CN112091638A

CN112091638A - High-speed antique color steel glazed tile forming machine

Info

Publication number: CN112091638A
Application number: CN202010686937.4A
Authority: CN
Inventors: 杨桂灿; 陈英豪; 韦双全; 程国荣
Original assignee: Zhejiang Willing International Co ltd
Current assignee: Zhejiang Willing International Co ltd
Priority date: 2020-07-16
Filing date: 2020-07-16
Publication date: 2020-12-18

Abstract

The invention provides a high-speed antique color steel glazed tile forming machine, and belongs to the technical field of antique color steel glazed tiles. Including the blowing device, the shaping frame, the supporting device, stamping device, cutting device, the tectorial membrane device, guider, roll-in device, the tectorial membrane device is including the tectorial membrane support, protection film unwinding mechanism, protection film combined mechanism, guider includes the direction pillar, T shape frame fastening nut, the direction supporting rod, spacing supporting component, direction supporting component, roll-in device includes rolling mechanism, roll-in actuating mechanism, roll-in mechanism includes the roll-in subassembly more than three, roll-in subassembly equipartition sets up in the shaping frame, stamping device sets up the right side at roll-in device, cutting device sets up the right side at stamping device. The invention not only can rapidly realize the forming processing of the antique color steel glazed tiles, has reasonable structure and high automation degree, but also can effectively protect the surfaces of the antique color steel glazed tiles and greatly improve the quality of the antique color steel glazed tiles after forming.

Description

High-speed antique color steel glazed tile forming machine

Technical Field

The invention relates to the technical field of colored steel glazed tiles, in particular to a high-speed antique colored steel glazed tile forming machine.

Background

The antique colored steel glazed tile is a novel building material, is formed by adopting a colored steel plate as a base plate through special processing and special baking finish, is rich in color, is elegant in classical, and is a dragon eye drawn for buildings. The self-weight is light, the strength is high, the waterproofness is good, the installation is convenient and quick, and the device can be widely applied to villa roofs, city flat slopes, tourist scenic spot buildings and the like. The antique color steel glazed tile preserves the shape of the traditional ceramic tile, embodies elegant classical beauty and traditional beauty, and has the following advantages: 1. the base material with various colors can be processed, and the color of the matt and the bright is diversified. 2. The material is light, the strength is high, and the unit mass is only 1/10 of the ceramic tile but reaches the strength which can not be reached by the ceramic tile. 3. The paint has strong wind resistance and weather resistance, the service life is as long as thirty years, and the service life of the product is ensured by multiple times of anticorrosive and antirust coating treatment on the surface of the product. 4. Excellent waterproof performance, seamless connection of slope, interference combination of the whole tile and complete sealing and fixing assembly, and the waterproof performance of other building roof materials is not possessed. 5. The construction time is short, the construction cost is reduced, the site requirements of construction units are met to the maximum extent, the construction strength is reduced, the construction efficiency is improved, and the construction is not influenced by seasons.

The invention discloses a color steel glazed tile double-punching die forming machine, which comprises a rack formed by side plates and a cross beam arranged between the side plates, a first step punching die arranged at the front part of the rack, an air short device arranged at the rear part of the rack and provided with a base, a second step punching die with a base and arranged between the first step punching die and a cutting device, a linear guide rail is arranged at the rear part of the rack, guide rail sliding blocks arranged on the linear guide rail are respectively arranged at the bottoms of the second step punching die and the cutting device, and an adjusting mechanism respectively connected with the second step punching die and the base on the cutting device is arranged at one side of the side plate. But the steel sheet is very easy to damage in the course of working, influences the quality of the various steel glazed tile modelled after an antique after the shaping greatly. For another example, the utility model with publication number CN207577222U discloses a color steel glazed tile and its production equipment, which comprises a shearing and profiling device and a power forming machine arranged at the left side of the shearing and profiling device for press forming and conveying glazed tile blanks with tile ridges, the shearing and profiling device comprises an upper support frame, a base, a connecting frame and a press-cutting integrated die, wherein the base is provided with a stand column mounted on the base through a round nut and a locking nut, the top of the stand column is fixed on the upper support frame through the round nut and the locking nut, the upper support frame is provided with a profiling hydraulic cylinder, the connecting frame is arranged between the upper support frame and the base, the connecting frame comprises an upper connecting plate and a lower connecting plate, the upper connecting plate and the lower connecting plate are connected through a connecting rib plate, the end parts of the upper connecting plate and the lower connecting plate are respectively connected through a guide sleeve and the stand column in a guiding way, the surface of the antique color steel glazed tile after being processed and formed is often damaged.

Disclosure of Invention

The invention aims to provide a high-speed antique color steel glazed tile forming machine which can quickly realize the forming processing of the antique color steel glazed tile, has a reasonable structure and high automation degree, can effectively protect the surface of the antique color steel glazed tile and greatly improves the quality of the formed antique color steel glazed tile.

The technical scheme adopted by the invention for solving the technical problems is as follows:

the utility model provides a high-speed various steel glazed tiles make-up machine modelled after an antique, includes blowing device, shaping frame, bearing device, stamping device, cutting device, tectorial membrane device, guider, roll-in device, bearing device, tectorial membrane device, guider, roll-in device, stamping device, cutting device turn right from a left side and set gradually in the shaping frame.

The discharging device comprises a discharging support, a color steel discharging support shaft and a color steel discharging roll, the color steel discharging support shaft is rotatably arranged on the discharging support, and the color steel discharging roll is coaxially arranged on the color steel discharging support shaft.

Furthermore, the color steel discharging fulcrum shaft is an inflatable shaft.

The supporting device is arranged on the left side of the forming rack and comprises a Z-shaped supporting bracket and supporting rollers, wherein the Z-shaped supporting bracket is arranged on the left side of the forming rack, the supporting rollers are more than three in number and are rotatably arranged on the Z-shaped supporting bracket.

The laminating device is arranged on the right side of the bearing device and comprises a laminating support, a protective film uncoiling mechanism and a protective film composite mechanism, the laminating support is arranged on the front side and the rear side of the forming rack, the protective film uncoiling mechanism comprises a protective film coil and a protective film uncoiling support, the protective film uncoiling support is arranged on the front and the rear laminating supports and comprises a protective film uncoiling support rod, a protective film uncoiling support rod locking nut, an uncoiling support conical head bearing and an uncoiling support conical head retainer ring, the protective film uncoiling support rod is arranged on the laminating support through the protective film uncoiling support rod locking nut, the uncoiling support conical head is rotatably arranged on the inner side of the protective film uncoiling support rod through the uncoiling support conical head bearing and is limited through the uncoiling support conical head retainer ring, the two ends of the protective film roll are respectively attached to the uncoiling supporting conical heads on the two protective film uncoiling supporters, the protective film compounding mechanism comprises an upper compound roller, an upper compound roller supporting bearing, an upper compound roller support adjusting rod, an upper compound roller support adjusting nut, a lower compound roller supporting bearing and a lower compound roller support, the lower compound roller support is arranged on the film covering support, the lower compound roller is rotatably arranged on the lower compound roller support through the lower compound roller supporting bearing, the upper compound roller support is arranged on the film covering support in a vertical sliding manner, the upper compound roller is rotatably arranged on the upper compound roller support through the upper compound roller supporting bearing, the upper compound roller support adjusting rod is in threaded connection with the film covering support, the lower end of the upper compound roller support adjusting rod is connected with the upper compound roller support, the upper compound roller support adjusting nut is further in threaded connection with the upper compound roller support adjusting rod, the upper composite roller and the lower composite roller are adjacent up and down and are not contacted.

Further, the protective film roll is a PE protective film roll.

Further, the upper composite roller and the lower composite roller are both rubber composite rollers.

The guiding device is arranged on the right side of the film laminating device and comprises four guiding pillars, T-shaped frames, T-shaped frame fastening nuts, guiding support rods, limiting support assemblies and guiding support assemblies, the number of the guiding pillars is four, the guiding pillars are symmetrically arranged on the front side and the rear side of the forming rack, the number of the T-shaped frames is two, the guiding pillars are respectively arranged on the front side and the rear side of the two guiding pillars and are locked through the T-shaped frame fastening nuts, the guiding support rods are arranged between the two T-shaped frames, the two guiding support rods are parallel to each other, the number of the limiting support assemblies is two, the guiding support rods are symmetrically arranged on the front side and the rear side of the guiding support rods, the limiting support assemblies comprise limiting sliding tables, limiting guide plates and limiting adjusting rods, the limiting sliding tables can be arranged on the guiding support rods in a front-back sliding mode, and the limiting guide plates are arranged on the, the limiting adjusting rod is rotatably arranged on the T-shaped frame and connected with the limiting sliding table lead screw, the number of the guide supporting assemblies is more than three, the guide supporting assemblies are uniformly distributed between the two limiting supporting assemblies, each guide supporting assembly comprises a guide supporting plate and a guide supporting plate fastening screw, and the guide supporting plates are arranged on the two guide supporting rods through the guide supporting plate fastening screws.

Furthermore, the end part of the guide support plate is provided with a guide support inclined table, and the end part of the limit guide plate is provided with a limit guide inclined table.

The rolling device is arranged on the right side of the guide device, the rolling devices are two and are arranged on the forming rack in parallel, the rolling device comprises a rolling mechanism and a rolling driving mechanism, the rolling mechanism comprises more than three rolling components, the rolling components are uniformly distributed on the forming rack, each rolling component comprises a rolling support, an upper forming roller bearing, an upper forming roller support adjusting rod, an upper forming roller support adjusting nut, a lower forming roller bearing and a lower forming roller support, the rolling supports are arranged on the front side and the rear side of the forming rack, the lower forming roller support is arranged on the rolling support, the lower forming roller is rotatably arranged on the lower forming roller support through the lower forming roller bearing, the upper forming roller support can be arranged on the rolling support in a vertical sliding manner, the upper forming roller is rotatably arranged on the upper forming roller support through the upper forming roller bearing, the upper forming roller support adjusting rod is in threaded connection with the rolling support, the lower end of the upper forming roller support adjusting rod is connected with the upper forming roller support, the upper forming roller support adjusting rod is also in threaded connection with an upper forming roller support adjusting nut, the rolling driving mechanism comprises a rolling driving motor, a rolling output wheel, a rolling driving chain and a rolling tensioning assembly, the rolling driving motor is installed on the forming rack and is coaxially connected with the rolling output wheel, the rolling driving wheel is coaxially arranged at the end part of the lower forming roller, the rolling driving wheel is rotatably arranged on the forming rack, the rolling tensioning assembly comprises a rolling tensioning support, a rolling tensioning guide post, a rolling tensioning sliding table, a rolling tensioning wheel, a rolling tensioning sliding table adjusting rod and a rolling tensioning sliding table adjusting nut, the rolling tensioning device comprises a rolling tensioning support, a rolling tensioning guide post, a rolling tensioning sliding table adjusting rod, a rolling tensioning sliding table, a rolling driving chain and a rolling driving chain, wherein the rolling tensioning support is arranged on a forming rack, the rolling tensioning guide post is arranged on the rolling tensioning support, the rolling tensioning sliding table can be arranged on the rolling tensioning guide post in a vertical sliding mode, the rolling tensioning wheel can be arranged on the rolling tensioning sliding table in a rotating mode, the rolling tensioning sliding table adjusting rod is in threaded connection with the rolling tensioning support, the lower end of the rolling tensioning sliding table adjusting rod is connected with the rolling tensioning sliding table, the rolling tensioning sliding table adjusting rod.

Stamping device sets up the right side at the roll-in device, stamping device includes that support, punching press slip table, punching press cylinder, upper punch head support, lower punch head on punching press undersetting, punching press cylinder, upper punch head support, lower punch head, the punching press undersetting is installed to the lower punch head, the support is installed on the punching press undersetting through the punching press guide post on the punching press, punching press slip table can slide the setting from top to bottom on the punching press guide post, the punching press cylinder includes punching press cylinder body and punching press piston rod, the punching press cylinder body is installed on the support on the punching press, the lower extreme and the punching press slip table of punching press piston rod are connected, upper punch head support mounting is at the downside of punching press slip table, the downside at upper punch head support is installed to.

The cutting device is arranged on the right side of the stamping device and comprises a cutting lower support, a cutting guide column, an upper support, a cutting sliding table, a cutting air cylinder, a connecting rod supporting assembly, an upper cutting knife and a lower cutting knife, wherein the cutting lower support is arranged on a forming rack, the cutting upper support is arranged on the cutting lower support through the cutting guide column, the cutting sliding table can be arranged on the cutting guide column in a vertical sliding mode, the cutting air cylinder comprises a cutting cylinder body and a cutting piston rod, the cutting cylinder body is arranged on the cutting upper support, the lower end of the cutting piston rod is connected with the cutting sliding table, the connecting rod supporting assembly is arranged between the cutting upper support and the cutting sliding table, the connecting rod supporting assembly comprises a first connecting rod, a second connecting rod, a first connecting rod support, a third connecting rod, a fourth connecting rod, a third connecting rod support, a third connecting rod support and a synchronizing rod, the first connecting rod support and the third connecting rod support are arranged, the one end of first connecting rod articulates on first connecting rod support, the one end of second connecting rod articulates on cutting off the slip table, the other end of first connecting rod, the other end of second connecting rod and the one end of synchronizing rod are articulated, the one end of third connecting rod articulates on third connecting rod support, the one end of fourth connecting rod articulates on cutting off the slip table, the other end of third connecting rod, the other end of fourth connecting rod and the other end of synchronizing rod are articulated, cut off the sword under and install on cutting off the undersetting, it installs the downside at cutting off the slip table to go up the cut off sword.

Further, the upper cutting knife is installed on the cutting sliding table through an upper L-shaped supporting frame, and the lower cutting knife is installed on the lower cutting support through a lower L-shaped supporting frame.

Further, cut off the undersetting including cutting off the slide rail, cutting off supporting platform, cutting off the slider, cut off the undersetting platform, cut off altitude mixture control subassembly, it installs in the shaping frame to cut off the slide rail, but cut off supporting platform through cutting off the slider horizontal slip setting on cutting off the slide rail, cut off the undersetting platform and install on cutting off supporting platform through cutting off altitude mixture control subassembly, cut off altitude mixture control subassembly including cutting off the altitude mixture control post, adjusting post fastening nut, cutting off altitude mixture control nut, the lower extreme that cuts off the altitude mixture control post with cut off supporting platform and connect to through adjusting post fastening nut locking, cut off the undersetting platform and install in the upper end that cuts off the altitude mixture control post to through cutting off altitude mixture control nut locking.

Compared with the prior art, the invention has the following advantages and effects:

1. the rolling driving motor acts, and the rolling output wheel, the rolling driving wheel, the rolling tensioning wheel, the rolling driving chain and the rolling driving wheel drive the lower forming rollers of the rolling assemblies to act synchronously. The various steel of blowing on the device is rolled up and is gradually unrolled, and the various steel after the unrolling gets into between compound roller and the lower compound roller behind the bearing roller of supporting device, and meanwhile, the protection film that the protection film was rolled up is gradually unrolled, gets into on compound roller and down between the compound roller, under the combined action of last compound roller and lower compound roller, the protection film complex is on various steel sheet. Then the various steel sheet after the tectorial membrane passes through guider's direction bearing plate and spacing deflector, and spacing slip table realizes the spacing to various steel sheet, avoids various steel sheet drunkenness, has guaranteed the stationarity of various steel sheet conveying. And then, the coated color steel plate enters a rolling device, and the upper forming roller and the lower forming roller of the rolling device realize the rolling forming processing of the coated color steel plate. The arrangement of a plurality of rolling components is very necessary, because the rolling forming is not completed once, the forming precision is very good through multiple gradual forming processing, and the rotating speed of each lower forming roller is the same and acts synchronously, thereby greatly improving the forming stability. Then, the various steel glazed tiles modelled after an antique after the roll-in shaping passes through stamping device, and the punching press cylinder action drives punching press slip table and moves downwards along the punching press guide post, and the punching press processing of going up punch head and lower punch head realization to various steel glazed tiles modelled after an antique forms the flute. Finally, various steel glazed tiles modelled after an antique pass through cutting device, cut off the cylinder action, drive and cut off the slip table and move down along cutting off the guide post, go up the cutter and cut off the cutter down and realize cutting off to various steel glazed tiles modelled after an antique. The invention not only can rapidly realize the forming processing of the antique color steel glazed tiles, has reasonable structure and high automation degree, but also can effectively protect the surfaces of the antique color steel glazed tiles and greatly improve the quality of the antique color steel glazed tiles after forming.

2. The structure of the protective film unwinding supporter is ingenious, not only can the protective film roll stably rotate and be unwound step by step, but also the protective film roll can be quickly replaced. The upper composite roller support adjusting nut is unscrewed, the upper and lower positions of the upper composite roller support can be adjusted through the upper composite roller support adjusting rod, so that the distance between the upper composite roller and the lower composite roller can be adjusted, and the upper composite roller support adjusting nut is screwed after the adjustment is completed, so that the upper composite roller support adjusting nut is suitable for processing color steel plates with different thicknesses.

3. The protection film is rolled up for the PE protection film, has not only protected the surface quality of various steel glazed tiles modelled after an antique greatly, avoids drawing the loss in processing and transportation, easily pastes moreover and easily tears, can not pollute and corrode various steel glazed tiles modelled after an antique.

4. The upper composite roller and the lower composite roller are both rubber composite rollers, have certain elasticity, have good laminating performance on the protective film and the color steel, are beneficial to improving the composite effect of the protective film and the color steel, and reduce the occurrence of foaming and demoulding phenomena.

5. When the width of various steel sheet changes, through spacing adjusting lever, can drive spacing slip table and slide along the direction supporting rod to realize the adjustment of spacing slip table position, thereby satisfy the processing of the various steel sheet of different widths.

6. The end part of the guide bearing plate is provided with a guide bearing inclined table, the end part of the limit guide plate is provided with a limit guide inclined table, and the guide bearing inclined table and the limit guide inclined table have good guide effect, so that the guide and the support of the coated color steel plate are favorably realized.

7. The adjusting rod of the upper forming roller support can adjust the upper position and the lower position of the upper forming roller support, so that the adjustment of the distance between the upper forming roller and the lower forming roller is realized, and the rolling forming effect is ensured.

8. The adjustment of the upper position and the lower position of the rolling tensioning sliding table can be realized through the rolling tensioning sliding table adjusting rod, so that the adjustment of the upper position and the lower position of the rolling tensioning wheel is realized, the tension degree of the rolling driving chain is realized, and the transmission stability and the transmission synchronism are ensured.

9. The upper cutting knife is installed on the cutting sliding table through the upper L-shaped supporting frame, the lower cutting knife is installed on the lower cutting support through the lower L-shaped supporting frame, the upper L-shaped supporting frame and the lower L-shaped supporting frame are both L-shaped, stability is good, installation stability of the upper cutting knife and the lower cutting knife is guaranteed, and cutting of the formed antique color steel glazed tile is facilitated.

10. The color steel discharging support shaft is an air expansion shaft, so that the color steel discharging roll can be tensioned and loosened quickly, and the color steel discharging roll is easy to unwind and replace.

11. Cut off the undersetting including cutting off the slide rail, cut off supporting platform, cut off the slider, cut off the undersetting platform, cut off height adjusting assembly, cut off the slide rail and install in the shaping frame, but cut off supporting platform through cutting off the slider horizontal slip setting on cutting off the slide rail, cut off the undersetting platform and install on cutting off supporting platform through cutting off height adjusting assembly, cut off height adjusting assembly including cutting off the altitude mixture control post, adjust post fastening nut, cut off height adjusting nut, the lower extreme that cuts off the altitude mixture control post with cut off supporting platform and connect, and lock through adjusting post fastening nut, cut off the undersetting platform and install the upper end at cutting off the altitude mixture control post, and through cutting off the locking of height adjusting nut. The movable structure can ensure the left-right translation of the cutting device, can realize the adjustment of the cutting position, and can ensure the adjustment of the upper position and the lower position of the cutting by the arrangement of the cutting height adjusting assembly, thereby greatly improving the applicability of the equipment.

Drawings

Fig. 1 is a schematic structural view of the high-speed antique color steel glazed tile formed by the method of the invention.

Fig. 2 is a schematic structural view of the high-speed antique color steel glazed tile forming machine of the invention.

FIG. 3 is a schematic structural view of the discharging device of the present invention.

FIG. 4 is a schematic structural view of the film covering device of the present invention.

Fig. 5 is a schematic structural view of the protective film unwinding supporter of the present invention.

Fig. 6 is a schematic structural view of the guide device of the present invention.

Fig. 7 is a view taken along direction a of fig. 6 in accordance with the present invention.

Fig. 8 is a schematic view of the structure of the roll assembly of the present invention.

Fig. 9 is a schematic structural view of the roll tension assembly of the present invention.

Fig. 10 is a schematic structural view of the punching apparatus of the present invention.

FIG. 11 is a side view of the cutting device of the present invention.

Fig. 12 is a schematic view of the cutting device of the present invention.

In the figure: 1. the device comprises a discharging device, 2 a forming frame, 3 a bearing device, 4 a stamping device, 5a cutting device, 6 a film covering device, 7 a guiding device, 8 a rolling device, 9 a discharging support, 10 a color steel discharging support shaft, 11 a color steel discharging roll, 12 a Z-shaped bearing bracket, 13 a bearing roller, 14 a film covering support, 15 a protective film unwinding mechanism, 16 a protective film compounding mechanism, 17 a protective film roll, 18 a protective film unwinding support, 19 a protective film unwinding support rod, 20 a protective film unwinding support rod locking nut, 21 an unwinding support conical head, 22 an unwinding support conical head bearing, 23 an unwinding support conical head retainer ring, 24 an upper compound roller, 25 an upper compound roller support bearing, 26 an upper compound roller support, 27 an upper compound roller support adjusting rod, 28 an upper compound roller support adjusting nut, 29 a lower compound roller, 30. a lower composite roller supporting bearing, 31, a lower composite roller support, 32, a guide support column, 33, a T-shaped frame, 34, a T-shaped frame fastening nut, 35, a guide supporting rod, 36, a limit supporting assembly, 37, a limit sliding table, 38, a limit guide plate, 39, a limit adjusting rod, 40, a guide supporting plate, 41, a guide supporting plate fastening screw, 42, a rolling mechanism, 43, a rolling driving mechanism, 44, a rolling support, 45, an upper forming roller, 46, an upper forming roller bearing, 47, an upper forming roller support, 48, an upper forming roller support adjusting rod, 49, an upper forming roller support adjusting nut, 50, a lower forming roller, 51, a lower forming roller bearing, 52, a lower forming roller support, 53, a rolling driving motor, 54, a rolling output wheel, 55, a rolling driving wheel, 56, a driving wheel, 57, a rolling driving chain, 58, a rolling tensioning assembly, 59, a rolling tensioning support, 60. rolling tension guide post, 61 rolling tension sliding table, 62 rolling tension wheel, 63 rolling tension sliding table adjusting rod, 64 rolling tension sliding table adjusting nut, 65 stamping lower support, 66 stamping guide post, 67 stamping upper support, 68 stamping sliding table, 69 stamping air cylinder, 70 upper stamping head, 71 upper stamping head support, 72 lower stamping head, 73 cutting lower support, 74 cutting guide post, 75 cutting upper support, 76 cutting sliding table, 77 cutting air cylinder, 78 connecting rod support component, 79 upper cutting knife, 80 lower cutting knife, 81 first connecting rod, 82 second connecting rod, 83 first connecting rod support, 84 third connecting rod, 85 fourth connecting rod, 86 third connecting rod support, 87 synchronization rod, 88 guiding support inclined table, 89 limiting guide inclined table, 90 upper L-shaped supporting frame, 91 lower L-shaped supporting frame, 92. the method comprises the steps of cutting off a sliding rail, 93 cutting off a supporting platform, 94 cutting off a sliding block, 95 cutting off a lower support platform, 96 cutting off a section height adjusting assembly, 97 cutting off a height adjusting column, 98 adjusting column fastening nuts, 99 cutting off height adjusting nuts and 100 rolling the assembly.

Detailed Description

The present invention will be described in further detail below by way of examples with reference to the accompanying drawings, which are illustrative of the present invention and are not to be construed as limiting the present invention.

As shown in fig. 2, a high-speed antique color steel glazed tile forming machine comprises a discharging device 1, a forming rack 2, a bearing device 3, a stamping device 4, a cutting device 5, a film laminating device 6, a guiding device 7 and a rolling device 8, wherein the bearing device 3, the film laminating device 6, the guiding device 7, the rolling device 8, the stamping device 4 and the cutting device 5 are sequentially arranged on the forming rack 2 from left to right.

As shown in fig. 3, the discharging device 1 includes a discharging support 9, a color steel discharging support shaft 10, and a color steel discharging roll 11, wherein the color steel discharging support shaft 10 is rotatably disposed on the discharging support 9, and the color steel discharging roll 11 is coaxially mounted on the color steel discharging support shaft 10. The color steel discharging support shaft 10 is an air expansion shaft, can quickly tension and loosen the color steel discharging coil 11, and is favorable for unwinding and replacing the color steel discharging coil 11.

The supporting device 3 sets up the left side at shaping frame 2, the supporting device 3 includes Z shape support bracket 12, bearing roller 13, the left side at shaping frame 2 is installed to Z shape support bracket 12, the quantity of bearing roller 13 is more than three, and all rotatable settings on Z shape support bracket 12.

As shown in fig. 4 and 5, the film coating device 6 is disposed on the right side of the supporting device 3, the film coating device 6 includes a film coating support 14, a protective film unwinding mechanism 15, and a protective film combining mechanism 16, the film coating supports 14 are mounted on the front and rear sides of the forming frame 2, the protective film unwinding mechanism 15 includes a protective film roll 17 and a protective film unwinding support 18, the protective film unwinding support 18 is mounted on the front and rear film coating supports 14, the protective film unwinding support 18 includes a protective film unwinding support rod 19, a protective film unwinding support rod locking nut 20, an unwinding support cone 21, an unwinding support cone bearing 22, and an unwinding support cone retainer ring 23, the protective film unwinding support rod 19 is mounted on the film coating support 14 through the protective film unwinding support rod locking nut 20, the unwinding support cone 21 is rotatably disposed on the inner side of the protective film unwinding support rod 19 through the unwinding support cone bearing 22, the protection film roll 17 is limited by the aid of the uncoiling support conical head retainer ring 23, two ends of the protection film roll 17 are respectively attached to the uncoiling support conical heads 21 on the two protection film uncoiling supports 18, the protection film uncoiling supports 18 are quite ingenious in structure, stable rotation and gradual uncoiling of the protection film roll 17 can be achieved, and quick replacement of the protection film roll 17 can be achieved. The protective film compounding mechanism 16 comprises an upper compounding roller 24, an upper compounding roller supporting bearing 25, an upper compounding roller supporting seat 26, an upper compounding roller supporting seat adjusting rod 27, an upper compounding roller supporting seat adjusting nut 28, a lower compounding roller 29, a lower compounding roller supporting bearing 30 and a lower compounding roller supporting seat 31, wherein the lower compounding roller supporting seat 31 is installed on the laminating supporting seat 14, the lower compounding roller 29 is rotatably arranged on the lower compounding roller supporting seat 31 through the lower compounding roller supporting bearing 30, the upper compounding roller supporting seat 26 is slidably arranged on the laminating supporting seat 14 up and down, the upper compounding roller 24 is rotatably arranged on the upper compounding roller supporting seat 26 through the upper compounding roller supporting bearing 25, the upper compounding roller supporting seat adjusting rod 27 is in threaded connection with the laminating supporting seat 14, the lower end of the upper compounding roller supporting seat adjusting rod 27 is connected with the upper compounding roller supporting seat 26, the upper compounding roller supporting seat adjusting nut 28 is further in threaded connection with the upper compounding roller supporting seat adjusting rod 27, the upper compound roller 24 and the lower compound roller 29 are adjacent up and down without contact. The upper composite roller support adjusting nut 28 is unscrewed, the upper and lower positions of the upper composite roller support 26 can be adjusted through the upper composite roller support adjusting rod 27, so that the distance between the upper composite roller 24 and the lower composite roller 29 can be adjusted, and the upper composite roller support adjusting nut 28 is screwed after the adjustment is completed, so that the upper composite roller support adjusting nut is suitable for processing color steel plates with different thicknesses.

The protective film roll 17 is a PE protective film roll, so that the surface quality of the antique color steel glazed tile is greatly protected, the scratch loss in the processing and transportation process is avoided, the protective film roll is easy to paste and tear, and the antique color steel glazed tile cannot be polluted and corroded.

The upper composite roller 24 and the lower composite roller 29 are both rubber composite rollers, have certain elasticity, have good bonding performance on the protective film and the color steel, are beneficial to improving the composite effect of the protective film and the color steel, and reduce the occurrence of foaming and demoulding phenomena.

As shown in fig. 6 and 7, the guiding device 7 is arranged on the right side of the film covering device 6, the guiding device 7 comprises four guiding pillars 32, T-shaped frames 33, T-shaped frame fastening nuts 34, guiding support rods 35, limit support assemblies 36 and guiding support assemblies 37, the number of the guiding pillars 32 is four, the guiding pillars 32 are symmetrically arranged on the front and back sides of the forming rack 2, the number of the T-shaped frames 33 is two, the T-shaped frames 33 are respectively arranged on the front two guiding pillars 32 and the back two guiding pillars 32 and are locked by the T-shaped frame fastening nuts 34, the guiding support rods 35 are arranged between the two T-shaped frames 33, the two guiding support rods 35 are parallel to each other, the number of the limit support assemblies 36 is two, the limiting support assemblies are symmetrically arranged on the front and back sides of the guiding support rods 35, the limit support assemblies 36 comprise limit sliding tables 37, limit guide plates 38 and limit adjusting rods 39, the limiting sliding table 37 can be arranged on the guiding supporting rod 35 in a front-back sliding mode, the limiting guide plate 38 is installed on the limiting sliding table 37, the limiting adjusting rod 39 can be arranged on the T-shaped frame 33 in a rotating mode, the limiting adjusting rod 39 is connected with the limiting sliding table 37 through a screw rod, the number of the guiding supporting assemblies 37 is more than three, the guiding supporting assemblies 37 are evenly distributed between the two limiting supporting assemblies 36, each guiding supporting assembly 37 comprises a guiding supporting plate 40 and a guiding supporting plate fastening screw 41, and the guiding supporting plate 40 is installed on the two guiding supporting rods 35 through the guiding supporting plate fastening screw 41. When the width of the color steel plate is changed, the limiting sliding table 37 can be driven to slide along the guide supporting rod 35 through the limiting adjusting rod 39, so that the position of the limiting sliding table 37 can be adjusted, and the requirement for processing color steel plates with different widths can be met.

The end part of the guide support plate 40 is provided with a guide support sloping platform 88, the end part of the limit guide plate 38 is provided with a limit guide sloping platform 89, and the guide support sloping platform 88 and the limit guide sloping platform 89 have good guide effect, thereby being beneficial to realizing the guide and support of the coated color steel plate.

As shown in fig. 8 and 9, the rolling device 8 is disposed at the right side of the guiding device 7, the number of the rolling devices 8 is two, and the rolling devices 8 are disposed in parallel on the forming frame 1, the rolling device 8 includes a rolling mechanism 42 and a rolling driving mechanism 43, the rolling mechanism 42 includes more than three rolling assemblies 100, the rolling assemblies 100 are uniformly disposed on the forming frame 2, the rolling assemblies 100 include rolling supports 44, upper forming rollers 45, upper forming roller bearings 46, upper forming roller supports 47, upper forming roller support adjusting rods 48, upper forming roller support adjusting nuts 49, lower forming rollers 50, lower forming roller bearings 51, and lower forming roller supports 52, the rolling supports 44 are disposed at the front and rear sides of the forming frame 2, the lower forming roller supports 52 are disposed on the rolling supports 44, the lower forming rollers 50 are rotatably disposed on the lower forming roller supports 52 through the lower forming roller bearings 51, go up forming roller support 47 and can slide the setting from top to bottom on roll-in support 44, go up forming roller 45 and pass through the rotatable setting of last forming roller bearing 46 on last forming roller support 47, go up forming roller support regulation pole 48 and roll-in support 44 threaded connection to the lower extreme and the last forming roller support 47 of going up forming roller support regulation pole 48 are connected, go up forming roller support regulation pole 48 and go up threaded connection and have last forming roller support adjusting nut 49, can realize the adjustment to last forming roller support 47 upper and lower position through last forming roller support regulation pole 48, thereby realize the adjustment to interval between last forming roller 45 and the lower forming roller 50, guarantee roll-in shaping effect. The rolling driving mechanism 43 comprises a rolling driving motor 53, a rolling output wheel 54, a rolling transmission wheel 55, a rolling driving wheel 56, a rolling driving chain 57 and a rolling tensioning assembly 58, the rolling driving motor 53 is mounted on the forming frame 2, the rolling driving motor 53 and the rolling output wheel 54 are coaxially connected, the rolling driving wheel 56 is coaxially arranged at the end of the lower forming roller 50, the rolling transmission wheel 55 is rotatably arranged on the forming frame 2, the rolling tensioning assembly 58 comprises a rolling tensioning support 59, a rolling tensioning guide post 60, a rolling tensioning sliding table 61, a rolling tensioning wheel 62, a rolling tensioning sliding table adjusting rod 63 and a rolling tensioning sliding table adjusting nut 64, the rolling tensioning support 59 is arranged on the forming frame 2, the rolling tensioning guide post 60 is mounted on the rolling tensioning support 59, and the rolling tensioning sliding table 61 is vertically slidably arranged on the rolling tensioning guide post 60, the rolling tension pulley 62 is rotatably arranged on the rolling tension sliding table 61, the rolling tension sliding table adjusting rod 63 is in threaded connection with the rolling tension support 59, the lower end of the rolling tension sliding table adjusting rod 63 is connected with the rolling tension sliding table 61, the rolling tension sliding table adjusting rod 63 is further in threaded connection with a rolling tension sliding table adjusting nut 64, and the rolling drive chain 57 is arranged on the rolling output wheel 54, the rolling drive wheel 55, the rolling drive wheel 56 and the rolling tension pulley 62 in a surrounding mode. The up-down position of the rolling tensioning sliding table 61 can be adjusted through the rolling tensioning sliding table adjusting rod 63, so that the up-down position of the rolling tensioning wheel 62 can be adjusted, the tension degree of the rolling driving chain 57 is achieved, and the transmission stability and the transmission synchronism are guaranteed.

As shown in fig. 10, the punching device 4 is arranged at the right side of the rolling device 8, the punching device 4 includes a punching lower support 65, a punching guide post 66, a punching upper support 67, a punching slide table 68, a punching cylinder 69, an upper punch 70, an upper punch support 71, a lower punch 72, the lower punching support 65 is arranged on the forming machine frame 2, the lower punching head 72 is arranged on the lower punching support 65, the stamping upper support 67 is arranged on the stamping lower support 65 through a stamping guide post 66, the stamping sliding table 68 is arranged on the stamping guide post 66 in a sliding way up and down, the ram cylinder 69 comprises a ram cylinder body and a ram piston rod, the ram cylinder body is mounted on the ram upper support 67, the lower end of the stamping piston rod is connected with the stamping sliding table 68, the upper stamping head support 71 is installed on the lower side of the stamping sliding table 68, and the upper stamping head 70 is installed on the lower side of the upper stamping head support 71.

As shown in fig. 11 and 12, the cutting device 5 is disposed on the right side of the press device 4, the cutting device 5 includes a cutting lower support 73, a cutting guide pillar 74, a cutting upper support 75, a cutting slide 76, a cutting cylinder 77, a link support assembly 78, an upper cutting blade 79, and a lower cutting blade 80, the cutting lower support 73 is mounted on the forming frame 2, the cutting upper support 75 is mounted on the cutting lower support 73 through the cutting guide pillar 74, the cutting slide 76 is slidably disposed on the cutting guide pillar 74 in the up-down direction, the cutting cylinder 77 includes a cutting cylinder body mounted on the cutting upper support 75, a lower end of the cutting cylinder rod is connected to the cutting slide 76, the link support assembly 78 is disposed between the cutting upper support 75 and the cutting slide 76, and the link support assembly 78 includes a first link 81, A second link 82, a first link support 83, a third link 84, a fourth link 85, a third link support 86, a synchronizing rod 87, the first link bearing 83 and the third link bearing 86 are installed at the lower side of the cut-off upper bearing 75, one end of the first link 81 is hinged to the first link support 83, one end of the second link 82 is hinged to the cutting slide 76, the other end of the first link 81, the other end of the second link 82 and one end of the synchronous rod 87 are hinged, one end of the third link 84 is hinged to the third link support 86, one end of the fourth link 85 is hinged to the cut-off slide 76, the other end of the third connecting rod 84, the other end of the fourth connecting rod 85 and the other end of the synchronous rod 87 are hinged, the lower cutter 80 is mounted on the lower cutter support 73, and the upper cutter 79 is mounted on the lower side of the cutter slide table 76.

The upper cutting knife 79 is mounted on the cutting sliding table 76 through the upper L-shaped supporting frame 90, the lower cutting knife 80 is mounted on the lower cutting support 73 through the lower L-shaped supporting frame 91, the upper L-shaped supporting frame 90 and the lower L-shaped supporting frame 91 are both L-shaped, stability is good, mounting stability of the upper cutting knife 79 and the lower cutting knife 80 can be guaranteed, and cutting of the molded antique color steel glazed tile is facilitated.

Cut off undersetting 73 including cutting off slide rail 92, cutting off supporting platform 93, cut off slider 94, cut off undersetting platform 95, cut off height adjusting assembly 96, cut off slide rail 92 and install on shaping frame 2, but cut off supporting platform 93 through cutting off slider 94 horizontal slip setting on cutting off slide rail 92, cut off undersetting platform 95 and install on cutting off supporting platform 93 through cutting off height adjusting assembly 96, cut off height adjusting assembly 96 including cutting off height adjusting post 97, adjusting post fastening nut 98, cutting off height adjusting nut 99, the lower extreme that cuts off height adjusting post 97 with cut off supporting platform 93 and connect to lock through adjusting post fastening nut 98, cut off undersetting platform 95 and install in the upper end that cuts off height adjusting post 97 to lock through cutting off height adjusting nut 99. The movable structure can ensure that the cutting device 5 can horizontally move left and right, can realize the adjustment of the cutting position, and can ensure the adjustment of the vertical position of the cutting by arranging the cutting height adjusting assembly 96, thereby greatly improving the applicability of the equipment.

Through the technical scheme, when the high-speed antique color steel glazed tile forming machine is used, the rolling driving motor 53 acts, and the rolling output wheel 54, the rolling driving wheel 55, the rolling tension wheel 62, the rolling driving chain 57 and the rolling driving wheel 56 drive the lower forming rollers 50 of the rolling assemblies 100 to act synchronously. The various steel of blowing on the device 1 is put and is rolled up and gradually unwinds, and the various steel after the unwinding passes through behind the bearing roller 13 of supporting device 3, gets into on compound roller 24 and compound roller 29 down between, and meanwhile, the protection film on the protection film book 17 is gradually unwound, gets into on compound roller 24 and compound roller 29 down between, under the combined action of last compound roller 24 and compound roller 29 down, the protection film complex is on various steel sheet. Then the color steel plate after film coating passes through the guide support plate 40 and the limit guide plate 38 of the guide device 7, and the limit of the color steel plate is realized by the limit sliding table 37, so that the color steel plate is prevented from moving, and the conveying stability of the color steel plate is ensured. Then, the coated color steel plate enters the rolling device 8, and the upper forming roller 45 and the lower forming roller 50 of the rolling device 8 roll-form the coated color steel plate. The arrangement of the plurality of roll press assemblies 100 is very necessary because roll forming is not completed at one time, forming precision is very good through multiple progressive forming processes, and the rotating speed of each lower forming roller 50 is the same and acts synchronously, thereby greatly improving forming stability. Then, the antique colored steel glazed tiles after roll forming pass through stamping device 4, and punching press cylinder 69 moves, drives punching press slip table 68 and moves down along punching press guide post 66, and upper punch head 70 and lower punch head 72 realize forming the flute to the punching press processing of antique colored steel glazed tiles. Finally, the antique color steel glazed tiles pass through the cutting device 5, the cutting cylinder 77 acts to drive the cutting sliding table 76 to act downwards along the cutting guide column 74, and the upper cutting knife 79 and the lower cutting knife 80 realize the cutting of the antique color steel glazed tiles.

The above description of the present invention is intended to be illustrative. Various modifications, additions and substitutions for the specific embodiments described may be made by those skilled in the art without departing from the scope of the invention as defined in the accompanying claims.

Claims

1. The utility model provides a high-speed various steel glazed tiles make-up machine modelled after an antique, includes blowing device, shaping frame, supporting device, stamping device, cutting device, its characterized in that: the device comprises a bearing device, a film laminating device, a guiding device, a rolling device, a stamping device and a cutting device which are sequentially arranged on a forming rack from left to right;

the discharging device comprises a discharging support, a color steel discharging fulcrum shaft and a color steel discharging coil, wherein the color steel discharging fulcrum shaft is rotatably arranged on the discharging support, and the color steel discharging coil is coaxially arranged on the color steel discharging fulcrum shaft;

the supporting device is arranged on the left side of the forming rack and comprises a Z-shaped supporting bracket and supporting rollers, the Z-shaped supporting bracket is arranged on the left side of the forming rack, the number of the supporting rollers is more than three, and the supporting rollers are all rotatably arranged on the Z-shaped supporting bracket;

the laminating device is arranged on the right side of the bearing device and comprises a laminating support, a protective film uncoiling mechanism and a protective film composite mechanism, the laminating support is arranged on the front side and the rear side of the forming rack, the protective film uncoiling mechanism comprises a protective film coil and a protective film uncoiling support, the protective film uncoiling support is arranged on the front and the rear laminating supports and comprises a protective film uncoiling support rod, a protective film uncoiling support rod locking nut, an uncoiling support conical head bearing and an uncoiling support conical head retainer ring, the protective film uncoiling support rod is arranged on the laminating support through the protective film uncoiling support rod locking nut, the uncoiling support conical head is rotatably arranged on the inner side of the protective film uncoiling support rod through the uncoiling support conical head bearing and is limited through the uncoiling support conical head retainer ring, the two ends of the protective film roll are respectively attached to the uncoiling supporting conical heads on the two protective film uncoiling supporters, the protective film compounding mechanism comprises an upper compound roller, an upper compound roller supporting bearing, an upper compound roller support adjusting rod, an upper compound roller support adjusting nut, a lower compound roller supporting bearing and a lower compound roller support, the lower compound roller support is arranged on the film covering support, the lower compound roller is rotatably arranged on the lower compound roller support through the lower compound roller supporting bearing, the upper compound roller support is arranged on the film covering support in a vertical sliding manner, the upper compound roller is rotatably arranged on the upper compound roller support through the upper compound roller supporting bearing, the upper compound roller support adjusting rod is in threaded connection with the film covering support, the lower end of the upper compound roller support adjusting rod is connected with the upper compound roller support, the upper compound roller support adjusting nut is further in threaded connection with the upper compound roller support adjusting rod, the upper composite roller and the lower composite roller are adjacent up and down and are not contacted;

the guiding device is arranged on the right side of the film laminating device and comprises four guiding pillars, T-shaped frames, T-shaped frame fastening nuts, guiding support rods, limiting support assemblies and guiding support assemblies, the number of the guiding pillars is four, the guiding pillars are symmetrically arranged on the front side and the rear side of the forming rack, the number of the T-shaped frames is two, the guiding pillars are respectively arranged on the front side and the rear side of the two guiding pillars and are locked through the T-shaped frame fastening nuts, the guiding support rods are arranged between the two T-shaped frames, the two guiding support rods are parallel to each other, the number of the limiting support assemblies is two, the guiding support rods are symmetrically arranged on the front side and the rear side of the guiding support rods, the limiting support assemblies comprise limiting sliding tables, limiting guide plates and limiting adjusting rods, the limiting sliding tables can be arranged on the guiding support rods in a front-back sliding mode, and the limiting guide plates are arranged on the, the limiting adjusting rods are rotatably arranged on the T-shaped frame and connected with the limiting sliding table lead screws, the number of the guide supporting assemblies is more than three, the guide supporting assemblies are uniformly distributed between the two limiting supporting assemblies, each guide supporting assembly comprises a guide supporting plate and a guide supporting plate fastening screw, and the guide supporting plates are arranged on the two guide supporting rods through the guide supporting plate fastening screws;

the rolling device is arranged on the right side of the guide device, the rolling devices are two and are arranged on the forming rack in parallel, the rolling device comprises a rolling mechanism and a rolling driving mechanism, the rolling mechanism comprises more than three rolling components, the rolling components are uniformly distributed on the forming rack, each rolling component comprises a rolling support, an upper forming roller bearing, an upper forming roller support adjusting rod, an upper forming roller support adjusting nut, a lower forming roller bearing and a lower forming roller support, the rolling supports are arranged on the front side and the rear side of the forming rack, the lower forming roller support is arranged on the rolling support, the lower forming roller is rotatably arranged on the lower forming roller support through the lower forming roller bearing, the upper forming roller support can be arranged on the rolling support in a vertical sliding manner, the upper forming roller is rotatably arranged on the upper forming roller support through the upper forming roller bearing, the upper forming roller support adjusting rod is in threaded connection with the rolling support, the lower end of the upper forming roller support adjusting rod is connected with the upper forming roller support, the upper forming roller support adjusting rod is also in threaded connection with an upper forming roller support adjusting nut, the rolling driving mechanism comprises a rolling driving motor, a rolling output wheel, a rolling driving chain and a rolling tensioning assembly, the rolling driving motor is installed on the forming rack and is coaxially connected with the rolling output wheel, the rolling driving wheel is coaxially arranged at the end part of the lower forming roller, the rolling driving wheel is rotatably arranged on the forming rack, the rolling tensioning assembly comprises a rolling tensioning support, a rolling tensioning guide post, a rolling tensioning sliding table, a rolling tensioning wheel, a rolling tensioning sliding table adjusting rod and a rolling tensioning sliding table adjusting nut, the rolling tensioning support is arranged on the forming rack, the rolling tensioning guide post is arranged on the rolling tensioning support, the rolling tensioning sliding table can be arranged on the rolling tensioning guide post in a vertical sliding mode, the rolling tensioning wheel can be arranged on the rolling tensioning sliding table in a rotating mode, the rolling tensioning sliding table adjusting rod is in threaded connection with the rolling tensioning support, the lower end of the rolling tensioning sliding table adjusting rod is connected with the rolling tensioning sliding table, the rolling tensioning sliding table adjusting rod is further in threaded connection with a rolling tensioning sliding table adjusting nut, and the rolling driving chain is arranged on the rolling output wheel, the rolling driving wheel and the rolling tensioning wheel in a surrounding mode;

the stamping device is arranged on the right side of the rolling device and comprises a stamping lower support, a stamping guide post, a stamping upper support, a stamping sliding table, a stamping cylinder, an upper stamping head support and a lower stamping head, wherein the stamping lower support is arranged on a forming rack, the lower stamping head is arranged on the stamping lower support, the stamping upper support is arranged on the stamping lower support through the stamping guide post, the stamping sliding table can be arranged on the stamping guide post in a vertical sliding manner, the stamping cylinder comprises a stamping cylinder body and a stamping piston rod, the stamping cylinder body is arranged on the stamping upper support, the lower end of the stamping piston rod is connected with the stamping sliding table, the upper stamping head support is arranged on the lower side of the stamping sliding table, and the upper stamping head is arranged on the lower side of the upper stamping head;

2. The high-speed antique color steel glazed tile forming machine according to claim 1, wherein: the protective film roll is a PE protective film roll.

3. The high-speed antique color steel glazed tile forming machine according to claim 1, wherein: the upper composite roller and the lower composite roller are both rubber composite rollers.

4. The high-speed antique color steel glazed tile forming machine according to claim 1, wherein: the end part of the guide support plate is provided with a guide support inclined table, and the end part of the limit guide plate is provided with a limit guide inclined table.

5. The high-speed antique color steel glazed tile forming machine according to claim 1, wherein: the upper cutting knife is installed on the cutting sliding table through an upper L-shaped supporting frame, and the lower cutting knife is installed on the lower cutting support through a lower L-shaped supporting frame.

6. The high-speed antique color steel glazed tile forming machine according to claim 1, wherein: cut off the undersetting including cutting off the slide rail, cutting off supporting platform, cutting off the slider, cut off the undersetting platform, cut off the altitude mixture control subassembly, cut off the slide rail and install in the shaping frame, but cut off supporting platform through cutting off the slider horizontal slip setting on cutting off the slide rail, cut off the undersetting platform and install on cutting off supporting platform through cutting off the altitude mixture control subassembly, cut off the altitude mixture control subassembly including cutting off the altitude mixture control post, adjusting post fastening nut, cutting off altitude mixture control nut, the lower extreme that cuts off the altitude mixture control post with cut off supporting platform and connect to through adjusting post fastening nut locking, cut off the undersetting platform and install in the upper end that cuts off the altitude mixture control post to through cutting off altitude mixture control nut locking.

7. The high-speed antique color steel glazed tile forming machine according to claim 1, wherein: the color steel discharging support shaft is an air expansion shaft.