CN112123094B

CN112123094B - Large-scale spheroid burnishing device

Info

Publication number: CN112123094B
Application number: CN202011059890.5A
Authority: CN
Inventors: 韩建鑫; 肖福源; 姜颢天; 李占杰; 靳刚
Original assignee: Tianjin University of Technology and Education China Vocational Training Instructor Training Center
Current assignee: Tianjin University of Technology and Education China Vocational Training Instructor Training Center
Priority date: 2020-09-30
Filing date: 2020-09-30
Publication date: 2021-06-29
Anticipated expiration: 2040-09-30
Also published as: CN112123094A

Abstract

The invention provides a large-scale sphere polishing device, which effectively solves the problems that when a large-scale sphere is polished and polished in the prior art, the polishing degree of each part of the sphere is not uniform, the sphere is easy to deform, repeated fixation is needed for many times, the efficiency is low, and the labor amount of manpower is large; the technical scheme for solving the problem is that the polishing machine comprises a rack, wherein a disc is arranged at the lower end in a cavity of the rack, a plurality of stirring units are uniformly distributed on the periphery of the disc, a ball body is placed in the rack, an arc-shaped plate is arranged at the upper end of the rack, a polishing disc is arranged on the arc-shaped plate, and the left end and the right end of the arc-shaped plate are hinged with the rack; the rack lower side plate is provided with a first gear ring, the stirring unit comprises a rectangular box, the rectangular box is fixed with a disc, a first worm gear mechanism is arranged at the lower end in the rectangular box, a first bevel gear is fixed at one end of the first worm, second gear rings are arranged on two sides of the rectangular box, a second worm gear mechanism is installed at the upper end of the rectangular box, pinions are arranged at two ends of the second worm, the second worm gear is fixed with the rectangular box in a rotating mode, and pinions coaxial with the second worm gear are fixed on two sides of the second worm.

Description

Large-scale spheroid burnishing device

Technical Field

The invention relates to the technical field of machining, in particular to a large-scale sphere polishing device.

Background

With the improvement of living standard of people, the stone ball is often used in various gardening landscapes, such as geomantic ball, rockery or column. The original ecological large stone ball is not easy to manufacture and has large weight, in order to reduce the weight, some solid balls are cut into multiple parts, then the solid balls are hollowed out, finally, all the parts are adhered and fixed by using a special process to form a spherical shell, and finally, the spherical shell is polished. Except for stone materials, other materials such as stainless steel, various alloys and the like are adopted, the large balls are manufactured by a stamping process, then a plurality of parts are welded and fixed, and finally polishing is carried out. At present, the equipment that adopts during polishing combines the manpower mode more, and is specific: the lower end of the ball body is fixed on a main shaft of the equipment, the main shaft drives the ball body to rotate, and then a polishing disk is held by a person to move on the spherical surface, so that polishing is realized. The operation mode is low in efficiency, depends on the operation level of workers, forms textures on the spherical surface easily, and if the control is poor, the polishing degree of each part of the spherical surface is different, the spherical body becomes football-shaped, the processing effect is seriously affected, the appearance is not attractive, and the efficiency is low. Finally, but still importantly, because the lower end of the ball body is fixed, the grinding amount of the fixed part is less than that of other parts, and if the lower end of the ball body is required to be ground completely, the ball body can be fixed again and then ground.

Disclosure of Invention

Aiming at the situation, in order to overcome the defects of the prior art, the invention provides a large-scale ball polishing device which effectively solves the problems that when the large-scale ball is polished and polished in the prior art, the polishing degree of each part of the ball surface is not uniform, the ball is easy to deform, repeated fixation is needed for many times, the efficiency is low, and the labor amount is large.

The technical scheme includes that the polishing machine comprises a rack, a horizontal disc capable of actively rotating is arranged at the lower end in a cavity of the rack, a plurality of stirring units are uniformly distributed on the periphery of the disc, a ball body is placed in the rack, the stirring units can drive the ball body to rotate in the horizontal direction and in the vertical direction, an arc-shaped plate concentric with the ball body is arranged at the upper end of the rack, a polishing disc is mounted on the arc-shaped plate, the left end and the right end of the arc-shaped plate are hinged to the rack, the arc-shaped plate can swing back and forth, and the arc-shaped plate can swing back and forth to drive the polishing disc to;

frame lower plate on have and to take the initiative pivoted first ring gear with the pivot is coaxial, first ring gear is asynchronous with the disc rotational speed, the unit of stirring include the rectangle box, the rectangle box is fixed with the disc, the lower extreme has first worm gear mechanism in the rectangle box, wherein first worm is close to one of frame center and serves and be fixed with the first bevel gear with first ring gear meshing, first worm wheel rotates fixedly with rectangle box lateral wall, there is the second ring gear with the coaxial fixed of first worm wheel rectangle box both sides, second worm gear mechanism is installed to rectangle box upper end, wherein the second worm is perpendicular with first worm in space, the second worm both ends are fixed with the pinion with second ring gear meshing, the second worm wheel rotates fixedly with the rectangle box, second worm wheel both sides are fixed with rather than coaxial steamboat the same time.

The ball polishing device is ingenious in structure, can achieve uniform polishing of the surface of a ball without fixing the ball, keeps the polishing degree of each part of the ball consistent, is not easy to deform, is high in polishing efficiency, can greatly reduce manual labor, can polish part of the ball in addition, and is wide in adaptability.

Drawings

FIG. 1 is a front cross-sectional view of the present invention.

Fig. 2 is a front sectional view of the toggle unit of the present invention.

Fig. 3 is a side sectional view of the toggle unit of the present invention.

Fig. 4 is a top cross-sectional view of the toggle unit of the present invention.

Fig. 5 is a schematic view of the transmission relationship between the third ring gear and the transmission gear in the present invention.

Fig. 6 is a structural view of an arc plate and parts thereon in the invention.

Fig. 7 is a structural view of a third ring gear in the invention.

Fig. 8 is a schematic view of the state of the small wheel and the second gear ring when the handicraft with a conical lower part is processed.

Detailed Description

The following description will explain embodiments of the present invention in further detail with reference to the accompanying drawings.

As shown in fig. 1 to 8, the polishing machine comprises a frame 1, a horizontal disc 2 capable of actively rotating is arranged at the lower end in a cavity of the frame 1, a plurality of stirring units are uniformly distributed on the periphery of the disc 2, a ball 3 is placed in the frame 1, the plurality of stirring units can drive the ball 3 to rotate in the horizontal direction and the vertical direction, an arc plate 4 concentric with the ball 3 is arranged at the upper end of the frame 1, a polishing disc 5 is arranged on the arc plate 4, the left end and the right end of the arc plate 4 are hinged with the frame 1, the arc plate 4 can swing back and forth, and the arc plate 4 can swing back and forth to drive the polishing disc 5 to polish and polish the ball 3;

a first gear ring 6 which is coaxial with the rotating shaft and can rotate actively is arranged on the lower side plate of the frame 1, the rotating speed of the first gear ring 6 is asynchronous with that of the disc 2, the toggle unit comprises a rectangular box 7, the rectangular box 7 is fixed with the disc 2, a first worm and gear mechanism is arranged at the lower end in the rectangular box 7, wherein, one end of the first worm 9 close to the center of the frame 1 is fixed with a first bevel gear 10 engaged with the first gear ring 6, the first worm wheel 8 is rotationally fixed with the side wall of the rectangular box 7, two sides of the rectangular box 7 are provided with second gear rings 11 coaxially fixed with the first worm wheel 8, the upper end of the rectangular box 7 is provided with a second worm and gear mechanism, the second worm 13 is vertical to the first worm 9 in space, two ends of the second worm 13 are fixed with pinions 14 meshed with the second ring gear 11, the second worm wheel 12 is fixed with the rectangular box 7 in a rotating mode, and two sides of the second worm wheel 12 are fixed with pinions 15 coaxial with the second worm wheel 12.

In order to realize the back and forth swing of the arc-shaped plate 4, a third gear ring 16 capable of rotating is arranged at the upper end in the cavity of the rack 1, a second bevel gear meshed with the third gear ring 16 is fixed at one end, away from the center of the rack 1, of the first worm 9, the disc 2 rotates, the first bevel gear 10 on the disc is driven by the poking unit to roll along the first gear ring 6, and the third gear ring 16 is driven by the first bevel gear 10 through the first worm 9 and the second bevel gear to rotate; the left end and the right end of the arc-shaped plate 4 are fixedly provided with transmission gears 17, the upper end of the third gear ring 16 is provided with a plurality of sections of teeth meshed with the transmission gears 17, and only one transmission gear 17 is meshed with one section of teeth at the same time.

In order to install polishing dish 5, polishing dish 5 keep away from and have square shaft 18 on one side of spheroid 3, square shaft 18 runs through arc 4 and can be along arc 4 radial slip, square shaft 18 is kept away from one of arc 4 and is served and have the annular arch, is connected with the extension spring between annular arch and the arc 4.

In order to realize the active rotation of the disc 2, the lower end of the disc 2 is connected with a first motor 19, and the first motor 19 is fixed on the frame 1.

In order to realize the active rotation of the first gear ring 6, a circular protrusion 20 coaxial with the first gear ring 6 is arranged on a lower side plate of the frame 1, the first gear ring 6 is sleeved on the circular protrusion 20, a bearing is arranged between the first gear ring 6 and the circular protrusion 20, a large gear 21 is meshed on one side of the first gear ring 6, a second motor 22 is connected to the large gear 21, and the second motor 22 is fixed on the frame 1.

In order to enable the sphere 3 to rotate horizontally and vertically at the same time, the distance between the two small wheels 15 in the same toggle unit is equal to the distance between the two second gear rings 11, and the cross sections of the outer edge surfaces of the small wheels 15 and the second gear rings 11 are semicircular.

In practice, the problem of the direction of rotation of the first worm 9 is taken into account. The number of the toggle units is even, one diameter of the disc 2 is used as a dividing line, and the torque generated by the resultant force of all the second gear rings 11 on one side of the dividing line to the ball body 3 is consistent with the torque and the direction of the other side of the dividing line, so that the ball body 3 can be ensured to rotate in the up-down direction.

It is worth noting that a bearing is arranged between the third gear ring 16 and the rack 1, a bearing is arranged between the first worm 9, the second worm 13 and the rectangular box 7, a bearing is arranged between the second worm 13, the second worm wheel 12 and the side plate of the rectangular box 7, and a plurality of vertical support rods are arranged at the lower end of the rack 1; the frame 1 can be replaced by a fence, so that dust and residues can be conveniently cleaned; the first motor and the second motor are both servo motors with braking functions.

When in use, the ball 3 is placed in the frame 1, because the distance between the two small wheels 15 in the same toggle unit is equal to the distance between the two second gear rings 11, the small wheels 15 and the second gear rings 11 can both contact with the surface of the ball 3, at this time, the first motor 19 is started, the first motor 19 drives the disc 2 to rotate, the disc 2 drives the plurality of toggle units around to rotate, the toggle units rotate and simultaneously drive the first bevel gears 10 thereon to roll along the first gear rings 6, the first bevel gears 10 drive the first worm 9 to rotate, the first worm 9 drives the first worm wheel 8 to rotate, the first worm wheel 8 drives the second gear rings 11 to rotate, the second gear rings 11 drive the small balls to rotate in the vertical direction, the second gear rings 11 rotate and drive the second worm 13 to rotate through the small gears 14, the second worm 13 drives the second worm wheel 12 to rotate, the second worm wheel 12 rotates and drives the small wheels 15 thereon to rotate, the small wheel 15 rotates to enable the sphere 3 to horizontally rotate, meanwhile, the second bevel gear on the first worm 9 drives the third gear ring 16 to rotate, when the third gear ring 16 rotates, the transmission gears 17 at the two ends of the arc-shaped plate 4 are alternately meshed with teeth at the upper end of the third gear ring 16, the front and back swing of the arc-shaped plate 4 is achieved, the arc-shaped plate 4 swings front and back, the polishing disc 5 is driven to move on the surface of the sphere 3 through the square shaft 18, and polishing is achieved.

The invention has the outstanding advantages and remarkable progress that:

1. the invention realizes the omnibearing grinding and polishing of the sphere 3 without fixing the sphere 3, compared with the prior art, the grinding of the surface of the sphere 3 is more uniform and reasonable, especially the stress of the assembled sphere 3 in all directions can be ensured to be uniform during grinding, and the deformation of the sphere 3 can be effectively prevented.

2. In production, some artware does not need to be integrally polished, only needs to be subjected to key polishing on a local area, can be realized by the conventional equipment, but the polishing result can only depend on the operation level of workers, and is also easy to cause uneven polishing. The invention can realize local grinding of the spherical surface, and the specific process comprises the following steps: the first motor 19 and the second motor 22 are started simultaneously, when the disc 2 and the first gear ring 6 rotate at the same speed, the sphere 3 only rotates in the horizontal direction, and the third gear ring 16 also rotates to enable the arc-shaped plate 4 to swing back and forth, so that local grinding and polishing of the sphere are realized.

3. In the polishing process, the faster the contact part speed of the polishing disc 5 and the spherical surface is, the better the polishing effect is. In order to control the polishing effect, the first motor 19 and the second motor 22 can control the rotation speed of the ball 3, so as to control the linear speed of the contact part of the spherical surface and the polishing disc 5, and finally control the polishing effect.

4. In production, the handicraft with conical lower part and spherical upper part is often encountered, and the device is also suitable. Specifically, the conical surface of the handicraft is placed in the rack 1, as shown in fig. 8, at this time, only the small wheel 15 can be in contact with the conical surface at the lower part of the handicraft, but the second gear ring 11 cannot, so that the handicraft only horizontally rotates, and the arc-shaped plate 4 swings back and forth to enable the spherical surface at the upper end of the handicraft to be polished. Of course, a special conical mold can be made for a part of the spherical shell, the part of the spherical shell is fixed on the mold, then the mold is placed in the frame 1, and finally, the surface of the part of the spherical shell is polished.

The ball body 3 polishing machine is ingenious in structure, the surface of the ball body 3 can be uniformly polished without fixing the ball body 3, the polishing degree of each part of the ball surface is kept consistent, the ball body 3 is not easy to deform, the polishing efficiency is high, the manual labor can be greatly reduced, in addition, the local part of the ball surface can be polished, and the adaptability is wide.

Claims

1. The large-scale sphere polishing device is characterized by comprising a rack (1), wherein a horizontal disc (2) capable of rotating actively is arranged at the lower end in a cavity of the rack (1), a plurality of stirring units are uniformly distributed on the periphery of the disc (2), a sphere (3) is placed in the rack (1), the stirring units can drive the sphere (3) to rotate in the horizontal direction and in the vertical direction, an arc-shaped plate (4) concentric with the sphere (3) is arranged at the upper end of the rack (1), a polishing disc (5) is installed on the arc-shaped plate (4), the left end and the right end of the arc-shaped plate (4) are hinged to the rack (1), the arc-shaped plate (4) can swing back and forth, and the polishing disc (5) can be driven by the arc-shaped plate (4) to polish and polish the sphere (3) through the back;

a first gear ring (6) which is coaxial with the rotating shaft and can rotate actively is arranged on the lower side plate of the rack (1), the rotating speed of the first gear ring (6) is asynchronous with that of the disc (2), the toggle unit comprises a rectangular box (7), the rectangular box (7) is fixed with the disc (2), a first worm gear mechanism is arranged at the lower end in the rectangular box (7), a first bevel gear (10) meshed with the first gear ring (6) is fixed at one end of the first worm (9) close to the center of the rack (1), the first worm gear (8) is fixed with the side wall of the rectangular box (7) in a rotating way, a second gear ring (11) coaxially fixed with the first worm gear (8) is arranged at two sides of the rectangular box (7), a second worm gear mechanism is arranged at the upper end of the rectangular box (7), the second worm (13) is vertical to the first worm (9) in space, pinions (14) meshed with the second gear ring (11) are fixed at two ends of the second worm (13), the second worm wheel (12) is rotationally fixed with the rectangular box (7), and small wheels (15) coaxial with the second worm wheel (12) are fixed on two sides of the second worm wheel.

2. The large-scale sphere polishing device according to claim 1, wherein a third gear ring (16) capable of rotating is arranged at the upper end in the cavity of the frame (1), a second bevel gear meshed with the third gear ring (16) is fixed at one end of the first worm (9) far away from the center of the frame (1), the disc (2) rotates and drives a first bevel gear (10) to roll along the first gear ring (6) through a toggle unit, and the first bevel gear (10) drives the third gear ring (16) to rotate through the first worm (9) and the second bevel gear; the left end and the right end of the arc-shaped plate (4) are fixedly provided with a transmission gear (17), the upper end of the third gear ring (16) is provided with a plurality of sections of teeth meshed with the transmission gear (17), and only one transmission gear (17) is meshed with one section of teeth at the same time.

3. A large ball polishing device according to claim 1, characterized in that a square shaft (18) is arranged on one side of the polishing disk (5) away from the ball (3), the square shaft (18) penetrates through the arc plate (4) and can slide along the arc plate (4) in the radial direction, an annular protrusion is arranged on one end of the square shaft (18) away from the arc plate (4), and a tension spring is connected between the annular protrusion and the arc plate (4).

4. A large ball polishing device according to claim 1, characterized in that the lower end of the disc (2) is connected with a first motor (19), and the first motor (19) is fixed on the frame (1).

5. The large-scale sphere polishing device according to claim 1, wherein a circular protrusion (20) coaxial with the first gear ring (6) is arranged on a lower side plate of the frame (1), the first gear ring (6) is sleeved on the circular protrusion (20), a bearing is arranged between the first gear ring (6) and the circular protrusion (20), a large gear (21) is meshed on one side of the first gear ring (6), a second motor (22) is connected to the large gear (21), and the second motor (22) is fixed to the frame (1).