CN112093501A - Automatic bean soaking feeding system - Google Patents
Automatic bean soaking feeding system Download PDFInfo
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- CN112093501A CN112093501A CN202010816234.9A CN202010816234A CN112093501A CN 112093501 A CN112093501 A CN 112093501A CN 202010816234 A CN202010816234 A CN 202010816234A CN 112093501 A CN112093501 A CN 112093501A
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G53/00—Conveying materials in bulk through troughs, pipes or tubes by floating the materials or by flow of gas, liquid or foam
- B65G53/04—Conveying materials in bulk pneumatically through pipes or tubes; Air slides
- B65G53/24—Gas suction systems
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
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- G—PHYSICS
- G01—MEASURING; TESTING
- G01G—WEIGHING
- G01G13/00—Weighing apparatus with automatic feed or discharge for weighing-out batches of material
- G01G13/02—Means for automatically loading weigh pans or other receptacles, e.g. disposable containers, under control of the weighing mechanism
- G01G13/022—Material feeding devices
- G01G13/028—Material feeding devices by pneumatic carrying means
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- General Physics & Mathematics (AREA)
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Beans For Foods Or Fodder (AREA)
Abstract
The invention discloses an automatic soybean soaking feeding system, and aims to overcome the defects of high labor intensity and low working efficiency caused by manual feeding in a soybean soaking process. The soybean soaking machine comprises a caching storage bin, a weighing assembly, a plurality of vacuum tanks, a soybean soaking groove, a vacuum pump and a controller, wherein the weighing assembly comprises a weighing storage bin and a weighing sensor, the caching storage bin is arranged above the weighing storage bin, the weighing storage bin is connected with an upper material pipe, the lower end of the caching storage bin is provided with a discharging valve, the upper material pipe is connected with a feeding pipe, the vacuum tanks are all connected with the feeding pipe, the feeding valve is arranged between the vacuum tanks and the feeding pipe, the vacuum pump is connected with vacuum pipes, the vacuum tanks are all connected with the vacuum pipes, vent valves are arranged between the vacuum tanks and the vacuum pipes, the lower end of the vacuum tank is connected with a distributing valve, the soybean soaking groove is provided with a plurality of groove cavities, the vacuum pump and the weighing sensor are all electrically connected with the.
Description
Technical Field
The invention relates to a bean product processing technology, in particular to an automatic bean soaking feeding system.
Background
In the production and processing process of bean products, soybeans need to be soaked firstly, and the existing soybean soaking process is finished manually. The soybeans are manually pushed and pulled to be conveyed to a soaking position and then soaked, or the soybeans are conveyed into a conveying bin for secondary conveying after being subjected to primary feeding turnover. The labor intensity of manual feeding is high, the working efficiency is low, the uncontrollable factors such as non-uniform feeding weight are more, and the production and the processing of bean products are not facilitated.
Disclosure of Invention
The automatic soybean soaking feeding system overcomes the defects of high labor intensity and low working efficiency caused by manual feeding in the soybean soaking process, can automatically complete feeding of soybeans, is accurate and controllable in feeding weight, does not need manual participation, reduces the labor intensity and improves the working efficiency.
In order to solve the technical problems, the invention adopts the following technical scheme: the utility model provides a bubble beans automatic feeding system, including the buffer memory feed bin, the subassembly of weighing, a plurality of vacuum tank, bubble beans groove, the vacuum pump, a controller, the subassembly of weighing includes the feed bin of weighing, weighing sensor, the buffer memory feed bin is arranged in the feed bin top of weighing, the feed bin connection material connection of weighing, buffer memory feed bin lower extreme installation unloading valve, the material connection feed pipe of loading, vacuum tank all is connected with the feed pipe, install the feed valve between vacuum tank and the feed pipe, the vacuum pump connection vacuum tube, vacuum tank all is connected with the vacuum tube, install the breather valve between vacuum tank and the vacuum tube, the depiler valve is connected to the vacuum tank lower extreme, be equipped with a plurality of vallecular cavities on the bubble beans groove, the vacuum pump, weighing sensor all is connected with the controller electricity, the unloading valve, the feed valve, the breather valve.
When the automatic soybean soaking feeding system works, screened soybeans are sent into a cache bin to be cached, and preparation is made for weighing. When weighing the demand, the controller control unloading valve is opened, and the soybean falls into the feed bin of weighing, and weighing sensor weighs, and when soybean weight reached the setting value, the controller control unloading valve was closed, accomplished automatic weighing. Then select the vacuum tank that corresponds as required, the breather valve and the feed valve that are connected with this vacuum tank are opened in the controller control, vacuum pump start-up work, produce the negative pressure in making the vacuum tank, soybean in the feed bin of weighing passes through the material loading pipe, in the feed pipe gets into the vacuum tank, after the feed bin soybean of weighing gets into the vacuum tank completely, close the vacuum pump, open the depiler valve of vacuum tank lower extreme, carry the soybean to the vallecular cavity in the soybean soaking groove that needs, thereby accomplish the automatic feeding of soybean, the quantity of vacuum tank can be laid as required. The automatic soybean soaking feeding system can automatically complete feeding of soybeans, the feeding weight of the soybeans is accurate and controllable, manual participation is not needed, the labor intensity is reduced, and the working efficiency is improved.
Preferably, the lower end of the buffer storage bin is provided with a feeding valve, the aperture of the feeding valve is smaller than that of the discharging valve, and the feeding valve is controlled to be opened and closed by a controller. When the weighing sensor detects that the weight is close to a set value, the blanking valve is closed, the material supplementing valve is opened, the material is fed to the weighing bin through the material supplementing valve, the blanking speed is reduced, and the accurate control of the blanking weight is facilitated.
Preferably, the lower end of the vacuum tank is connected with a plurality of blanking pipes, the lower end of each blanking pipe corresponds to one groove cavity, and a distributing valve is installed on each blanking pipe. One vacuum tank corresponds to a plurality of blanking pipes, so that the arrangement number of the vacuum tanks is reduced, the structure of the device is simplified, and the cost is reduced.
Preferably, the distributing valve comprises a valve body, a piston cylinder and a valve plate, the valve body is connected to the blanking pipe, the piston cylinder is installed on the valve body, a telescopic rod of the piston cylinder can move in the valve body, the valve plate is connected to the end portion of the telescopic rod of the piston cylinder and moves along with the telescopic rod of the piston cylinder, and the valve plate moves into the blanking pipe to block the blanking pipe to achieve closing of the distributing valve. The piston cylinder works to drive the valve block to move, so that the opening and closing of the distributing valve are realized, the structure is simple, and the control is convenient and reliable.
Preferably, the blanking valve, the feeding valve and the vent valve are all electromagnetic valves. The electromagnetic valve is reliable in action and convenient to control.
Preferably, the bean soaking groove is provided with a connecting frame corresponding to the vacuum tank, the connecting frame is arranged above the groove cavity, and the vacuum tank is tightly arranged on the connecting frame. The vacuum tank is arranged on the connecting frame, and the connection is convenient and reliable.
Preferably, the vacuum tank comprises a tank body, a tank cover and a tank bottom, wherein the tank cover is hermetically covered on the tank body, the vent valve is arranged on the tank cover, the feed valve is arranged on the tank body, and the tank bottom is of a tapered structure with a large top and a small bottom. The vacuum tank composed of the tank body, the tank cover and the tank bottom is convenient for cleaning the inside, and the conical structure of the tank bottom is convenient for the soybean to fall.
Preferably, the lower end of the buffer storage bin and the lower end of the weighing bin are of conical structures with large upper parts and small lower parts, and the buffer storage bin is connected with the supporting frame. The conical structure is convenient for the soybeans to slide downwards.
As preferred, connect the inlet pipe between vacuum tank and the feed valve, the inlet pipe is T shape structure, the inlet pipe includes the linkage segment, the extension section, the blanking section, the linkage segment is connected with the feed valve, the linkage segment sets up to the other end tilt down from connecting the end with the feed valve, the vertical setting of blanking section is just connected between the linkage segment and the extension section, the extension section sets up to the other end tilt up from the link with the linkage segment, install branch in the linkage segment, a plurality of elastic buffer pieces of interval installation on the branch, two adjacent elastic buffer pieces stagger the setting, the elastic buffer piece sets up to being close to the slope of branch direction along keeping away from the feed valve direction.
When the soybeans are sucked into the vacuum tank, the soybeans are easy to impact the inner wall of the vacuum tank to cause crushing, the soluble protein loss can be caused by the crushing of the soybeans, and the flowability of the soybeans after the soybeans are soaked is poor. And can effectively avoid the striking breakage of soybean through setting up the inlet pipe of T shape. The soybean passes through the linkage segment of inlet pipe earlier before getting into the vacuum tank, and the soybean strikes on the elastic buffer piece at the linkage segment, and the elastic buffer piece can the energy-absorbing buffering, reduces the suction velocity of soybean. The soybean is sucked into the vacuum tank from the blanking section, the extension section provides a certain moving space for the soybean, and the soybean cannot impact the inner wall of the feeding pipe even if the soybean is not directly sucked into the blanking section.
Compared with the prior art, the invention has the beneficial effects that: the automatic soybean soaking feeding system can automatically complete feeding of soybeans, the feeding weight of the soybeans is accurate and controllable, manual participation is not needed, the labor intensity is reduced, and the working efficiency is improved.
Drawings
FIG. 1 is a schematic diagram of an embodiment of the present invention;
FIG. 2 is a side view of the present invention;
FIG. 3 is a schematic view of the attachment structure of the weighing assembly of the present invention;
FIG. 4 is a schematic view showing a connecting structure of a vacuum tank and a feed pipe in example 2 of the present invention;
in the figure: 1. buffer memory feed bin, 2, vacuum tank, 3, bubble beans groove, 4, weigh feed bin, 5, weighing sensor, 6, material loading pipe, 7, unloading valve, 8, feed pipe, 9, feed valve, 10, vacuum tube, 11, breather valve, 12, branch material valve, 13, tank cavity, 14, support, 15, link, 16, feed valve, 17, blanking pipe, 18, valve body, 19, piston cylinder, 20, jar body, 21, cover, 22, tank bottoms, 23, support frame, 24, linkage segment, 25, extension segment, 26, blanking segment, 27, branch, 28, elastic buffer piece.
Detailed Description
The technical scheme of the invention is further described in detail by the following specific embodiments in combination with the attached drawings:
example 1: an automatic bean soaking feeding system (see attached figures 1, 2 and 3) comprises a buffer storage bin 1, a weighing component, a plurality of vacuum tanks 2, a bean soaking groove 3, a vacuum pump and a controller, wherein the weighing component comprises a weighing bin 4, weighing sensor 5, the feed bin top of weighing is arranged in to the buffer memory feed bin, weigh feed bin connection material pipe 6, buffer memory feed bin lower extreme installation unloading valve 7, material loading union feed supply 8, vacuum tank all is connected with the feed pipe, installation feed valve 9 between vacuum tank and the feed pipe, vacuum pump connection vacuum tube 10, vacuum tank all is connected with the vacuum tube, installation breather valve 11 between vacuum tank and the vacuum tube, divide material valve 12 is connected to the vacuum tank lower extreme, be equipped with a plurality of vallecular cavities 13 on the soybean soaking groove, the vacuum pump, weighing sensor all is connected with the controller electricity, the unloading valve, the feed valve, the breather valve, divide the material valve to open and close by controller control. The blanking valve, the feeding valve and the vent valve are all electromagnetic valves.
A support 14 is arranged below the weighing bin, the weighing bin is supported on the support, and the weighing sensor is arranged between the support and the weighing bin. The soybean soaking groove is correspondingly provided with a connecting frame 15 with the vacuum tank, the connecting frame is arranged above the groove cavity, and the vacuum tank is tightly arranged on the connecting frame. The lower end of the buffer storage bin is provided with a feeding valve 16, the aperture of the feeding valve is smaller than that of the discharging valve, and the feeding valve is controlled to be opened and closed by a controller. The lower end of the vacuum tank is connected with a plurality of blanking pipes 17, the lower end of each blanking pipe corresponds to a groove cavity, and a distributing valve is arranged on each blanking pipe. In this embodiment, each vacuum tank is connected with four blanking pipes, that is to say, one vacuum tank corresponds to four slot cavities, and the blanking pipes are arranged in an inclined manner from top to bottom.
The material distributing valve comprises a valve body 18, a piston cylinder 19 and a valve plate, the valve body is connected to the blanking pipe, the piston cylinder is installed on the valve body, a telescopic rod of the piston cylinder can move in the valve body, the valve plate is connected to the end portion of the telescopic rod of the piston cylinder and moves along with the telescopic rod of the piston cylinder, and the valve plate moves into the blanking pipe to block the blanking pipe to achieve closing of the material distributing valve. The vacuum tank comprises a tank body 20, a tank cover 21 and a tank bottom 22, wherein the tank cover is hermetically covered on the tank body, a vent valve is arranged on the tank cover, a feed valve is arranged on the tank body, and the tank bottom is of a conical structure with a large top and a small bottom. Buffer memory feed bin lower extreme, the feed bin lower extreme of weighing all are big-end-up's toper structure, and buffer memory feed bin joint support frame 23.
When the automatic soybean soaking feeding system works, screened soybeans are sent into a cache bin to be cached, and preparation is made for weighing. When weighing the demand, the controller control unloading valve is opened, and the soybean falls into the feed bin of weighing, and weighing sensor weighs, and when soybean weight reached the setting value, the controller control unloading valve was closed, accomplished automatic weighing. Then select the vacuum tank that corresponds as required, the breather valve and the feed valve that are connected with this vacuum tank are opened in the controller control, vacuum pump start-up work, produce the negative pressure in making the vacuum tank, soybean in the feed bin of weighing passes through the material loading pipe, in the feed pipe gets into the vacuum tank, after the feed bin soybean of weighing gets into the vacuum tank completely, close the vacuum pump, open the depiler valve of vacuum tank lower extreme, carry the soybean to the vallecular cavity in the soybean soaking groove that needs, thereby accomplish the automatic feeding of soybean, the quantity of vacuum tank can be laid as required. The automatic soybean soaking feeding system can automatically complete feeding of soybeans, the feeding weight of the soybeans is accurate and controllable, manual participation is not needed, the labor intensity is reduced, and the working efficiency is improved.
Example 2: the utility model provides a bubble beans automatic feeding system (see fig. 4), its structure is similar with embodiment 1, the main difference lies in connecting the inlet pipe between vacuum tank and the feed valve in this embodiment, the inlet pipe is T shape structure, the inlet pipe includes linkage segment 24, the extension 25, blanking section 26, the linkage segment is connected with the feed valve, the linkage segment is from inclining downwards to the other end with the feed valve link setting, blanking section vertical setting just connects between linkage segment and extension, the extension sets up to the other end slope upwards from the link with the linkage segment, install branch 27 in the linkage segment, a plurality of elastic buffer pieces 28 are installed at the interval on the branch, two adjacent elastic buffer pieces stagger the setting, elastic buffer piece is along keeping away from the feed valve direction and to being close to the slope setting of branch direction. The end part of the supporting rod is tightly connected with the extending section. The other structure is the same as embodiment 1. When the soybeans are sucked into the vacuum tank, the soybeans are easy to impact the inner wall of the vacuum tank to cause crushing, the soluble protein loss can be caused by the crushing of the soybeans, and the flowability of the soybeans after the soybeans are soaked is poor. And can effectively avoid the striking breakage of soybean through setting up the inlet pipe of T shape. The soybean passes through the linkage segment of inlet pipe earlier before getting into the vacuum tank, and the soybean strikes on the elastic buffer piece at the linkage segment, and the elastic buffer piece can the energy-absorbing buffering, reduces the suction velocity of soybean. The soybean is sucked into the vacuum tank from the blanking section, the extension section provides a certain moving space for the soybean, and the soybean cannot impact the inner wall of the feeding pipe even if the soybean is not directly sucked into the blanking section.
The above-described embodiments are merely preferred embodiments of the present invention, which is not intended to be limiting in any way, and other variations and modifications are possible without departing from the scope of the invention as set forth in the appended claims.
Claims (9)
1. The utility model provides a bubble beans automatic feeding system, characterized by, including the buffer memory feed bin, the subassembly of weighing, a plurality of vacuum tank, bubble beans groove, the vacuum pump, a controller, the subassembly of weighing includes the feed bin of weighing, weighing sensor, the buffer memory feed bin is arranged in and is weighed the feed bin top, the feed bin connection material connection pipe of weighing, buffer memory feed bin lower extreme installation unloading valve, material loading union coupling feed pipe, vacuum tank all is connected with the feed pipe, install the feed valve between vacuum tank and the feed pipe, the vacuum pump connection vacuum tube, vacuum tank all is connected with the vacuum tube, install the breather valve between vacuum tank and the vacuum tube, the branch material valve is connected to the vacuum tank lower extreme, be equipped with a plurality of tank chambers on the bubble beans groove, the vacuum pump, weighing sensor all is connected with the controller electricity, the unloading valve, the feed valve, the breather valve.
2. The automatic soybean soaking feeding system as claimed in claim 1, wherein a feeding valve is installed at the lower end of the cache bin, the aperture of the feeding valve is smaller than that of the discharging valve, and the feeding valve is controlled to be opened and closed by the controller.
3. The automatic bean curd feeding system as claimed in claim 1, wherein the vacuum tank is connected at its lower end to a plurality of down pipes, each down pipe having a corresponding cavity at its lower end, and each down pipe having a dispensing valve mounted thereon.
4. The automatic soybean soaking feeding system as claimed in claim 3, wherein the material dividing valve comprises a valve body, a piston cylinder and a valve plate, the valve body is connected to the blanking pipe, the piston cylinder is mounted on the valve body, a telescopic rod of the piston cylinder is movable in the valve body, the valve plate is connected to the end of the telescopic rod of the piston cylinder and moves along with the telescopic rod of the piston cylinder, and the valve plate moves into the blanking pipe to block the blanking pipe to close the material dividing valve.
5. The automatic bean-soaking feeding system as claimed in claim 1, wherein the feeding valve, the feeding valve and the venting valve are all solenoid valves.
6. The automatic bean soaking feeding system as claimed in any one of claims 1 to 5, wherein the bean soaking tank is provided with a connecting frame corresponding to the vacuum tank, the connecting frame is arranged above the tank cavity, and the vacuum tank is tightly mounted on the connecting frame.
7. The automatic bean-soaking feeding system as claimed in any one of claims 1 to 5, wherein the vacuum tank comprises a tank body, a tank cover and a tank bottom, the tank cover is hermetically covered on the tank body, the vent valve is installed on the tank cover, the feeding valve is installed on the tank body, and the tank bottom is of a tapered structure with a large top and a small bottom.
8. The automatic bean soaking feeding system according to any one of claims 1 to 5, wherein the lower ends of the caching storage bin and the weighing storage bin are of conical structures with large upper ends and small lower ends, and the caching storage bin is connected with the supporting frame.
9. The automatic soybean soaking feeding system as claimed in any one of claims 1 to 5, wherein a feeding pipe is connected between the vacuum tank and the feeding valve, the feeding pipe is of a T-shaped structure, the feeding pipe comprises a connecting section, an extending section and a blanking section, the connecting section is connected with the feeding valve, the connecting section is arranged in a downward inclined mode from the connecting end of the feeding valve to the other end, the blanking section is vertically arranged and connected between the connecting section and the extending section, the extending section is arranged in an upward inclined mode from the connecting end of the extending section to the other end, a supporting rod is installed in the connecting section, a plurality of elastic buffering sheets are installed on the supporting rod at intervals, every two adjacent elastic buffering sheets are arranged in a staggered mode, and the elastic buffering sheets are arranged in an inclined mode from the direction far.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010816234.9A CN112093501B (en) | 2020-08-14 | 2020-08-14 | Automatic bean soaking feeding system |
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010816234.9A CN112093501B (en) | 2020-08-14 | 2020-08-14 | Automatic bean soaking feeding system |
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| CN112093501A true CN112093501A (en) | 2020-12-18 |
| CN112093501B CN112093501B (en) | 2021-10-26 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113144668A (en) * | 2021-04-20 | 2021-07-23 | 云南迦南飞奇科技有限公司 | A automatic logistics system that soaks for chinese-medicinal material |
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| CN209106138U (en) * | 2018-09-28 | 2019-07-16 | 南京果果食品有限公司 | Facilitate the soybeans soaking case of blanking |
| CN209410420U (en) * | 2018-11-23 | 2019-09-20 | 珠海安宝健药业有限公司 | A kind of tablet medicament breakage-proof packing conveying device |
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| CN205435645U (en) * | 2016-03-03 | 2016-08-10 | 合肥国轩高科动力能源有限公司 | Automatic feeding system for lithium ion battery slurry mixing workshop |
| CN206561191U (en) * | 2017-01-24 | 2017-10-17 | 宝钢集团新疆八一钢铁有限公司 | The damage-preventing structure of flux restoring system negative pressure cavity casing |
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| CN112093501B (en) | 2021-10-26 |
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