CN112106922A - High-nutrition sugar-free flour and processing method thereof - Google Patents
High-nutrition sugar-free flour and processing method thereof Download PDFInfo
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- CN112106922A CN112106922A CN202010936064.8A CN202010936064A CN112106922A CN 112106922 A CN112106922 A CN 112106922A CN 202010936064 A CN202010936064 A CN 202010936064A CN 112106922 A CN112106922 A CN 112106922A
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- 235000013312 flour Nutrition 0.000 title claims abstract description 120
- 238000003672 processing method Methods 0.000 title claims description 13
- 238000002156 mixing Methods 0.000 claims abstract description 112
- 238000003756 stirring Methods 0.000 claims abstract description 99
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 34
- 239000002994 raw material Substances 0.000 claims abstract description 26
- 239000000203 mixture Substances 0.000 claims abstract description 17
- 235000013325 dietary fiber Nutrition 0.000 claims abstract description 11
- 229910052500 inorganic mineral Inorganic materials 0.000 claims abstract description 11
- 239000011707 mineral Substances 0.000 claims abstract description 11
- 239000000843 powder Substances 0.000 claims abstract description 11
- 102000004169 proteins and genes Human genes 0.000 claims abstract description 11
- 108090000623 proteins and genes Proteins 0.000 claims abstract description 11
- 235000013343 vitamin Nutrition 0.000 claims abstract description 11
- 229940088594 vitamin Drugs 0.000 claims abstract description 11
- 229930003231 vitamin Natural products 0.000 claims abstract description 11
- 239000011782 vitamin Substances 0.000 claims abstract description 11
- 150000003722 vitamin derivatives Chemical class 0.000 claims abstract description 9
- 239000012452 mother liquor Substances 0.000 claims description 19
- 238000005119 centrifugation Methods 0.000 claims description 13
- 239000000463 material Substances 0.000 claims description 11
- 238000001914 filtration Methods 0.000 claims description 10
- 235000010755 mineral Nutrition 0.000 claims description 10
- 238000007599 discharging Methods 0.000 claims description 7
- 238000000034 method Methods 0.000 claims description 4
- 238000001035 drying Methods 0.000 claims description 3
- 238000010298 pulverizing process Methods 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 235000015097 nutrients Nutrition 0.000 claims 1
- 239000004615 ingredient Substances 0.000 abstract 1
- 235000016709 nutrition Nutrition 0.000 abstract 1
- 238000005406 washing Methods 0.000 description 16
- 238000000605 extraction Methods 0.000 description 10
- 239000006228 supernatant Substances 0.000 description 8
- 235000021049 nutrient content Nutrition 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 3
- 230000006978 adaptation Effects 0.000 description 2
- 239000008280 blood Substances 0.000 description 2
- 210000004369 blood Anatomy 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 235000013305 food Nutrition 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 150000005846 sugar alcohols Chemical class 0.000 description 1
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L7/00—Cereal-derived products; Malt products; Preparation or treatment thereof
- A23L7/10—Cereal-derived products
- A23L7/198—Dry unshaped finely divided cereal products, not provided for in groups A23L7/117 - A23L7/196 and A23L29/00, e.g. meal, flour, powder, dried cereal creams or extracts
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/15—Vitamins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/16—Inorganic salts, minerals or trace elements
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/10—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof using additives
- A23L33/17—Amino acids, peptides or proteins
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23L—FOODS, FOODSTUFFS, OR NON-ALCOHOLIC BEVERAGES, NOT COVERED BY SUBCLASSES A21D OR A23B-A23J; THEIR PREPARATION OR TREATMENT, e.g. COOKING, MODIFICATION OF NUTRITIVE QUALITIES, PHYSICAL TREATMENT; PRESERVATION OF FOODS OR FOODSTUFFS, IN GENERAL
- A23L33/00—Modifying nutritive qualities of foods; Dietetic products; Preparation or treatment thereof
- A23L33/20—Reducing nutritive value; Dietetic products with reduced nutritive value
- A23L33/21—Addition of substantially indigestible substances, e.g. dietary fibres
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/05—Stirrers
- B01F27/11—Stirrers characterised by the configuration of the stirrers
- B01F27/19—Stirrers with two or more mixing elements mounted in sequence on the same axis
- B01F27/191—Stirrers with two or more mixing elements mounted in sequence on the same axis with similar elements
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F27/00—Mixers with rotary stirring devices in fixed receptacles; Kneaders
- B01F27/60—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis
- B01F27/70—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms
- B01F27/701—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers
- B01F27/706—Mixers with rotary stirring devices in fixed receptacles; Kneaders with stirrers rotating about a horizontal or inclined axis with paddles, blades or arms comprising two or more shafts, e.g. in consecutive mixing chambers with all the shafts in the same receptacle
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- Life Sciences & Earth Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Health & Medical Sciences (AREA)
- Nutrition Science (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Mycology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Proteomics, Peptides & Aminoacids (AREA)
- Inorganic Chemistry (AREA)
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Abstract
The invention discloses high-nutrition sugar-free flour which is prepared from the following raw materials in parts by weight: 5-6 parts of desugared flour, 1-2 parts of protein powder, 0.5-1.5 parts of dietary fiber, 0.2-0.5 part of vitamin and 0.2-0.4 part of mineral; adding a flour raw material into a mixing tank of a mixing box through a feeding funnel, adding clear water at the temperature through the feeding funnel, covering a cover plate, and stirring; the centrifugal inner cylinder is driven to rotate by the driving belt pulley and the driven belt pulley, so that the flour mixture is centrifuged; the sugar-free flour prepared by the invention has the advantages of sugar-free and high nutritional ingredients, and finally the flour after sugar reduction is re-blended to ensure that the quality of the flour is not greatly changed.
Description
Technical Field
The invention belongs to the technical field of flour processing, and relates to sugar-free flour, in particular to high-nutrition sugar-free flour and a processing method thereof.
Background
The special flour for sugar-free food is developed based on the requirement of sugar-free food, and is used according to the addition of normal flour, and sugar alcohol raw materials are used for replacing sugar raw materials for production.
In the prior art, the sugar in the flour is extracted by the following technology: agglomerating flour, adding water with the temperature of about 30 ℃ into the flour, and stirring the flour into dough; the water adding amount is 38-42% of the flour amount; primary washing: adding water 2-3 times of the weight of the flour into the dough, washing, standing, and taking supernatant A; and (3) secondary washing: adding water with the weight 0.5-1 time of that of flour into the dough, washing, standing, and taking supernatant B, wherein the extraction method is to extract on the basis of the dough, so that the extraction efficiency is low, sugar is not completely extracted, the operation steps are multiple, and manual operation is also needed; most of the sugar-free flour is flour after blood sugar reduction treatment, and the problem of low nutrient content is solved.
Disclosure of Invention
The invention aims to solve the problems that in the prior art, the sugar in the flour is extracted by the following technology: agglomerating flour, adding water with the temperature of about 30 ℃ into the flour, and stirring the flour into dough; the water adding amount is 38-42% of the flour amount; primary washing: adding water 2-3 times of the weight of the flour into the dough, washing, standing, and taking supernatant A; and (3) secondary washing: adding water with the weight 0.5-1 time of that of flour into the dough, washing, standing, and taking supernatant B, wherein the extraction method is to extract on the basis of the dough, so that the extraction efficiency is low, sugar is not completely extracted, the operation steps are multiple, and manual operation is also needed; most of sugar-free flour is flour after blood sugar reduction treatment, and the problem of low nutrient content is solved, and a high-nutrient sugar-free flour and a processing method thereof are provided.
The purpose of the invention can be realized by the following technical scheme:
a high-nutrition sugar-free flour is prepared from the following raw materials in parts by weight: 5-6 parts of desugared flour, 1-2 parts of protein powder, 0.5-1.5 parts of dietary fiber, 0.2-0.5 part of vitamin and 0.2-0.4 part of mineral.
A processing method of high-nutrition sugar-free flour comprises the following steps:
s1, adding a flour raw material into a mixing tank of a mixing box through a feeding funnel, adding clear water at 60 ℃ through the feeding funnel, covering a cover plate, starting a stirring motor to work for 30min, wherein the output end of the stirring motor is connected with a main stirring shaft, one end of the main stirring shaft extends to the inner cavity of the mixing tank and is rotatably connected with the mixing tank, one end of the main stirring shaft, which is close to the stirring motor, is sleeved with a connecting shaft, the connecting shaft is vertically connected with the main stirring shaft, two ends of the connecting shaft are respectively and vertically connected with side stirring shafts, and a plurality of groups of stirring paddles are respectively and uniformly arranged on the outer walls of the main stirring shaft and the side stirring shafts, so that the main stirring shaft drives the side stirring shafts to rotate while rotating, and the raw material in the mixing tank is fully stirred and mixed, wherein the weight ratio;
s2, when flour is mixed, opening a box cover on a centrifugal box, sleeving a filter bag on the inner wall of a centrifugal inner barrel, fixing the filter bag on the centrifugal inner barrel through a fixing sleeve, closing the box cover through a lock catch, starting a material conveying pump to input the flour mixture into the centrifugal inner barrel along a feeding pipe after the flour is mixed, starting a driving motor to work, driving the centrifugal inner barrel to rotate through a driving belt pulley and a driven belt pulley, centrifuging the flour mixture, allowing a mother liquor to enter a mother liquor bin through a filter hole in the centrifugal outer barrel, discharging the mother liquor from a discharge pipe, collecting the mother liquor, opening the box cover after centrifugation, taking down the fixing sleeve, and taking out the filter bag to obtain the desugarized flour;
s3, mixing the desugared flour, the protein powder, the dietary fiber, the vitamin and the mineral according to the weight ratio of 5-6: 1-2: 0.5-1.5: 0.2-0.5:0.2-0.4, adding into clear water, mixing to make dough, and then pulverizing and drying to obtain the high-nutrient sugar-free flour.
Preferably, centrifuge box and mixing box formula structure as an organic whole, and centrifuge box and mixing box set up side by side, are provided with centrifugal device in the centrifuge box, are provided with mixing arrangement in the mixing box, and mixing arrangement passes through the feeding pipe fitting and is connected with centrifugal device.
Preferably, placed the apron on the top surface of mixing box, mixing arrangement includes feed hopper, blending tank, and feed hopper is located the apron under, and feed hopper installs in the mixing box, and feed hopper is connected with the feed inlet of blending tank, and the blending tank is installed on the inner wall of mixing box, is provided with rabbling mechanism in the blending tank, and the discharge gate of blending tank passes through feeding pipe spare and is connected with the centrifuge box.
Preferably, the rabbling mechanism includes agitator motor, main (mixing) shaft, the connecting axle, the side (mixing) shaft, the stirring rake, agitator motor installs on the outer wall of blending tank, and agitator motor's output and main (mixing) shaft connection, the one end of main (mixing) shaft extends to the inner chamber of blending tank, and rotate with the blending tank and be connected, main (mixing) shaft is close to one of agitator motor and serves the cover and is equipped with the connecting axle, connecting axle and main (mixing) shaft vertical connection, and the both ends of connecting axle are the vertical connection side (mixing) shaft respectively, evenly be provided with the stirring rake of multiunit on the outer wall of.
Preferably, the centrifugal device comprises a driving mechanism, a discharge pipe, a centrifugal inner barrel, filter holes, a mother liquor bin, a fixing sleeve, a filter bag and a centrifugal outer barrel, the centrifugal outer barrel is fixedly mounted on the inner wall of the centrifugal box through a support rod, the centrifugal inner barrel is rotatably mounted in the centrifugal outer barrel, a plurality of groups of filter holes are uniformly formed in the side wall of the centrifugal inner barrel, the mother liquor bin is arranged between the centrifugal outer barrel and the centrifugal inner barrel, the discharge pipe is arranged at the bottom of the side wall of the centrifugal outer barrel, and the discharge pipe is communicated with.
Preferably, the centrifugal inner cylinder is connected with a driving mechanism, the driving mechanism comprises a driving motor, a driving belt pulley and a driven belt pulley, the driving motor is installed on the inner wall of the centrifugal box, the output end of the driving motor is connected with the driving belt pulley, the driving belt pulley is connected with the driven belt pulley through a belt, the driven belt pulley is located under the centrifugal outer cylinder and is connected with the centrifugal inner cylinder through a rotating shaft, and the rotating shaft penetrates through the bottom surface of the centrifugal outer cylinder and is connected with the centrifugal outer cylinder through a sealing bearing.
Preferably, the top of centrifugation inner tube is provided with fixed cover to be connected with the filter bag through fixed cover, and the filter bag cover is established on the inner wall of centrifugation inner tube, and fixed cover includes cardboard, cushion, and the cardboard is the loop configuration, and the cardboard is located the top of centrifugation inner tube, is provided with the draw-in groove with the lateral wall thickness looks adaptation of centrifugation inner tube on the cardboard, is provided with annular cushion on the inner wall of draw-in groove, and the top of filter bag is located the draw-in groove of cardboard.
Preferably, the feeding pipe fitting comprises a connecting pipe and a connecting hose, the connecting pipe is connected with the discharge end of the mixing tank, the discharge end of the connecting pipe is connected with the connecting hose, a material conveying pump is arranged on the connecting pipe, the discharge end of the connecting hose extends to the position right above the centrifugal inner cylinder, and the connecting hose is sleeved on the tank cover;
preferably, be provided with the case lid on the top surface of centrifuge box, the case lid passes through hinge and centrifuge box swing joint, and is provided with the hasp on the case lid, and the top surface of case lid is provided with the handle, is provided with control panel on the outer wall of centrifuge box, control panel respectively with driving motor, agitator motor and defeated material pump electric connection.
Compared with the prior art, the invention has the beneficial effects that: adding flour raw materials into a mixing tank of a mixing box through a feeding funnel, then adding clear water at 60 ℃ through the feeding funnel, covering a cover plate, starting a stirring motor to work for 30min, wherein the output end of the stirring motor is connected with a main stirring shaft, one end of the main stirring shaft extends to the inner cavity of the mixing tank and is rotatably connected with the mixing tank, one end of the main stirring shaft, which is close to the stirring motor, is sleeved with a connecting shaft, the connecting shaft is vertically connected with the main stirring shaft, two ends of the connecting shaft are respectively and vertically connected with side stirring shafts, and the outer walls of the main stirring shaft and the side stirring shafts are respectively and uniformly provided with a plurality of groups of stirring paddles, so that the main stirring shaft drives the side stirring shafts to rotate while rotating, and the raw materials in the mixing tank are fully stirred and mixed, wherein the weight ratio; this rabbling mechanism's setting makes flour raw materials and clear water can the intensive mixing mix to can extract the sugar in the flour raw materials to the clear water, improved the extraction efficiency of sugar in the flour raw materials greatly, solved prior art, extract through following technique to sugar in the flour: agglomerating flour, adding water with the temperature of about 30 ℃ into the flour, and stirring the flour into dough; the water adding amount is 38-42% of the flour amount; primary washing: adding water 2-3 times of the weight of the flour into the dough, washing, standing, and taking supernatant A; and (3) secondary washing: adding water with the weight 0.5-1 time of that of flour into the dough, washing, standing, and taking supernatant B, wherein the extraction method is to extract on the basis of the dough, so that the extraction efficiency is low, sugar is not completely extracted, the operation steps are multiple, and manual operation is also needed;
when flour is mixed, a box cover on a centrifugal box is opened, a filter bag is sleeved on the inner wall of a centrifugal inner barrel, the filter bag is fixed on the centrifugal inner barrel through a fixing sleeve, the box cover is closed through a lock catch, after the flour is mixed, a material conveying pump is started to input the flour mixture into the centrifugal inner barrel along a feeding pipe, a driving motor is started to work, the centrifugal inner barrel is driven to rotate through a driving belt pulley and a driven belt pulley, so that the flour mixture is centrifuged, mother liquor enters a mother liquor bin through a filtering hole in the centrifugal outer barrel and is discharged from a discharging pipe to collect the mother liquor, after centrifugation is finished, the box cover is opened, the fixing sleeve is taken down, and the filter bag is taken out to obtain the desu;
the sugar-free flour, protein powder, dietary fiber, vitamins and minerals are mixed according to the weight ratio of 5-6: 1-2: 0.5-1.5: 0.2-0.5:0.2-0.4 into clear water to be mixed into dough, and then the dough is crushed and dried to obtain the high-nutrition sugar-free flour, and the production method of the high-nutrition sugar-free flour has the advantages of simple flow and high automation degree;
the sugar-free flour prepared from 5-6 parts of desugared flour, 1-2 parts of protein powder, 0.5-1.5 parts of dietary fiber, 0.2-0.5 part of vitamin and 0.2-0.4 part of mineral has the advantages of no sugar and high nutrient content, and the quality of the flour is not greatly changed by re-blending the flour after sugar reduction.
Drawings
In order to facilitate understanding for those skilled in the art, the present invention will be further described with reference to the accompanying drawings.
Fig. 1 is a schematic overall perspective structure of the present invention.
Fig. 2 is a cross-sectional view of fig. 1 of the present invention.
FIG. 3 is a schematic view of the interior of the centrifuge and mixing box of the present invention.
FIG. 4 is a schematic view of the inner structure of the mixing tank of the present invention.
FIG. 5 is a schematic view of the structure of the centrifugal apparatus of the present invention.
Fig. 6 is a schematic perspective view of the centrifugal apparatus of the present invention.
Fig. 7 is a schematic structural view of the fixing sleeve of the present invention.
In the figure: 1. a centrifuge box; 2. a mixing box; 3. a feed pipe; 4. a control panel; 5. a cover plate; 6. a mixing device; 7. a centrifugal device; 8. a drive motor; 9. a drive pulley; 10. a driven pulley; 11. a box cover; 12. locking; 13. a handle; 14. a charging hopper; 15. a mixing tank; 16. a connecting pipe; 17. a connecting hose; 18. a discharge pipe; 19. centrifuging the inner barrel; 20. filtering holes; 21. a mother liquor bin; 22. a stirring motor; 23. a main stirring shaft; 24. a connecting shaft; 25. a side stirring shaft; 26. a stirring paddle; 27. fixing a sleeve; 28. clamping a plate; 29. an elastic pad; 30. a filter bag; 31. and (4) centrifuging the outer cylinder.
Detailed Description
The technical solutions of the present invention will be described clearly and completely with reference to the following embodiments, and it should be understood that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Example 1
A high-nutrition sugar-free flour is prepared from the following raw materials in parts by weight: 5 parts of desugared flour, 1 part of protein powder, 0.5 part of dietary fiber, 0.2 part of vitamin and 0.2 part of mineral.
Referring to fig. 1-7, a method for processing high-nutrient sugar-free flour includes the following steps:
s1, adding the flour raw material into a mixing tank 15 of the mixing box 2 through an addition funnel 14, then clear water at 60 ℃ is added through the feeding funnel 14, the cover plate 5 is covered, then the stirring motor 22 is started to work for 30min, because the output end of the stirring motor 22 is connected with the main stirring shaft 23, one end of the main stirring shaft 23 extends to the inner cavity of the mixing tank 15, and is rotatably connected with the mixing tank 15, one end of the main stirring shaft 23 close to the stirring motor 22 is sleeved with a connecting shaft 24, the connecting shaft 24 is vertically connected with the main stirring shaft 23, and both ends of the connecting shaft 24 are respectively and vertically connected with a side stirring shaft 25, and a plurality of groups of stirring paddles 26 are respectively and uniformly arranged on the outer walls of the main stirring shaft 23 and the side stirring shaft 25, so that the main stirring shaft 23 drives the side stirring shaft 25 to rotate while rotating, so as to fully stir and mix the raw materials in the mixing tank 15, wherein the weight ratio of the flour raw materials to the warm water is 1: 4;
s2, when flour is mixed, a box cover 11 on a centrifugal box 1 is opened, a filter bag 30 is sleeved on the inner wall of a centrifugal inner cylinder 19, the filter bag 30 is fixed on the centrifugal inner cylinder 19 through a fixing sleeve 27, the box cover 11 is closed through a lock catch 12, after the flour is mixed, a material conveying pump is started to input the flour mixture into the centrifugal inner cylinder 19 along a feeding pipe fitting 3, a driving motor 8 is started to work, the centrifugal inner cylinder 19 is driven to rotate through a driving belt pulley 9 and a driven belt pulley 10, so that the flour mixture is centrifuged, mother liquor enters a mother liquor bin 21 through a filtering hole 20 on a centrifugal outer cylinder 31 and is discharged from a discharge pipe 18 to be collected, after the centrifugation is finished, the box cover 11 is opened, the fixing sleeve 27 is taken down, and the filter bag 30 is taken out to;
s3, mixing the desugared flour, the protein powder, the dietary fiber, the vitamin and the mineral according to the weight ratio of 5: 1: 0.5: 0.2:0.2, adding the mixture into clear water, mixing to prepare dough, and then crushing and drying to obtain the high-nutrition sugar-free flour.
Centrifuge box 1 and 2 formula structures as an organic whole of mixing box, and centrifuge box 1 sets up side by side with mixing box 2, is provided with centrifugal device 7 in the centrifuge box 1, is provided with mixing arrangement 6 in the mixing box 2, and mixing arrangement 6 passes through feeding pipe fitting 3 and is connected with centrifugal device 7.
Placed apron 5 on the top surface of mixing box 2, mixing arrangement 6 includes feed hopper 14, blending tank 15, and feed hopper 14 is located apron 5 under, and feed hopper 14 installs in mixing box 2, and feed hopper 14 is connected with the feed inlet of blending tank 15, and blending tank 15 installs on the inner wall of mixing box 2, is provided with rabbling mechanism in the blending tank 15, and the discharge gate of blending tank 15 passes through feed pipe spare 3 and is connected with centrifuge box 1.
Rabbling mechanism includes agitator motor 22, main (mixing) shaft 23, connecting axle 24, side (mixing) shaft 25, stirring rake 26, agitator motor 22 installs on the outer wall of blending tank 15, and agitator motor 22's output and main (mixing) shaft 23 are connected, main (mixing) shaft 23's one end extends to the inner chamber of blending tank 15, and rotate with blending tank 15 and be connected, main (mixing) shaft 23 is close to one of agitator motor 22 and serves the cover and be equipped with connecting axle 24, connecting axle 24 is connected with main (mixing) shaft 23 is perpendicular, and the both ends of connecting axle 24 are connected with side (mixing) shaft 25 respectively perpendicularly, evenly be provided with the stirring rake 26 of multiunit on main (mixing) shaft 23 and side.
The centrifugal device 7 comprises a driving mechanism, a discharge pipe 18, a centrifugal inner cylinder 19, filtering holes 20, a mother liquid bin 21, a fixing sleeve 27, a filter bag 30 and a centrifugal outer cylinder 31, wherein the centrifugal outer cylinder 31 is fixedly installed on the inner wall of the centrifugal box 1 through a supporting rod, the centrifugal inner cylinder 19 is rotatably installed in the centrifugal outer cylinder 31, a plurality of groups of filtering holes 20 are uniformly formed in the side wall of the centrifugal inner cylinder 19, the mother liquid bin 21 is arranged between the centrifugal outer cylinder 31 and the centrifugal inner cylinder 19, the discharge pipe 18 is arranged at the bottom of the side wall of the centrifugal outer cylinder 31, and the discharge pipe 18 is communicated with.
Centrifugal inner tube 19 is connected with actuating mechanism, actuating mechanism includes driving motor 8, driving pulley 9, driven pulley 10, driving motor 8 installs on the inner wall of centrifuge box 1, and driving motor 8's output and driving pulley 9 are connected, driving pulley 9 passes through the belt and is connected with driven pulley 10, driven pulley 10 is located centrifugal urceolus 31 under, and driven pulley 10 is connected with centrifugal inner tube 19 through the pivot, the bottom surface of centrifugal urceolus 31 is run through to the pivot, and be connected with centrifugal urceolus 31 through sealed bearing.
The top of centrifugation inner tube 19 is provided with fixed cover 27 to be connected with filter bag 30 through fixed cover 27, and filter bag 30 cover is established on the inner wall of centrifugation inner tube 19, fixed cover 27 includes cardboard 28, cushion 29, cardboard 28 is the loop configuration, and cardboard 28 is located the top of centrifugation inner tube 19, be provided with the draw-in groove with the lateral wall thickness looks adaptation of centrifugation inner tube 19 on the cardboard 28, be provided with annular cushion 29 on the inner wall of draw-in groove, the top of filter bag 30 is located the draw-in groove of cardboard 28.
The feeding pipe fitting 3 comprises a connecting pipe 16 and a connecting hose 17, the connecting pipe 16 is connected with the discharge end of the mixing tank 15, the discharge end of the connecting pipe 16 is connected with the connecting hose 17, a material conveying pump is arranged on the connecting pipe 16, the discharge end of the connecting hose 17 extends to the position right above the centrifugal inner cylinder 19, and the connecting hose 17 is sleeved on the tank cover 11;
be provided with case lid 11 on the top surface of centrifuge box 1, case lid 11 passes through hinge and centrifuge box 1 swing joint, and is provided with hasp 12 on the case lid 11, and the top surface of case lid 11 is provided with handle 13, is provided with control panel 4 on the outer wall of centrifuge box 1, control panel 4 respectively with driving motor 8, agitator motor 22 and defeated material pump electric connection.
The working principle of the invention is as follows: adding flour raw materials into a mixing tank 15 of a mixing box 2 through a charging hopper 14, then adding clear water at 60 ℃ through the charging hopper 14, covering a cover plate 5, starting a stirring motor 22 to work for 30min, because the output end of the stirring motor 22 is connected with the main stirring shaft 23, one end of the main stirring shaft 23 extends to the inner cavity of the mixing tank 15, and is rotatably connected with the mixing tank 15, one end of the main stirring shaft 23 close to the stirring motor 22 is sleeved with a connecting shaft 24, the connecting shaft 24 is vertically connected with the main stirring shaft 23, and both ends of the connecting shaft 24 are respectively and vertically connected with a side stirring shaft 25, and a plurality of groups of stirring paddles 26 are respectively and uniformly arranged on the outer walls of the main stirring shaft 23 and the side stirring shaft 25, so that the main stirring shaft 23 drives the side stirring shaft 25 to rotate while rotating, so as to fully stir and mix the raw materials in the mixing tank 15, wherein the weight ratio of the flour raw materials to the warm water is 1: 4; this rabbling mechanism's setting makes flour raw materials and clear water can the intensive mixing mix to can extract the sugar in the flour raw materials to the clear water, improved the extraction efficiency of sugar in the flour raw materials greatly, solved prior art, extract through following technique to sugar in the flour: agglomerating flour, adding water with the temperature of about 30 ℃ into the flour, and stirring the flour into dough; the water adding amount is 38-42% of the flour amount; primary washing: adding water 2-3 times of the weight of the flour into the dough, washing, standing, and taking supernatant A; and (3) secondary washing: adding water with the weight 0.5-1 time of that of flour into the dough, washing, standing, and taking supernatant B, wherein the extraction method is to extract on the basis of the dough, so that the extraction efficiency is low, sugar is not completely extracted, the operation steps are multiple, and manual operation is also needed;
when flour is mixed, a box cover 11 on a centrifugal box 1 is opened, a filter bag 30 is sleeved on the inner wall of a centrifugal inner cylinder 19, the filter bag 30 is fixed on the centrifugal inner cylinder 19 through a fixing sleeve 27, the box cover 11 is closed through a lock catch 12, after the flour is mixed, a material conveying pump is started to input the flour mixture into the centrifugal inner cylinder 19 along a feeding pipe fitting 3, a driving motor 8 is started to work, the centrifugal inner cylinder 19 is driven to rotate through a driving belt pulley 9 and a driven belt pulley 10, so that the flour mixture is centrifuged, mother liquor enters a mother liquor bin 21 through a filtering hole 20 on a centrifugal outer cylinder 31 and is discharged from a discharge pipe 18 to be collected, after the centrifugation is finished, the box cover 11 is opened, the fixing sleeve 27 is taken down, and the filter bag 30 is taken out to;
the sugar-free flour, protein powder, dietary fiber, vitamins and minerals are mixed according to the weight ratio of 5-6: 1-2: 0.5-1.5: 0.2-0.5:0.2-0.4 into clear water to be mixed into dough, and then the dough is crushed and dried to obtain the high-nutrition sugar-free flour, and the production method of the high-nutrition sugar-free flour has the advantages of simple flow and high automation degree;
the sugar-free flour prepared from 5-6 parts of desugared flour, 1-2 parts of protein powder, 0.5-1.5 parts of dietary fiber, 0.2-0.5 part of vitamin and 0.2-0.4 part of mineral has the advantages of no sugar and high nutrient content, and the quality of the flour is not greatly changed by re-blending the flour after sugar reduction.
The preferred embodiments of the invention disclosed above are intended to be illustrative only. The preferred embodiments are not intended to be exhaustive or to limit the invention to the precise forms disclosed. Obviously, many modifications and variations are possible in light of the above teaching. The embodiments were chosen and described in order to best explain the principles of the invention and the practical application, to thereby enable others skilled in the art to best utilize the invention. The invention is limited only by the claims and their full scope and equivalents.
Claims (10)
1. A high-nutrition sugar-free flour is characterized in that: the feed is prepared from the following raw materials in parts by weight: 5-6 parts of desugared flour, 1-2 parts of protein powder, 0.5-1.5 parts of dietary fiber, 0.2-0.5 part of vitamin and 0.2-0.4 part of mineral.
2. A method of processing high nutrient sugar-free flour as claimed in claim 1, comprising the steps of:
s1, adding flour raw materials into a mixing tank (15) of a mixing box (2) through a charging hopper (14), then adding clear water at 60 ℃ through the charging hopper (14), covering a cover plate (5), then starting a stirring motor (22) to work for 30min, wherein the output end of the stirring motor (22) is connected with a main stirring shaft (23), one end of the main stirring shaft (23) extends to the inner cavity of the mixing tank (15) and is rotatably connected with the mixing tank (15), one end of the main stirring shaft (23) close to the stirring motor (22) is sleeved with a connecting shaft (24), the connecting shaft (24) is vertically connected with the main stirring shaft (23), two ends of the connecting shaft (24) are respectively and vertically connected with a side stirring shaft (25), a plurality of groups of stirring paddles (26) are respectively and uniformly arranged on the outer walls of the main stirring shaft (23) and the side stirring shaft (25), so that the main stirring shaft (23) drives the side stirring shaft (25) to rotate at the same time, so as to fully stir and mix the raw materials in the mixing tank (15), wherein the weight ratio of the flour raw materials to the warm water is 1: 4;
s2, when flour is mixed, the box cover (11) on the centrifugal box (1) is opened, the filter bag (30) is sleeved on the inner wall of the centrifugal inner cylinder (19), the filter bag (30) is fixed on the centrifugal inner cylinder (19) through the fixing sleeve (27), the box cover (11) is closed through the lock catch (12), after the flour mixing is finished, the material conveying pump is started to input the flour mixture into the centrifugal inner cylinder (19) along the feeding pipe fitting (3), the driving motor (8) is started to work, the centrifugal inner cylinder (19) is driven to rotate by the driving belt pulley (9) and the driven belt pulley (10), so as to centrifuge the flour mixture, the mother liquor enters a mother liquor bin (21) through a filtering hole (20) on a centrifugal outer cylinder (31), then is discharged from a discharging pipe (18) to collect the mother liquor, after the centrifugation is finished, opening the box cover (11), taking down the fixed sleeve (27), and taking out the filter bag (30) to obtain the desugared flour;
s3, mixing the desugared flour, the protein powder, the dietary fiber, the vitamin and the mineral according to the weight ratio of 5-6: 1-2: 0.5-1.5: 0.2-0.5:0.2-0.4, adding into clear water, mixing to make dough, and then pulverizing and drying to obtain the high-nutrient sugar-free flour.
3. The processing method of high-nutrition sugar-free flour as claimed in claim 2, wherein the centrifugal box (1) and the mixing box (2) are of an integral structure, the centrifugal box (1) and the mixing box (2) are arranged side by side, a centrifugal device (7) is arranged in the centrifugal box (1), a mixing device (6) is arranged in the mixing box (2), and the mixing device (6) is connected with the centrifugal device (7) through the feeding pipe (3).
4. The processing method of high-nutrition sugar-free flour as claimed in claim 3, wherein the cover plate (5) is placed on the top surface of the mixing box (2), the mixing device (6) comprises a feeding funnel (14) and a mixing tank (15), the feeding funnel (14) is positioned under the cover plate (5), the feeding funnel (14) is installed in the mixing box (2), the feeding funnel (14) is connected with the feeding hole of the mixing tank (15), the mixing tank (15) is installed on the inner wall of the mixing box (2), a stirring mechanism is arranged in the mixing tank (15), and the discharging hole of the mixing tank (15) is connected with the centrifugal box (1) through the feeding pipe (3).
5. The processing method of high-nutrition sugar-free flour as claimed in claim 4, wherein the stirring mechanism comprises a stirring motor (22), a main stirring shaft (23), a connecting shaft (24), a side stirring shaft (25) and a stirring paddle (26), the stirring motor (22) is installed on the outer wall of the mixing tank (15), the output end of the stirring motor (22) is connected with the main stirring shaft (23), one end of the main stirring shaft (23) extends to the inner cavity of the mixing tank (15), and is rotationally connected with the mixing tank (15), one end of the main stirring shaft (23) close to the stirring motor (22) is sleeved with a connecting shaft (24), the connecting shaft (24) is vertically connected with the main stirring shaft (23), and both ends of the connecting shaft (24) are respectively and vertically connected with a side stirring shaft (25), and the outer walls of the main stirring shaft (23) and the side stirring shaft (25) are respectively and evenly provided with a plurality of groups of stirring paddles (26).
6. The processing method of the high-nutrition sugar-free flour as claimed in claim 3, wherein the centrifugal device (7) comprises a driving mechanism, a discharging pipe (18), a centrifugal inner cylinder (19), filtering holes (20), a mother liquor bin (21), a fixing sleeve (27), a filtering bag (30) and a centrifugal outer cylinder (31), the centrifugal outer cylinder (31) is fixedly mounted on the inner wall of the centrifugal box (1) through a supporting rod, the centrifugal inner cylinder (19) is rotatably mounted in the centrifugal outer cylinder (31), a plurality of groups of filtering holes (20) are uniformly formed in the side wall of the centrifugal inner cylinder (19), the mother liquor bin (21) is arranged between the centrifugal outer cylinder (31) and the centrifugal inner cylinder (19), the discharging pipe (18) is arranged at the bottom of the side wall of the centrifugal outer cylinder (31), and the discharging pipe (18) is communicated with the mother.
7. The processing method of high-nutrition sugar-free flour as claimed in claim 6, wherein the centrifugal inner barrel (19) is connected with a driving mechanism, the driving mechanism comprises a driving motor (8), a driving pulley (9) and a driven pulley (10), the driving motor (8) is installed on the inner wall of the centrifugal box (1), the output end of the driving motor (8) is connected with the driving pulley (9), the driving pulley (9) is connected with the driven pulley (10) through a belt, the driven pulley (10) is located right below the centrifugal outer barrel (31), the driven pulley (10) is connected with the centrifugal inner barrel (19) through a rotating shaft, and the rotating shaft penetrates through the bottom surface of the centrifugal outer barrel (31) and is connected with the centrifugal outer barrel (31) through a sealing bearing.
8. The processing method of high-nutrition sugar-free flour as claimed in claim 6, wherein the top end of the centrifugal inner cylinder (19) is provided with a fixing sleeve (27) and connected with the filter bag (30) through the fixing sleeve (27), the filter bag (30) is sleeved on the inner wall of the centrifugal inner cylinder (19), the fixing sleeve (27) comprises a clamping plate (28) and an elastic pad (29), the clamping plate (28) is of an annular structure, the clamping plate (28) is located at the top end of the centrifugal inner cylinder (19), the clamping plate (28) is provided with a clamping groove adapted to the thickness of the side wall of the centrifugal inner cylinder (19), the inner wall of the clamping groove is provided with the annular elastic pad (29), and the top end of the filter bag (30) is located in the clamping groove of the clamping plate (28).
9. The processing method of high-nutrition sugar-free flour as claimed in claim 3, wherein the feeding pipe (3) comprises a connecting pipe (16) and a connecting hose (17), the connecting pipe (16) is connected with the discharge end of the mixing tank (15), the discharge end of the connecting pipe (16) is connected with the connecting hose (17), a material delivery pump is arranged on the connecting pipe (16), the discharge end of the connecting hose (17) extends to the position right above the centrifugal inner cylinder (19), and the connecting hose (17) is sleeved on the box cover (11).
10. The processing method of high-nutrition sugar-free flour as claimed in claim 3, wherein a box cover (11) is arranged on the top surface of the centrifugal box (1), the box cover (11) is movably connected with the centrifugal box (1) through a hinge, a lock catch (12) is arranged on the box cover (11), a handle (13) is arranged on the top surface of the box cover (11), a control panel (4) is arranged on the outer wall of the centrifugal box (1), and the control panel (4) is electrically connected with the driving motor (8), the stirring motor (22) and the material conveying pump respectively.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010936064.8A CN112106922A (en) | 2020-09-08 | 2020-09-08 | High-nutrition sugar-free flour and processing method thereof |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010936064.8A CN112106922A (en) | 2020-09-08 | 2020-09-08 | High-nutrition sugar-free flour and processing method thereof |
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| CN112106922A true CN112106922A (en) | 2020-12-22 |
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Address after: 235000 Baishan Town Industrial Park, Suixi County, Huaibei City, Anhui Province Applicant after: Anhui Wanxue Food Co.,Ltd. Address before: 235000 Baishan Town Industrial Park, Suixi County, Huaibei City, Anhui Province Applicant before: ANHUI WANXUE FOOD Co.,Ltd. |
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Application publication date: 20201222 |