Suspension type magnetic suspension track space structural member data acquisition system and judgment method
Technical Field
The embodiment of the invention relates to the field of data acquisition of a magnetic suspension track, in particular to a suspension type magnetic suspension track space structural member data acquisition system.
Background
The track of the suspended magnetic suspension train is above the car 12, and the permanent magnetic suspension track 14 is embedded on the inverted U-shaped track beam 11, as shown in fig. 5.
The suspension type maglev train is a novel vehicle which enables a train to run on the inverted U-shaped track beam 11 by generating repulsive force between the permanent magnet modules arranged on the bogie of the suspension car 12 and the permanent magnet tracks arranged in the inverted U-shaped track beam 11, has the advantages of low energy consumption, no pollution, safety, comfort, strong terrain adaptability and the like, can be well applied to difficult environments which cannot be applied to the traditional track traffic, and is widely concerned.
The suspended magnetic suspension train system mainly comprises an inverted U-shaped track beam 11, a stand column 13 and a car 12, as shown in figures 7 and 6. The inverted U-shaped track beam 11 is transversely hung in the air through the upright posts 13 and is called as a 'sky beam', the permanent magnetic suspension track 14 is embedded in the inner wall of the inverted U-shaped track beam 11, the space attitude of the inverted U-shaped track beam 11 directly influences the normal operation of a traffic system, and the attitude change can possibly cause the vibration, the transverse movement and the nodding movement of a train and even can possibly cause the derailment event of the train.
The car 12 of the suspension type maglev train has higher precision requirement on the permanent magnetic suspension track 14 in the normal running process, and the opening width of the inverted U-shaped track beam 11 and the track pitch of the permanent magnetic suspension track 14 are required to be relatively stable.
The permanent magnetic suspension track 14 on the curved road needs to maintain the track pitch all the time in the production process and the laying process of the magnetic suspension track 14, but the steel body is easy to deform in the welding process due to the thermal expansion and the cold contraction of the steel body structure, so that the technical requirements are very difficult to realize, and the serious challenges are brought to the production and the track laying technology of the inverted U-shaped track beam 11.
The inverted U-shaped track beam 11 of the suspension type maglev train is fixedly paved by the upright posts 13 to determine whether the error is within an allowable range; on the other hand, an adjusting screw cannot be provided for the control system to be connected with ground pouring concrete to be supported in the air, the space attitude of the inverted U-shaped track beam 11 is mainly adjusted by a fixing screw for connecting a stand column with the ground concrete, but due to the limitation of topographic factors and construction technologies, the space attitude and the magnetic track spacing of the inverted U-shaped track beam 11 are difficult to reach an ideal state, certain errors are allowed in the production and laying processes of the inverted U-shaped track beam 11, and the defects in the production and construction can be adjusted and made up by the control system within an error allowable range.
The crevasse and the magnetic track of the inverted U-shaped track beam 11 are both strip-shaped, different point data are different, the current measurement process is easily influenced by human factors, so that the measurement precision is out of alignment, meanwhile, in the actual operation, a specific point is required to be used as a measurement reference point, so that inconvenience is brought to measurement, the current measurement tool can only carry out single-point measurement, the relatively whole original data information is difficult to acquire, and whether the production and the laying of the track beam are within an error allowable range or not is difficult to accurately judge; nor is it possible to provide the control system with comprehensive raw data.
Disclosure of Invention
Therefore, the embodiment of the invention provides a suspension type magnetic suspension track space structural member data acquisition system, which aims to solve the problems that in the prior art, the measurement precision is inaccurate due to the fact that the measurement process is easily influenced by human factors, and whether the production and the laying of a track beam are within an error allowable range or not is difficult to accurately judge due to the fact that only single-point measurement can be carried out and the relatively comprehensive original data information is difficult to acquire, and the comprehensive original data cannot be provided for a control system.
In order to achieve the above object, an embodiment of the present invention provides the following:
a suspension type magnetic suspension track space structural member data acquisition system is characterized in that,
the device comprises a carrier which is arranged at the bottom end of an inverted U-shaped track beam and can move along the direction of a permanent magnetic suspension track in the inverted U-shaped track beam, wherein an infrared distance measurement data acquisition module for measuring the distance between permanent magnetic suspension tracks on two sides in the inverted U-shaped track beam, a height data acquisition module for measuring the vertical heights of different positions of the inverted U-shaped track beam, a displacement data acquisition module for measuring the displacement generated by the movement of the carrier and a data processing module are arranged on the carrier;
the data collected by the infrared distance measurement data collection module, the height data collection module and the displacement data collection module are transmitted to the data processing module.
Preferably, the carrier includes that parallel arrangement is at the horizontal fixed axle of the U type track roof beam bottom horizontal fixed axle is last to be provided with flexible litter perpendicularly the top both sides of flexible litter respectively set up an infrared range finding data acquisition module, two infrared range finding data acquisition module's position with permanent magnetism suspension track is just relative.
Preferably, the height data acquisition module and the displacement data acquisition module are arranged on the horizontal fixed shaft.
Preferably, the data processing module comprises a central processing unit for receiving collected data, a wireless sending module connected with the central processing unit, a wireless receiving module arranged at a remote terminal, a PC (personal computer) and a data display module; the central processing unit and the wireless sending module are arranged on the horizontal fixed shaft, the wireless sending module transmits data processed by the central data processing unit to the wireless receiving module of the remote terminal, and the data are received by the PC, processed and displayed by the data display module.
Preferably, a self-adjusting component for adjusting and maintaining the perpendicularity between the laser pulse emitted by the infrared distance measurement data acquisition module and the permanent magnetic suspension track is arranged at the top end of the telescopic sliding rod.
Preferably, the self-adjusting component comprises a linkage shaft inserted into the top end of the telescopic sliding rod and an omnidirectional holder connected with the linkage shaft and positioned at the top end of the telescopic sliding rod, and the two infrared distance measurement data acquisition modules are installed on the omnidirectional holder; and the omnibearing holder is provided with a laser pulse for measuring an infrared distance measurement data acquisition module and a straight measuring system for measuring whether the laser pulse is vertical to the permanent magnetic suspension track or not.
Preferably, the alignment system comprises an infrared emitter arranged in a fixed position relative to the infrared distance measurement data acquisition module, and a CCD detection element for detecting infrared rays.
Preferably, the infrared distance measurement data acquisition module is connected to the data processing module sequentially through the conditioning circuit and the A/D conversion module.
In a second aspect of the embodiment of the present invention, a method for determining the compliance of a spatial structure member of a suspended magnetic levitation track is provided, which includes the following steps:
step 100, collecting vertical height values of different positions of an inverted U-shaped track beam;
step 200, collecting a horizontal displacement value generated by carrier motion;
step 300, collecting horizontal distance values between permanent magnet suspension rails on two sides in the inverted U-shaped track beam;
step 400, calculating the gradient value of the permanent magnetic suspension track according to the vertical height value and the horizontal displacement value;
and 500, judging whether the horizontal distance value and the gradient value are within a preset threshold range, and if any one of the horizontal distance value and the gradient value does not meet the threshold range, judging that the standard is not reached.
Preferably, the measurement of the vertical height value in step 100 and the horizontal displacement value in step 200 takes the same point on the permanent magnetic levitation track.
The embodiment of the invention has the following advantages:
the invention mainly realizes that the carrier is pushed along the permanent magnet suspension track, so that the spatial data information of different positions of the permanent magnet suspension can be acquired, the spatial data information comprises data change information such as width, horizontal displacement, vertical height and the like between the two permanent magnet suspension tracks, and the abnormal data information can be classified and identified through analysis and processing and is sent to the display module through the wireless sending module to be displayed and output; the problem of be difficult to gather the space gesture of type of falling U track roof beam and the spacing data of permanent magnetism suspension track comprehensively in the engineering practice is solved, can reduce the human factor among the data acquisition process and lead to the measurement accuracy to be out of alignment, simultaneously in actual operation, the device can select the position of initial measurement as the benchmark wantonly, promote measuring device just can gather the space gesture data of sky roof beam along the track direction, easy operation in the measurement, convenient and fast, the degree of accuracy is high, in addition, the system can carry out on-line computation and analysis to the data of gathering locally, show the testing result at display module, and make special mark to abnormal state, let the engineer can be accurate, conveniently find the position of abnormal point.
Drawings
In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below. It should be apparent that the drawings in the following description are merely exemplary, and that other embodiments can be derived from the drawings provided by those of ordinary skill in the art without inventive effort.
The structures, ratios, sizes, and the like shown in the present specification are only used for matching with the contents disclosed in the specification, so as to be understood and read by those skilled in the art, and are not used to limit the conditions that the present invention can be implemented, so that the present invention has no technical significance, and any structural modifications, changes in the ratio relationship, or adjustments of the sizes, without affecting the effects and the achievable by the present invention, should still fall within the range that the technical contents disclosed in the present invention can cover.
FIG. 1 is a schematic view of the installation of a carrier on an inverted U-shaped track beam according to an embodiment of the present invention;
FIG. 2 is a schematic structural diagram of a carrier according to an embodiment of the present invention;
FIG. 3 is a schematic diagram of an infrared distance measuring sensor according to an embodiment of the present invention;
FIG. 4 is a schematic illustration of slope measurement in an embodiment of the present invention;
FIG. 5 is a schematic diagram of data output display according to an embodiment of the present invention;
FIG. 6 is a schematic view of the installation of a suspended magnetic levitation train in the background art of the present invention;
fig. 7 is a schematic structural view of an inverted U-shaped track beam of a suspended magnetic levitation train in the background art of the present invention.
In the figure:
10-a carrier; 1-horizontal fixed shaft; 2, a telescopic sliding rod; 3-infrared distance measuring sensor.
11-an inverted U-shaped track beam 11; 12-a car; 13-upright column; 14-permanent magnetic levitation track 14.
Detailed Description
The present invention is described in terms of particular embodiments, other advantages and features of the invention will become apparent to those skilled in the art from the following disclosure, and it is to be understood that the described embodiments are merely exemplary of the invention and that it is not intended to limit the invention to the particular embodiments disclosed. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
As shown in fig. 6 and 7, in particular to the current installation principle of a suspended magnetic levitation train, wherein an inverted U-shaped track beam 11 is transversely suspended in the air by the support of a column fixed on the ground, in fig. 7, the representation of the inverted U-shaped track beam 11 is only a schematic illustration, and the structure of the inverted U-shaped track beam 11 is shown in fig. 6.
As shown in fig. 6, permanent magnetic suspension tracks 14 are arranged at two ends of the inner wall of the inverted U-shaped track beam 11, a car of the suspension type magnetic suspension train is rigidly connected with a bogie, and a repulsive force generated by permanent magnets on the bogie and permanent magnets fixed on the permanent magnetic suspension tracks 14 is suspended in the air.
As shown in fig. 1 and 2, based on the existing structure of a suspended magnetic suspension train, the invention provides a suspended magnetic suspension track space structural member data acquisition system, which is mainly used for acquiring and processing data of the space posture of an inverted U-shaped track beam 11 and the distance between permanent magnetic suspension tracks 14 on two sides during construction to judge whether the space posture reaches the standard or not.
The data acquisition system specifically comprises a carrier 10 which is arranged at the bottom end of an inverted U-shaped track beam 11 and can move along the direction of a permanent magnetic suspension track 14 in the inverted U-shaped track beam 11, wherein an infrared distance measurement data acquisition module for measuring the distance between the permanent magnetic suspension tracks 14 on two sides in the inverted U-shaped track beam 11, a height data acquisition module for measuring the vertical heights of different positions of the inverted U-shaped track beam 11, a displacement data acquisition module for generating displacement by the motion of a carrier 101 and a data processing module are arranged on the carrier 10; the data collected by the infrared distance measurement data collection module, the height data collection module and the displacement data collection module are transmitted to the data processing module.
Wherein, infrared range finding data acquisition module specifically is infrared range finding sensor 3.
Through the system, the standard reaching judgment of the space structural member of the magnetic suspension track is realized, and the judgment method can be summarized as follows: respectively collecting vertical height values of different positions of an inverted U-shaped track beam 11, horizontal displacement values of displacement generated by movement of a carrier 10 and horizontal distance values between permanent magnet suspension tracks 14 on two sides in the inverted U-shaped track beam 11, then calculating a gradient value of the permanent magnet suspension tracks 14 according to the vertical height values and the horizontal displacement values, finally judging whether the horizontal distance values and the gradient value are within a preset threshold range, and if any one of the horizontal distance values and the gradient value does not meet the threshold range, judging that the permanent magnet suspension tracks do not reach the standard. The specific method comprises the following steps:
the initial position of measurement is selected on the permanent magnet suspension track 14 as a reference point, and the vertical height value h, the horizontal displacement value X and the horizontal distance value d between the permanent magnet suspension tracks 14 on the two sides in the inverted U-shaped track beam 11 are measured through a height data acquisition module, a displacement data acquisition module and an infrared distance measurement data acquisition module respectively.
And moving the carrier 10, and selecting different time points for measurement again, wherein the time points can be selected from a plurality of time points, and the selection mode can be equal intervals or unequal intervals. The following is a detailed description of two time points as examples:
as shown in FIG. 4, the reference point is set at time t1, and the re-measurement time is t2, where the vertical height values are ht1And ht2The horizontal displacement values are respectively Xt1And Xt2And the threshold range of the gradient value of the inverted U-shaped track beam 11 of the system is set as follows: [ f ] ofmix,fmax],fmaxAt maximum gradient, fmixIs the minimum slope.
the slope value f from t1 to t2 is calculated as: f ═ ht1-ht2)/x1-x2。
When f is within the threshold range, the gradient of the inverted U-shaped track beam 11 reaches the standard, otherwise, the gradient does not reach the standard.
The measurement of the horizontal distance value d is based on the specific construction implementation of the carrier 101:
the carrier 10 comprises a horizontal fixed shaft 1 which is arranged at the bottom end of an inverted U-shaped track beam 11 in parallel, a telescopic sliding rod 2 is vertically arranged on the horizontal fixed shaft 1, two sides of the top end of the telescopic sliding rod 2 are respectively provided with an infrared distance measurement data acquisition module, namely an infrared distance measurement sensor 3, the infrared distance measurement sensors 3 are uniformly used below, the positions of the infrared distance measurement data acquisition modules are right opposite to the permanent magnetic suspension track 14, and a height data acquisition module and a displacement data acquisition module are arranged on the horizontal fixed shaft 1.
As shown in fig. 3, D1 and D2 respectively indicate the distances measured by the infrared distance measuring sensors 3 on the left and right sides from the permanent magnetic levitation tracks 14.
Each infrared distance measuring sensor 3 has a pair of infrared signal transmitting and receiving diodes, the transmitting tube transmits an infrared signal of a specific frequency, the receiving tube receives the infrared signal of such a frequency, and when the infrared detection direction meets an obstacle, the infrared signal is reflected back to be received by the receiving tube.
And 3, measuring the distance d as tv/2, wherein t is the time taken for the infrared signal to be emitted and reflected back, and v is the speed of the infrared signal propagating in the air.
Therefore, d1 is (t11+ t12) v/2, and d2 is (t21+ t22) v/2;
wherein t11 is the time from the signal transmission of the left infrared distance measuring sensor 3 to the obstacle (here, the permanent magnetic suspension track 14); t12 is the time when the infrared signal emitted from the left infrared ranging sensor 31 is reflected back to the receiving tube from encountering an obstacle;
t21 is the time from when the right infrared ranging sensor 3 transmits a signal to when it meets an obstacle, and t22 is the time from when the infrared signal transmitted from the right infrared ranging sensor 3 is reflected back to the receiving pipe from when it meets an obstacle.
D is d1+ dr + d2, dr being a fixed value, in particular the distance between the two infrared distance measuring sensors 3. Setting a permissible minimum distance D between permanent magnetic levitation tracks 14mixAnd an allowable maximum distance D between the permanent magnetic suspension tracks 14maxWhen the distance D between certain points actually measured by the permanent magnetic suspension track 14 is smaller than DmixOr greater than DmaxTime indicates that the track pitch is unsatisfactory.
According to the above measuring method and calculating method for three data values, the initial position is selected as the reference position, the data information is set to (h 0x 0d dr), and the carrier 101 is pushed in the track direction, so that the vertical height difference, the horizontal displacement difference, and the horizontal distance difference can be directly measured.
The vertical height sensor and the infrared distance measuring sensor 3 fixed on the carrier 10 automatically and continuously collect data, the collection frequency can be set as required, and the collected data is processed by the data processing module 400.
The data processing module comprises a central processing unit for receiving acquired data, a wireless sending module connected with the central processing unit, a wireless receiving module arranged at a remote terminal, a PC (personal computer) and a data display module; the central processing unit and the wireless transmitting module are arranged on the horizontal fixed shaft 1, the wireless transmitting module transmits data processed by the central data processing unit to a wireless receiving module of a remote terminal, and the data is received by a PC (personal computer) and is displayed in forms of tables and graphs through the data display module after being processed, and one display mode is shown in figure 5.
In the process of moving the carrier 101, the horizontal fixed shaft 11 may be deviated left and right or up and down, so that the measuring component and the permanent magnetic suspension track 14 are not vertically measured as before, and thus an error is easily caused to exist, and in consideration of this privacy, the embodiment provides a solution, specifically, a self-adjusting component is arranged at the top end of the telescopic sliding rod 2 for adjusting and maintaining the perpendicularity between the laser pulse emitted by the infrared ranging data acquisition module and the permanent magnetic suspension track 14, the self-adjusting component comprises a linkage shaft inserted into the top end of the telescopic sliding rod 2 and an omnidirectional pan/tilt head connected with the linkage shaft and located at the top end of the telescopic sliding rod 2, and the two infrared ranging data acquisition modules are mounted on the omnidirectional pan/tilt head; the omnibearing tripod head is provided with a laser pulse for measuring an infrared distance measurement data acquisition module and a direct measurement system whether vertical between the permanent magnetic suspension tracks 14, wherein the direct measurement system comprises an infrared emitter which is arranged at a relatively fixed position with the infrared distance measurement data acquisition module (an infrared distance measurement sensor 3) and a CCD detection element for detecting infrared rays.
The angle value between the infrared distance measuring sensor 3 and the infrared emitter which are relatively and fixedly arranged is fixed, so that the laser spot distance of the laser pulse on the permanent magnetic suspension track 14 is basically unchanged, and if the infrared distance measuring sensor 3 is inclined, the laser pulse of the infrared distance measuring sensor 3 is not in a direct vertical measuring distance with the surface of the permanent magnetic suspension track 14, so that the distance measurement of the two permanent magnetic suspension tracks 14 is not accurate finally.
When the situation occurs, the laser spot distance between the infrared distance measuring sensor 3 and the infrared emitter on the permanent magnetic suspension track 14 is obtained through the CCD detection element and is transmitted to the central processing unit for analysis and processing, the central processing unit judges whether the laser spot distance is the same as a set value, and when a certain deviation value occurs, the central processing unit controls the omnibearing pan-tilt to adjust the angle of the infrared distance measuring sensor 3, so that the vertical measurement is continuously kept.
In the present embodiment, wiring between all electronic components or modules is not specifically required, and may be provided outside or may be performed inside the telescopic slide bar 2.
The invention mainly realizes that the space data information of different positions of permanent magnetic suspension can be acquired by pushing the carrier 10 along the permanent magnetic suspension tracks 14, the space data information comprises data change information such as width, horizontal displacement, vertical height and the like between the two permanent magnetic suspension tracks 14, and the abnormal data information can be classified and identified through analysis and processing and is sent to the display module through the wireless sending module to be displayed and output.
Although the invention has been described in detail above with reference to a general description and specific examples, it will be apparent to one skilled in the art that modifications or improvements may be made thereto based on the invention. Accordingly, such modifications and improvements are intended to be within the scope of the invention as claimed.