Snakegourd peel juice microwave membrane separation and extraction equipment
Technical Field
The invention relates to the technical field of snakegourd peel juice extraction equipment, in particular to snakegourd peel juice microwave membrane separation and extraction equipment.
Background
Snakegourd fruit has the effects of clearing heat and removing phlegm, relieving chest stuffiness and dissipating stagnation and moistening intestines. The traditional Chinese medicine composition is used for treating cough due to lung heat, turbid phlegm, yellow and thick phlegm, chest stuffiness and pains, acute mastitis, pulmonary abscess and intestinal abscess with swelling and pain, and after the fructus trichosanthis is mature, the internal substances are often required to be extracted, so that separation equipment is required.
The existing separation equipment mostly adopts a cutter to cut up, then juice is squeezed, useful substances are extracted in a distillation mode, the extraction efficiency is low, the useful substances in snakegourd fruit are easily damaged, and the use requirements of people cannot be met, so that the research on the snakegourd peel juice microwave membrane separation and extraction equipment is necessary.
Disclosure of Invention
The invention aims to solve the problems of manpower consumption and low efficiency in the prior art, and provides a snakegourd peel juice microwave membrane separation and extraction device.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a trichosanthes bark juice microwave membrane separation draws equipment, includes the bucket that stews, and the bucket top end through connection has the bucket of squeezing juice, the dish is thrown to bucket one side through connection has, throws the dish front and back end inner wall and rotates and be connected with the crushing roller, two the rear end of crushing roller all passes and throws the dish and rotate through the gear train and connect, throw the dish rear side and still have horizontal plate one through the fix with screw, horizontal plate top surface has servo motor one through the fix with screw, servo motor one's output and one of them the crushing roller fixed connection, the bucket top surface rigid coupling of squeezing juice has the cylinder, and the output of cylinder all passes the bucket top surface of squeezing juice and has the extrusion piece through the fix with screw at the tip, the bucket bottom surface still is fixed with to the piece in the bucket of squeezing juice, supports the piece and the bucket bottom surface and has all seted up the juice hole, bucket one side of steing still is fixed with horizontal bracket one, and horizontal bracket top surface has, an air inlet pipe is fixedly connected to the output end of the first booster pump, one end of the air inlet pipe extends to the inner side of the standing barrel, a hydrogen tank is further arranged on one side of the standing barrel, a first air guide pipe is fixed between the input end of the first booster pump and the output end of the hydrogen tank, a trash discharging pipe is further connected to the center of the bottom surface of the standing barrel in a penetrating manner, a first electromagnetic valve is mounted on the trash discharging pipe, a mounting frame is further arranged on the other side of the standing barrel, a separation tank is fixed to the top surface of the mounting frame, a connecting pipe is rotatably connected between the upper end of the separation tank and the side wall of the standing barrel, a rotating handle is further fixed to the outer wall of the connecting pipe, a second horizontal frame is further fixed to one side, close to the standing barrel, of the upper end of the separation tank through screws, the separation tank is characterized in that a microwave separation emission mechanism is arranged on the top surface of the separation tank and comprises a connecting plate, the connecting plate is fixedly connected onto the top surface of the separation tank, an energy converter is fixed onto the top surface of the connecting plate, the input end of the energy converter is connected with an ultrasonic generator through a lead, the output end of the energy converter is connected with an amplitude transformer, a first collection vessel is fixed onto the rear side of the separation tank, a top layer liquid discharge pipe is arranged at the upper end of the first collection vessel and rotatably connected onto the side wall of the separation tank, a second collection vessel is arranged at one end of the separation tank, which is far away from the standing barrel, a middle layer liquid discharge pipe is arranged at the upper end of the second collection vessel and is penetratingly connected onto the side wall of the separation tank, one end of the middle layer liquid discharge pipe extends to the inner side of the separation tank and is slidably connected, two still rotate through the conveyer belt between the lead screw and connect, the lead screw outer wall all has the installation piece through the thread tightening, and installation piece one end all fixes on the control tube lateral wall, the upper end mounting panel one side still is fixed with sealed box, and the internal top surface of sealed box is fixed with servo motor two, servo motor two's output and one of them lead screw fixed connection, separator tank bottom one side still through connection has bottom liquid discharging pipe, still installs solenoid valve two on the bottom liquid discharging pipe, and bottom liquid discharging pipe lower extreme one side still is provided with collecting vessel three, the preceding terminal surface of separator tank still is provided with the transparency portion.
Preferably, connecting pipe and top layer liquid discharging pipe all are "L" form setting, and connecting pipe and top layer liquid discharging pipe all rotate through antifriction bearing and connect on bucket and the knockout drum lateral wall of stewing.
Preferably, the crushing roller is provided with two and dislocation set at the upper and lower side position of throwing the material ware, and two crushing rollers back on the back one end mutually and throw the distance between the material ware and be 5 mm.
Preferably, the bottom side of the juicing barrel and the abutting block are arranged in a semi-arc shape, and the two cylinders are symmetrically distributed at two side positions of the top surface of the standing barrel.
Preferably, the top surface of the separation tank is also fixedly provided with a mounting column, the microwave separation emission mechanism is fixed on the top surface of the mounting column through a screw, and the amplitude transformer is arranged on the inner side of the separation tank.
Preferably, the lead screw is equipped with two and symmetric distribution in the both sides position of control tube, arrange miscellaneous pipe and bottom liquid discharging pipe and the bucket that stews and knockout drum handing-over department all is fixed with the sealing washer.
Preferably, the mounting plate is fixedly connected to the inner wall of the separation tank through screws, and the middle-layer liquid discharging pipe and the adjusting pipe are connected with the mounting plate in a sliding contact manner.
Compared with the prior art, the invention provides the snakegourd peel juice microwave membrane separation and extraction equipment, which has the following beneficial effects:
1. the device has a compact structure, the device runs stably, the separation of substances in the snakegourd peel juice is realized by a microwave treatment method, the separation and extraction speed is high, and the efficiency of separating and extracting the snakegourd peel juice is greatly improved;
2. according to the invention, the snakegourd peel is firstly crushed by the two crushing rollers before squeezing, so that the squeezing block is more fully contacted with the snakegourd peel, the juice yield of the snakegourd peel is greatly improved, and the utilization rate of useful substances in the snakegourd peel is higher;
3. the invention adopts the mode of injecting hydrogen to increase the atmospheric pressure to extract the separated substances, has high extraction efficiency, is convenient to control the extraction amount, and greatly improves the efficiency of separating and purifying the output juice of the snakegourd peel;
4. according to the invention, the ultrasonic generator generates ultrasonic waves, the ultrasonic waves are guided into the amplitude transformer under the action of the transducer, and then the ultrasonic waves are emitted from the output end of the amplitude transformer, so that the microwave separation of the pericarpium trichosanthis juice is realized, the mode is changed from a cooking extraction separation mode to a stable operation mode, the working efficiency is high, and the efficiency of the pericarpium trichosanthis juice microwave membrane separation is greatly improved;
5. when the device is used, the screw rod is driven to rotate by the servo motor II, so that the position of the adjusting pipe is adjusted, the extraction operation of middle-layer separation liquid at different depths is further realized, and the application range of the device is well enlarged;
6. according to the invention, the connecting pipe and the top layer liquid discharging pipe are arranged in an L shape, and the position of a liquid suction point can be adjusted by rotating the connecting pipe and the top layer liquid discharging pipe, so that the adsorption operation of liquids with different depths is realized.
Drawings
Fig. 1 is a schematic structural diagram of a trichosanthes bark juice microwave membrane separation and extraction device provided by the invention;
fig. 2 is a front sectional view of the trichosanthes bark juice microwave membrane separation and extraction equipment provided by the invention;
fig. 3 is a top view of the microwave membrane separation and extraction equipment for snakegourd peel juice provided by the invention;
fig. 4 is a plan view of a microwave separation and emission mechanism in the trichosanthes bark juice microwave membrane separation and extraction equipment provided by the invention;
fig. 5 is an enlarged view of a position a in fig. 2 of the trichosanthes bark juice microwave membrane separation and extraction equipment provided by the invention.
In the figure: the device comprises a standing barrel 1, a juice extracting barrel 2, a feeding vessel 3, a crushing roller 4, a gear set 5, a first horizontal plate 6, a first servo motor 7, a cylinder 8, an extrusion block 9, a resisting block 10, a first horizontal frame 11, a first booster pump 12, an air inlet pipe 13, a hydrogen tank 14, a first air guide pipe 15, a miscellaneous discharge pipe 16, a first electromagnetic valve 17, an installation frame 18, a separation tank 19, a connecting pipe 20, a rotating handle 21, a second horizontal frame 22, a second booster pump 23, a second air guide pipe 24, an installation column 25, a microwave separation emission mechanism 26, a connecting plate 27, a transducer 28, an ultrasonic generator 29, an amplitude transformer 30, a first collection vessel 31, a top layer liquid discharge pipe 32, a second collection vessel 33, a middle layer liquid discharge pipe 34, an adjusting pipe 35, an installation plate 36, a screw rod 37, an installation sheet 38, a sealing box 39, a second servo motor 40.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.
In the description of the present invention, it is to be understood that the terms "upper", "lower", "front", "rear", "left", "right", "top", "bottom", "inner", "outer", and the like, indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, are merely for convenience in describing the present invention and simplifying the description, and do not indicate or imply that the device or element being referred to must have a particular orientation, be constructed and operated in a particular orientation, and thus, should not be construed as limiting the present invention.
Example one
Referring to fig. 1-5, a microwave membrane separation and extraction device for snakegourd peel juice comprises a standing barrel 1, wherein the top end of the standing barrel 1 is connected with a juicing barrel 2 in a penetrating manner, one side of the juicing barrel 2 is connected with a feeding vessel 3 in a penetrating manner, the inner walls of the front end and the rear end of the feeding vessel 3 are rotatably connected with crushing rollers 4, the rear ends of the two crushing rollers 4 penetrate through the feeding vessel 3 and are rotatably connected through a gear set 5, the rear side of the feeding vessel 3 is further fixed with a horizontal plate I6 through screws, the top surface of the horizontal plate I6 is fixedly connected with a servo motor I7 through screws, the output end of the servo motor I7 is fixedly connected with one of the crushing rollers 4, the top surface of the juicing barrel 2 is fixedly connected with an air cylinder 8, the output end of the air cylinder 8 penetrates through the top surface of the juicing barrel 2 and is fixedly connected with a squeezing block 9 at the end through screws, a supporting block 10 is further fixed on the inner bottom surface of the juic, a first booster pump 12 is fixed on the top surface of a first horizontal frame 11 through screws, an air inlet pipe 13 is fixedly connected with the output end of the first booster pump 12, one end of the air inlet pipe 13 extends to the inner side of a standing barrel 1, a hydrogen tank 14 is further arranged on one side of the standing barrel 1, a first air duct 15 is fixed between the input end of the first booster pump 12 and the output end of the hydrogen tank 14, a trash discharging pipe 16 is further penetratingly connected with the center position of the bottom surface of the standing barrel 1, a first electromagnetic valve 17 is mounted on the trash discharging pipe 16, a mounting frame 18 is further arranged on the other side of the standing barrel 1, a separation tank 19 is fixed on the top surface of the mounting frame 18, a connecting pipe 20 is rotatably connected between the upper end of the separation tank 19 and the side wall of the standing barrel 1, a rotating handle 21 is further fixed on the outer wall of the connecting pipe 20, a second horizontal frame 22 is further fixed on one side, the output end of the second booster pump 23 is connected with the separating tank 19 in a penetrating way, the top surface of the separating tank 19 is provided with a microwave separation emission mechanism 26, the microwave separation emission mechanism 26 comprises a connecting plate 27, the connecting plate 27 is fixedly connected on the top surface of the separating tank 19, the top surface of the connecting plate 27 is fixedly provided with an energy converter 28, the input end of the energy converter 28 is connected with an ultrasonic generator 29 through a lead, the output end of the energy converter 28 is connected with an amplitude transformer 30, the rear side of the separating tank 19 is fixedly provided with a first collecting vessel 31, the upper end of the first collecting vessel 31 is provided with a top layer liquid discharge pipe 32, the top layer separation liquid discharge pipe 32 is rotatably connected on the side wall of the separating tank 19, one end of the separating tank 19, which is far away from the standing barrel 1, is also provided with a second collecting vessel 33, the upper end of the second collecting vessel 33 is provided with a middle layer liquid, the upper end and the lower end of the adjusting pipe 35 are further provided with mounting plates 36, two mounting plates 36 are connected with lead screws 37 in a rotating mode, the two lead screws 37 are connected with each other in a rotating mode through conveyor belts, mounting pieces 38 are fixed to the outer walls of the lead screws 37 through threads, one ends of the mounting pieces 38 are fixed to the side wall of the adjusting pipe 35, a sealing box body 39 is further fixed to one side of the mounting plate 36 at the upper end, a second servo motor 40 is fixed to the inner top face of the sealing box body 39, the output end of the second servo motor 40 is fixedly connected with one of the lead screws 37, a bottom liquid discharging pipe 41 is further connected to one side of the bottom end of the separating tank 19 in a penetrating mode, a second electromagnetic valve 42 is further installed on the bottom liquid discharging pipe 41, a.
Carry out the breakage to trichosanthes peel earlier through two crushing rolls 4 before squeezing to make extrusion piece 9 more abundant with the contact of trichosanthes peel, adopt to pour into the mode that hydrogen increases atmospheric pressure and extract the separator, extraction efficiency is high, and the volume of being convenient for control and drawing, improved the efficiency that the purification was separated to trichosanthes peel juice greatly.
After the completion is annotated liquid, supersonic generator 29 generates the ultrasonic wave, and this moment is with the leading-in amplitude transformer 30 of ultrasonic wave under transducer 28's effect in, then the ultrasonic wave is launched to amplitude transformer 30's output, and then realizes the microwave separation of trichosanthes peel juice, thereby drives the regulation that the lead screw 37 rotated realization regulating tube 35 position through servo motor two 40, and then the realization is to the operation of drawing of the middle level parting fluid of the different degree of depth.
Example two
As shown in fig. 2 and 3, in this embodiment, basically the same as embodiment 1, it is preferable that the connection pipe 20 and the top layer liquid discharge pipe 32 are both provided in an "L" shape, and the connection pipe 20 and the top layer liquid discharge pipe 32 are both rotatably connected to the side walls of the still standing tub 1 and the separation tank 19 by rolling bearings.
In this embodiment, connecting pipe 20 and top layer liquid discharging pipe 32 all are "L" form setting, can realize the regulation of imbibition point position through rotating connecting pipe 20 and top layer liquid discharging pipe 32 to the realization is to the absorption operation of the liquid of the different degree of depth.
EXAMPLE III
As shown in fig. 1 and 2, this embodiment is substantially the same as embodiment 1, and preferably, the two crushing rollers 4 are arranged at positions offset from each other on the upper and lower sides of the feeding pan 3, and the distance between the opposite ends of the two crushing rollers 4 and the feeding pan 3 is 5 mm.
In this embodiment, be 5mm through the one end that carries on the back mutually with two crushing rollers 4 and throw the distance between the material ware 3 to realize the abundant broken operation of trichosanthes peel, provide certain guarantee for follow-up squeezing to trichosanthes peel.
Example four
As shown in fig. 1, this embodiment is substantially the same as embodiment 1, and preferably, the bottom side of the juicing barrel 2 and the resisting block 10 are both disposed in a semi-arc shape, and two air cylinders 8 are disposed and symmetrically distributed at two sides of the top surface of the standing barrel 1.
In this embodiment, through 2 bottom sides of bucket of squeezing the juice and support piece 10 and all be the setting of semiarc form to increase the area of contact of extrusion piece 9 and trichosanthes peel, and then ensure the effect that trichosanthes peel squeezes.
EXAMPLE five
As shown in fig. 2, this embodiment is substantially the same as embodiment 1, and preferably, a mounting column 25 is further fixed to the top surface of the separation tank 19, and the microwave separation and launching mechanism 26 is fixed to the top surface of the mounting column 25 by screws, and the horn 30 is disposed inside the separation tank 19.
In this embodiment, the microwave separating and transmitting mechanism 26 is fixed on the top surface of the mounting post 25, so that the operation of the microwave separating and transmitting mechanism 26 is more stable.
EXAMPLE six
As shown in fig. 2 and 5, this embodiment is substantially the same as embodiment 1, and preferably, the two screw rods 37 are symmetrically arranged at two sides of the adjusting pipe 35, and sealing rings are fixed at the junctions of the impurity discharging pipe 16 and the bottom layer liquid discharging pipe 41, the standing barrel 1 and the separating tank 19.
In this embodiment, the adjusting tube 35 moves more stably by providing the screw rods 37 on both sides of the adjusting tube 35.
EXAMPLE seven
As shown in fig. 2, this embodiment is substantially the same as embodiment 1, and preferably, the mounting plates 36 are fixed to the inner wall of the separation tank 19 by screws, and the middle layer liquid discharging pipe 34 and the adjusting pipe 35 are connected to the mounting plates 36 in sliding contact.
The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be able to cover the technical scope of the present invention and the equivalent alternatives or modifications according to the technical solution and the inventive concept of the present invention within the technical scope of the present invention.