.
With the ultra-fast development of modern science and technology, especially the development of intelligent material technology, higher requirements are put forward on the preparation of coating materials, and the development of intelligent self-repairing materials becomes a necessary trend. The current intelligent self-repairing material technology mainly focuses on an intrinsic self-repairing material repaired through the chemical reaction of the material after the material is damaged; and the stimulation response type self-repairing material is repaired by external heating, irradiation, soaking and force action.
Disclosure of Invention
Aiming at the technical current situation, the invention provides a preparation method of an ultrafast self-repairing material, and the material prepared by the method can be actively and quickly repaired and restored without external stimulation response after being mechanically damaged.
The technical scheme of the invention is as follows: a preparation method of an ultrafast self-repairing material is characterized by comprising the following steps: and dispersing the solid-phase three-dimensional particle material into the liquid-phase material to obtain a mixed material containing the solid-phase material and the liquid-phase material, wherein the mixed material has certain fluidity.
The liquid phase material is not limited, and comprises one or a mixture of several of oil, grease, ionic liquid and the like. Wherein, the oil includes but is not limited to one or more of silicone oil, vegetable oil, mineral oil and the like; the grease includes but is not limited to one or more of resin, grease, silane, epoxy resin and the like.
The three-dimensional particle material and the liquid phase material are mixed and do not react, and the three-dimensional particle material comprises one or more of carbon material particles, organic matter particles, inorganic matter particles, metal oxide particles and the like. For example, fullerene, copper oxide, zinc oxide, boron nitride, and the like.
The three-dimensional particle material is not limited in size, and is preferably micron-sized particles or nano-sized particles.
The shape of the three-dimensional particle material is not limited, and the three-dimensional particle material comprises one or a mixture of polyhedral particles, spherical particles and the like.
Preferably, the mixed material is composed of a solid-phase material and a liquid-phase material.
The method for dispersing the solid-phase three-dimensional particle material into the liquid-phase material is not limited, and can be one or more of stirring, ultrasonic oscillation, shaking, rotation and the like.
The solid-phase three-dimensional particle material is dispersed into the liquid-phase material, the three-dimensional particle material forms a dispersion structure with a cross-linking network, a labyrinth network, close packing and the like in the liquid-phase material, the viscosity of the liquid-phase material is improved, meanwhile, a mixed material containing the solid-phase material and the liquid-phase material still has certain fluidity, various dispersion structures formed by the three-dimensional particle material can block and shield the diffusion and permeation processes of corrosive media in a film layer, and the corrosion path is prolonged, so that the stability and the corrosion protection performance of the mixed material are improved; the liquid phase still has certain fluidity, so that after the mixed material is damaged by external influence, the fluidity of the liquid phase can provide good self-repairing capability for the mixed material, and the damage comprises but is not limited to scratches, abrasion and the like.
Therefore, the mixed material prepared by the preparation method of the invention has autonomous and ultrafast repair capability without external stimulation (such as heating, irradiation, electricity, magnetism, water, external force and PH) after being damaged by external influence, thereby fundamentally solving the problem that the current self-repairing material needs external stimulation responsiveness; in addition, the mixed material also has high corrosion protection performance and excellent corrosion protection capability in corrosive media such as saline, hydrochloric acid, sodium hydroxide, neutral salt spray and the like.
In addition, the liquid phase material and the three-dimensional particle material used in the invention have wide sources, and the preparation method is simple and feasible, so that the film layer with excellent self-repairing performance and corrosion protection performance can be obtained through common materials without complex pretreatment process, and a new thought is provided for the preparation of the self-repairing anticorrosive material.
When the mixed material prepared by the preparation method is used for forming a film layer on the surface of a substrate, the film layer has autonomous and ultrafast repair capability without external stimulation (such as heating, irradiation, electricity, magnetism, water, external force and PH) after being damaged by external influence, and simultaneously has good corrosion protection performance and good corrosion protection capability in corrosive media such as saline water, hydrochloric acid, sodium hydroxide, neutral salt spray and the like. The method for forming the film layer on the surface of the substrate by the mixed material is not limited, and comprises one or more of coating, tape casting, printing, spraying, spin coating and the like.
Drawings
FIG. 1 is a scanning electron microscope photograph of the three-dimensional particulate material selected for use in example 1.
FIG. 2 is a transmission electron microscope photograph of the three-dimensional particulate material dispersed in a liquid phase in example 1.
Fig. 3 is a picture of a process of repairing scratches of the film layer manufactured in example 1.
FIG. 4 is a comparison of the morphology of the film prepared in example 1 before soaking in 1mol/L saline and after soaking for 100 hours.
FIG. 5 is a comparison of the morphology of the film layer prepared in example 1 before and after soaking in 1mol/L hydrochloric acid for 24 hours.
FIG. 6 is a comparison of the morphology of the film prepared in example 1 before soaking in 1mol/L NaOH and after soaking for 240 hours.
FIG. 7 is a comparison of the profile of the film prepared in example 1 before etching in neutral salt spray for 240 hours.
Detailed Description
The present invention will be described in further detail with reference to the following examples and drawings, which are intended to facilitate the understanding of the present invention and are not intended to limit the present invention in any way.
Example 1:
the scanning electron micrograph of the selected three-dimensional micron/nanometer solid particle copper oxide is shown in figure 1, and the copper oxide is in the micron/nanometer particle shape.
Dispersing the three-dimensional micron/nanometer solid particle copper oxide into ionic liquid, stirring for 60min at 15 ℃, then ultrasonically dispersing for 45min at 65 ℃, vacuumizing in the ultrasonic process to remove air on the interface of the copper oxide and the ionic liquid, and obtaining a mixed material, wherein solid phase particles in the mixed material are uniformly dispersed in a liquid phase and do not agglomerate. The transmission electron micrograph of the mixed material is shown in FIG. 2, which illustrates that the solid phase particles form a cross-linked network structure in the liquid phase after simple dispersion.
And coating the mixed material on a metal substrate to form a film layer. Then, as shown in fig. 3 (a), the film layer is scratched to form a scratch, even if the scratch width reaches a millimeter level, and after 1s, the scratch gradually heals as shown in fig. 3 (b), and after 2s, the scratch is substantially repaired as shown in fig. 3 (c).
The prepared membrane layer is soaked in 1mol/L saline water for 100 hours, and the topography of the membrane layer before and after soaking is shown in figure 4.
The prepared film layer is soaked in 1mol/L hydrochloric acid for 24 hours, and the topography of the film layer before and after soaking is shown in figure 5.
The prepared film layer is soaked in 1mol/L sodium hydroxide for 240 hours, and the topography of the film layer before and after soaking is shown in figure 6.
The prepared film layer is placed in neutral salt spray for corrosion for 240 hours, and the topography of the film layer before and after corrosion is shown in figure 7.
Wherein the bright spots in the left images in fig. 4, 5, 6 and 7 are formed by the reflection of light when the surface concave-convex structure of the film layer is taken; while the absence of bright spots in the right image is due to the sample being photographed in an etching solution at this time.
As can be seen from the morphology photographs before and after the immersion corrosion and the salt spray corrosion in fig. 4, 5, 6, and 7, the metal substrates are corroded to different degrees, and the areas covered by the film layer are not corroded significantly, which indicates that the film layer prepared in the embodiment has not only the ultrafast self-repairing capability but also the excellent corrosion protection capability.
Example 2:
dispersing three-dimensional nano solid particle fullerene into liquid phase material silicone oil, stirring for 30min at normal temperature (25 ℃), then ultrasonically shaking for 60min at 50 ℃, vacuumizing in the ultrasonic process to remove air on the interface of the fullerene and the silicone oil, and obtaining a mixed material, wherein solid phase particles in the mixed material are uniformly dispersed in the liquid phase and do not agglomerate. The transmission electron microscope photo of the mixed material shows that the dispersed solid phase particles form a cross-linked network structure in a liquid phase.
And coating the mixed material on a metal substrate to form a film layer. Then, the film layer is scratched to form a scratch, and even if the width of the scratch reaches a millimeter level, the scratch is basically repaired after 2 seconds, which indicates that the film layer has the ultra-fast self-repairing capability.
Similar to example 1, the film prepared above was immersed in 1mol/L brine for 100 hours, immersed in 1mol/L hydrochloric acid for 24 hours, immersed in 1mol/L sodium hydroxide for 240 hours, and subjected to neutral salt spray corrosion for 240 hours, and it was found that no significant corrosion occurred in the area covered by the film before and after immersion corrosion and salt spray corrosion, indicating that the film had excellent corrosion protection ability.
Example 3:
the preparation method comprises the steps of dispersing three-dimensional micron-sized solid particle zinc oxide into liquid-phase material epoxy resin, oscillating for 45min at normal temperature (25 ℃), then ultrasonically dispersing for 30min at 75 ℃, vacuumizing in the ultrasonic process to remove air on the interface of the zinc oxide and the epoxy resin, and obtaining a mixed material, wherein solid-phase particles in the mixed material are uniformly dispersed in a liquid phase and do not agglomerate. The transmission electron microscope photo of the mixed material shows that the solid phase particles form a close-packed labyrinth structure in the liquid phase after dispersion.
And coating the mixed material on a metal substrate to form a film layer. Then, the film layer is scratched to form a scratch, and even if the width of the scratch reaches a millimeter level, the scratch is basically repaired after about 2 seconds, which indicates that the film layer has the ultra-fast self-repairing capability.
Similar to example 1, the film prepared above was immersed in 1mol/L brine for 100 hours, immersed in 1mol/L hydrochloric acid for 24 hours, immersed in 1mol/L sodium hydroxide for 240 hours, and subjected to neutral salt spray corrosion for 240 hours, and it was found that no significant corrosion occurred in the area covered by the film before and after immersion corrosion and salt spray corrosion, indicating that the film had excellent corrosion protection ability.
Example 4:
dispersing three-dimensional micro/nano solid particle boron nitride into liquid phase material mineral oil, stirring for 15min at 35 ℃, then ultrasonically dispersing for 30min at 80 ℃, vacuumizing in the ultrasonic process to remove air at the interface of the boron nitride and the mineral oil, and obtaining mixed liquid, wherein solid phase particles in the mixed liquid are uniformly dispersed in the liquid phase and do not agglomerate. The solid phase particles in the mixed material are uniformly dispersed in the liquid phase, and agglomeration does not occur. The transmission electron microscope photo of the mixed material shows that the dispersed solid phase particles form a labyrinth structure in the liquid phase.
And coating the mixed material on a metal substrate to form a film layer. Then, the film layer is scratched to form a scratch, and even if the width of the scratch reaches a millimeter level, the scratch is basically repaired after about 2 seconds, which indicates that the film layer has the ultra-fast self-repairing capability.
Similar to example 1, the film prepared above was immersed in 1mol/L brine for 100 hours, immersed in 1mol/L hydrochloric acid for 24 hours, immersed in 1mol/L sodium hydroxide for 240 hours, and subjected to neutral salt spray corrosion for 240 hours, and it was found that no significant corrosion occurred in the area covered by the film before and after immersion corrosion and salt spray corrosion, indicating that the film had excellent corrosion protection ability.
The above-mentioned embodiments are only used to help understanding the core idea of the method of the present invention, and the description thereof is specific and detailed, but not to be construed as limiting the scope of the present invention. It should be noted that, for a person skilled in the art, several variations and modifications can be made without departing from the inventive concept, which falls within the scope of the present invention. Various modifications to these embodiments will be readily apparent to those skilled in the art, and the generic principles defined herein may be applied to other embodiments without departing from the spirit or scope of the invention. Thus, the scope of the patent protection of this invention should be determined not by the examples illustrated herein, but by the appended claims, and is intended to be accorded the scope consistent with the principles and features disclosed herein.
The embodiments described above are intended to illustrate the technical solutions of the present invention in detail, and it should be understood that the above-mentioned embodiments are only specific embodiments of the present invention, and are not intended to limit the present invention, and any modification, supplement or similar substitution made within the scope of the principles of the present invention should be included in the protection scope of the present invention.

Claims (10)

1. A preparation method of an ultrafast self-repairing material is characterized by comprising the following steps: and dispersing the solid-phase three-dimensional particle material into the liquid-phase material to obtain a mixed material containing the solid phase and the liquid phase, wherein the mixed material has certain fluidity.
2. The preparation method of the ultrafast self-repairing material of claim 1, which is characterized by comprising the following steps: the liquid phase material comprises one or a mixture of more of oil, grease and ionic liquid;
preferably, the oil comprises one or more of silicone oil, vegetable oil and mineral oil;
preferably, the grease includes resin, grease, silane, epoxy resin.
3. The preparation method of the ultrafast self-repairing material of claim 1, which is characterized by comprising the following steps: the three-dimensional particle material comprises one or more of carbon material particles, organic matter particles, inorganic matter particles and metal oxide particles.
4. The preparation method of the ultrafast self-repairing material of claim 1, which is characterized by comprising the following steps: the size of the three-dimensional particle material is micron-scale or nanometer-scale;
preferably, the three-dimensional particulate material is polyhedral and/or spherical.
5. The preparation method of the ultrafast self-repairing material of claim 1, which is characterized by comprising the following steps: the solid-phase three-dimensional particle material is dispersed into the liquid-phase material to form a cross-linked network, a labyrinth network or a close-packed dispersed structure;
preferably, the method for dispersing the solid-phase three-dimensional particle material into the liquid-phase material is one or more of stirring, ultrasonic oscillation, shaking and rotation.
6. The preparation method of the ultrafast self-repairing material of claim 1, which is characterized by comprising the following steps: the mixed material can be actively repaired and restored without external stimulus response after being damaged by the outside.
7. The preparation method of the ultrafast self-repairing material of claim 1, which is characterized by comprising the following steps: the hybrid material has corrosion protection properties.
8. The preparation method of the ultrafast self-repairing material of claim 7, which is characterized by comprising the following steps: the mixed material has corrosion protection performance in saline water, hydrochloric acid, sodium hydroxide and neutral salt fog.
9. An ultrafast self-repairing film layer on the surface of a substrate is characterized in that: a mixed material prepared by the method of any one of claims 1 to 8 is used for forming a film layer on the surface of a substrate.
10. An ultrafast self-repairing film layer on the surface of a substrate is characterized in that: the method for forming the film layer on the surface of the substrate by the mixed material comprises one or more of coating, tape casting, spin coating and spraying.
CN201910494316.3A 2019-06-09 2019-06-09 Preparation method of ultrafast self-repairing material and ultrafast self-repairing film layer on surface of substrate Pending CN112126255A (en)

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Citations (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN103952214A (en) * 2014-04-16 2014-07-30 江苏倍尔科技发展有限公司 Thermal conductive transformer oil containing nanometer aluminum oxide
CN104789296A (en) * 2015-04-13 2015-07-22 武汉大学 Method for improving thermal conduction property of transformer oil
CN104987793A (en) * 2015-07-14 2015-10-21 哈尔滨工业大学 Method for repairing scratches of oleoresin and thermoplastic resin coatings through light
CN107459904A (en) * 2017-10-04 2017-12-12 李江 A kind of high-strength nano paint
CN107723057A (en) * 2017-11-06 2018-02-23 安徽燎原电器设备制造有限公司 A kind of high good heat dissipation effect transformer oil of thermal conductivity
CN109810756A (en) * 2017-11-22 2019-05-28 山东明大电器股份有限公司 A kind of transformer oil and preparation method thereof

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Publication number Priority date Publication date Assignee Title
CN103952214A (en) * 2014-04-16 2014-07-30 江苏倍尔科技发展有限公司 Thermal conductive transformer oil containing nanometer aluminum oxide
CN104789296A (en) * 2015-04-13 2015-07-22 武汉大学 Method for improving thermal conduction property of transformer oil
CN104987793A (en) * 2015-07-14 2015-10-21 哈尔滨工业大学 Method for repairing scratches of oleoresin and thermoplastic resin coatings through light
CN107459904A (en) * 2017-10-04 2017-12-12 李江 A kind of high-strength nano paint
CN107723057A (en) * 2017-11-06 2018-02-23 安徽燎原电器设备制造有限公司 A kind of high good heat dissipation effect transformer oil of thermal conductivity
CN109810756A (en) * 2017-11-22 2019-05-28 山东明大电器股份有限公司 A kind of transformer oil and preparation method thereof

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