CN112098870A - Online testing method for internal resistance of storage battery of parallel power supply equipment - Google Patents
Online testing method for internal resistance of storage battery of parallel power supply equipment Download PDFInfo
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- CN112098870A CN112098870A CN202010969523.2A CN202010969523A CN112098870A CN 112098870 A CN112098870 A CN 112098870A CN 202010969523 A CN202010969523 A CN 202010969523A CN 112098870 A CN112098870 A CN 112098870A
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/389—Measuring internal impedance, internal conductance or related variables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/367—Software therefor, e.g. for battery testing using modelling or look-up tables
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01R—MEASURING ELECTRIC VARIABLES; MEASURING MAGNETIC VARIABLES
- G01R31/00—Arrangements for testing electric properties; Arrangements for locating electric faults; Arrangements for electrical testing characterised by what is being tested not provided for elsewhere
- G01R31/36—Arrangements for testing, measuring or monitoring the electrical condition of accumulators or electric batteries, e.g. capacity or state of charge [SoC]
- G01R31/396—Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
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Abstract
The invention discloses an online testing method for internal resistance of a storage battery of parallel power supply equipment, which comprises the following testing steps: powering on the equipment, initializing data and starting timing; judging whether the internal resistance test cycle time is up; judging whether the storage battery is fully charged; judging whether the equipment has an alarm or not; exception handling; forcibly charging the storage battery; closing the charging and keeping the storage battery static; starting a constant-current power supply mode of the storage battery and starting an internal resistance test; discharging with a first discharge current and recording voltage and current values; discharging with a second discharge current and recording voltage and current values; finishing the internal resistance test, and calculating the internal resistance of the storage battery; and ending the test, and entering the next internal resistance test period. The online testing method for the internal resistance of the storage battery of the parallel power supply equipment has the advantages of convenience in operation, low labor cost, low equipment cost, convenience in operation and the like, and can effectively improve the reliability of the power supply equipment, reduce the implementation cost of enterprises and prolong the service life of the power supply equipment in actual application.
Description
Technical Field
The invention relates to a method for testing the internal resistance of a storage battery, in particular to a method for testing the internal resistance of a storage battery of parallel power supply equipment on line.
Background
As is known, accumulators are a common product widely used in industrial production.
The aging and failure of the storage battery are obviously represented by increased internal resistance, so that the aging degree of the battery can be quickly judged by testing the internal resistance of the storage battery. The storage battery internal resistance test is one of the items of storage battery factory inspection. When the storage battery pack is assembled, the storage battery units with similar internal resistance are also selected to form a group, so that the storage battery is ensured to have good consistency in the use process.
Meanwhile, the storage battery also needs to be subjected to regular internal resistance testing in the using process so as to ensure that the condition of the storage battery is mastered at any time, so that the storage battery with increased internal resistance is picked out, and the continuous power supply reliability of a power supply system is improved. However, the maintenance operation steps are complicated, and professional technicians are required to be equipped with storage battery internal resistance testing instruments for processing, so that a large amount of labor consumption is generated, and the use cost of the storage battery is increased.
At present, a large-scale power supply system has more storage batteries and can bear higher cost pressure, so that a professional storage battery internal resistance testing instrument and a technician can be equipped to solve the problem of regular storage battery internal resistance testing work. However, this operation also requires power cut-off, which also has a certain effect on the subsequent consumers.
The small power supply equipment is huge in quantity, the number of the storage batteries carried by the small power supply equipment is small, and in view of cost pressure, a storage battery internal resistance testing instrument and a technician cannot be equipped to perform regular internal resistance testing on the carried storage batteries. Therefore, the quality of the storage battery carried by the power supply equipment can not be mastered at any time, and the continuous power supply reliability of the power supply equipment is greatly reduced.
In view of the above, the present invention provides a new technical solution to solve the existing technical drawbacks.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention provides an online testing method for internal resistance of a storage battery of parallel power supply equipment, which solves the technical defects of complex operation, high implementation cost, high labor intensity, influence on normal operation of later-stage electric equipment, reduction in reliability and service life of the storage battery and the power supply equipment and the like in the prior art.
The technical scheme adopted by the invention for solving the technical problems is as follows:
an online testing method for internal resistance of storage batteries of parallel power supply equipment comprises the following testing steps:
step S101, electrifying equipment, initializing data, starting timing, and executing step S102 after the step is finished;
step S102, judging whether the internal resistance test cycle time is up, if so, executing step S103, otherwise, executing step S112;
step S103, judging whether the storage battery is fully charged, if so, executing step S104, and if not, executing step S112;
step S104, judging whether the equipment has an alarm or not, if so, executing step S105, and if not, executing step S106;
step S105, exception handling, wherein after the step S is finished, the step S112 is executed;
step S106, the storage battery is charged forcibly for a period of time, and after the step is executed, step S107 is executed;
step S107, the charging is closed, the storage battery is allowed to stand for a period of time, and after the step is executed, the step S108 is executed;
step S108, starting a constant-current power supply mode of the storage battery, starting an internal resistance test, and executing step S109 after the step is executed;
step S109, discharging by using the first discharge current and recording the voltage and current values at the moment, and after the step is executed, executing step S110;
step S110, discharging by using a second discharge current, recording the voltage and current values at the moment, and executing step S111 after the step is executed;
step S111, finishing the internal resistance test, and calculating the internal resistance of the storage battery according to the current and resistance values obtained in the step S109 and the step S110;
step S112, ending the test, and after the step is executed, step S102, entering a next internal resistance test period.
As a modification of the above technical solution, in the step S102, the battery internal resistance test period may be set to 5 to 10 days.
As a further improvement of the above technical solution, in step S103, it can be determined whether the storage battery is fully charged through two values of the voltage and the charging current of the storage battery, and when the voltage of the storage battery reaches a set value and the charging current is smaller than the set value, it can be determined that the storage battery is fully charged, otherwise, it is determined that the storage battery is not fully charged, wherein the set values of the voltage and the charging current of the storage battery are set according to the characteristics of the storage battery.
As a further improvement of the above technical solution, in the step S104, the determined alarm information includes one or more alarm signals of ac input voltage abnormality, battery voltage abnormality, output voltage abnormality, battery over-temperature, output overload, fan failure, and communication abnormality.
As a further improvement of the above technical solution, in the step S105, the exception handling is performed on the alarm condition occurring in the step S104, which includes one or more of an ac input voltage exception, a battery voltage exception, an output voltage exception, a battery over-temperature, an output overload, a fan failure, and a communication exception.
As a further improvement of the above technical solution, in step S106, the storage battery is forcibly charged uniformly, the charging voltage is changed from the float charging voltage to the uniform charging voltage, and the forced uniform charging lasts for one minute.
As a further improvement of the above technical solution, when step S107 is executed, the charging function of the parallel power supply module is turned off, the storage battery is allowed to stand still for a period of time, and the standing time of the storage battery is five minutes.
As a further improvement of the above technical solution, when step S108 is executed, the power supply mode of the storage battery is changed from the ac-to-dc power supply mode to the power supply mode in which the ac-to-dc and the dc-to-dc power supply are simultaneously performed, and in this process, the processor of the parallel power supply adjusts the output voltage by sampling the discharge current of the storage battery to reach the constant value required for adjusting the discharge current of the storage battery to the test.
As a further improvement of the above technical solution, when step S109 is executed, the first discharge current is 0.05C, the output voltage is controlled by the parallel power module processor, so that the discharge current of the storage battery is constant current of 0.05C, and the corresponding voltage and discharge current value of the storage battery when the discharge current is constant current of 0.05C are recorded.
As a further improvement of the above technical solution, when step S110 is executed, the second discharge current is 0.1C, the output voltage is controlled by the parallel power module processor, so that the discharge current of the storage battery is constant current of 0.1C, and the corresponding voltage and discharge current value of the storage battery when the discharge current is constant current of 0.1C are recorded.
As a further improvement of the above technical solution, when step S111 is executed, the internal resistance of the battery is calculated according to the voltage and current values obtained in step S109 and step S110, and the formula for calculating the internal resistance of the battery is as follows:
R=(V1-V2)/(I2-I1);
wherein V1 is the battery voltage value under the first discharge current, I1 is the battery discharge current value under the first discharge current, wherein V2 is the battery voltage value under the second discharge current, and I2 is the battery discharge current value under the second discharge current.
The invention has the beneficial effects that: the invention provides an online testing method for internal resistance of a storage battery of parallel power supply equipment, which can realize regular, online and manual-free internal resistance testing on the storage battery of the parallel power supply equipment, and has the following advantages:
firstly, the storage battery internal resistance is tested by the testing method through the function of integrating the storage battery regular online internal resistance testing on the power supply equipment, and the testing result is further uploaded through the communication module, so that the quality condition of the storage battery can be mastered at any time, the corresponding maintenance measures can be further followed in time according to the state of the storage battery, and the power supply reliability of the power supply equipment is improved;
secondly, through the testing method provided by the invention, when the storage battery is subjected to the periodic internal resistance test, the manual participation and the external discharge load are not needed, the internal resistance test is carried out through the software setting timing period and the conventional load of the power supply equipment, the method has the advantage of convenient operation, the labor cost can be greatly reduced, the testing difficulty and the testing strength are effectively reduced, a plurality of testing equipment in the prior art is omitted, and the equipment cost is saved;
and when the regular internal resistance test is carried out, the voltage and discharge current data of the storage battery corresponding to 0.05C and 0.1C are collected through the discharge of the conventional load of the parallel power supply system, and the internal resistance of the storage battery is estimated. In the internal resistance testing process, the storage battery discharges for a short time, so that even if the alternating current input is powered off in the internal resistance testing process, the backup endurance time of the storage battery cannot be greatly influenced, the continuous and reliable power supply for the output load is ensured, and the technical effect of regularly testing the internal resistance on line without power failure is achieved.
In conclusion, the online testing method for the internal resistance of the storage battery of the parallel power supply equipment solves the technical defects of complex and difficult operation, high implementation cost, high labor intensity, influence on the normal operation of the rear-stage power consumption equipment, reduction in the reliability and service life of the storage battery and the power supply equipment and the like in the prior art.
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The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic diagram of the test flow of the present invention.
Detailed Description
The conception, the specific structure, and the technical effects produced by the present invention will be clearly and completely described below in conjunction with the embodiments and the accompanying drawings to fully understand the objects, the features, and the effects of the present invention. It is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments, and those skilled in the art can obtain other embodiments without inventive effort based on the embodiments of the present invention, and all embodiments are within the protection scope of the present invention. In addition, all the connection/connection relations referred to in the patent do not mean that the components are directly connected, but mean that a better connection structure can be formed by adding or reducing connection auxiliary components according to specific implementation conditions. All technical features in the invention can be interactively combined on the premise of not conflicting with each other, and refer to fig. 1.
An online testing method for internal resistance of storage batteries of parallel power supply equipment comprises the following testing steps:
step S101, electrifying equipment, initializing data, starting timing, and executing step S102 after the step is finished;
when step S101 is executed, the device initializes the relevant data of the battery after being powered on, and starts to calculate the time.
Step S102, judging whether the internal resistance test cycle time is up, if so, executing step S103, otherwise, executing step S112;
in step S102, the internal resistance test period of the storage battery may be set, and since the automatic online test mode is adopted and the internal resistance test only needs to discharge the storage battery for a short time without affecting the backup time of the storage battery, the internal resistance test period may be set to be relatively short, and the internal resistance test period of the storage battery may be set to 5 to 10 days, and is preferably set to 7 days.
Step S103, judging whether the storage battery is fully charged, if so, namely the voltage of the storage battery reaches a set value, the charging current is less than the set value, and the SOC of the storage battery reaches 100 percent, executing step S104, and if not, executing step S112;
specifically, in step S103, it is determined whether the storage battery is fully charged according to two values of the voltage and the charging current of the storage battery, and when the voltage of the storage battery reaches a set value and the charging current is smaller than the set value, it is determined that the storage battery is fully charged, otherwise, it is determined that the storage battery is not fully charged, wherein the set values of the voltage and the charging current of the storage battery are set according to the characteristics of the parallel storage battery.
Taking a 12V 100AH maintenance-free lead-acid battery as an example, the battery is fully charged as characterized by a voltage reaching a set value of 13.5V and a charging current of less than 0.005C (i.e., 0.5A). When the present invention is applied, the implementer needs to use the characteristic value of each or every type of storage battery as the judgment basis for judging whether the storage battery is fully charged.
Step S104, judging whether the equipment has an alarm or not, if so, executing step S105, and if not, executing step S106;
in step S104, the determined alarm information includes one or more alarm signals of ac input voltage abnormality, battery voltage abnormality, output voltage abnormality, battery over-temperature, output overload, fan failure, and communication abnormality.
Step S105, exception handling, wherein after the step S is finished, the step S112 is executed;
in step S105, the exception handling is performed on the basis of the alarm condition in step S104, which includes one or more of an ac input voltage exception, a battery voltage exception, an output voltage exception, a battery over-temperature, an output overload, a fan failure, and a communication exception.
Step S106, the storage battery is charged forcibly for a period of time, and after the step is executed, step S107 is executed;
when step S106 is executed, the storage battery is forcibly charged uniformly, the charging voltage is changed from the float charging voltage to the uniform charging voltage, the forced uniform charging lasts for one minute, and the battery voltage is further fully charged, so that the increase of the test result error caused by the internal resistance test of the storage battery under the condition that the storage battery is not fully charged is avoided.
Step S107, the charging is closed, the storage battery is allowed to stand for a period of time, and after the step is executed, the step S108 is executed;
when step S107 is executed, the charging function of the parallel power supply module is turned off, the storage battery is allowed to stand still for a period of time, and the standing time of the storage battery is five minutes, thereby further improving the internal resistance test accuracy.
Step S108, starting a constant-current power supply mode of the storage battery, starting an internal resistance test, and executing step S109 after the step is executed;
in step S108, the power supply mode of the storage battery is changed from an AC-to-DC (AC-to-DC) power supply mode to a power supply mode in which both AC-to-DC (AC-to-DC) and DC-to-DC (DC-to-DC) power supply are supplied, and in this process, the processor of the parallel power supply adjusts the output voltage by sampling the discharge current of the storage battery to reach a constant value required for adjusting the discharge current of the storage battery to a test value.
Step S109, discharging by using the first discharge current and recording the voltage and current values at the moment, and after the step is executed, executing step S110;
in step S109, the first discharge current is 0.05C, the output voltage is controlled by the parallel power module processor, so that the discharge current of the battery is constant current 0.05C, and the corresponding voltage and discharge current value of the battery are recorded when the discharge current is constant current 0.05C, for example, a 12V 100AH maintenance-free lead-acid battery, and the corresponding discharge current of the battery 0.05C is 5A.
Step S110, discharging by using a second discharge current, recording the voltage and current values at the moment, and executing step S111 after the step is executed;
when step S110 is executed, the second discharge current is 0.1C, the output voltage is controlled by the parallel power module processor, so that the discharge current of the storage battery is constant current 0.1C, and the corresponding voltage and discharge current value of the storage battery when the discharge current is constant current 0.1C are recorded, for example, a 12V 100AH maintenance-free lead-acid storage battery, and the corresponding discharge current of the storage battery 0.1C is 10A.
Step S111, finishing the internal resistance test, and calculating the internal resistance of the storage battery according to the current and resistance values obtained in the step S109 and the step S110;
when step S111 is executed, the internal resistance of the battery is calculated according to the voltage and current values obtained in step S109 and step S110, and the formula for calculating the internal resistance of the battery is as follows:
R=(V1-V2)/(I2-I1);
wherein V1 is the battery voltage value under the first discharge current, I1 is the battery discharge current value under the first discharge current, wherein V2 is the battery voltage value under the second discharge current, and I2 is the battery discharge current value under the second discharge current.
Step S112, ending the test, and after the step is executed, step S102, entering a next internal resistance test period.
While the preferred embodiments of the present invention have been illustrated and described, it will be understood by those skilled in the art that various changes in form and details may be made therein without departing from the spirit and scope of the invention as defined by the appended claims.
Claims (11)
1. An online testing method for internal resistance of storage batteries of parallel power supply equipment is characterized in that: the method comprises the following testing steps:
step S101, electrifying equipment, initializing data, starting timing, and executing step S102 after the step is finished;
step S102, judging whether the internal resistance test cycle time is up, if so, executing step S103, otherwise, executing step S112;
step S103, judging whether the storage battery is fully charged, if so, executing step S104, and if not, executing step S112;
step S104, judging whether the equipment has an alarm or not, if so, executing step S105, and if not, executing step S106;
step S105, exception handling, wherein after the step S is finished, the step S112 is executed;
step S106, the storage battery is charged forcibly for a period of time, and after the step is executed, step S107 is executed;
step S107, the charging is closed, the storage battery is allowed to stand for a period of time, and after the step is executed, the step S108 is executed;
step S108, starting a constant-current power supply mode of the storage battery, starting an internal resistance test, and executing step S109 after the step is executed;
step S109, discharging by using the first discharge current and recording the voltage and current values at the moment, and after the step is executed, executing step S110;
step S110, discharging by using a second discharge current, recording the voltage and current values at the moment, and executing step S111 after the step is executed;
step S111, finishing the internal resistance test, and calculating the internal resistance of the storage battery according to the current and resistance values obtained in the step S109 and the step S110;
step S112, ending the test, and after the step is executed, step S102, entering a next internal resistance test period.
2. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in the execution of step S102, the battery internal resistance test period may be set to 5 to 10 days.
3. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in step S103, it is determined whether the storage battery is fully charged according to the two values of the voltage and the charging current of the storage battery, and when the voltage of the storage battery reaches a set value and the charging current is smaller than the set value, it is determined that the storage battery is fully charged, otherwise, it is determined that the storage battery is not fully charged, wherein the set values of the voltage and the charging current of the storage battery are set according to the characteristics of the storage battery.
4. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in step S104, the determined alarm information includes one or more alarm signals of ac input voltage abnormality, battery voltage abnormality, output voltage abnormality, battery over-temperature, output overload, fan failure, and communication abnormality.
5. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in step S105, the exception handling is performed on the basis of the alarm condition in step S104, which includes one or more of an ac input voltage exception, a battery voltage exception, an output voltage exception, a battery over-temperature, an output overload, a fan failure, and a communication exception.
6. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in step S106, the storage battery is forcibly charged uniformly, the charging voltage is changed from the float charging voltage to the uniform charging voltage, and the forced uniform charging lasts for one minute.
7. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in step S107, the charging function of the parallel power supply module is turned off, and the battery is allowed to stand for a period of time, where the standing time of the battery is five minutes.
8. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: in step S108, the power supply mode of the storage battery is changed from the ac-to-dc power supply mode to the ac-to-dc and dc-to-dc power supply mode.
9. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: when step S109 is executed, the first discharge current is 0.05C, the output voltage is controlled by the parallel power module processor, so that the discharge current of the storage battery is constant current of 0.05C, and the corresponding voltage and discharge current value of the storage battery when the discharge current is constant current of 0.05C are recorded.
10. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: when step S110 is executed, the second discharge current is 0.1C, the output voltage is controlled by the parallel power module processor, so that the discharge current of the storage battery is constant current of 0.1C, and the corresponding voltage and discharge current value of the storage battery when the discharge current is constant current of 0.1C are recorded.
11. The parallel power supply equipment storage battery internal resistance online testing method according to claim 1, characterized in that: when step S111 is executed, the internal resistance of the battery is calculated according to the voltage and current values obtained in step S109 and step S110, and the formula for calculating the internal resistance of the battery is as follows:
R=(V1-V2)/(I2-I1);
wherein V1 is the battery voltage value under the first discharge current, I1 is the battery discharge current value under the first discharge current, wherein V2 is the battery voltage value under the second discharge current, and I2 is the battery discharge current value under the second discharge current.
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