CN112081883A - Stepless speed regulator based on differential transmission/power confluence mechanism and energy-saving system thereof - Google Patents
Stepless speed regulator based on differential transmission/power confluence mechanism and energy-saving system thereof Download PDFInfo
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H3/00—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion
- F16H3/44—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion
- F16H3/76—Toothed gearings for conveying rotary motion with variable gear ratio or for reversing rotary motion using gears having orbital motion with an orbital gear having teeth formed or arranged for obtaining multiple gear ratios, e.g. nearly infinitely variable
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/06—Differential gearings with gears having orbital motion
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H48/00—Differential gearings
- F16H48/38—Constructional details
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16H—GEARING
- F16H57/00—General details of gearing
- F16H57/02—Gearboxes; Mounting gearing therein
- F16H57/028—Gearboxes; Mounting gearing therein characterised by means for reducing vibration or noise
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K7/00—Arrangements for handling mechanical energy structurally associated with dynamo-electric machines, e.g. structural association with mechanical driving motors or auxiliary dynamo-electric machines
- H02K7/10—Structural association with clutches, brakes, gears, pulleys or mechanical starters
- H02K7/116—Structural association with clutches, brakes, gears, pulleys or mechanical starters with gears
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Abstract
A stepless speed regulator based on differential transmission/power convergence mechanism and an energy-saving system thereof are mainly composed of a differential transmission/power convergence mechanism component, a power regulation/speed regulation motor, a motor control driver and a speed regulator accessory, wherein the differential transmission/power convergence mechanism component comprises a planetary gear carrier, a planetary gear shaft, a left half shaft gear and a right half shaft gear, the planetary gear is respectively meshed with at least one pair of left and right half shaft gears, and the left half shaft, the right half shaft and the planetary gear carrier are respectively used as a power output end/shaft, a power regulation end/shaft and a power input end/shaft of the stepless speed regulator. The invention has compact structure, excellent performance, small noise and vibration and super high efficiency, is suitable for working conditions of high, medium and low rotating speed, large and medium power and severe environment, is more beneficial to automation and intellectualization of a power load system, constructs a speed regulation energy-saving system by an energy-saving concept of 'full power, less consumption and more recycling', or constructs a load power configuration by an energy-saving concept of 'energy consumption, less quantity of energy and no waste', and can provide perfect technical support for stepless speed regulation super energy-saving systems for application scenes of various power load equipment.
Description
Technical Field
The invention relates to the technical field of stepless speed regulation and power load adaptation of stepless speed regulators, power dividing/converging devices, two-way/multistage power allocation devices, energy recovery devices and the like in rotary power and load systems thereof (such as fans, pumps, various transportation tools, various mechanical equipment and the like), in particular to a stepless speed regulator based on a differential transmission/power converging mechanism and an energy-saving system thereof, wherein the power regulating/speed regulator integrates part or all of the functions of stepless speed regulation, torque conversion, energy recovery, power mixing, distributed power allocation, power stepless allocation and the like.
Background
In more than ten years, the rapidly developed permanent magnet coupling speed regulator is gradually accepted by experts and markets in the field of centrifugal load speed regulation, energy conservation and emission reduction, but has obvious defects and shortcomings. Since 2009, the inventor of the invention successively obtains authorization from more than ten inventions in the aspect of permanent magnet coupling speed regulators, establishes a factory with self-funding, forms mass production, and is widely applied and commented on the aspects of energy conservation and emission reduction of industrial centrifugal load systems (fans, water pumps and the like), so that the energy-saving technical level is greatly improved, but the inventor gradually realizes that the permanent magnet coupling speed regulators have many advantages in the popularization process, but also has the following defects which are difficult to overcome: firstly, as the driving disc and the driven disc are in an air gap coupling cantilever beam structure and are limited by the design of the axial installation size of the equipment, severe vibration and noise are inevitably generated under the working conditions of high power or/and high rotating speed, so that the reliability of the system is poor; secondly, the system efficiency is low, especially under the working conditions of low rated rotating speed, high power and more speed reduction, the energy in direct proportion to the percentage value of the speed reduction can be changed into a large amount of heat to be consumed on a metal conductor disc, the average actual working total useful efficiency of the power load system is generally lower than 60 percent, especially the high-power model, because a cooling device is added in the system, the cost is increased, and the reliability is greatly reduced; thirdly, only speed reduction adjustment is performed, and speed increase adjustment cannot be performed; fourthly, the speed regulation precision is lower; fifthly, the driving (power) shaft and the driven (load) shaft do not have a torque conversion or self-locking function, and the application is limited greatly.
The high-voltage high-power motor frequency converter is also applied to the energy-saving and emission-reducing field of a centrifugal load system, but has the disadvantages of large occupied space, poor reliability and large self energy consumption due to high requirement on the operating environment (constant temperature and humidity); due to the restriction of the working efficiency characteristics, the average actual working total useful efficiency of most frequency band power load systems is obviously reduced compared with the rated efficiency, and is generally lower than 60%; the frequency converter can also generate serious power harmonic pollution, and the high-voltage frequency converter has the defects of high price, special maintenance, huge operation cost and the like, and is widely subjected to scaling.
The hydraulic coupling speed regulators are also widely arranged in adjusting type centrifugal load and non-centrifugal load systems (such as a fan, a water pump, a ball mill, a feeder, a belt conveyor, a heading machine, a drilling machine, a lifter, an air compressor and the like), and the technical lag is more obvious because the average practical working total useful efficiency of the power load system is lower compared with the average practical working total useful efficiency, the speed regulation range is smaller, the hydraulic medium consumption is large, the environment is polluted and the like.
For the energy-saving technology of the traditional speed regulator, on one hand, the energy-saving technology is only suitable for a 'big horse pulls a trolley' system, which is not beneficial to improving the system efficiency and causing resource allocation waste; on the other hand, for a high-power system, in the process of load deceleration adjustment, the power consumed by the load can only be reduced, the output efficiency of the power system cannot be improved, the working efficiency of the power system is greatly reduced, the energy consumption and heat generation of the system are serious, the heat is difficult to recycle, a cooling device is required to be arranged in the system, and the reliability of the system is also obviously reduced while the cost input is greatly increased. In other words, for the current large-scale power load system, especially for the centrifugal equipment such as the large-scale fan water pump and the like, even if energy-saving equipment such as a frequency converter, a permanent magnet speed regulator, a hydraulic coupler and the like is installed, the average actual working total useful efficiency of the power load system generally does not exceed 65 percent or even is lower, and the waste is huge. In addition, the common power and load system also has the problem of matching power with load, which also causes serious waste of energy or power. Therefore, in order to solve the long-standing problem of 'old and difficult' in the technical field of energy conservation and emission reduction, the traditional speed regulation/speed change products and the energy conservation and emission reduction technology thereof need to be innovated urgently, the existing 'pain spots' are comprehensively applied, and the development and production of a new generation of stepless speed regulation based on a differential transmission/power confluence mechanism and a stepless speed regulator based on the differential transmission/power confluence mechanism and an energy-saving system thereof are necessary.
Disclosure of Invention
The invention tries to radically solve the defects and problems of the traditional automatic transmission, the permanent magnet coupling speed regulator, the frequency converter, the hydraulic coupling speed regulator and other products, and integrates the functions of practical speed regulation, torque conversion, soft start, two-way (or multi-way/multi-stage) rotary power synthesis, confluence/shunt among power sources, power regulation, energy recovery in the speed reduction/braking/downhill process and the like, so that the invention has multiple functions, can realize stepless speed regulation and torque conversion, and has higher-level power confluence/shunt, energy recovery and power regulation and allocation capabilities; the invention comprises a plurality of selectable technical schemes, and the technical schemes are selected according to actual requirements or functional modes, namely, whether the invention is applied to the reconstruction of the existing power load system or the newly-built power load system, the technical schemes with the specific or different configurations can be selected to achieve the purposes of technical improvement and progress. On one hand, the invention not only comprises various technical schemes with different configurations which take 'full power, enough low consumption and more recovery' as power configuration concepts; on the other hand, the invention also comprises more advanced technical schemes with various different configurations which are constructed by taking a further innovative energy-saving concept of 'measuring force, required amount and no waste' as a functional target, so as to abandon the traditional power configuration scheme that a big horse pulls a trolley 'is required to be followed when cold starting is required, namely' the rated power of a power source is more than or equal to the rated power of a load (1+ the power redundancy coefficient of power required by the cold starting of a system is 15-20%), and the rated power of a speed-regulating energy-saving device is more than or equal to the rated power of the load ', and establish an innovative energy-saving power load configuration scheme, namely' the rated power of a main power source + the rated power of a power regulating/speed-regulating motor is more than or equal to the rated power; in addition, the invention also comprises that at least two power, namely a hybrid/distributed power configuration scheme is adopted according to the actual requirement or in order to solve the problem that the super-power equipment is difficult to operate, so that the problem of driving of super-load is solved, or the problem of large under-load operation energy consumption of a large horse-drawn trolley under the condition of changing load at any time is solved, and particularly the integral operation efficiency of the system is seriously reduced due to the speed reduction operation of large or super-large power equipment. In conclusion, the invention develops a new and perfect technical scheme for energy conservation and emission reduction, and becomes possible to construct a super energy-saving intelligent power load system.
The more intelligent, more functional and innovative performance is shown in the following aspects: firstly, the main power source does not work firstly in the starting process, and the power regulating/speed regulating motor works firstly to realize the load soft starting function; secondly, in the normal working process of the power load system, the output rotating speed and the torque of the power regulating/speed regulating motor are controlled, and the purpose of regulating the rotating speed and the power of the load is achieved through the power converging mechanism, so that the problems of system efficiency reduction and serious energy consumption caused by speed reduction generated by applying the traditional energy-saving technology in the constant rotating speed power system are solved; thirdly, particularly in a variable-frequency energy-saving system of a high-voltage high-power load, because the power regulating/speed regulating motor can select a voltage grade different from that of the main power source and a smaller power model, the high-reliability and low-cost medium-voltage and low-voltage power regulating/speed regulating motor and a frequency converter thereof are more convenient to adopt, the energy-saving transformation of the traditional high-voltage high-power motor system is more easily realized at low cost, and the resource allocation of the power system of the large-scale load is more reasonably and intensively constructed; fourthly, distributed hybrid power can be adopted to replace a single main power source to provide power for the large load, so that the power configuration scheme of the large load is more diversified, and the reasonability, the safety and the reliability of power supply are improved; the power configuration scheme of the main power source and the power regulating/speed regulating motor eliminates the defect, so that the high-efficiency work of power equipment under all-weather working conditions becomes possible; and sixthly, in the fields of industrial and agricultural production and life of society, the energy-saving field of large and medium-sized centrifugal equipment (such as fans, pumps and the like) is provided, the technical scheme of the invention can improve the total energy-saving efficiency of the system by at least more than 30 percent, and has wide application space and market prospect. It is easy to see that the speed regulator based on the power converging mechanism of the planetary gear set provides important technical support in the aspect of energy conservation for constructing a super energy-saving power load system according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation theorem. It should be noted that the power types of the main power source described below are various, and any rotary power source may be used, such as an electric motor, an internal combustion engine, a steam turbine, a water turbine, etc., and certainly, in some application conditions, the main power source may also be the same type as the power adjusting/speed regulating motor, so that the type selection results in more convenient maintenance and emergency replacement of the equipment, or, by operating the control switch device, the time-sharing/combination between the main power source power adjusting/speed regulating motor and the power adjusting/speed regulating motor is controlled by the shared control driver/frequency converter, thereby facilitating establishment of the combined control and control switching function suitable for the special requirements.
In the application scene of power load equipment in the fields of social life and industrial and agricultural production, a specific speed regulation range can be designed and determined according to different working conditions and process requirements, and the common configuration scheme of a main power source and a power regulation/speed regulation motor and a working module/mode list thereof are as follows for the system to call and operate in real time:
in order to meet the requirement that the rated power of the main power source plus the rated power of the power regulating/speed regulating motor is more than or equal to the rated power of the load
The rated power of the main power source is more than or equal to K% of the rated shaft power of the load,
wherein K < 50 to 100 is optional, and generally 60 to 75 segments are preferred;
correspondingly, the rated power of the power regulating/speed regulating motor is more than or equal to (1-K) load rated shaft power:
soft start & stepless speed/power regulation range 1: from 0% to K%;
stepless speed increase/power regulation range 2: from K% to 100%;
stepless speed reduction/power regulation range 3: from K% to 0%.
Firstly, a soft start module, wherein a speed regulator works in a state of soft start and stepless regulation range 1, before a main power source is put into operation, a power regulation/speed regulation motor is started to work, so that the power regulation/speed regulation motor outputs positive torque from small to large to drive a load to start slowly, then the main power source is started again, the rotating speed of the load is changed from low to high, the load is started smoothly, the load is transited to normal operation, and the extremely many times of starting power required by rapid start of the load can be greatly reduced; especially for high-speed large-inertia high-power load systems, the rapid start often fails, even burns power equipment, so that the soft start module is very necessary.
And secondly, a heat engine/light load module, wherein the speed regulator works in a 'rear soft start' state, a power load system sometimes needs a load device to be in a low-rotating-speed (light-load) heat engine idle speed operation state, namely the main power source is not started, the load is in a separation/no-load/light load state, the power regulation/speed regulation motor continuously works and outputs positive torque, and the load is driven to perform idle speed operation at a load rotating speed which is less than or equal to the rated power of the power regulation/speed regulation motor.
And a basic operation/direct drive operation module, generally speaking, in order to comprehensively consider the two factors of small system construction investment and good energy-saving effect, the rated power and the rotating speed of the main power source are determined according to the most basic load shaft power and rotating speed in the most common working condition/process of the load, at this time, the power regulation/speed regulation motor is in a static state or the transmission shaft thereof is in a braking state of 0 rotating speed and large torque, the regulation power is not output, the power regulation/speed regulation motor only depends on the main power source to work, the rated power and the rotating speed are output, and the load is maintained to work in the most basic (or minimum) and most common working condition/process rated power and rotating speed states.
And fourthly, a stepless speed increasing/power regulating running mode, wherein only the normal rated power of the main power source can not meet the requirement of increasing the load power/rotating speed under the working condition, the power regulating/speed regulating motor is arranged in the working state of the motor, namely, the power regulating/speed regulating motor is put into work and outputs positive torque (torque in the same direction as the positive rotating speed of the load), the output power/torque of the power regulating/speed regulating motor is regulated in real time according to the requirement of the working condition, and the power converging of the stepless speed regulators based on the differential transmission/power converging mechanism is utilized to drive the load equipment to work together until the rated power/torque of the main power source and the rated power/torque of the power regulating/speed regulating motor are more than or equal to the rated shaft. The system works in a 'stepless speed-increasing adjusting range 2' state, the main power source runs at rated power and rotating speed, the power adjusting/speed adjusting motor is put into operation at the power and torque/rotating speed which are controlled and adjusted to be set, the sum of the power and the torque/rotating speed is equal to the power of a load shaft under real-time working conditions, and the power adjusting/speed adjusting motor is controlled to output adaptive power and rotating speed according to the working condition process requirements, so that the purpose of driving the load power, which is required and is not wasted, is achieved. At the moment, the main power source and the power regulating/speed regulating motor respectively drive the planetary gear to rotate and revolve through the power input end/shaft and the power regulating end/shaft of the speed regulator, the rotation torque and the revolution torque of the planetary gear are superposed on the power output end/shaft of the speed regulator in the same direction, namely the output power of the main power source and the output power of the power regulating/speed regulating motor are converged to the output end/shaft of the speed regulator, so that the work doing operation of two or more (multistage series) distributed power resultant force driving loads can be realized.
The speed reduction/emergency regulation operation mode-non-power recovery speed reduction operation mode, generally speaking, there are power braking and speed reduction losses under this mode, the normal but not limited to emergency operation, the speed regulator works under the "stepless speed reduction regulation range 3" state, the main power source operates at the rated speed, when the load speed needs to be reduced to operate, or meets the abnormal emergency load speed requirement under the special working condition process condition, the power regulation/speed regulation motor is started to set at the negative torque (the torque opposite to the positive rotation working direction of the power regulation/speed regulation motor driving load), that is, while the main power source operates at the rated speed, the power regulation/speed regulation motor is controlled to operate with the reverse braking power and the torque/speed, the power difference between the two is equal to the load shaft power under the emergency real-time working condition process condition, the power regulating/speed regulating motor is controlled to output adaptive braking power according to the requirement, so that the load is accelerated to run, and the energy-saving effect of load acceleration is achieved. At the moment, the main power source and the power adjusting/speed regulating motor respectively drive the planetary gear to rotate and revolve in opposite directions through the power input end/shaft and the power adjusting end/shaft of the speed regulator, the rotation torque and the revolution torque of the planetary gear are opposite in direction, and the braking torque in the opposite direction impacts and resists to the power output end/shaft of the speed regulator, namely the difference of the output power of the main power source and the output power of the power adjusting/speed regulating motor is converged to the output end/shaft of the speed regulator, so as to meet the requirement of emergency speed reduction operation of loads. The module is only arranged for meeting the current occasional need of the special working condition process. The reason is that under the working module, in order to meet the energy saving of the system under the speed reducing working condition of flow rate and pressure regulation and reduction, especially for centrifugal load, the real-time shaft power of the load is in direct proportion to the cube of the rotating speed, and even if the module consumes a little braking power of the power regulation/speed regulation motor, the overall energy saving effect is good. The running frequency of the module is reduced, and the solution is to reduce the rated power configuration of the main power source and increase the rated power configuration of the power regulating/speed regulating motor, so that the system cost is higher, but the more energy-saving speed regulating range of the normal stepless speed increasing regulating range 2 is larger. According to the equipment configuration principle disclosed by the invention, the factors of favorable energy conservation and low cost under various working conditions and process conditions are considered comprehensively so as to construct a more reasonable stepless speed regulator.
Sixthly, the stepless speed reduction/load power regulation is carried out, namely, the power regulation/speed regulation motor works in a generator state to form a power regulation generator, the main power source is used for carrying out power regulation through a stepless speed regulator based on a differential transmission/power convergence mechanism, part of the output power or torque of the main power source drives a load device to work at a lower running speed through a power output end of the stepless speed regulator based on the differential transmission/power convergence mechanism, the other part of the output power or torque of the main power source is distributed to the power regulation generator through a power regulation end of the stepless speed regulator based on the differential transmission/power convergence mechanism to drive and generate power, the power output is fed back to the electrodynamic equipment through a corresponding loop of the controller for use, or the electric energy is provided for an internal/external power grid, or the electric power is supplied to an electric storage device or other electric loads.
The scheme is based on and utilizes the working mechanism of a planetary gear differential transmission mechanism and a power converging/diverging transmission mechanism, and deeply excavates the correlation interaction relationship of differential speed and power converging/diverging between a left half shaft gear, a right half shaft gear and a planet carrier (a planetary gear differential shell) of the differential transmission mechanism by using the minimum energy consumption principle, the lever principle, the gear transmission principle, the energy conservation principle and the regulation type load speed regulation energy-saving principle to realize the function of energy three-dimensional adaptation, distribution or mutual control, and endows the new design concept and function of the planet carrier, the left half shaft and the right half shaft of the power diverging/differential transmission mechanism, thereby constructing the stepless speed regulator based on the differential transmission/power converging mechanism with different purposes and functions. In the scheme, the planet carrier, the left half shaft and the right half shaft can be respectively used as a power input end, a power adjusting end or a power dividing/allocating/adapting end, and the difference is that energy transmission paths are different, and an allocated torque transmission ratio and a rotating speed ratio between input and output are different. That is, one of the two left and right axle shafts serves as an output/shaft of a continuously variable speed governor based on a differential transmission/power combining mechanism; one of the other half-shaft and the planet carrier serves as the main power input/shaft, the remaining one serves as the power regulating end/shaft and is coupled to the rotor/rotor shaft of a power regulating/governor motor (meaning a motor with real-time on-line bi-directionally controllable motor/generator functionality). The stepless speed regulator based on the differential transmission/power converging mechanism can be used in a single stage, and can also be arranged in a multi-stage series/parallel connection mode, so that more power sources can be put into the stepless speed regulator, and the stepless speed regulator can be assembled into a more flexible, various and powerful working mode.
The specific technical scheme of the invention is as follows:
a stepless speed regulator based on differential transmission/power confluence mechanism is characterized by mainly comprising a differential transmission/power confluence mechanism component, a power regulation/speed regulation motor, a motor control driver and a speed regulator accessory, wherein the differential transmission/power confluence mechanism component comprises a planetary gear carrier, a planetary gear shaft, a left half shaft gear and a right half shaft gear, the planetary gear is respectively meshed with at least one pair of left and right half shaft gears, the left half shaft is used as a power output end/shaft of the stepless speed regulator and is connected with a load shaft, the right half shaft and the planetary gear carrier are respectively used as a power regulation end/shaft and a power input end/shaft of the stepless speed regulator and are correspondingly and respectively matched and in transmission connection with a rotor body/rotor end cover/rotor shaft and a driving power input end/shaft of the power regulation/speed regulation motor, the planetary gear and half axle gear set matching structure in the differential transmission/power confluence mechanism component has four different schemes for selection, which are respectively a differential transmission/power confluence mechanism based on a conical gear, a differential transmission/power confluence mechanism based on a cylindrical gear, a differential transmission/power confluence mechanism based on a circular gear and a differential transmission/power confluence mechanism based on a combined gear, and a motor control driver is matched with a corresponding power regulation/speed regulation motor, and the technical scheme includes but is not limited to the following three technical schemes: one is a motor frequency converter with forward and reverse speed regulation/torque regulation/power regulation of an exciting current magnetic field vector frequency conversion control loop, the other is a generator double-loop direct drive controller with speed regulation/torque regulation/power regulation of an exciting current magnetic field vector frequency conversion control loop and a rectification or/and inversion energy recovery loop, and the other is a motor with forward and reverse speed regulation/torque regulation/power regulation of an exciting current magnetic field vector frequency conversion control loop and a rectification or/and inversion energy recovery loopThe generator is directly driven by a double-loop functional mode.
Based on differential transmission/power mechanism that convergesThe energy-saving system of the stepless speed regulator is characterized by comprising the stepless speed regulator based on a differential transmission/power convergence mechanism, a main power source, a system operation closed-loop control state acquisition sensor assembly, a client industrial control computer and a speed regulator accessory, wherein the stepless speed regulator based on the differential transmission/power convergence mechanism comprises a differential transmission/power convergence mechanism assembly, a power regulation/speed regulation motor, a motor control driver and a speed regulator accessory, the differential transmission/power convergence mechanism assembly comprises a planet gear carrier, a planet gear shaft, a left half shaft gear and a right half shaft gear, the planet gear is respectively meshed with at least one pair of left and right half shaft gears, the left half shaft is used as a power output end/shaft of the stepless speed regulator, a load shaft is connected, the right half shaft and the planet gear carrier are respectively used as a power regulation end/shaft and a power input end/shaft of the stepless speed regulator, the differential transmission/power confluence mechanism assembly is provided with four different schemes for selection, namely a differential transmission/power confluence mechanism based on a conical gear, a differential transmission/power confluence mechanism based on a cylindrical gear, a differential transmission/power confluence mechanism based on a round gear and a differential transmission/power confluence mechanism based on a combined gear, a motor control driver is adapted to the structural type of the power regulation/speed regulation motor, and the technical scheme is not limited to the selection construction of the following three technical schemes, namely, a motor frequency converter with excitation current magnetic field vector control frequency conversion loop for forward and reverse speed regulation/torque regulation/power regulation, the second technical scheme is a double-loop direct-drive controller of a generator with speed regulation/torque regulation/power regulation of an excitation current magnetic field vector control loop and a rectification or/and inversion energy recovery loop, and the third technical scheme is a forward and reverse speed regulation/torque regulation/power regulation motor with the excitation current magnetic field vector control loop and the rectification or/and inversion energy recovery loopDouble-loop functional mode selection direct-drive controller of generator and system operation closeThe ring control state acquisition sensor component is connected to a sensor I/O interface of a client industrial control computer, the rated power of a main power source and a power regulation/speed regulation motor constructs an intensive system equipment configuration scheme according to the rated power of the main power source and the rated power of the power regulation/speed regulation motor which are not less than the load rated power as well as application scenes and working conditions, and the system performs intensive optimized packing or building block type assembly on the functions of hardware and software modules in the following ten working modes: the system comprises a soft start module, a heat engine/light load module, a basic operation/direct drive operation module, a stepless speed increasing/power increasing operation module, a speed reducing/emergency adjusting operation module, a non-power recovery speed reducing operation module, a stepless speed reducing/load power decreasing operation module, a power recovery speed reducing operation module, a power/speed increasing operation module, a power converging/hybrid power mode, a hybrid power mode, an acceleration mode, a hybrid power mode, a high-speed high-power mode and a low-power.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the differential transmission/power confluence mechanism based on the bevel gear has four structural schemes for selection, one of the two structural schemes is a symmetrical axial double-ended bevel planetary gear differential transmission/power confluence mechanism, a planetary gear shaft is axially arranged on a bevel planetary gear carrier, the planetary gear shaft and the middle axes of a left half shaft gear and a right half shaft gear are arranged in parallel, symmetrical axial double-ended bevel planetary gears are respectively meshed with a left half shaft bevel gear and a right half shaft gear which are matched with each other for transmission, the other two structural schemes is an asymmetrical axial double-ended bevel planetary gear differential transmission/power confluence mechanism, a planetary gear shaft is axially arranged on the axial bevel planetary gear carrier, the planetary gear shaft and the left half shaft and the right half shaft are arranged in parallel, and the asymmetrical axial double-ended bevel gears are respectively matched with the, The right half-axis bevel gears are meshed with each other, the third is a symmetrical radial cone planetary gear differential transmission mechanism, planetary gear shafts are radially installed on a radial cone planetary gear carrier, the planetary gear shafts and the center lines of a left half shaft and a right half shaft are vertically arranged, cone planetary gears are meshed with the symmetrical left half-axis bevel gear and the symmetrical right half-axis bevel gear respectively, the fourth is an asymmetrical oblique cone planetary gear differential transmission mechanism, the oblique cone planetary gear carrier is obliquely provided with planetary gear shafts, the planetary gear shafts and the center lines of the left half shaft and the right half shaft are obliquely staggered, and the oblique cone planetary gears are meshed with the asymmetrical left half-axis bevel gear and the asymmetrical right half-axis bevel gear respectively.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the differential transmission/power confluence mechanism based on the cylindrical gear is adopted selectively by five structural schemes, one of the mechanisms is a symmetrical cylindrical planetary gear differential transmission/power confluence mechanism, a planetary gear shaft is axially arranged on a cylindrical planetary gear carrier, the planetary gear shaft and the center lines of a left half shaft and a right half shaft are arranged in parallel, each cylindrical planetary gear is respectively meshed with a left cylindrical external spur gear and a right cylindrical external spur gear which are matched with each other for transmission, the other mechanism is a symmetrical cylindrical planetary gear and a face gear meshed differential transmission/power confluence mechanism, a planetary gear shaft is radially arranged on the cylindrical planetary gear carrier, the planetary gear shaft and the center lines of the left half shaft and the right half shaft are arranged in a vertical intersection way, and each cylindrical planetary gear is respectively matched with the left cylindrical external, The right half shaft circular gear intermeshing transmission, it is three asymmetric cylindrical planetary gear set differential transmission/power confluence mechanisms, including at least a pair of cylindrical planetary gears and planetary gear shafts, planetary gear carrier, right half shaft cylindrical external tooth sun gear and left half shaft cylindrical internal tooth ring gear constitute, on the planetary gear carrier axially equipartition install planetary gear shaft and cylindrical planetary gear, planetary gear shaft and left and right half shaft central line present parallel arrangement, each cylindrical planetary gear respectively with right half shaft cylindrical external tooth sun gear and left half shaft cylindrical internal tooth ring gear/gear intermeshing transmission, its four is asymmetric cylindrical planetary external spur gear differential transmission/power confluence mechanisms, by at least a pair of cylindrical planetary gear and planetary gear shaft, planetary gear carrier, size and number of teeth different left and right half shaft cylindrical external spur gear constitute, on the planetary gear carrier axially install the planetary gear shaft, the planetary gear shaft and the middle axis of the left half shaft and the right half shaft are arranged in parallel, two different cylindrical planetary gears on the same planetary gear shaft are respectively in meshed transmission with external spur gears of the left half shaft and the right half shaft which are matched with each other, and the fifth is an asymmetric cylindrical planetary gear and circular face gear meshed differential transmission/power convergence mechanism which is composed of at least one pair of cylindrical planetary gears, a planetary gear shaft, a planetary gear carrier, left half shaft circular face gears and right half shaft circular face gears which are different in radius size and tooth number, the planetary gear shaft is radially installed on the planetary gear carrier, the planetary gear shaft and the middle axis of the left half shaft and the right half shaft are vertically arranged, and the cylindrical planetary gears are respectively in meshed transmission with the left half shaft.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the differential transmission/power confluence mechanism based on the circular face gear has four structural schemes for selection, one of the differential transmission/power confluence mechanism is a symmetrical circular face planetary gear and cylindrical gear meshing differential transmission/power confluence mechanism and consists of a circular face planetary gear, a planetary gear shaft, a planetary gear carrier, and left and right semi-axis cylindrical gears which are symmetrically arranged and have the same size and number of teeth, the planetary gear shaft is radially arranged on the planetary gear carrier, the planetary gear shaft is vertically arranged with the central lines of the left and right semi-axes, the circular face planetary gear is respectively meshed with the symmetrical left and right semi-axis cylindrical gears, the other two are asymmetrical circular face planetary gear and cylindrical gear meshing differential transmission/power confluence mechanism and consist of the circular face planetary gear, the planetary gear shaft, the circular face planetary gear, The planetary gear rack is provided with planetary gear shafts radially, the planetary gear shafts are vertically arranged with the center lines of the left half shaft and the right half shaft, the circular planetary gear is respectively meshed with the left half shaft cylindrical gear and the right half shaft cylindrical gear which are matched with each other, the three are a symmetrical circular gear and circular gear meshing differential transmission/power convergence mechanism, the planetary gear is composed of at least one pair of circular planetary gears, the planetary gear rack and the left half shaft circular gear and the right half shaft circular gear which are same in size and number of teeth and are symmetrically arranged, the circular planetary gear shafts are axially arranged on the circular planetary gear rack, the planetary gear shafts and the center lines of the left half shaft and the right half shaft are arranged in parallel, the double circular planetary gears or the back-to-back composite double-end circular gears are respectively meshed with the symmetrical left half shaft circular gear and the right half shaft circular gear, the four are asymmetrical circular gears and circular gear meshing differential transmission/power convergence mechanisms, the planetary gear mechanism is composed of at least one pair of asymmetrical double-circular-face planetary gears, planetary gear shafts, a planetary gear carrier and a left half-shaft circular-face gear and a right half-shaft circular-face gear which are different in size and number of teeth and are asymmetrically arranged, wherein the planetary gear shafts are axially arranged on the planetary gear carrier, the central lines of the planetary gear shafts and the left half-shaft and the right half-shaft are arranged in parallel, two asymmetrical circular-face gears or two single-wheel double-circular-face planetary gears which are coaxially arranged back to back are respectively meshed with the left half-shaft circular-face gear and the right half-shaft circular-face gear which are matched with each other, the fifth mechanism is a symmetrical double-circular-face planetary gear and a circular-face gear meshed differential transmission/power confluence mechanism, the fifth mechanism is composed of at least one pair of circular-face planetary gears, planetary gear shafts, the planetary gear carrier and the, the six mechanism is an asymmetric circular face planetary gear and a circular face gear meshing differential transmission/power convergence mechanism, and comprises at least one pair of asymmetric double circular face planetary gears, a planetary gear shaft, a planetary gear carrier, a left half shaft circular face gear and a right half shaft circular face gear which have different radius sizes and tooth numbers, wherein the planetary gear shaft is axially arranged on the planetary gear carrier, the central axes of the planetary gear shaft and the left half shaft circular face gear and the right half shaft circular face gear are arranged in parallel, the coaxially arranged double single-end circular face planetary gears or single-end circular face planetary gears with different radii and tooth numbers are respectively meshed with the matched left half shaft circular face gear and right half shaft circular face gear for transmission, and the seven mechanism is a symmetric circular face planetary gear and a cylindrical gear meshing differential transmission/power convergence mechanism, the planetary gear comprises a circular planetary gear, a planetary gear shaft, a planetary gear carrier, a left half shaft cylindrical gear and a right half shaft cylindrical gear which are symmetrically arranged and have the same radius size and tooth number, wherein the planetary gear shaft is radially arranged on the planetary gear carrier, the central axis of the planetary gear shaft is vertically arranged with the central axis of the left half shaft cylindrical gear and the central axis of the right half shaft cylindrical gear, the circular planetary gear is respectively meshed with the left half shaft cylindrical gear and the right half shaft cylindrical gear which are matched with each other for transmission, eight of the planetary gear is an asymmetric double-circular planetary gear and a cylindrical gear meshing differential transmission/power convergence mechanism, the planetary gear comprises at least one pair of asymmetric back-to-back double-circular planetary gears and the planetary gear shafts thereof, the planetary gear carrier and the left half shaft cylindrical gear and the right half shaft cylindrical gear which have different radius sizes and tooth numbers, the planetary, The right half shaft cylindrical gears are in meshed transmission with each other.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the differential transmission/power confluence mechanism based on the combined gear is selectively adopted by five structural schemes, one of which is the combined gear differential transmission/power confluence mechanism of the circular gear and the cylindrical gear, and comprises at least one combined planetary gear set of a pair of the circular gear and the cylindrical gear, a planetary gear shaft and a planetary gear carrier and a pair of left and right half-shaft circular gears and/or half-shaft cylindrical gears which are correspondingly matched, the planetary gear shaft is axially arranged on the planetary gear carrier, the planetary gear shaft and the middle axes of the left and right half-shaft gears are parallel or vertical, the circular gear of the combined planetary gear set is mutually meshed with the half-shaft circular surface or the cylindrical gear which is correspondingly matched for transmission, the cylindrical gear of the combined planetary gear set is mutually meshed with the half-shaft circular surface or the circular gear which is, the second is a combined gear differential transmission/power confluence mechanism of a conical gear and a cylindrical gear, which comprises at least one combined planetary gear set of a pair of conical gear and cylindrical gear, a planetary gear shaft and a planetary gear carrier and a pair of left and right half-shaft conical gears and/or half-shaft cylindrical gears correspondingly matched with the planetary gear set, wherein the planetary gear shaft is axially arranged on the planetary gear carrier, the planetary gear shaft and the middle axes of the left and right half-shaft gears are parallel or vertically arranged, the conical gear of the combined planetary gear set is in mutual meshing transmission with the corresponding half-shaft conical gear, the cylindrical gear of the combined planetary gear set is in mutual meshing transmission with the corresponding half-shaft circular surface or cylindrical gear, the third is a combined gear differential transmission/power confluence mechanism of the conical gear and the circular surface gear, and the second is a combined planetary gear set of at least one pair of radial conical gear and circular surface gear, the planetary gear set of The planetary gear shaft is radially arranged on a planetary gear carrier, the planetary gear shaft is vertical to the central axis of a left half gear and a right half gear or parallel to the central axis of the left half gear and the right half gear, a bevel gear of a combined planetary gear set is in meshing transmission with a half bevel gear which is correspondingly matched, a circular face gear of the combined planetary gear set is in meshing transmission with a corresponding half bevel cylindrical or circular face gear, the circular face or conical face combined planetary gear set differential transmission/power converging mechanism is composed of a left central oblique shaft, a right central oblique shaft, circular face and/or conical planetary gear which are respectively arranged at the outer ends of the left central oblique shaft and the right central oblique shaft, a left oblique shaft cylindrical/circular face/conical gear pair, a planetary gear carrier and a left half circular face/conical gear, the left end side position and the right end side position of the planetary gear carrier are respectively provided with the central oblique shaft in an oblique manner, the five mechanism is a double-center inclined shaft cylinder/circular face/conical gear meshing transmission and universal joint combined differential transmission/power confluence mechanism, and consists of universal joints, left and right inclined shaft cylinder/circular face/conical gear pairs, universal joint frames and left and right half shafts which are respectively arranged at the outer ends of the left and right center inclined shafts, the left and right end sides of the universal joint frames are respectively provided with the center inclined shafts in an inclined way through bearings or shaft sleeves, the central axes of the left and right central inclined shafts and the universal joint frame are respectively arranged in an inner stagger angle and an oblique manner, the inner sides of the left and right central inclined shafts are respectively provided with a cylinder/a round surface/a conical gear with the same or different diameters and are in meshed transmission, the outer ends of the left and right central inclined shafts are respectively connected with one end of the universal joint, the other end of the universal joint is respectively connected with a left half shaft and a right half shaft which are correspondingly matched, the universal joint frame, the left half shaft and the right half shaft are respectively used as a power input end/shaft, a power adjusting end/shaft or a power output end/shaft, one of the universal joint frame, the left half shaft and the right half shaft is used as a power output end/shaft and is connected with a load transmission shaft, the other one is used as a power input end/shaft of a main power source, and the other one is connected with a rotor/transmission shaft of a power regulating/speed regulating motor and is used as a power regulating end/shaft.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator or an external stepless speed regulator, the embedded stepless speed regulator has six structures for selection, one of the six structures is that a differential transmission/power confluence mechanism assembly is integrally embedded and arranged in a hollow rotor of a power regulation/speed regulation motor, at least one of two half shafts is arranged to be a hollow half shaft, one half shaft is a power output end/shaft, a half rotor shaft at one end of a hollow rotor shafting of the power regulation/speed regulation motor is arranged through a correspondingly adaptive isolation/support bearing and extends out of a rotor end cover and a stator end cover to form an output shaft extension of the stepless speed regulator, and the other hollow half shaft is a power regulation end/shaft, the differential transmission/power convergence mechanism assembly is integrally embedded and arranged in the hollow rotor of the power regulation/speed regulation motor, at least one of the two half shafts is arranged as a hollow half shaft, one of the two half shafts is a power regulation end/shaft and is in transmission connection with the rotor body/rotor end cover of the power regulation/speed regulation motor, the other half shaft is used as a power output end/shaft, the other half shaft passes through the other corresponding hollow half shaft through a corresponding adaptive half shaft isolation/support bearing, is arranged as a half rotor shaft at one end of a hollow rotor shaft system of the power regulation/speed regulation motor, extends out of the outer side of a stator end cover to form an output shaft extension of the stepless speed regulator, a planetary gear carrier is used as a power input end, the power input end/shaft is arranged as a half rotor shaft at the other end of the hollow rotor shaft system of the power regulation/speed regulation motor, and is connected with the planetary gear carrier serving as the power input end through adaptive stator and rotor isolation/support bearings, and the differential transmission/power convergence mechanism assembly is integrally embedded into the hollow rotor of the power regulation/speed regulation motor or the main power source motor, and the two half shafts are respectively arranged into the hollow rotor shafts at two ends of the hollow rotor shaft system through the corresponding adaptive planetary The differential transmission/power converging mechanism is axially connected with the power regulation/speed regulation motor or/and the main power source in series and arranged or embedded in the same machine shell, one half shaft of the differential transmission/power converging mechanism is the power output end/shaft, the extension machine shell is used as an output shaft extension of the stepless speed regulator, and the other half shaft and the planetary gear carrier are respectively used as the power regulation end/shaft or the power input end/shaft, the differential transmission/power converging mechanism, the power regulation/speed regulation motor and the main power source motor are arranged in series and arranged in the same machine shell, stators of the power regulation/speed regulation motor and the main power source motor are axially and serially arranged on an integrated stator body, motor rotors are respectively assembled corresponding to the motor stators, the differential transmission/power converging mechanism is embedded into a set hollow rotor of the motor, one half shaft is a power output end/shaft and extends out of the machine shell to be used as an output shaft extension of a stepless speed regulator, the other half shaft and a planet carrier/universal joint frame are respectively used as a power regulation end/shaft or a power input end/shaft, the drive end/shaft of the power regulating/speed regulating motor or main power source is connected, its driving shaft system is equipped with gear set speed reducer/speed increaser, the differential drive/power confluence mechanism and power regulating/speed regulating motor are made into integrated structure or split external structure, one half shaft is power output end/shaft, another half shaft and planetary gear carrier/universal joint frame are respectively used as power regulating end/shaft or power input end/shaft, the power input end, power output end and/or power regulating end structure are series-connected and equipped with gear set speed reducer/speed increaser, said speed reducer/speed increaser and the above-mentioned stepless speed regulator are placed in same machine shell or have independent shell body placed outside the stepless speed regulator shell body, the external stepless speed regulator is a device whose differential drive/power confluence mechanism has independent shell body/mounting frame, the power input end/shaft extending out of the shell is connected with the output shaft of the main power source, the power regulating end/shaft extending out of the shell is connected with the output shaft of the power regulating/speed regulating motor, and the power output end/shaft extending out of the shell is connected with the transmission shaft of the load, or more than two external stepless speed regulators are arranged, so that a distributed power adaptive load system with a structure of power distribution, confluence, power adaptation and energy recovery of more than two or more than two power sources is constructed.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the gear intermeshing transmission structure in the differential transmission/power confluence mechanism comprises but is not limited to straight gears, helical gears, bevel gears, herringbone gears, cycloid gears, circular arc gears, helical gears, spiral helical gears, hyperboloid gears, hypoid gears, meshing with hypoid gears and meshing structures with crown gears for adaptive selection, the planetary gear shafts are respectively provided with straight/straight pin type and cross type planetary gear shafts for adaptive selection, the motor stator and rotor of the main power source and the power regulation/speed regulation motor stator and rotor are respectively provided with horizontal, vertical or/and disc type structures for selective adoption, the speed regulator accessory is a general name of a cable component additionally required to be matched in the assembly of the stepless speed regulator and the energy-saving system thereof, including but not limited to stator core, stator body/casing, stator end cover, stator excitation winding, rotor body, rotor core, hollow rotor end cover, rotor permanent magnet assembly, rotor excitation winding, rotor self-generating excitation assembly, capacitor excitation assembly, external excitation brush assembly, transmission shaft, rotor shaft, spline pair, shaft key, key slot, positioning pin, power transmission locker, power transmission clutch, brush assembly, heat sink, bearing, shaft sleeve, oil seal, oil return ring, thrust ring, air-cooling/water-cooling/oil-cooling device, bearing lubricating/cooling device, gear set lubricating/cooling device, oil circuit, lubricating oil pump, fastener, gear adjusting gasket, casing, bracket, base, shaft coupling, transmission shaft inter-shaft gear speed change/torque converter, power load/emergency current discharge/protection assembly, selecting at least one of the components, modules or assemblies to form corresponding speed regulator accessories, wherein the coupling comprises a common flexible coupling and a permanent magnet coupling flexible coupling, the speed regulator accessories further comprise system operation closed loop control state acquisition sensor assemblies including but not limited to a position/positioning/angle sensor, a rotating speed sensor, a torque sensor, an environment temperature/component operation temperature sensor, a rotary encoder, a current sensor, a voltage sensor, a material fluid sensor and a material level/flow sensor for optional adaptation, and the speed regulator accessories further comprise an electric control/electromagnetic type or manual type jaw/lock pin/lock assembly, a motor rotor and a motor shaft, a power adjusting shaft or/and a motor stator rotor which are arranged at proper positions, The friction disc type self-locking component or the sliding joint gear sleeve type self-locking component is adopted for selective adaptation, and the selective adaptation of the configuration components of the client industrial control computer or/and the motor control driver comprises but is not limited to a system operation closed loop control state acquisition sensor component, a Programmable Logic Controller (PLC), a frequency converter module, an inverter module, a rectifier module, a filter module, a transformer/voltage regulator module, a power amplifier/current driving module, a power grid isolator module, a signal transmitter module, an industrial bus control module, an operation control and input/output (I/O) component, a display, a printer, an emergency switch/protection/control module, an Internet of things or Internet modulation/demodulation terminal module, an embedded wired/wireless network router or a radio frequency card, a standby component, a power cable and a communication cable component, the selected type of the power regulation/speed regulation motor comprises but is not limited to an induction motor, a permanent magnet motor, an electromagnetic slip clutch motor, a reluctance/stepping motor, a pole-changing multi-speed motor and a mixed structure motor thereof, which can regulate power, rotate speed or/and torque, a single-phase/multi-phase alternating current asynchronous motor, an alternating current or direct current permanent magnet synchronous generator/motor, a permanent magnet brushless motor, a direct current/alternating current servo motor, a stepping motor and a reluctance motor, which can realize speed regulation by regulating frequency, armature voltage or exciting current, and the power regulation/speed regulation motor has a horizontal structure, a vertical structure or a disc structure for selective adaptation.
The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof are characterized in that the stepless speed regulator based on the differential transmission/power confluence mechanism is a distributed power adapting device and consists of two or more than two stages of stepless speed regulators connected in series/series-parallel, and the power output of the front-stage stepless speed regulator is regarded as the main power source of the rear-stage stepless speed regulator, namely the power output end/shaft of the front-stage stepless speed regulator is connected with the power input end/shaft of the rear-stage stepless speed regulator.
The invention discloses a stepless speed regulator based on a differential transmission/power convergence mechanism and an energy-saving system thereof, provides a product diversity and serialization scheme, is convenient for making a cost performance strategy of a system structure technical scheme according to the actual working condition and the investment amount of a project or aiming at different application scenes and requirements, adopts a proper mature technology and low-cost implementation measures to reduce the implementation difficulty, and preferably selects the most suitable technical scheme to obtain the best investment and application effect. The invention has the advantages of multiple functions, high reliability, ultrahigh efficiency, no heat generation during energy recovery, large speed regulation range, quick response, flexible speed regulation/torque conversion configuration, small volume, simple structure, small noise and vibration, strong adaptability, high and low rotating speed, high and low power and harsh environment compatibility, and convenient system automation and intellectualization, and particularly, the scheme of the asymmetric planetary gear differential transmission/power combiner can more flexibly combine the matching between the torque/rotating speed of the power input, the power regulation and the power output, and provides comprehensive technical support for constructing a single-stage, distributed multi-stage or multi-power source hybrid super power load energy-saving system with more complete performance.
Drawings
Fig. 1 is a schematic sectional view of the working principle and structure of embodiment 1.
FIG. 2 is a sectional view taken along line A-A of FIG. 1.
Fig. 3 is a schematic sectional view of the working principle and structure of embodiment 2.
FIG. 4 is a sectional view taken along line B-B of FIG. 3.
Fig. 5 is a sectional view of the working principle and structure of embodiment 3.
Fig. 6 is a sectional view of the working principle and structure of embodiment 4.
FIG. 7 is a sectional view taken along the direction C-C of FIG. 6.
Fig. 8 is a sectional view showing the operation principle and structure of embodiment 5.
Fig. 9 is a sectional view showing the operation principle and structure of embodiment 6.
Fig. 10 is a schematic view of the operation principle and structure of embodiment 7.
Detailed Description
Example 1
As shown in fig. 1 and 2, the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator based on an asymmetric axial cylindrical planetary gear differential transmission/power confluence mechanism. An asymmetric axial cylindrical planetary gear differential transmission/power confluence mechanism (the differential transmission/power confluence mechanism is in some common technical fields such as the field of automobiles, or is called as a differential mechanism, in the field of transmission technology or is called as a power divider, a power confluence mechanism, a power division mechanism and the like, which have different or different structures but have different working mechanisms in different application fields) is integrally embedded in a hollow rotor of a power regulation/speed regulation motor, and mainly comprises four axial cylindrical planetary gears (107 and 116), power confluence mechanism components (101, 102, 103, 105, 106, 107 and 116), stator components (120, 121, 122, 123, 124 and 133) and permanent magnet hollow rotor components (130, 131, 132, 113 and 114) of the permanent magnet power regulation/speed regulation motor, speed regulator accessories (126, 131, 132, 113 and 114), and speed regulator accessories (126 and 116), 110. 115, 125 and 138), an adaptive power regulating/governor motor control drive/vector control type frequency converter and its motor speed encoder (not shown). Wherein, the axial cylindrical planetary gear differential transmission/power combiner component comprises an upper cylindrical planetary gear (107), a lower cylindrical planetary gear (107), a left cylindrical planetary gear (116), a right cylindrical planetary gear (107), a lower cylindrical planetary gear (105), a straight pin type planetary gear shaft (105), a planetary gear carrier (101), a left half shaft gear/cylindrical internal tooth ring gear (102) and a right half shaft gear/cylindrical external tooth sun gear (103), the four straight pin type planetary gear shafts (105) are all arranged in parallel with the central axes of the left half shaft (109) and the right half shaft (129), each cylindrical planetary gear (107 or 116) is respectively meshed with the right half shaft cylindrical external tooth sun gear (103) and the left half shaft cylindrical internal tooth ring gear (102), the left half shaft (102) is used as the power adjusting end of the stepless speed regulator and is connected with the rotor (130) body into an integral structure, the right half shaft (129) is used as the power output end/shaft of, the permanent-magnet type hollow rotor shaft is also used as a right half rotor shaft (129), a right rotor end cover (114) and an isolation/support bearing (115 and 125) of a stator end cover (124) are arranged to be a right half rotor shaft (129) of a shaft system of a hollow rotor of a power regulation/speed regulation motor, a cylindrical planet carrier (101) is used as a power input end of a main power source and is in adaptive connection with a left half rotor shaft (109) by using a shaft key (136), an isolation/support bearing (110 and 126) of a rotor end cover (113) and a stator end cover (133) which are adaptive on the left side is arranged to be a left half rotor shaft (109) of a shaft system of a permanent-magnet type hollow rotor (130) of the power regulation/speed regulation motor, and extends out of a left rotor end cover (113) and a stator end cover (133) to be a shaft extension (139) of a power input shaft (109) of a stepless speed regulator, stator core (121), stator field winding (122), rotor permanent magnet assembly (132), bolt fastener (138), etc. The power regulation/speed regulation motor control driver/vector control type frequency converter has wide market application, can control the power regulation/speed regulation motor to regulate the rotating speed at will, can set the power to output at constant rotating speed or constant torque, can set the rotating speed to output at variable power or variable torque, and can work under various flexible, convenient and practical functional modules/modes such as 'zero rotating speed + braking torque'.
The working mechanism is as follows: neglecting the internal friction torque (the same below), a planet gear carrier (101) is used as a power input end/shaft, a left half shaft gear ring (102) is used as a power adjusting end, a right half shaft sun gear (103) is used as a power output end/shaft, and according to the minimum energy consumption principle, the lever principle, the gear transmission principle and the energy conservation theorem, four planet gears are equivalent to four equal-arm levers to simultaneously act and construct a group of asymmetric planet gear transmission mechanisms together with the left half shaft gear and the right half shaft gear. It is easy to see that: the main power source rotates clockwise and the rotating speed is constant, the left half-axle power input ends/shafts (139, 109) drive the planet gear carrier (101) to rotate clockwise, the planet gear carrier (101) drives four planet gears (107 and 116) to respectively revolve around the sun gear (103) clockwise on one hand and respectively rotate anticlockwise on the other hand, and simultaneously drives the left half-axle gear/cylindrical internal tooth ring gear (102) and the right half-axle cylindrical gear/cylindrical external tooth sun gear (103) to respectively rotate clockwise;
if the power adjusting/speed regulating motor is controlled to enable the hollow rotor (130) to apply positive torque to the left half-shaft gear ring (102), the torque can accelerate the anticlockwise rotation speed of the four planetary gears and simultaneously drive the right half-shaft sun gear (103) to increase clockwise torque, so that the clockwise rotation speed of the right half-shaft sun gear (103) is accelerated, power confluence of the planetary gear carrier (101) and the left half-shaft gear ring (102) is formed, the purpose of accelerating the power output end/shaft (129) of the right half-shaft sun gear (103) is achieved, and the operation is in an acceleration adjusting operation mode;
if the power adjusting/speed regulating motor is controlled to enable the hollow rotor (130) to apply reverse torque to the left half axle gear ring (102), or enable the left half axle gear ring (102) to rotate in the reverse direction, the reverse torque can enable the four planetary gears (107 and 116) to reduce the anticlockwise rotation speed or offset the rotation torque, further enable the right half axle sun gear (103) to brake or reduce the clockwise rotation torque, namely forming brake torque, the purpose of stepless speed reduction of the power output end/shaft (129) of the right half axle sun gear (103) is achieved, and the operation is equivalent to a speed reduction/emergency adjusting operation mode.
The embodiment is a device which combines the power of a power adjusting end/shaft and the power input end/shaft into power which is added/subtracted to be converged to a power output end/shaft, so that the total output power of a main power source and a power adjusting/speed regulating motor is converged to the output end/shaft of a speed regulator, and the aim of carrying out real-time stepless speed regulation on a load is fulfilled. The power regulation/speed regulation motor control driver/vector control type frequency converter has the following five working modules/modes for calling: the method comprises a soft start mode, a heat engine/light load mode, a basic operation mode, a stepless speed increasing operation mode, a speed reducing/emergency adjusting operation mode.
It is easy to see that the power input end/shaft, the power adjusting end/shaft and the power output end/shaft can be regarded as causal adjusting relations with each other, i.e. adjusting one or/and two factor variables, even the third factor variable will change accordingly, for example, for a centrifugal load system, when the rotating speed changes, the load power will change in 3-power exponential manner, the power will be significantly reduced, which is the most important mechanism of industrial energy saving and emission reduction, after the energy transfer relations of the three are balanced, the desired and adapted working rotating speed, torque or/and shaft power of the power input end/shaft can be obtained, so that the system can respond in real time and reach the most energy-saving working state under different modes, so as to meet different working condition process designs, working module/mode control flows and actual emergency requirements, the optimal practical effect of the invention is achieved. The conclusion of this mechanism of operation also applies to the following examples.
Example 2
As shown in fig. 3 and 4, the stepless speed regulator based on the differential transmission/power converging mechanism is an embedded stepless speed regulator based on a symmetrical radial conical planetary gear differential transmission/power converging mechanism. The differential transmission/power confluence mechanism assembly is integrally embedded in a hollow rotor of the power regulating/speed regulating motor and mainly comprises radial conical planetary gears (207 and 216), differential transmission/power confluence mechanism assemblies (201, 202, 203, 205, 206, 207 and 216), stators (220, 221, 222, 223, 224 and 233) and hollow rotors (230, 231, 232, 213 and 214) of the power regulating/speed regulating motor, other accessories (226, 210, 215, 225 and 238) of a stepless speed regulator based on the differential transmission/power confluence mechanism, a motor/generator duplex controller and a state sensor (not shown in the structural schematic diagram of the embodiment). The radial conical planetary gear differential transmission/power confluence mechanism component consists of an upper conical planetary gear (207, 216), a lower conical planetary gear (207, 216), a straight planetary gear shaft (205), a planetary gear carrier (201), a left half shaft (209, 229) and a right half shaft (202, 203) which are same in size and number of teeth and are symmetrically arranged, the planetary gear carrier (201) is radially provided with the straight planetary gear shaft (205), the center line of the straight planetary gear shaft (205) is vertically arranged with the central axis of the left half shaft (209) and the right half shaft (229), the upper conical planetary gear (207), the lower conical planetary gear (216) are respectively meshed with the symmetrical left half shaft and right half shaft circular bevel gears (202, 203), the right half shaft (229) is used as a power output end/shaft, and a shafting system of a hollow rotor of a power regulation/speed regulation motor is arranged through isolation/support bearings (215 and 225) of a right side rotor end cover (214) and a stator end cover (224) which are matched at A right half rotor shaft (229) extends out of the right rotor end cover (214) and the stator end cover (224) to form a power output shaft (229) shaft extension (249) of a stepless speed regulator based on a differential transmission/power convergence mechanism, a left half shaft (209) is used as a power input end/shaft, a shaft system left half rotor shaft (209) of a hollow rotor of a power regulation/speed regulation motor is arranged through isolation/support bearings (210, 226) of a rotor end cover (213) and a stator end cover (233) which are matched on the left side, a shaft extension (239) of a power input shaft (109) of the stepless speed regulator based on the differential transmission/power convergence mechanism is arranged out of the left rotor end cover (213) and the stator end cover (233) of the power regulation/speed regulation motor, a planet carrier (201) is used as a power regulation end and is arranged into an integral structure or is in transmission connection with a rotor core (231) of a hollow rotor body (230) of the, other accessories of the stepless speed regulator based on the differential transmission/power confluence mechanism further comprise a stator shell/body (223), a stator iron core (221), a stator excitation winding (222), a rotor permanent magnet assembly (232), a bolt fastener (238) and the like.
The working mechanism is illustrated as follows: the planet carrier is used as a power adjusting end (omega)Tune 1、MTune 1、PTune 1) With the left half-shaft as the power input/shaft (ω)1 to、M1 to、P1 to) The right half shaft is used as a power output end/shaft (omega)Go out 1、MGo out 1、PGo out 1) According to the principle of minimum energy consumption, the principle of levers, the principle of gear transmission and the theorem of conservation of energy, the planetary gear is equivalent to an equiarm lever becauseThe left and right semi-axis gears are symmetrical and have equal radius, and the differential device divides the torque or power of the power adjusting end/axis into two parts, just like a differential in an automobile, and when the planetary gear revolves and rotates:
in one aspect, the formula of angular velocity ω1 to+ωGo out 1=2ωTune 1Torque distribution equation M1 to=MGo out 1=(1/2)*MTune 1And conservation of energy power formula PTune 1=P1 to+PGo out 1I.e. PGo out 1=PTune 1-P1 toWhen the rotating speed of the power input end/shaft is constant, the rotating direction and the rotating speed of the power adjusting end/shaft are adjusted to enable the power output end/shaft to obtain the torque, power or load rotating speed which is wanted to be achieved (in the formula, the power adjusting/speed adjusting motor or/and the main power source is allowed to rotate reversely or/and work reversely, and negative torque, negative angular speed or/and negative power are correspondingly presented, the same is applied below); on the other hand, the system allows real-time setting or by adjusting the magnitude of the positive and negative torque, power or/and rotating speed of the power adjusting end/shaft, stepless adjustable power, torque or/and load rotating speed can be obtained at the power output end/shaft in real time, namely, the reverse rotation or/and reverse torque is allowed in the formula, and corresponds to the negative torque, the negative angular speed or/and the negative power; in yet another aspect, the system also allows the power adjustment end/shaft to be set in a locked state (where the power consumption of the power adjustment end/shaft is 0), i.e., ω1 to+ωGo out 1=2ωTune 1、ωTune 10, so ωGo out 1=-ω1 to;P1 to+PGo out 1=PTune 1、PTune 1If is 0, PGo out 1=-P1 toAt this time, the rotating speed of the power input end is opposite to the rotating direction of the load, and the rotating speed of the load is equal to the rotating speed of the main power source.
It can be seen from the above that the power input end/shaft, the power adjusting end/shaft and the power output end/shaft are mutually adjusting variables, one or/and two of the variables, even the third variable, is changed accordingly (for example, for a centrifugal load system, when the rotating speed changes, the load power of the centrifugal load system changes in a 3-power index manner, etc.), and after the above relational expression is balanced, the desired and adaptive working rotating speed, torque or/and shaft power of the power transmission end/shaft can be obtained, so that the above-mentioned working mode and control module are constructed, allocated or combined to make the system randomly respond and achieve a good working state, so as to meet different working condition designs, working mode control flows and actual application requirements.
Example 3
As shown in fig. 5, the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator based on an asymmetric axial double-end circular face planetary gear differential transmission/power confluence mechanism. The device is provided with a power adjusting/speed regulating motor (320) control driver/frequency converter and a state sensor assembly (not shown), an asymmetric axial double-end circular-face planetary gear differential transmission/power combiner assembly (301, 302, 303, 305, 306, 307, 345, 356 and 316) is integrally embedded in a hollow rotor (330) of a squirrel-cage alternating current asynchronous power adjusting/speed regulating motor (320), a right half shaft (329) is a power output end/shaft, a hollow rotor shafting right half rotor shaft (329) of the power adjusting/speed regulating motor (320) is arranged through correspondingly matched stator and rotor isolation/support bearings (325 and 340) and extends out of a right rotor end cover (314) and a stator end cover (324) to form an output shaft extension (339) of a stepless speed regulator, a left half shaft (309) is a power input end/shaft, the left half rotor shaft (309) of a hollow rotor shafting of the power adjusting/speed regulating motor (320) is connected with an external main power source transmission shaft through the isolation/support bearings (326, 315) of a left stator end cover (333) and a rotor end cover (313)/a planet gear carrier (301) which are matched, the planet gear carrier (301) is used as a power adjusting end and is fused with the left and right rotor end covers (313, 314) of the power adjusting/speed regulating motor (320) into an integral structure, two straight/straight pin type planet gear shafts (305, 345) which are vertically parallel to the axle wire of the half shaft are arranged between the left and right rotor end covers (313, 314) through sliding shaft sleeves (306, 356), the planet gears (307, 316) are respectively fixed on the planet gear shafts (305, 345) and are respectively asymmetric with different tooth numbers and radiuses with the left and right half shaft gears (302, 345), 303) The speed regulator is meshed with the transmission, and other speed regulator accessories comprise a stator shell/body (323), a stator iron core (321), a stator exciting winding (322), a rotor body (331), a rotor conductor squirrel-cage assembly (332), bolt fasteners (338) and the like.
In this embodiment, the left half shaft (309) is used as a power input end, the planet carrier (301) is used as a power adjusting end/shaft, the right half shaft (329) is used as a power output end/shaft, each circular face planetary gear is equivalent to an equiarm lever according to the principle of minimum energy consumption, the principle of lever, the principle of gear transmission and the principle of energy conservation, and the asymmetric double-end circular face planetary gear set has the function of speed change/torque change and the working mechanism is similar to that of the embodiment.
Example 4
As shown in fig. 6 and 7, the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator based on a radial combined planetary gear differential transmission/power confluence mechanism. The speed regulator consists of a radial cone + circular surface combined planetary gear (407 and 416), a differential transmission/power converging mechanism assembly (401, 402, 403, 405, 406, 407 and 416), a power regulating/speed regulating motor stator (420, 421, 422, 423, 424 and 433), a hollow rotor (430, 431, 432, 413 and 414) of a permanent magnet synchronous direct-drive power regulating/speed regulating motor, a speed regulator accessory (426, 410, 411, 417, 415, 425, 437 and 438), a power regulating/speed regulating motor control driver and a state sensor assembly (not shown in the structural schematic diagram of the embodiment). Wherein, the differential transmission/power confluence mechanism is integrally embedded in a hollow rotor (430) of a power adjusting/speed regulating motor, the radial cone + round surface combined planetary gear differential transmission/power confluence machine component comprises at least one pair of cone + round surface combined planetary gears (407, 416), a planetary gear shaft (405), a planetary gear carrier (401), a right semi-axis bevel gear (403) and a hollow left semi-axis (412) cylindrical gear (402), the planetary gear shaft (405) is radially arranged on the planetary gear carrier (401), the planetary gear shaft and the central lines of the left semi-axis and the right semi-axis are vertically arranged, the conical gear of the combined planetary gear is meshed with the right semi-axis bevel gear (403) correspondingly matched, the round surface gear of the combined planetary gear is meshed with the left semi-axis cylindrical gear (402) correspondingly matched, and the right semi-axis (429) is used as a power output end/axis, the power input shaft (409) is used as a power input end, the power input shaft (409) is sleeved in the hollow left half shaft (412) through the left stator end cover (433) by the stator isolation/support bearing (426) and the shaft isolation/support bearing (410), the speed regulator is connected with a parallel planet carrier (401) through a shaft key (437) and a straight pin type planet gear shaft (405), and other speed regulator accessories comprise a stator shell/body (423), a stator core (421), a stator excitation winding (422), a rotor body (430), a rotor core (431), a rotor permanent magnet assembly (432), a structural bearing (406), a bolt fastener (438) and the like. The permanent magnet synchronous direct-drive power regulating/speed regulating motor which is widely applied to the market is selected in the embodiment, not only can the power regulating/speed regulating motor be controlled to regulate the rotating speed at will, but also the power can be set to output at a constant rotating speed or a constant torque, the rotating speed can be set to output at a variable power or a variable torque, and the permanent magnet synchronous direct-drive power regulating/speed regulating motor can work under various flexible, convenient and practical functional modules/modes such as 'zero rotating speed + braking torque'.
The working mechanism is illustrated as follows: the planet gear axle (405) of planet carrier (401) is as power input end, and hollow left semi-axis (412) is as power regulation end, and right semi-axis (429) is as power output end/axle, according to minimum energy consumption principle, lever principle, gear drive principle and energy conservation theorem, the bevel gear and the circular face gear of combination planetary gear are equallyd divide respectively and are equivalent to combination lever structure or combination gear drive structure, as one can carry out the device that converges/divides the power with the moment of torsion or the power of power input end/axle, easily see:
if the system is in a soft start state, the main power source does not output power, a power adjusting/speed regulating motor rotor (413) at the power adjusting end drives a row planetary gear (407, 416) through a left half shaft (412) gear (402) so as to further drive a right half shaft gear (403) and a power output end/shaft (429) to rotate from rest, and controls the power adjusting/speed regulating motor to control a driver and then gradually increase the speed to a proper starting rotating speed;
if the main power source rotates clockwise and the rotating speed is constant, the planetary gear shaft (405) and the planetary gears (407 and 416) are driven through the power input end/shaft (409), and further the right half shaft gear (403) and the power output end/shaft (429) are driven to rotate clockwise; meanwhile, the power adjusting/speed regulating motor rotor has at least five control driving working states, one is that the power adjusting/speed regulating motor does not output torque or the rotor thereof is in a free state, namely the left half shaft (412) can be regarded as an idle load state, the planetary gears (407, 416) and the right half shaft gear (403) are actually a one-stage simple gear transmission structure, and the power input end/shaft (409) outputs power to the output end/shaft (429) through the one-stage gear transmission structure; secondly, when the power adjusting/speed regulating motor is in a zero rotating speed + braking torque state, the planetary gears (407 and 416) revolve around the left half gear (402) in a clockwise idle load mode and rotate anticlockwise, and the planetary gears (407 and 416) drive the right half gear (403) to rotate clockwise to transmit the power of the main power source to the output end/shaft (429); thirdly, the power adjusting/speed regulating motor outputs clockwise torque to drive the left half axle gear (402) to rotate clockwise, drive the planetary gears (407, 416) to rotate anticlockwise, and further drive the right half axle gear (403) to rotate clockwise in an accelerated manner, so that the purpose of speed increasing and speed regulating by superposition of input power and adjusting power confluence is achieved; fourthly, under the emergency working condition, the power adjusting/speed regulating motor outputs anticlockwise torque to drive the left half axle gear (402) to rotate anticlockwise, the planetary gears (407 and 416) are driven to rotate clockwise, and then the negative torque (opposite to the clockwise direction of the driving load) drives the right half axle gear (403) to rotate in a speed reducing manner, so that the speed reducing emergency speed regulating purpose of inputting power and adjusting power split is achieved.
In summary, five modules/operation modes can be conveniently constructed according to actual requirements for the real-time invoking and operation of the system: the system comprises a soft start module, a heat engine/light load module, a basic operation module, a stepless speed increasing operation module, a speed reducing/emergency adjusting operation module.
Example 5
As shown in fig. 8, the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator based on a conical planetary gear differential transmission/power confluence mechanism with double-center oblique axis cylindrical gear meshing transmission. The planetary gear set differential transmission/power confluence mechanism mainly comprises circular face planetary gear sets (507, 517) with double-center planetary oblique shafts (505, 515) and cylindrical gears (518, 519) in meshing transmission, a power regulation/speed regulation motor (520), a motor control driver or a frequency converter which is matched with the circular face planetary gear sets and can regulate output power, rotating speed and torque and a speed regulator accessory, wherein the circular face planetary gear sets in the meshing transmission of the double-center planetary oblique shafts comprise left and right center planetary oblique shafts (505, 515), a circular face planetary gear (507) arranged at the outer end of the left center planetary oblique shaft (505), a circular face planetary gear (517) arranged at the outer end of the right center planetary oblique shaft (515), left and right planetary oblique shaft cylindrical gear pairs (518, 519), A planet carrier (501) and left and right half shafts (509, 529) conical gears (502, 507), wherein the left and right end side positions of the planet carrier (501) are respectively provided with a central planet inclined shaft (505, 515) in an inclined way through a bearing (506, 516), the central axes of the left and right central planet inclined shafts (505, 515) and the planet carrier are respectively arranged in an inclined way at an internal stagger angle theta, cylindrical gears (518, 519) with different diameters are respectively arranged at the inner sides of the left and right central planet inclined shafts (505, 515) to form mutual torque-changing/variable-speed meshing transmission, the outer ends of the left and right central planet inclined shafts (505, 515) are respectively provided with circular face planet gears (503, 517), the conical gears (502, 507) matched with the left and right half shafts (509, 529) form planetary sun gear set meshing transmission, the planet carrier (501) is used as a power adjusting end/shaft, the left half shaft (509) is used as a power input end/shaft, the right half shaft (529) is used as a power output end/shaft, and the planet gear carrier (501) is connected with and integrated with a rotor (531) of a power adjusting/speed regulating motor. Other governor components and accessories are also provided in the system, such as structural stator end cover and rotor end cover bearings (526, 525, 536, 535), squirrel cage metal conductor bars (532) on the power adjusting/governing motor rotor, a stator housing (523), a stator body (521) and an excitation winding (522), two stator end covers (533, 524), a fixing piece (538), a load coupling, a power adjusting/governing motor control driver (not shown in the figure of the embodiment), and the like.
On one hand, the main power source drives a left half shaft (509) sun gear (502) to revolve, and power is transmitted to a right half shaft circular surface planetary gear (517) to rotate through a left planetary gear (503), a cylindrical gear pair (518, 519) and a right circular surface planetary gear (503, 517), so that the power of the main power source is converged to a power output end/shaft; on the other hand, a rotor (531) of the power adjusting/speed regulating motor rotates to drive left and right central planetary inclined shafts (505 and 515) and cylindrical gear pairs (518 and 519) thereof, the cylindrical gear pairs (518 and 519) and right circular face planetary gears (503 and 517), and power adjusting power is converged/shunted to/from a power output end/shaft, so that the purpose of stepless speed regulation is achieved.
Example 6
As shown in fig. 9, the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator based on the differential transmission/power confluence mechanism combining double-center inclined shaft circular face gear meshing transmission and universal joints. The universal joint power-driven transmission device mainly comprises universal joints (607, 617) of double-center inclined shafts (605, 615) circular face gears (618, 619) in meshing transmission, a combined power bus mechanism (601, 605, 606, 618, 607, 615, 616, 619, 617), a power adjusting/speed regulating motor (620), a motor vector control frequency converter and a speed regulator accessory which are matched and can adjust output power, rotating speed and torque, wherein the universal joints (607, 617) of the double-center inclined shafts (605, 615) circular face gears (618, 619) in meshing transmission are formed by the left and right center inclined shafts (605, 615), universal joints (607, 617) arranged at the outer ends of the left and right center inclined shafts (605, 615) respectively, circular face gear pairs (618, 619) of the left and right inclined shafts (605, 615) in transmission, a universal joint frame (601) and left and right half shafts (609, 629), and the left and right end positions of the universal joint frame (601) are respectively arranged through bearings (606 ), 616) The central oblique shafts (605, 615) are obliquely installed, the central axes of the left and right central oblique shafts (605, 615) and the universal joint frame (601) are obliquely arranged at inner stagger angles alpha and beta respectively, the inner sides of the left and right central oblique shafts (605, 615) are respectively provided with circular face/conical gears with different diameters and are in meshed transmission with each other, the outer ends of the left and right central oblique shafts (605, 615) are respectively connected with one ends of universal joints (607, 617), and the other ends of the universal joints (607, 617) are respectively connected with left and right half shafts (609, 629) which are correspondingly matched, so that a universal transmission structure is formed. The universal joint frame (601) is used as a power adjusting end/shaft, the left half shaft (609) is used as a power input end/shaft, the right half shaft (629) is used as a power output end/shaft, and the universal joint frame (601) is connected with and integrated with a rotor (631) of a power adjusting/speed regulating motor. Other governor components and accessories are also arranged in the system, such as structural stator end cover and rotor end cover bearings (626, 625, 636, 635), a squirrel-cage metal conductor bar (632) on the rotor of the power adjusting/governing motor, a stator shell (623), a stator body (621), an excitation winding (622), two stator end covers (633, 624), a fixing piece (638) and the like, a load coupling, a power adjusting/governing motor frequency converter (not shown in the figure of the embodiment) and the like.
This embodiment differs from embodiment 5 in that the planetary gear assembly is replaced by a universal joint (607, 617) assembly and in that the spur gear pair is replaced by a circular/conical gear pair (618, 619). The working mechanism is basically similar, and the aim of stepless speed regulation is also fulfilled.
Example 7
As shown in fig. 10, the stepless speed regulator based on the differential transmission/power converging mechanism and the energy saving system thereof are an external stepless speed regulator based on the radial combined planetary gear differential transmission/power converging mechanism and a super energy saving system thereof. The device is provided with a high-voltage high-power alternating current asynchronous motor (720) used as a main power source, a permanent magnet synchronous alternating current servo motor (one of the permanent magnet synchronous alternating current motors) (777) used as a power adjusting/speed regulating motor, a power adjusting/speed regulating motor control driver and a state sensor component (766), a gear set reducer (787, 789) arranged at a power input end (between a planetary gear carrier and a main power source motor transmission shaft), radial circular surface and cylinder combined planetary gear differential transmission/power convergence mechanism components (701, 702, 703, 705, 706, 707 and 716), an external differential transmission/power convergence mechanism shell/bracket (790), a left half shaft (709) used as a power adjusting end/shaft, a transmission end of the power adjusting/speed regulating motor (777) and the left half shaft (709) which are connected, and an electric control/electromagnetic type braking/locking device (724) is arranged on the power adjusting/speed regulating, the planetary gear carrier (701) is used as a power input end, the circular face gear of the combined planetary gear is meshed with a left half-shaft cylindrical gear (702) which is correspondingly adapted, the cylindrical gear of the combined planetary gear is meshed with a right half-shaft circular face gear (703) which is correspondingly adapted, a main power gear (789) is installed on a transmission shaft (788) of a main power source motor (720), and a right half shaft (729) is used as a power output end/shaft and is connected with a transmission shaft of a load (not shown in the structural schematic diagram of the embodiment). Other governor accessories are also included in the system, such as structural bearings (711, 717), gear set speed increaser/reducer (767), load couplings, and client industrial computer components (not shown in this embodiment).
In the embodiment, a speed change/torque change gear set is arranged in series in the structure that the planet gear carrier (701) is used as a power input end, so that a high-quality, low-cost and reliable main power source is selected at a higher cost performance and is matched with a power regulation/speed regulation motor and a load, and the implementation difficulty and the system cost in the technical aspect can be greatly reduced; the right half shaft (729) is used as a power output end/shaft, can be directly connected with a load transmission shaft through a coupler, and can also be connected with a gear set speed increaser/reducer (767) in series through the coupler to drive a load so as to adapt to the stepless speed regulation work of the load; the left half shaft (709) is used as a power adjusting end (or called a power adjusting end). According to the principle of minimum energy consumption, the principle of lever, the principle of gear transmission and the principle of energy conservation, it can be regarded as a device for converging/splitting the torque or power of the power input end/shaft according to the set transmission ratio, and the working mechanism is similar to the above-mentioned embodiment. In this embodiment, a part or all of the following functional modules may be selected to construct the super energy saving system: the system comprises a soft start module, a heat engine/light load module, a basic operation/direct drive operation module, a stepless speed increasing/power increasing operation module, a speed reducing/emergency adjusting operation module, a non-power recovery speed reducing operation module, a stepless speed reducing/load power decreasing operation module, a power recovery speed reducing operation module, a power/speed increasing operation module, a power converging/hybrid power mode, a hybrid power mode, an acceleration mode, a hybrid power mode, a high-speed high-power mode and a low-power.
The above examples 1 to 7 only show some specific embodiments of representative structures in the present invention, to describe various features of the claimed components or assemblies for use in isolation, duplication, or superposition, nesting, or in combination with one another or in an integrated composite, there may be many different embodiments or product scenarios, and the drawings are intended to be illustrative of product scenarios rather than limiting the scope of the disclosure, and because the disclosure is not intended to represent all such different embodiments, therefore, changes, modifications, substitutions, fusions, combinations of various features, and simplifications that do not depart from the spirit of the invention are intended to be limited and protected by the claims of the invention, such as the use of adaptive thrust bearings, adaptive housings or brackets to couple to a vertical electric machine, to form a "vertical, differential-based, power-flow-mechanism-based, continuously variable transmission". Specifically, the following are mentioned: the use of the "/" as a punctuation mark in many places in the present description and in the claims of the present case, it means "or" in parallel "; secondly, the description of the characteristics of the left half shaft and the right half shaft, the forward rotation and the reverse rotation, the left side and the right side, the left end and the right end, the up and down and the like in the application document is only called for distinction and is convenient for scheme description, and the names can be exchanged under the condition of not violating the design thought and scheme implementation of the patent.
In the description of the present invention, it should be noted that, unless otherwise explicitly specified or limited, the terms "mounted," "connected," and "connected" are to be construed broadly, e.g., as meaning either a fixed connection, a removable connection, or an integral connection; can be mechanically or electrically connected; either directly or indirectly through intervening media, or through the communication between two elements. The specific meaning of the above terms in the present invention can be understood by those of ordinary skill in the art through specific situations.
In the description of the present invention, it is to be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are used only for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the referenced devices or elements must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention. Furthermore, the terms "first", "second" … …, "first", "second" … …, "first", "second", "… …," first "," second "," third "," … …, and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance or implicitly indicating the number of technical features indicated, but may explicitly or implicitly include one or more of such features. In the description of the present invention, "a plurality" means two or more unless otherwise specified.
Claims (9)
1. A stepless speed regulator based on differential transmission/power confluence mechanism is characterized by mainly comprising a differential transmission/power confluence mechanism component, a power regulation/speed regulation motor, a motor control driver and a speed regulator accessory, wherein the differential transmission/power confluence mechanism component comprises a planetary gear carrier, a planetary gear shaft, a left half shaft gear and a right half shaft gear, the planetary gear is respectively meshed with at least one pair of left and right half shaft gears, the left half shaft is used as a power output end/shaft of the stepless speed regulator and is connected with a load shaft, the right half shaft and the planetary gear carrier are respectively used as a power regulation end/shaft and a power input end/shaft of the stepless speed regulator and are correspondingly and respectively matched and in transmission connection with a rotor body/rotor end cover/rotor shaft and a driving power input end/shaft of the power regulation/speed regulation motor, the planetary gear and half-axle gear set in the differential transmission/power converging mechanism assembly has four different schemes for selection, including one conic gear based differential transmission/power converging mechanism, one cylindrical gear based differential transmission/power converging mechanism, one circular gear based differential transmission/power converging mechanism and one combined gear based differential transmission/power converging mechanism, one motor controlled driver and corresponding power regulationThe speed regulation motor is adaptive, and comprises the following three technical schemes: one is a motor frequency converter with forward and reverse speed regulation/torque regulation/power regulation of an exciting current magnetic field vector frequency conversion control loop, the other is a generator double-loop direct drive controller with speed regulation/torque regulation/power regulation of an exciting current magnetic field vector frequency conversion control loop and a rectification or/and inversion energy recovery loop, and the other is a motor with forward and reverse speed regulation/torque regulation/power regulation of an exciting current magnetic field vector frequency conversion control loop and a rectification or/and inversion energy recovery loopThe generator is directly driven by a double-loop functional mode.
2. An energy-saving system of stepless speed regulator based on differential transmission/power confluence mechanism is characterized in that the energy-saving system is composed of a stepless speed regulator based on differential transmission/power confluence mechanism, a main power source, a sensor assembly for obtaining closed-loop control state of system operation, a client industrial control computer and a speed regulator accessory, wherein, the stepless speed regulator based on differential transmission/power confluence mechanism is composed of a differential transmission/power confluence mechanism assembly, a power regulation/speed regulation motor, a motor control driver and a speed regulator accessory, the differential transmission/power confluence mechanism assembly comprises a planet gear carrier, a planet gear shaft, a left half shaft gear and a right half shaft gear, the planet gear is respectively meshed with at least one pair of left and right half shaft gears, the left half shaft is used as a power output end/shaft of the stepless speed regulator, the planetary gear and half-shaft gear set structure in the differential transmission/power converging mechanism assembly has four different schemes for selection, including conical gear based differential transmission/power converging mechanism, cylindrical gear based differential transmission/power converging mechanism, circular gear based differential transmission/power converging mechanism and combination based differential transmission/power converging mechanismThe differential transmission/power confluence mechanism of the gear, the structure type of the motor control driver and the power regulation/speed regulation motor is adapted, and the technical scheme includes that the technical scheme is not limited to the following three technical schemes for selective construction, namely, the technical scheme is a motor frequency converter with forward and reverse speed regulation/moment regulation/power regulation of an exciting current magnetic field vector control frequency conversion loop, the technical scheme is a generator double-loop direct-drive controller with speed regulation/moment regulation/power regulation of an exciting current magnetic field vector control loop and a rectification or/and inversion energy recovery loop, and the technical scheme is a motor with forward and reverse speed regulation/moment regulation/power regulation of an exciting current magnetic field vector control loop and a rectification or/and inversion energy recovery loopThe generator double-loop function module selects a direct-drive controller, a system runs a closed-loop control state to obtain a sensor component which is connected with a sensor I/O interface of a client industrial control computer, the rated power of a main power source and a power regulating/speed regulating motor is constructed according to the conditions of application scenes and working conditions, wherein the rated power of the main power source and the rated power of the power regulating/speed regulating motor are more than or equal to the load rated power, and the system performs intensive optimized packing or building block type assembly on the functions of hardware and software modules in the following ten working modes: the system comprises a soft start module, a heat engine/light load module, a basic operation/direct drive operation module, a stepless speed increasing/power increasing operation module, a speed reducing/emergency adjusting operation module, a non-power recovery speed reducing operation module, a stepless speed reducing/load power decreasing operation module, a power recovery speed reducing operation module, a power/speed increasing operation module, a power converging/hybrid power mode, a hybrid power mode, an acceleration mode, a hybrid power mode, a high-speed high-power mode and a low-power.
3. The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof as described in 1 or 2, characterized in that the differential transmission/power confluence mechanism based on the bevel gear has four structural schemes for selection, one of which is a symmetrical axial double-ended bevel planetary gear differential transmission/power confluence mechanism, a planetary gear shaft is axially installed on a bevel planetary gear carrier, the planetary gear shaft and the middle axes of a left half shaft gear and a right half shaft gear are arranged in parallel, the symmetrical axial double-ended bevel planetary gear is respectively meshed with a left half shaft bevel gear and a right half shaft gear which are matched with each other for transmission, the other is an asymmetrical axial double-ended bevel planetary gear differential transmission/power confluence mechanism, the planetary gear shaft is axially installed on the axial bevel planetary gear carrier, the planetary gear shaft and the central lines of the left half shaft and the right half shaft are arranged in, the differential transmission mechanism comprises a differential transmission mechanism, an asymmetric oblique conical planetary gear mechanism, a planetary gear shaft, a left half shaft central line and a right half shaft central line, wherein the asymmetric axial double-end-face conical planetary gear is meshed with the corresponding left half shaft conical gear and the corresponding right half shaft conical gear respectively, the third step is a symmetric radial conical planetary gear differential transmission mechanism, the planetary gear shaft is radially arranged on a radial conical planetary gear carrier, the planetary gear shaft is vertically arranged with the left half shaft central line and the right half shaft central line, the conical planetary gear is meshed with the symmetric left half shaft conical gear and the symmetric right half shaft conical gear respectively, the fourth step is an asymmetric oblique conical planetary gear differential transmission mechanism, the planetary gear shaft is obliquely arranged on the oblique conical planetary gear carrier, the planetary gear.
4. The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof as described in claim 1 or 2, wherein the differential transmission/power confluence mechanism based on the cylindrical gear has five optional structural schemes, one of which is a symmetrical cylindrical planetary gear differential transmission/power confluence mechanism, a planetary gear shaft is axially arranged on a cylindrical planetary gear carrier, the planetary gear shaft and the central lines of a left half shaft and a right half shaft are arranged in parallel, each cylindrical planetary gear is respectively meshed with a left cylindrical external spur gear and a right cylindrical external spur gear which are matched with each other for transmission, the other is a symmetrical cylindrical planetary gear and a face gear meshed differential transmission/power confluence mechanism, a planetary gear shaft is radially arranged on the cylindrical planetary gear carrier, the planetary gear shaft and the central lines of the left half shaft and the right half shaft are arranged in a vertical intersection, and each cylindrical planetary gear is respectively meshed with a left cylindrical external spur gear, The right half shaft circular gear intermeshing transmission, it is three asymmetric cylindrical planetary gear set differential transmission/power confluence mechanisms, including at least a pair of cylindrical planetary gears and planetary gear shafts, planetary gear carrier, right half shaft cylindrical external tooth sun gear and left half shaft cylindrical internal tooth ring gear constitute, on the planetary gear carrier axially equipartition install planetary gear shaft and cylindrical planetary gear, planetary gear shaft and left and right half shaft central line present parallel arrangement, each cylindrical planetary gear respectively with right half shaft cylindrical external tooth sun gear and left half shaft cylindrical internal tooth ring gear/gear intermeshing transmission, its four is asymmetric cylindrical planetary external spur gear differential transmission/power confluence mechanisms, by at least a pair of cylindrical planetary gear and planetary gear shaft, planetary gear carrier, size and number of teeth different left and right half shaft cylindrical external spur gear constitute, on the planetary gear carrier axially install the planetary gear shaft, the planetary gear shaft and the middle axis of the left half shaft and the right half shaft are arranged in parallel, two different cylindrical planetary gears on the same planetary gear shaft are respectively in meshed transmission with external spur gears of the left half shaft and the right half shaft which are matched with each other, and the fifth is an asymmetric cylindrical planetary gear and circular face gear meshed differential transmission/power convergence mechanism which is composed of at least one pair of cylindrical planetary gears, a planetary gear shaft, a planetary gear carrier, left half shaft circular face gears and right half shaft circular face gears which are different in radius size and tooth number, the planetary gear shaft is radially installed on the planetary gear carrier, the planetary gear shaft and the middle axis of the left half shaft and the right half shaft are vertically arranged, and the cylindrical planetary gears are respectively in meshed transmission with the left half shaft.
5. The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof as described in 1 or 2, characterized in that the differential transmission/power confluence mechanism based on the circular face gear has four structural schemes for selection, one of which is a symmetrical circular face planetary gear and cylindrical gear meshing differential transmission/power confluence mechanism, and is composed of a circular face planetary gear, a planetary gear shaft, a planetary gear carrier, and left and right semi-axis cylindrical gears which have the same size and number of teeth and are symmetrically arranged, the planetary gear shaft is radially arranged on the planetary gear carrier, the planetary gear shaft and the central lines of the left and right semi-axes are vertically arranged, the circular face planetary gear is respectively meshed with the symmetrical left and right semi-axis cylindrical gears, the other is an asymmetrical circular face planetary gear and cylindrical gear meshing differential transmission/power confluence mechanism, and is composed of the circular face planetary gear, the cylindrical gear, the circular face, The planetary gear shaft, planetary gear carrier, left and right half axle cylindrical gears with different size and number of teeth, the planetary gear shaft is mounted on the circular planetary gear carrier in radial direction, the planetary gear shaft and central line of left and right half axle are vertically set, the circular planetary gear is meshed with matched left and right half axle cylindrical gears, the three are symmetrical circular gear and circular gear meshed differential transmission/power confluence mechanism, it is formed from at least one pair of circular planetary gear and planetary gear shaft, planetary gear carrier, and symmetrically set left and right half axle circular gears with same size and number of teeth, the planetary gear shaft is mounted on the circular planetary gear carrier in axial direction, the planetary gear shaft and central line of left and right half axle are parallel set, the double circular planetary gear or back-to-back composite double-end circular gear is meshed with symmetrical left and right half axle circular gears, the four are asymmetrical circular gear and circular gear meshed differential transmission/power confluence mechanism, the planetary gear mechanism is composed of at least one pair of asymmetrical double-circular-face planetary gears, planetary gear shafts, a planetary gear carrier and a left half-shaft circular-face gear and a right half-shaft circular-face gear which are different in size and number of teeth and are asymmetrically arranged, wherein the planetary gear shafts are axially arranged on the planetary gear carrier, the central lines of the planetary gear shafts and the left half-shaft and the right half-shaft are arranged in parallel, two asymmetrical circular-face gears or two single-wheel double-circular-face planetary gears which are coaxially arranged back to back are respectively meshed with the left half-shaft circular-face gear and the right half-shaft circular-face gear which are matched with each other, the fifth mechanism is a symmetrical double-circular-face planetary gear and a circular-face gear meshed differential transmission/power confluence mechanism, the fifth mechanism is composed of at least one pair of circular-face planetary gears, planetary gear shafts, the planetary gear carrier and the, the six mechanism is an asymmetric circular face planetary gear and a circular face gear meshing differential transmission/power convergence mechanism, and comprises at least one pair of asymmetric double circular face planetary gears, a planetary gear shaft, a planetary gear carrier, a left half shaft circular face gear and a right half shaft circular face gear which have different radius sizes and tooth numbers, wherein the planetary gear shaft is axially arranged on the planetary gear carrier, the central axes of the planetary gear shaft and the left half shaft circular face gear and the right half shaft circular face gear are arranged in parallel, the coaxially arranged double single-end circular face planetary gears or single-end circular face planetary gears with different radii and tooth numbers are respectively meshed with the matched left half shaft circular face gear and right half shaft circular face gear for transmission, and the seven mechanism is a symmetric circular face planetary gear and a cylindrical gear meshing differential transmission/power convergence mechanism, the planetary gear comprises a circular planetary gear, a planetary gear shaft, a planetary gear carrier, a left half shaft cylindrical gear and a right half shaft cylindrical gear which are symmetrically arranged and have the same radius size and tooth number, wherein the planetary gear shaft is radially arranged on the planetary gear carrier, the central axis of the planetary gear shaft is vertically arranged with the central axis of the left half shaft cylindrical gear and the central axis of the right half shaft cylindrical gear, the circular planetary gear is respectively meshed with the left half shaft cylindrical gear and the right half shaft cylindrical gear which are matched with each other for transmission, eight of the planetary gear is an asymmetric double-circular planetary gear and a cylindrical gear meshing differential transmission/power convergence mechanism, the planetary gear comprises at least one pair of asymmetric back-to-back double-circular planetary gears and the planetary gear shafts thereof, the planetary gear carrier and the left half shaft cylindrical gear and the right half shaft cylindrical gear which have different radius sizes and tooth numbers, the planetary, The right half shaft cylindrical gears are in meshed transmission with each other.
6. The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof as described in 1 or 2, characterized in that the differential transmission/power confluence mechanism based on the combined gear has five optional structural schemes, one of which is the combined gear differential transmission/power confluence mechanism of a circular gear and a cylindrical gear, and comprises at least a combined planetary gear set of a pair of circular gear and cylindrical gear, a planetary gear shaft and a planetary gear carrier and a pair of left and right half-axle circular gear and/or half-axle cylindrical gear which are correspondingly adapted, the planetary gear shaft is axially arranged on the planetary gear carrier, the planetary gear shaft and the middle axis of the left and right half-axle gear are parallel or vertically arranged, the circular gear of the combined planetary gear set is in mesh transmission with the half-axle circular gear or cylindrical gear which is correspondingly adapted, the cylindrical gear of the combined planetary gear set is in mesh transmission with the half-axle circular gear or cylindrical gear which is correspondingly, the second is a combined gear differential transmission/power confluence mechanism of a conical gear and a cylindrical gear, which comprises at least one combined planetary gear set of a pair of conical gear and cylindrical gear, a planetary gear shaft and a planetary gear carrier and a pair of left and right half-shaft conical gears and/or half-shaft cylindrical gears correspondingly matched with the planetary gear set, wherein the planetary gear shaft is axially arranged on the planetary gear carrier, the planetary gear shaft and the middle axes of the left and right half-shaft gears are parallel or vertically arranged, the conical gear of the combined planetary gear set is in mutual meshing transmission with the corresponding half-shaft conical gear, the cylindrical gear of the combined planetary gear set is in mutual meshing transmission with the corresponding half-shaft circular surface or cylindrical gear, the third is a combined gear differential transmission/power confluence mechanism of the conical gear and the circular surface gear, and the second is a combined planetary gear set of at least one pair of radial conical gear and circular surface gear, the planetary gear set of The planetary gear shaft is radially arranged on a planetary gear carrier, the planetary gear shaft is vertical to the central axis of a left half gear and a right half gear or parallel to the central axis of the left half gear and the right half gear, a bevel gear of a combined planetary gear set is in meshing transmission with a half bevel gear which is correspondingly matched, a circular face gear of the combined planetary gear set is in meshing transmission with a corresponding half bevel cylindrical or circular face gear, the circular face or conical face combined planetary gear set differential transmission/power converging mechanism is composed of a left central oblique shaft, a right central oblique shaft, circular face and/or conical planetary gear which are respectively arranged at the outer ends of the left central oblique shaft and the right central oblique shaft, a left oblique shaft cylindrical/circular face/conical gear pair, a planetary gear carrier and a left half circular face/conical gear, the left end side position and the right end side position of the planetary gear carrier are respectively provided with the central oblique shaft in an oblique manner, the five mechanism is a double-center inclined shaft cylinder/circular face/conical gear meshing transmission and universal joint combined differential transmission/power confluence mechanism, and consists of universal joints, left and right inclined shaft cylinder/circular face/conical gear pairs, universal joint frames and left and right half shafts which are respectively arranged at the outer ends of the left and right center inclined shafts, the left and right end sides of the universal joint frames are respectively provided with the center inclined shafts in an inclined way through bearings or shaft sleeves, the central axes of the left and right central inclined shafts and the universal joint frame are respectively arranged in an inner stagger angle and an oblique manner, the inner sides of the left and right central inclined shafts are respectively provided with a cylinder/a round surface/a conical gear with the same or different diameters and are in meshed transmission, the outer ends of the left and right central inclined shafts are respectively connected with one end of the universal joint, the other end of the universal joint is respectively connected with a left half shaft and a right half shaft which are correspondingly matched, the universal joint frame, the left half shaft and the right half shaft are respectively used as a power input end/shaft, a power adjusting end/shaft or a power output end/shaft, one of the universal joint frame, the left half shaft and the right half shaft is used as a power output end/shaft and is connected with a load transmission shaft, the other one is used as a power input end/shaft of a main power source, and the other one is connected with a rotor/transmission shaft of a power regulating/speed regulating motor and is used as a power regulating end/shaft.
7. The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof as described in 1 or 2, characterized in that the stepless speed regulator based on the differential transmission/power confluence mechanism is an embedded stepless speed regulator or an external stepless speed regulator, the embedded stepless speed regulator has six structures for selection, one of which is that, the differential transmission/power confluence mechanism assembly is integrally embedded and arranged in the hollow rotor of the power regulation/speed regulation motor, at least one of the two half shafts is arranged as a hollow half shaft, one half shaft is a power output end/shaft, the half rotor shaft at one end of the hollow rotor shaft system of the power regulation/speed regulation motor is arranged as a half rotor shaft through a correspondingly adapted isolation/support bearing, and extends out of the rotor end cover and the stator end cover to form an output shaft extension of the stepless speed regulator, the other hollow half shaft is a power regulation end/shaft, the differential transmission/power convergence mechanism assembly is integrally embedded and arranged in the hollow rotor of the power regulation/speed regulation motor, at least one of the two half shafts is arranged as a hollow half shaft, one of the two half shafts is a power regulation end/shaft and is in transmission connection with the rotor body/rotor end cover of the power regulation/speed regulation motor, the other half shaft is used as a power output end/shaft, the other half shaft passes through the other corresponding hollow half shaft through a corresponding adaptive half shaft isolation/support bearing, is arranged as a half rotor shaft at one end of a hollow rotor shaft system of the power regulation/speed regulation motor, extends out of the outer side of a stator end cover to form an output shaft extension of the stepless speed regulator, a planetary gear carrier is used as a power input end, the power input end/shaft is arranged as a half rotor shaft at the other end of the hollow rotor shaft system of the power regulation/speed regulation motor, and is connected with the planetary gear carrier serving as the power input end through adaptive stator and rotor isolation/support bearings, and the differential transmission/power convergence mechanism assembly is integrally embedded into the hollow rotor of the power regulation/speed regulation motor or the main power source motor, and the two half shafts are respectively arranged into the hollow rotor shafts at two ends of the hollow rotor shaft system through the corresponding adaptive planetary The differential transmission/power converging mechanism is axially connected with the power regulation/speed regulation motor or/and the main power source in series and arranged or embedded in the same machine shell, one half shaft of the differential transmission/power converging mechanism is the power output end/shaft, the extension machine shell is used as an output shaft extension of the stepless speed regulator, and the other half shaft and the planetary gear carrier are respectively used as the power regulation end/shaft or the power input end/shaft, the differential transmission/power converging mechanism, the power regulation/speed regulation motor and the main power source motor are arranged in series and arranged in the same machine shell, stators of the power regulation/speed regulation motor and the main power source motor are axially and serially arranged on an integrated stator body, motor rotors are respectively assembled corresponding to the motor stators, the differential transmission/power converging mechanism is embedded into a set hollow rotor of the motor, one half shaft is a power output end/shaft and extends out of the machine shell to be used as an output shaft extension of a stepless speed regulator, the other half shaft and a planet carrier/universal joint frame are respectively used as a power regulation end/shaft or a power input end/shaft, the drive end/shaft of the power regulating/speed regulating motor or main power source is connected, its driving shaft system is equipped with gear set speed reducer/speed increaser, the differential drive/power confluence mechanism and power regulating/speed regulating motor are made into integrated structure or split external structure, one half shaft is power output end/shaft, another half shaft and planetary gear carrier/universal joint frame are respectively used as power regulating end/shaft or power input end/shaft, the power input end, power output end and/or power regulating end structure are series-connected and equipped with gear set speed reducer/speed increaser, said speed reducer/speed increaser and the above-mentioned stepless speed regulator are placed in same machine shell or have independent shell body placed outside the stepless speed regulator shell body, the external stepless speed regulator is a device whose differential drive/power confluence mechanism has independent shell body/mounting frame, the power input end/shaft extending out of the shell is connected with the output shaft of the main power source, the power regulating end/shaft extending out of the shell is connected with the output shaft of the power regulating/speed regulating motor, and the power output end/shaft extending out of the shell is connected with the transmission shaft of the load, or more than two external stepless speed regulators are arranged, so that a distributed power adaptive load system with a structure of power distribution, confluence, power adaptation and energy recovery of more than two or more than two power sources is constructed.
8. The stepless speed regulator and its energy saving system based on differential transmission/power confluence mechanism as described in 1 or 2, characterized in that the gear intermeshing transmission structure in the differential transmission/power confluence mechanism includes but is not limited to straight gear, helical gear, bevel gear, herringbone gear, cycloid gear, circular arc gear, helical gear, spiral helical gear, hyperboloid gear and hypoid gear meshing and crown gear meshing structure for adaptation selection, the planetary gear shafts have straight/straight pin type and cross type planetary gear shafts for adaptation selection respectively, the motor stator and rotor of the main power source and the power regulation/speed regulation motor stator and rotor have horizontal, vertical or/and disk type structures for selection respectively, the speed regulator accessories refer to a general name of a cable component additionally needed to be selected in the assembly of the stepless speed regulator and its energy saving system, including but not limited to stator core, stator body/casing, stator end cover, stator excitation winding, rotor body, rotor core, hollow rotor end cover, rotor permanent magnet assembly, rotor excitation winding, rotor self-generating excitation assembly, capacitor excitation assembly, external excitation brush assembly, transmission shaft, rotor shaft, spline pair, shaft key, key slot, positioning pin, power transmission locker, power transmission clutch, brush assembly, heat sink, bearing, shaft sleeve, oil seal, oil return ring, thrust ring, air-cooling/water-cooling/oil-cooling device, bearing lubricating/cooling device, gear set lubricating/cooling device, oil circuit, lubricating oil pump, fastener, gear adjusting gasket, casing, bracket, base, shaft coupling, transmission shaft inter-shaft gear speed change/torque converter, power load/emergency current discharge/protection assembly, selecting at least one of the components, modules or assemblies to form corresponding speed regulator accessories, wherein the coupling comprises a common flexible coupling and a permanent magnet coupling flexible coupling, the speed regulator accessories further comprise system operation closed loop control state acquisition sensor assemblies including but not limited to a position/positioning/angle sensor, a rotating speed sensor, a torque sensor, an environment temperature/component operation temperature sensor, a rotary encoder, a current sensor, a voltage sensor, a material fluid sensor and a material level/flow sensor for optional adaptation, and the speed regulator accessories further comprise an electric control/electromagnetic type or manual type jaw/lock pin/lock assembly, a motor rotor and a motor shaft, a power adjusting shaft or/and a motor stator rotor which are arranged at proper positions, The friction disc type self-locking component or the sliding joint gear sleeve type self-locking component is adopted for selective adaptation, and the selective adaptation of the configuration components of the client industrial control computer or/and the motor control driver comprises but is not limited to a system operation closed loop control state acquisition sensor component, a Programmable Logic Controller (PLC), a frequency converter module, an inverter module, a rectifier module, a filter module, a transformer/voltage regulator module, a power amplifier/current driving module, a power grid isolator module, a signal transmitter module, an industrial bus control module, an operation control and input/output (I/O) component, a display, a printer, an emergency switch/protection/control module, an Internet of things or Internet modulation/demodulation terminal module, an embedded wired/wireless network router or a radio frequency card, a standby component, a power cable and a communication cable component, the selected type of the power regulation/speed regulation motor comprises but is not limited to an induction motor, a permanent magnet motor, an electromagnetic slip clutch motor, a reluctance/stepping motor, a pole-changing multi-speed motor and a mixed structure motor thereof, which can regulate power, rotate speed or/and torque, a single-phase/multi-phase alternating current asynchronous motor, an alternating current or direct current permanent magnet synchronous generator/motor, a permanent magnet brushless motor, a direct current/alternating current servo motor, a stepping motor and a reluctance motor, which can realize speed regulation by regulating frequency, armature voltage or exciting current, and the power regulation/speed regulation motor has a horizontal structure, a vertical structure or a disc structure for selective adaptation.
9. The stepless speed regulator based on the differential transmission/power confluence mechanism and the energy-saving system thereof as described in 1 or 2 are characterized in that the stepless speed regulator based on the differential transmission/power confluence mechanism is a distributed power adapting device which is composed of two or more than two stages of stepless speed regulators connected in series/series-parallel, the power output of the previous stage of stepless speed regulator is regarded as the main power source of the next stage of stepless speed regulator, namely, the power output end/shaft of the previous stage of stepless speed regulator is connected with the power input end/shaft of the next stage of stepless speed regulator.
Applications Claiming Priority (32)
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CN2019208732542 | 2019-06-12 | ||
CN2019208732519 | 2019-06-12 | ||
CN2019104991148 | 2019-06-12 | ||
CN201920873251 | 2019-06-12 | ||
CN2019208730284 | 2019-06-12 | ||
CN201920873394X | 2019-06-12 | ||
CN2019104991152 | 2019-06-12 | ||
CN201910499114 | 2019-06-12 | ||
CN201920873394 | 2019-06-12 | ||
CN201910499115 | 2019-06-12 | ||
CN201910499113 | 2019-06-12 | ||
CN201920873028 | 2019-06-12 | ||
CN201910499112 | 2019-06-12 | ||
CN2019104991133 | 2019-06-12 | ||
CN2019104991129 | 2019-06-12 | ||
CN201920873254 | 2019-06-12 | ||
CN2019211981235 | 2019-07-29 | ||
CN201921197970 | 2019-07-29 | ||
CN201910686419X | 2019-07-29 | ||
CN201921197919 | 2019-07-29 | ||
CN2019211980641 | 2019-07-29 | ||
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CN2019211979199 | 2019-07-29 | ||
CN201910686419 | 2019-07-29 | ||
CN201921198123 | 2019-07-29 | ||
CN201921198064 | 2019-07-29 | ||
CN201910686389 | 2019-07-29 | ||
CN2019106863905 | 2019-07-29 | ||
CN201910686390 | 2019-07-29 | ||
CN201910686417 | 2019-07-29 | ||
CN2019106863892 | 2019-07-29 | ||
CN2019106864170 | 2019-07-29 |
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CN114938106A (en) * | 2022-06-01 | 2022-08-23 | 中国北方车辆研究所 | Generator system based on multiphase redundancy control |
CN116780815A (en) * | 2023-05-25 | 2023-09-19 | 浙江弗尔德驱动科技有限公司 | Permanent magnet efficient energy-saving semi-direct-drive motor for reforming ladder and operation method |
CN116780815B (en) * | 2023-05-25 | 2024-03-22 | 浙江弗尔德驱动科技有限公司 | Permanent magnet efficient energy-saving semi-direct-drive motor for reforming ladder and operation method |
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