CN112068525A - Intelligent control system for weaving workshop - Google Patents
Intelligent control system for weaving workshop Download PDFInfo
- Publication number
- CN112068525A CN112068525A CN202011017551.0A CN202011017551A CN112068525A CN 112068525 A CN112068525 A CN 112068525A CN 202011017551 A CN202011017551 A CN 202011017551A CN 112068525 A CN112068525 A CN 112068525A
- Authority
- CN
- China
- Prior art keywords
- loom
- automatic
- control system
- cloth
- image
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 238000009941 weaving Methods 0.000 title claims abstract description 33
- 239000004744 fabric Substances 0.000 claims abstract description 43
- 238000001514 detection method Methods 0.000 claims abstract description 25
- 230000008054 signal transmission Effects 0.000 claims abstract description 11
- 230000000007 visual effect Effects 0.000 claims abstract description 8
- 230000002950 deficient Effects 0.000 claims abstract description 7
- 238000000034 method Methods 0.000 abstract description 16
- 238000007689 inspection Methods 0.000 description 4
- 239000002699 waste material Substances 0.000 description 4
- 238000012545 processing Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000000605 extraction Methods 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012958 reprocessing Methods 0.000 description 1
Images
Classifications
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/18—Automatic stop motions
- D03D51/20—Warp stop motions
- D03D51/28—Warp stop motions electrical
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D51/00—Driving, starting, or stopping arrangements; Automatic stop motions
- D03D51/18—Automatic stop motions
- D03D51/34—Weft stop motions
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03J—AUXILIARY WEAVING APPARATUS; WEAVERS' TOOLS; SHUTTLES
- D03J1/00—Auxiliary apparatus combined with or associated with looms
- D03J1/005—Displays or displaying data
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Looms (AREA)
- Auxiliary Weaving Apparatuses, Weavers' Tools, And Shuttles (AREA)
Abstract
The invention discloses an intelligent control system for a weaving workshop. The technical scheme of the invention is as follows: the automatic weft yarn taking system comprises a loom and a loom master control system, wherein a parking mark image automatic detection system and a broken warp visual detection system are arranged between the loom and the loom master control system, and the loom is also connected with an automatic defective weft yarn taking system communicated to the parking mark image automatic detection system; the automatic parking mark image detection system is also connected with an automatic loom image cloth inspecting system, the automatic loom image cloth inspecting system is connected with an automatic loom cloth dropping system, and the automatic loom cloth dropping system is connected with an intelligent storage system; the loom master control system is connected with a loom signal lamp and a loom wireless signal transmission system, and the loom wireless signal transmission system is connected with a wireless receiving terminal of a vehicle stop worker. The scheme provided by the invention can timely and quickly solve the problem of poor various cloth products in the weaving process.
Description
Technical Field
The invention relates to the technical field of control systems, in particular to an intelligent control system for a weaving workshop.
Background
The loom is composed of a warp beam, an upper roller and a lower roller of the loom and a plurality of heald frames for opening, warp yarns are wound on the warp beam in advance and reach middle holes of the healds on the heald frames of the loom through the upper roller and the lower roller of the loom, the loom keeps certain tension in order to keep the opening of the warp yarns clear in the weaving process, when the loom runs at high speed, the heald frames move up and down to generate opening movement and finish the weaving process, at the moment, because a large number of warp yarns are arranged along the breadth of the loom, in the movement process of the upper opening and the lower opening, the warp yarns rub against the middle holes of the healds mutually or are broken under other reasons to generate defective cloth, and therefore, different numbers of yarn stoppers are arranged in a weaving factory to detect the broken ends of the warp yarns frequently so as to ensure the quality of cloth products, or a drop wire is adopted to detect the. Meanwhile, the weft yarn has bad conditions, in addition, a starting mark can be generated when the weaving machine is started, a stopping mark can be generated when the weaving machine is stopped, the quality of the cloth is affected by the starting mark and the stopping mark, and the cloth needs to be repaired manually. The traditional weaving workshop adopts a mode of observing and processing manually at any time when reprocessing the problems, so that careless omission is easily caused and the labor intensity of workers is increased.
Disclosure of Invention
Aiming at the defects in the prior art, the invention mainly aims to provide an intelligent control system for a weaving workshop, which can timely and quickly solve the problem of poor various cloth products in the weaving process.
In order to achieve the purpose, the invention provides the following technical scheme: an intelligent control system for a weaving workshop comprises a weaving machine and a weaving machine main control system, wherein a parking mark image automatic detection system and a broken warp visual detection system are arranged between the weaving machine and the weaving machine main control system, and the weaving machine is also connected with a defective weft automatic extraction system communicated to the parking mark image automatic detection system; the automatic parking mark image detection system is also connected with an automatic loom image cloth inspecting system, the automatic loom image cloth inspecting system is connected with an automatic loom cloth dropping system, and the automatic loom cloth dropping system is connected with an intelligent storage system; the loom master control system is connected with a loom signal lamp and a loom wireless signal transmission system, and the loom wireless signal transmission system is connected with a wireless receiving terminal of a vehicle stop worker.
Preferably, the loom main control system is connected with the automatic start mark repairing system.
Preferably, the loom master control system is connected with a fast moving receiving and sending vehicle for transferring a vehicle stop worker.
Preferably, a cloth grade coding system is arranged between the automatic loom image cloth inspecting system and the automatic loom cropping system.
Compared with the prior art, the invention has the advantages that the invention can automatically judge the broken warp problem and can rapidly process the problem of bad cloth products in the weaving process in time. The automatic parking mark image detection system, the broken warp visual detection system and the automatic loom image cloth inspection system are matched with the background comparison image through the camera to judge the result, and the judgment is accurate and quick. The automatic bad weft yarn drawing system, the automatic loom doffing system and the automatic starting mark repairing system are all the prior art, the technologies are integrated in the scheme, and the main control system of the loom is used for allocating, so that the smoothness of automatic operation of the loom is greatly realized, and the labor intensity of workers can be reduced.
Drawings
Fig. 1 is a system block diagram of an intelligent control system of a weaving workshop according to the present invention.
In the figure: 1. a loom; 2. a loom master control system; 3. a parking mark image automatic detection system; 4. a broken warp visual detection system; 5. a defective weft yarn automatic drawing system; 6. an automatic cloth inspecting system for loom images; 7. an automatic doffing system of the loom; 8. an intelligent warehousing system; 9. signal lights of the loom; 10. a loom wireless signal transmission system; 11. the wireless receiving terminal of the car stop worker; 12. starting up an automatic repairing system for traces; 13. rapidly moving the receiving and sending vehicle; 14. a cloth grade code printing system; 15. a mobile car stop worker in a workshop; 16. a vehicle stop worker in the rest room; 17. broken ends of waste ear silk, waste edges and the like.
Detailed Description
The invention will be further explained with reference to the drawings.
As shown in fig. 1, an intelligent control system for a weaving workshop comprises a loom 1 and a loom main control system 2, wherein a stop mark image automatic detection system 3 and a broken warp visual detection system 4 are arranged between the loom 1 and the loom main control system 2, and the loom 1 is further connected with an automatic defective weft yarn extraction system 5 communicated to the stop mark image automatic detection system 3; the automatic parking mark image detection system 3 is also connected with an automatic loom image cloth inspecting system 6, the automatic loom image cloth inspecting system 6 is connected with an automatic loom cloth dropping system 7, and the automatic loom cloth dropping system 7 is connected with an intelligent storage system 8; the loom master control system 2 is connected with a loom signal lamp 9 and a loom wireless signal transmission system 10, and the loom wireless signal transmission system 10 is connected with a wireless receiving terminal 11 of a vehicle stop worker.
Preferably, the loom main control system 2 is connected with the automatic start mark repairing system 12.
Preferably, the loom master control system 2 is connected with a fast moving pick-up cart 13 for transferring a car stop.
Preferably, a cloth grade coding system 14 is arranged between the automatic loom image cloth inspecting system 6 and the automatic loom cloth dropping system 7.
The utility model provides a weaving workshop intelligence control system, its working process is: after the loom 1 is started, the automatic start mark repairing system 12 is automatically started; the method comprises the steps that a loom 1 detects warp breakage through a warp breakage visual detection system 4 in the weaving process, and then sends a signal to a loom main control system 2 after detecting the warp breakage, the loom main control system 2 controls the loom 1 to stop and sends a signal to a loom signal lamp 9, so that the loom signal lamp 9 flickers, a worker 16 in a workshop can process the broken warp and then walk to the loom 1 to start up manually, meanwhile, the loom main control system 2 starts a loom wireless signal transmission system 10 and a fast moving receiving vehicle 13, the loom wireless signal transmission system 10 sends a signal to the worker wireless receiving terminal 11 to indicate that a certain loom 1 has a problem, a worker 16 in a rest room can drive the loom 1 through the fast moving receiving vehicle 13 to process, and the worker 15 in the workshop or the worker 16 in the rest room can process as soon as possible through the loom signal lamp 9 and the wireless signal; after the loom 1 is started after warp breakage, the automatic parking mark image detection system 3 is started and feeds back signals to the loom main control system 2, the automatic parking mark image detection system 3 is sequentially connected with the automatic loom image cloth inspection system 6, the automatic loom cloth falling system 7 and the intelligent storage system 8, a cloth grade code printing system 14 is arranged between the automatic loom image cloth inspection system 6 and the automatic loom cloth falling system 7, and the loom main control system 2 sends cloth length code setting falling signals to the automatic loom cloth falling system 7; when poor weft yarns occur, the automatic poor weft yarn extracting system 5 starts to extract the poor weft yarns, then the loom 1 is automatically started, and the loom 1 enters the automatic stop mark image detecting system 3 after being automatically started; when the problem of broken ends 17 such as waste silk and waste silk edges occurs in the weaving process, the mobile car stop worker 15 in a workshop or the car stop worker in a rest room can process the broken ends as soon as possible through the signal lamp 9 of the weaving machine and a wireless signal, and the weaving machine 1 is manually started after the processing is finished.
The advantage of this scheme can automatic judgement cracked ends problem to can in time rapid processing weave the bad problem of in-process various cloth article. The automatic parking mark image detection system 3, the broken warp visual detection system 4 and the automatic loom image cloth inspection system 6 are matched with the background comparison image through the camera to judge the result, and are accurate and quick. The automatic defective weft yarn extracting system 5, the automatic loom doffing system 7 and the automatic start mark repairing system 12 are all the prior art, the technologies are integrated in the scheme, and the weaving machine main control system 2 is used for allocating, so that the smoothness of automatic operation of the weaving machine 1 is greatly realized, and the labor intensity of workers can be reduced.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.
Claims (4)
1. The utility model provides a weaving workshop intelligence control system which characterized in that: the automatic weft yarn taking system comprises a loom and a loom master control system, wherein a parking mark image automatic detection system and a broken warp visual detection system are arranged between the loom and the loom master control system, and the loom is also connected with an automatic defective weft yarn taking system communicated to the parking mark image automatic detection system; the automatic parking mark image detection system is also connected with an automatic loom image cloth inspecting system, the automatic loom image cloth inspecting system is connected with an automatic loom cloth dropping system, and the automatic loom cloth dropping system is connected with an intelligent storage system; the loom master control system is connected with a loom signal lamp and a loom wireless signal transmission system, and the loom wireless signal transmission system is connected with a wireless receiving terminal of a vehicle stop worker.
2. The intelligent control system for the weaving workshop according to claim 1, characterized in that: the loom main control system is connected with the automatic starting mark repairing system.
3. The intelligent control system for the weaving workshop according to claim 1, characterized in that: the loom master control system is connected with a fast moving receiving and sending vehicle for transferring a vehicle stop worker.
4. The intelligent control system for the weaving workshop according to claim 1, characterized in that: and a cloth grade code printing system is arranged between the automatic cloth inspecting system of the loom image and the automatic cloth dropping system of the loom.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011017551.0A CN112068525A (en) | 2020-09-24 | 2020-09-24 | Intelligent control system for weaving workshop |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202011017551.0A CN112068525A (en) | 2020-09-24 | 2020-09-24 | Intelligent control system for weaving workshop |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN112068525A true CN112068525A (en) | 2020-12-11 |
Family
ID=73682673
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202011017551.0A Pending CN112068525A (en) | 2020-09-24 | 2020-09-24 | Intelligent control system for weaving workshop |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN112068525A (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114411309A (en) * | 2022-03-01 | 2022-04-29 | 深圳市海弘装备技术有限公司 | Broken weft yarn processing device and method |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102493123A (en) * | 2011-12-28 | 2012-06-13 | 长乐迈耶经编配件制造有限公司 | Remote monitoring automatic thread stop system for textile tricot machine |
| US20140036061A1 (en) * | 2011-04-05 | 2014-02-06 | Shmuel Cohen | On-loom fabric inspection system and method |
| CN109949435A (en) * | 2019-02-27 | 2019-06-28 | 深圳市海弘装备技术有限公司 | Intelligent unattended spinning and weaving workshop monitoring method and system |
| CN212247353U (en) * | 2020-09-24 | 2020-12-29 | 苏州伟创盛智能科技有限公司 | Intelligent control system for weaving workshop |
-
2020
- 2020-09-24 CN CN202011017551.0A patent/CN112068525A/en active Pending
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20140036061A1 (en) * | 2011-04-05 | 2014-02-06 | Shmuel Cohen | On-loom fabric inspection system and method |
| CN102493123A (en) * | 2011-12-28 | 2012-06-13 | 长乐迈耶经编配件制造有限公司 | Remote monitoring automatic thread stop system for textile tricot machine |
| CN109949435A (en) * | 2019-02-27 | 2019-06-28 | 深圳市海弘装备技术有限公司 | Intelligent unattended spinning and weaving workshop monitoring method and system |
| CN212247353U (en) * | 2020-09-24 | 2020-12-29 | 苏州伟创盛智能科技有限公司 | Intelligent control system for weaving workshop |
Non-Patent Citations (1)
| Title |
|---|
| 秦贞俊主编: "现代棉纺纺纱新技术", 31 July 2008, 东华大学出版社, pages: 366 - 369 * |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN114411309A (en) * | 2022-03-01 | 2022-04-29 | 深圳市海弘装备技术有限公司 | Broken weft yarn processing device and method |
Similar Documents
| Publication | Publication Date | Title |
|---|---|---|
| KR102209230B1 (en) | Monitoring device for a weaving machine, weaving machine, and method for monitoring | |
| CN212247353U (en) | Intelligent control system for weaving workshop | |
| CN102493123B (en) | Remote monitoring automatic thread stop system for textile tricot machine | |
| CN105463641A (en) | An integrated system and a method for enhancing efficiency and quality in textile yarn manufacturing process | |
| CN104787622A (en) | Automatic thread generating control system for spinning bobbin replacing and control method thereof | |
| CN111733496B (en) | Yarn empty bobbin detection device and method | |
| JPS60231850A (en) | Method and apparatus for automatically monitoring cloth, especially, fabric | |
| CN112068525A (en) | Intelligent control system for weaving workshop | |
| CN105297208B (en) | For assisting the equipment for connecing yarn in ring-like spinning machine | |
| CN103074717B (en) | A kind of contactless spandex warping break detecting method | |
| CN208235200U (en) | Textile defect detection testing stand | |
| CN110702690B (en) | Cloth cover defect mark removing system | |
| CN112981675B (en) | Circular weaving machine warp and weft broken line detection method, system, device and storage medium | |
| DE3885138T2 (en) | Procedure for checking and changing a bobbin. | |
| CN211122582U (en) | Visual detection device for defects of embryonic cloth | |
| CN111676556B (en) | Automatic broken yarn itinerant detection device and control method | |
| CN220503357U (en) | Warp breaking detection equipment for rapier loom | |
| CN204575551U (en) | A kind of fabric defects position indicator system | |
| CN110153041A (en) | A kind of real-time defects detection of woven bag based on image and automatic rejection system | |
| CN213172804U (en) | Loom broken warp detection system based on visual image recognition | |
| CN112391731B (en) | Online detection method for yarn breakage during weaving of warp knitting machine | |
| CN114779727A (en) | Real-time monitoring system and method for working state of textile machine | |
| CN108796700B (en) | Yarn changing method of false twist texturing machine | |
| CN107657613B (en) | Warp state detection device and working method thereof | |
| CN211394852U (en) | Automatic hole-breaking stopping device of weaving loom |
Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| PB01 | Publication | ||
| PB01 | Publication | ||
| SE01 | Entry into force of request for substantive examination | ||
| SE01 | Entry into force of request for substantive examination | ||
| TA01 | Transfer of patent application right |
Effective date of registration: 20231215 Address after: No.1219, Jiaozhouwan West Road, Huangdao District, Qingdao City, Shandong Province 266000 Applicant after: Qingdao century Haijia Machinery Co.,Ltd. Address before: NO.819, south side of Shengtan Road (Langzhong Village), Shengze Town, Wujiang District, Suzhou City, Jiangsu Province 215000 Applicant before: Suzhou weichuangsheng Intelligent Technology Co.,Ltd. |
|
| TA01 | Transfer of patent application right |