CN112120113A - Abalone juice extracting and processing system and processing method thereof - Google Patents

Abalone juice extracting and processing system and processing method thereof Download PDF

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Publication number
CN112120113A
CN112120113A CN202011000835.9A CN202011000835A CN112120113A CN 112120113 A CN112120113 A CN 112120113A CN 202011000835 A CN202011000835 A CN 202011000835A CN 112120113 A CN112120113 A CN 112120113A
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abalone
viscera
abalone viscera
enzymolysis
soaking
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CN202011000835.9A
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Chinese (zh)
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陈来源
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    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J1/00Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites
    • A23J1/04Obtaining protein compositions for foodstuffs; Bulk opening of eggs and separation of yolks from whites from fish or other sea animals
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23JPROTEIN COMPOSITIONS FOR FOODSTUFFS; WORKING-UP PROTEINS FOR FOODSTUFFS; PHOSPHATIDE COMPOSITIONS FOR FOODSTUFFS
    • A23J3/00Working-up of proteins for foodstuffs
    • A23J3/30Working-up of proteins for foodstuffs by hydrolysis
    • A23J3/32Working-up of proteins for foodstuffs by hydrolysis using chemical agents
    • A23J3/34Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes
    • A23J3/341Working-up of proteins for foodstuffs by hydrolysis using chemical agents using enzymes of animal proteins
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L2/00Non-alcoholic beverages; Dry compositions or concentrates therefor; Their preparation
    • A23L2/38Other non-alcoholic beverages
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23LFOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
    • A23L33/00Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
    • A23L33/10Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
    • A23L33/17Amino acids, peptides or proteins
    • A23L33/18Peptides; Protein hydrolysates
    • AHUMAN NECESSITIES
    • A23FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
    • A23VINDEXING SCHEME RELATING TO FOODS, FOODSTUFFS OR NON-ALCOHOLIC BEVERAGES AND LACTIC OR PROPIONIC ACID BACTERIA USED IN FOODSTUFFS OR FOOD PREPARATION
    • A23V2002/00Food compositions, function of food ingredients or processes for food or foodstuffs

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  • Life Sciences & Earth Sciences (AREA)
  • Chemical & Material Sciences (AREA)
  • Engineering & Computer Science (AREA)
  • Food Science & Technology (AREA)
  • Polymers & Plastics (AREA)
  • Health & Medical Sciences (AREA)
  • Nutrition Science (AREA)
  • Biochemistry (AREA)
  • Zoology (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Marine Sciences & Fisheries (AREA)
  • Molecular Biology (AREA)
  • Proteomics, Peptides & Aminoacids (AREA)
  • Mycology (AREA)
  • Non-Alcoholic Beverages (AREA)

Abstract

The invention discloses an abalone juice extraction and processing system, which comprises a clean water tank, an alcohol tank, a brine tank, an enzymolysis device for performing enzymolysis on processed abalone viscera, and a transportation device for bearing the abalone viscera and moving the abalone viscera into the clean water tank, the alcohol tank, the brine tank and the enzymolysis device; the automation level is high, and the labor intensity of workers is low; the invention discloses an abalone juice extraction processing method, which comprises the following steps of putting abalone viscera into clear water for cleaning; soaking in ethanol for sterilization after cleaning; putting the abalone viscera into clear water for soaking again; soaking abalone viscera in saline water; soaking abalone viscera in clear water; carrying out enzymolysis on abalone viscera to obtain abalone viscera enzymolysis liquid; separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane to obtain a concentrated solution and a dialysate; preparing the dialysate into abalone protein peptide, and preparing into beverage; it disinfects the abalone viscera more cleanly and healthily.

Description

Abalone juice extracting and processing system and processing method thereof
Technical Field
The invention relates to the field of abalone processing, in particular to an abalone juice extraction and processing system and a processing method thereof.
Background
Abalone is named as "the crown of sea flavor" and marine product "eight delicacies", and is a high-grade consumer product. The traditional consumer market of abalone is in hong Kong, and the consumption of people in China, America, Canada, Singapore and other China circle of consumption is rapidly increased. The abalone has very high nutritional value, the beverage prepared from abalone juice is popular with many people, and the existing abalone juice is extracted by removing internal organs of abalone, juicing or performing enzymolysis to obtain abalone protein peptide-containing juice or abalone protein peptide, and then blending to prepare the beverage; the rejected abalone viscera contain much nutrient substances, and abalone protein peptides can also be extracted.
In view of the above, the applicant has made an intensive study on the above-mentioned defects in the prior art, and has made this invention.
Disclosure of Invention
The main purpose of the invention is to provide
The abalone juice extracting and processing system has high automation level and low labor intensity of workers;
the two methods are used for extracting and processing abalone sauce, and the abalone viscera can be sterilized more cleanly and sanitarily.
In order to achieve the above purpose, the solution of the invention is:
the utility model provides an abalone juice draws processing system, includes clean water basin, alcohol pond, salt brine pool, carries out enzymolysis device of enzymolysis with the abalone viscera after will handling and bears the transport device that abalone viscera and portable abalone viscera got into clean water basin, alcohol pond, salt brine pool and enzymolysis device.
Further, the conveyer is including the supporting body that bears the weight of the internal organ of abalone to and the drive supporting body gets into clean water basin, alcohol pond, salt water pond and enzymolysis device's transport mechanism.
Further, the supporting body comprises a supporting box for supporting the internal organs of the abalone.
Further, the bottom of the bearing box is provided with an opening and closing door for discharging the internal organs of the abalone through electric control.
Furthermore, the bottom of the bearing box is provided with a gap for liquid to flow in and discharge.
Furthermore, the gap is provided with a filter screen.
Furthermore, the transportation device comprises a telescopic clamping device which clamps the bearing body and drives the bearing body to stretch, a guide rail which is in sliding connection with the telescopic clamping device, and a driving device which drives the telescopic clamping device to slide on the guide rail.
Furthermore, the telescopic clamping device comprises a clamping hand for clamping the bearing body and a lifting cylinder for driving the clamping hand to lift.
An abalone juice extraction processing method comprises the following steps,
(1) putting the abalone viscera into clear water, cleaning and fishing out;
(2) soaking the cleaned abalone viscera in alcohol for sterilization;
(3) soaking the sterilized abalone viscera in clear water again;
(4) soaking the abalone viscera soaked in clear water in saline water;
(5) soaking the abalone viscera soaked by the saline water into the clear water again;
(6) carrying out enzymolysis on the abalone viscera soaked in clear water to obtain abalone viscera enzymatic hydrolysate;
(7) separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane to obtain a concentrated solution and a dialysate;
(8) decoloring the dialysate obtained in the step (7) by using activated carbon and resin, and preparing the abalone protein peptide by spray drying;
(9) adding ingredients and water into the abalone protein peptide to prepare a beverage;
the steps (1) - (9) adopt an abalone juice extraction and processing system, and the method comprises the following specific steps:
(a) placing abalone viscera in a bearing body in the step (1), clamping the bearing body by a telescopic clamping mechanism, and placing the abalone viscera in a clean water tank for cleaning;
(b) in the step (2), the telescopic clamping mechanism clamps the supporting body to move to the upper part of the alcohol tank, and the supporting body filled with the abalone viscera is placed into the alcohol tank for soaking sterilization;
(c) in the step (3), the supporting body is clamped by the telescopic clamping mechanism to move to the upper part of the clean water tank, and the supporting body filled with the abalone viscera is placed into the clean water tank again for soaking;
(d) in the step (4), the telescopic clamping mechanism clamps the supporting body to move to the upper part of the brine pool, and the supporting body filled with the abalone viscera is placed into the brine pool to be soaked;
(e) in the step (5), the supporting body is clamped by the telescopic clamping mechanism to move to the upper part of the clean water tank, and the supporting body filled with the abalone viscera is placed into the clean water tank to be soaked;
(f) in the step (6), the telescopic clamping mechanism clamps the carrier to move to the upper part of the enzymolysis device, the switch door below the carrier is opened, and the abalone viscera fall into the enzymolysis device for enzymolysis to obtain abalone viscera enzymolysis liquid;
(g) separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane in the step (7) to obtain a concentrated solution and a dialysate;
(h) in the step (8), the dialysate obtained in the step (7) is decolorized by activated carbon and resin, and then is prepared into abalone protein peptide by spray drying;
(i) in the step (9), the abalone protein peptide is added with ingredients and water to prepare the beverage.
Further, the sterilization method in the step (3) adopts 70-75 degrees of alcohol soaking for sterilization.
After the structure is adopted, the abalone juice extraction and processing system provided by the invention has the advantages that the abalone viscera are conveyed by the conveying device to enter the clean water tank, the alcohol tank, the brine tank and the enzymolysis device, so that the processing automation is realized, and the labor intensity of workers is reduced;
the invention relates to an abalone juice extraction processing technology, which is characterized in that abalone viscera are cleaned and sterilized by alcohol, so that the abalone viscera are clean and sanitary in the manufacturing process.
Drawings
Fig. 1 is a schematic perspective view of an abalone juice extraction and processing system according to the present invention.
Fig. 2 is a perspective view of the carrier and the transportation device of the present invention.
Fig. 3 is a bottom view of the carrier of the present invention.
In the figure: a clean water tank 1; an alcohol tank 2; a brine pond 3; an enzymolysis device 4; a carrying case 5; opening and closing the door 51; a filter screen 52; a clamping hand 6; a lift cylinder 7; a guide rail 8.
Detailed Description
In order to further explain the technical solution of the present invention, the present invention is explained in detail by the following specific examples.
As shown in fig. 1 to 3, the abalone juice extraction and processing system according to the present invention includes a clean water tank 1, an alcohol tank 2, a brine tank 3, an enzymolysis device 4 for performing enzymolysis on processed abalone viscera, and a transportation device for carrying abalone viscera and moving the abalone viscera into the clean water tank 1, the alcohol tank 2, the brine tank 3, and the enzymolysis device 4. It has realized processing automation through conveyer transportation abalone viscera entering clean water basin 1, alcohol pond 2, brine pit 3 and enzymolysis device 4, has reduced workman intensity of labour.
Preferably, the transport means comprises a carrier for carrying the viscera of abalone and a transport mechanism for driving the carrier into the clean water tank 1, the alcohol tank 2, the brine tank 3 and the enzymatic hydrolysis device 4. Put into the carrier with the abalone in, prevent that the abalone from when wasing or soaking, in dropping the pond, transport mechanism drive carrier gets into each pond, has realized automatic washing and has disinfected.
Preferably, the carrier comprises a carrier box 5 carrying the viscera of the abalone. Bear the weight of that case 5 can be better bears the weight of the abalone viscera.
Preferably, the bottom of the carrying box 5 is provided with an opening and closing door 51 for discharging the abalone viscera through electric control. Through setting up switch door 51, when the abalone viscera wash or soak the completion, make things convenient for the discharge of abalone viscera.
Preferably, the bottom of the carrying box 5 is provided with a notch for liquid inflow and drainage. Can make liquid inflow carrier physical stamina wash and soak the abalone viscera through the breach, more reasonable.
Preferably, the indentation is provided with a filter screen 52. The filter screen 52 is arranged so that the falling residues of the abalone viscera do not flow into the pool along with the outflow of the liquid.
Preferably, the transport device comprises a telescopic gripping device for gripping the carrier and driving the carrier to telescope, a guide rail 8 in sliding connection with the telescopic gripping device, and a driving device for driving the telescopic gripping device to slide on the guide rail 8. The driving device drives the telescopic clamping device to clamp the bearing body to the upper part of the pool, and the telescopic clamping device stretches out and draws back, so that the bearing body can be immersed in the pool for soaking.
Preferably, the telescopic clamping device comprises a clamping hand 6 for clamping the supporting body and a lifting cylinder 7 for driving the clamping hand 6 to lift. The supporting body is clamped by the clamping hands 6, more stably, the lifting cylinder 7 is a lifting cylinder, and the clamping hands 6 are driven by the lifting cylinder to descend so that the supporting body bears the abalone viscera to enter the pond.
An abalone juice extraction processing method comprises the following steps,
(1) putting the abalone viscera into clear water, cleaning and fishing out; preliminarily cleaning the abalone viscera, and washing away sand;
(2) soaking the cleaned abalone viscera in alcohol for sterilization; sterilizing the abalone viscera by using alcohol with the alcohol content of 70-75 degrees;
(3) soaking the sterilized abalone viscera in clear water again; preliminarily washing off alcohol on the internal organs of the abalone;
(4) soaking the abalone viscera soaked in clear water in saline water; the alcohol entering the abalone viscera is completely adsorbed through the concentration difference, so that the subsequent steps are prevented from being unavailable due to the existence of the alcohol;
(5) soaking the abalone viscera soaked by the saline water into the clear water again; allowing the abalone to absorb water;
(6) carrying out enzymolysis on the abalone viscera soaked in clear water to obtain abalone viscera enzymatic hydrolysate;
(7) separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane to obtain a concentrated solution and a dialysate;
(8) decoloring the dialysate obtained in the step (7) by using activated carbon and resin, and preparing the abalone protein peptide by spray drying;
(9) adding ingredients and water into the abalone protein peptide to prepare a beverage;
the abalone beverage is made through the steps, and is cleaner and more reliable.
The steps (1) to (9) adopt an abalone juice extraction and processing system, which comprises the following specific steps:
(a) placing abalone viscera in a bearing body in the step (1), clamping the bearing body by a telescopic clamping mechanism, placing the abalone viscera bearing the support body in a clean water tank 1 for cleaning, and discharging water drinking gravel and new water after cleaning;
(b) in the step (2), the telescopic clamping mechanism clamps the supporting body to move to the position above the alcohol tank 2, and the supporting body filled with the abalone viscera is placed into the alcohol tank 2 to be soaked and sterilized;
(c) in the step (3), the supporting body is clamped by the telescopic clamping mechanism to move to the position above the clean water tank 1, the supporting body filled with the abalone viscera is placed into the clean water tank 1 again to be soaked, and after soaking is finished, water is discharged and replaced by new water;
(d) in the step (4), the telescopic clamping mechanism clamps the supporting body to move to the position above the brine pool 3, and the supporting body filled with the abalone viscera is placed into the brine pool 3 to be soaked;
(e) in the step (5), the supporting body is clamped by the telescopic clamping mechanism to move to the upper part of the clean water tank 1, and the supporting body filled with the abalone viscera is placed into the clean water tank 1 for soaking;
(f) in the step (6), the telescopic clamping mechanism clamps the carrier to move to the position above the enzymolysis device 4, the switch door 51 below the carrier is opened, and the abalone viscera fall into the enzymolysis device 4 for enzymolysis to obtain abalone viscera enzymolysis liquid;
(g) separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane in the step (7) to obtain a concentrated solution and a dialysate;
(h) in the step (8), the dialysate obtained in the step (7) is decolorized by activated carbon and resin, and then is prepared into abalone protein peptide by spray drying;
(i) in the step (9), the abalone protein peptide is added with ingredients and water to prepare the beverage.
Preferably, the sterilization method in the step (3) adopts 70-75 degrees of alcohol soaking for sterilization. The alcohol with the temperature of 70-75 ℃ has better sterilization effect.
The above embodiments and drawings are not intended to limit the form and style of the present invention, and any suitable changes or modifications thereof by those skilled in the art should be considered as not departing from the scope of the present invention.

Claims (10)

1. The utility model provides an abalone juice draws processing system which characterized in that, includes clean water basin, alcohol pond, salt brine pond, carries out the enzymolysis device of enzymolysis with the abalone viscera after will handling and bears the weight of the transportation device that abalone viscera and portable abalone viscera got into clean water basin, alcohol pond, salt brine pond and enzymolysis device.
2. An abalone juice extraction and processing system according to claim 1, wherein the transportation means includes a carrier for carrying the internal organs of abalone and a transportation mechanism for driving the carrier into the clean water tank, the alcohol tank, the brine tank and the enzymolysis device.
3. An abalone juice extraction processing system according to claim 2, wherein the carrier comprises a carrying box carrying the internal organs of abalone.
4. An abalone sauce extraction and processing system according to claim 3, wherein the bottom of the carrying box has an opening and closing door for discharging abalone viscera through electric control.
5. The abalone juice extracting and processing system according to claim 4, wherein the bottom of the carrying box is provided with a notch for liquid to flow in and discharge.
6. An abalone juice extraction processing system according to claim 5, characterized in that the notch is provided with a filter screen.
7. An abalone juice extraction and processing system according to claim 2, characterized in that the transportation means comprises a telescopic clamping device for clamping the carrier and driving the carrier to expand and contract, a guide rail slidably connected to the telescopic clamping device, and a driving device for driving the telescopic clamping device to slide on the guide rail.
8. An abalone juice extraction and processing system according to claim 7, wherein said telescopic gripping means comprises a gripping hand for gripping said carrier, and a lifting cylinder for driving said gripping hand to lift.
9. A method for extracting and processing abalone sauce is characterized by comprising the following steps,
(1) putting the abalone viscera into clear water, cleaning and fishing out;
(2) soaking the cleaned abalone viscera in alcohol for sterilization;
(3) soaking the sterilized abalone viscera in clear water again;
(4) soaking the abalone viscera soaked in clear water in saline water;
(5) soaking the abalone viscera soaked by the saline water into the clear water again;
(6) carrying out enzymolysis on the abalone viscera soaked in clear water to obtain abalone viscera enzymatic hydrolysate;
(7) separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane to obtain a concentrated solution and a dialysate;
(8) decoloring the dialysate obtained in the step (7) by using activated carbon and resin, and preparing the abalone protein peptide by spray drying;
(9) adding ingredients and water into the abalone protein peptide to prepare a beverage;
the steps (1) - (9) adopt an abalone juice extraction and processing system, and the method comprises the following specific steps:
(a) placing abalone viscera in a bearing body in the step (1), clamping the bearing body by a telescopic clamping mechanism, and placing the abalone viscera in a clean water tank for cleaning;
(b) in the step (2), the telescopic clamping mechanism clamps the supporting body to move to the upper part of the alcohol tank, and the supporting body filled with the abalone viscera is placed into the alcohol tank for soaking sterilization;
(c) in the step (3), the supporting body is clamped by the telescopic clamping mechanism to move to the upper part of the clean water tank, and the supporting body filled with the abalone viscera is placed into the clean water tank again for soaking;
(d) in the step (4), the telescopic clamping mechanism clamps the supporting body to move to the upper part of the brine pool, and the supporting body filled with the abalone viscera is placed into the brine pool to be soaked;
(e) in the step (5), the supporting body is clamped by the telescopic clamping mechanism to move to the upper part of the clean water tank, and the supporting body filled with the abalone viscera is placed into the clean water tank to be soaked;
(f) in the step (6), the telescopic clamping mechanism clamps the carrier to move to the upper part of the enzymolysis device, the switch door below the carrier is opened, and the abalone viscera fall into the enzymolysis device for enzymolysis to obtain abalone viscera enzymolysis liquid;
(g) separating the abalone viscera enzymatic hydrolysate by using an ultrafiltration membrane in the step (7) to obtain a concentrated solution and a dialysate;
(h) in the step (8), the dialysate obtained in the step (7) is decolorized by activated carbon and resin, and then is prepared into abalone protein peptide by spray drying;
(i) in the step (9), the abalone protein peptide is added with ingredients and water to prepare the beverage.
10. The abalone juice extraction and processing method according to claim 9, wherein the sterilization method in step (3) is performed by soaking in 70 ° -75 ° ethanol.
CN202011000835.9A 2020-09-22 2020-09-22 Abalone juice extracting and processing system and processing method thereof Pending CN112120113A (en)

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Application Number Priority Date Filing Date Title
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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112869175A (en) * 2021-01-25 2021-06-01 陈金炎 Squid viscera comprehensive utilization extraction equipment, extraction method and application

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