CN112061705A

CN112061705A - Ferrite cooked base distribution transfer system

Info

Publication number: CN112061705A
Application number: CN202010941992.3A
Authority: CN
Inventors: 陈运龙; 朱伟; 苏定国; 陈维仁; 张庭; 王强军
Original assignee: Hunan Aerospace Magnet and Magneto Co Ltd
Current assignee: Hunan Aerospace Magnet and Magneto Co Ltd
Priority date: 2020-09-09
Filing date: 2020-09-09
Publication date: 2020-12-11

Abstract

The utility model provides a ferrite ripe base distribution transfer system, includes ripe base buffer storage storehouse, 2 layers in every ripe base buffer storage storehouse are the layer of leaving warehouse, and 8 layers are ripe base storage layers in addition for set up the bar code on the sintered plate of loading ferrite ripe base product, are equipped with between the adjacent ripe base buffer storage storehouse and transfer storehouse roller path line, and every ripe base buffer storage storehouse corresponds one the roller path line of leaving warehouse, the product in the ripe base buffer storage storehouse is transferred to the station of unstacking through the roller path line of leaving warehouse, be equipped with on the station of unstacking and carry out the full-automatic manipulator of unstacking, CCD large crack detection to the product, the product after the detection is delivered to the grinding line through full-automatic manipulator of unstacking and is ground. The invention ensures that the whole cooked blank is loaded in the kiln, transferred and ground more simply and reliably, and has strong practicability. The invention can realize intelligent distribution and transfer. Simple structure, furthest reduces manual work, improves production efficiency by a wide margin, improves the quality between the product sintering and the grinding process.

Description

Ferrite cooked base distribution transfer system

Technical Field

The invention relates to a transfer system of ferrite products, in particular to a ferrite cooked blank distribution transfer system.

Background

In the traditional permanent magnetic ferrite production, the cooked blank is usually manually placed in a kiln at the rear end of a sintering kiln, then manually transferred and stored in a designated area, and then transferred to a designated grinding line for manual feeding and grinding after being cooled. In the operation mode, the manual intervention degree is high, the labor intensity is high, and the production efficiency is low.

With the continuous development of automation, the production automation of each device in the permanent magnetic ferrite working procedure is relatively mature, meanwhile, the automatic transfer of green compacts between the working procedures is gradually mature, but the intelligent distribution and transfer of the cooked compacts between the working procedures are not realized temporarily.

Disclosure of Invention

The technical problem to be solved by the invention is to overcome the defects in the prior art and provide a ferrite clinker distributing and transferring system which can realize distribution and transfer among all the working procedures, has strong practicability and high production efficiency.

The technical scheme adopted by the invention for solving the technical problems is as follows: the utility model provides a ferrite ripe base distribution transfer system, includes ripe base buffer storage storehouse, is equipped with out the storehouse layer in every ripe base buffer storage storehouse, still is equipped with ripe base storage layer for set up the bar code on the sintered plate of loading ferrite ripe base product, be equipped with transfer storehouse roller path between the adjacent ripe base buffer storage storehouse, every ripe base buffer storage storehouse corresponds one out storehouse roller path, the product in the ripe base buffer storage storehouse is transferred to the station of unstacking through out storehouse roller path, be equipped with the full-automatic manipulator of unstacking that carries out automatic unstacking, CCD large crack detection to the product on the station of unstacking, the product after the detection sends to the grinding line through full-automatic manipulator of unstacking and grinds.

Further, the ex-warehouse layer is 2 layers, and the cooked blank storage layer is 8 layers.

Further, the brown stock storage layer in the brown stock cache is set to store two specifications of products, each occupying 4 layers. The cooked blank cache can store enough cooked blanks and can cool the cooked blanks (at least 6h in summer and at least 4h in winter) to meet normal grinding.

Further, the adjusting roller path line is of a two-layer structure, the first layer is used for communicating a group of corresponding electric kilns and the cooked blank cache banks, and the second layer is used for adjusting and dialing products of the adjacent cooked blank cache banks.

Further, the number of the grinding lines is 6.

Further, an empty board return line is arranged between the delivery roller way line and the grinding line and is connected with the empty sintering board forming area.

Further, the empty board return line is of a single-layer structure.

The invention ensures that the whole cooked blank is fed into the kiln, transferred and ground more simply and reliably, and has strong practicability. The invention can realize intelligent distribution and transfer. Simple structure, furthest reduces manual work, improves production efficiency by a wide margin, improves the quality between the product sintering and the grinding process.

Drawings

FIG. 1 is a schematic structural diagram of an embodiment of the present invention;

FIG. 2 is a schematic structural diagram of a sintered plate according to an embodiment of the present invention.

In the figure: 1. the device comprises a first cooked blank cache library, a second cooked blank cache library, a third cooked blank cache library, a delivery roller path line, a 5, a warehouse adjusting roller path line, a 6, a full-automatic unstacking mechanical arm, a 7, a grinding line, a 8, an empty plate return line, a 9, a sintering plate, a 10 and a sintering furnace.

Detailed Description

The invention is described in further detail below with reference to the figures and the embodiments.

As shown in fig. 1-2, the present embodiment includes 3 cooked blank cache banks, namely a first cooked blank cache bank 1, a second cooked blank cache bank 2 and a third cooked blank cache bank 3, wherein 2 layers of each cooked blank cache bank are ex-warehouse layers, 8 layers are cooked blank storage layers, and the warehousing rules of the cooked blank cache banks are set to store products of two specifications, each of which occupies 4 layers. And the front and the back of the cooked blank cache are respectively provided with a lifter for transferring products which are put in and taken out of the warehouse, and the products are put in and taken out of the warehouse according to the first-in first-out principle.

The sintering plate 9 used for loading the ferrite clinker products is provided with the bar codes, the information binding is carried out by the bar codes, the production information of each procedure of the clinker products can be traced back, and the products can be distributed according to the specified warehousing specification after information identification and interaction are carried out by the bar codes. When the empty sintering plate after unstacking returns to the forming area, new information is given to the bar code on the empty sintering plate again, a warehouse adjusting roller path line 5 is arranged between adjacent cooked blank cache warehouses, each cooked blank cache warehouse corresponds to one warehouse-out roller path line 4, products in the cooked blank cache warehouses are transferred to an unstacking station through the warehouse-out roller path lines 4, a full-automatic unstacking manipulator 6 for automatically unstacking the products and detecting CCD (charge coupled device) large cracks is arranged on the unstacking station, and the detected products are conveyed to a grinding line 7 through the full-automatic unstacking manipulator 6 to be ground. The touch screen of the full-automatic unstacking mechanical arm 6 is in multi-part linkage with the touch screen of the cooked blank cache library and the MES system, and the operation of warehousing and unloading of the cooked blank cache library and the like can be directly controlled on the unstacking machine corresponding to the full-automatic unstacking mechanical arm 6.

The adjusting roller path line 5 is of a two-layer structure, the first layer is used for communicating a group of corresponding sintering furnaces 10 and the cooked blank cache banks, and the second layer is used for adjusting and dialing products of the adjacent cooked blank cache banks. And the sintering plate 9 is discharged from the sintering furnace 10, enters a warehousing elevator of a cooked blank cache warehouse through the first layer of the warehouse-adjusting roller path line 5, is subjected to code scanning identification on the bar code on the sintering plate 9, interacts with an MES system and then is distributed and warehoused according to a set warehousing rule. When the products discharged from the furnace and stored in the warehouse are not in two specifications set by the corresponding cooked blank cache warehouse or the number of layers of the specified products stored in the warehouse is full, the warehouse entry elevator scans and identifies the product bar codes, and directly transfers the product bar codes to other cooked blank cache warehouses for temporary storage through the warehouse transfer roller line 5 after interactive judgment.

An empty board return line 8 is arranged between the delivery roller path line 4 and the grinding line 7, the empty board return line 8 is of a single-layer structure, and the unstacked empty sintering board flows back to the forming area through the channel.

Considering that 6 grinding lines can only stably grind products with 6 specifications within a period of time, aiming at products with partial small-batch orders, the cooked blank products in the first sintering furnace and the second sintering furnace directly pass through a warehouse and a transferring warehouse after being discharged from the kiln and are transferred to a third cooked blank cache warehouse 3 if the sintered products of 3 sintering furnaces exceed 6; and the clinker products in the third sintering furnace are directly delivered out of the kiln and put into a third clinker cache library 3, and are manually moved into a kiln channel for circulation after being temporarily cached, so that the flexibility of the clinker distribution and transfer system is improved.

Various modifications and variations of the present invention may be made by those skilled in the art, and they are also within the scope of the present invention provided they are within the scope of the claims of the present invention and their equivalents.

What is not described in detail in the specification is prior art that is well known to those skilled in the art.

Claims

1. The utility model provides a ferrite ripe base distribution transfer system, includes ripe base buffer storage storehouse, its characterized in that: each cooked blank buffer storage is internally provided with a discharging layer and a cooked blank storage layer, a bar code is arranged on a sintering plate for loading ferrite cooked blank products, a storage adjusting roller path line is arranged between every two adjacent cooked blank buffer storages, each cooked blank buffer storage corresponds to one discharging roller path line, the products in the cooked blank buffer storages are allocated to a unstacking station through the discharging roller path lines, a full-automatic unstacking manipulator for performing automatic unstacking and CCD (charge coupled device) large crack detection on the products is arranged on the unstacking station, and the detected products are conveyed to a grinding line through the full-automatic unstacking manipulator to be ground.

2. The ferrite brown body distribution and transfer system of claim 1, wherein: the ex-warehouse layer is 2 layers, and the ripe blank storage layer is 8 layers.

3. The ferrite brown body distribution and transfer system of claim 2, wherein: the cooked blank storage layer in the cooked blank cache library is set to store products with two specifications, and each product occupies 4 layers.

4. The ferrite brown body distribution and transfer system of claim 1, 2 or 3, wherein: the adjusting roller path line is of a two-layer structure, the first layer is used for communicating a group of corresponding electric kilns and the cooked blank cache banks, and the second layer is used for adjusting and dialing products of the adjacent cooked blank cache banks.

5. The ferrite brown body distribution and transfer system of claim 1, 2 or 3, wherein: the number of the grinding lines is 6.

6. The ferrite brown body distribution and transfer system of claim 4, wherein: the number of the grinding lines is 6.

7. The ferrite brown body distribution and transfer system of claim 1, 2 or 3, wherein: and a hollow plate return line is arranged between the delivery roller way line and the grinding line and is connected with the hollow sintering plate forming area.

8. The ferrite brown body distribution and transfer system of claim 4, wherein: and a hollow plate return line is arranged between the delivery roller way line and the grinding line and is connected with the hollow sintering plate forming area.

9. The ferrite brown body distribution and transfer system of claim 5, wherein: and a hollow plate return line is arranged between the delivery roller way line and the grinding line and is connected with the hollow sintering plate forming area.

10. The ferrite brown body distribution and transfer system of claim 8 or 9, wherein: the empty board return line is of a single-layer structure.