CN112046116A - Stretch-proof chemical fiber fabric and manufacturing process thereof - Google Patents
Stretch-proof chemical fiber fabric and manufacturing process thereof Download PDFInfo
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- CN112046116A CN112046116A CN202010886678.XA CN202010886678A CN112046116A CN 112046116 A CN112046116 A CN 112046116A CN 202010886678 A CN202010886678 A CN 202010886678A CN 112046116 A CN112046116 A CN 112046116A
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- 239000000835 fiber Substances 0.000 title claims abstract description 53
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 14
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 18
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- CDBYLPFSWZWCQE-UHFFFAOYSA-L Sodium Carbonate Chemical compound [Na+].[Na+].[O-]C([O-])=O CDBYLPFSWZWCQE-UHFFFAOYSA-L 0.000 claims description 24
- 229920006306 polyurethane fiber Polymers 0.000 claims description 15
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- 239000003795 chemical substances by application Substances 0.000 claims description 13
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- 239000007788 liquid Substances 0.000 claims description 12
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- 229910000029 sodium carbonate Inorganic materials 0.000 claims description 12
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- JVBXVOWTABLYPX-UHFFFAOYSA-L sodium dithionite Chemical compound [Na+].[Na+].[O-]S(=O)S([O-])=O JVBXVOWTABLYPX-UHFFFAOYSA-L 0.000 claims description 12
- NTHWMYGWWRZVTN-UHFFFAOYSA-N sodium silicate Chemical compound [Na+].[Na+].[O-][Si]([O-])=O NTHWMYGWWRZVTN-UHFFFAOYSA-N 0.000 claims description 12
- 229910052911 sodium silicate Inorganic materials 0.000 claims description 12
- 229920002302 Nylon 6,6 Polymers 0.000 claims description 7
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- 230000008595 infiltration Effects 0.000 abstract description 3
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- 238000010586 diagram Methods 0.000 description 3
- 238000012986 modification Methods 0.000 description 2
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B32B3/00—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form
- B32B3/10—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material
- B32B3/12—Layered products comprising a layer with external or internal discontinuities or unevennesses, or a layer of non-planar shape; Layered products comprising a layer having particular features of form characterised by a discontinuous layer, i.e. formed of separate pieces of material characterised by a layer of regularly- arranged cells, e.g. a honeycomb structure
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- B32B33/00—Layered products characterised by particular properties or particular surface features, e.g. particular surface coatings; Layered products designed for particular purposes not covered by another single class
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/02—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by structural features of a fibrous or filamentary layer
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B5/00—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts
- B32B5/22—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed
- B32B5/24—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer
- B32B5/26—Layered products characterised by the non- homogeneity or physical structure, i.e. comprising a fibrous, filamentary, particulate or foam layer; Layered products characterised by having a layer differing constitutionally or physically in different parts characterised by the presence of two or more layers which are next to each other and are fibrous, filamentary, formed of particles or foamed one layer being a fibrous or filamentary layer another layer next to it also being fibrous or filamentary
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- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
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- B32B2262/04—Cellulosic plastic fibres, e.g. rayon
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- B32B2307/00—Properties of the layers or laminate
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- B—PERFORMING OPERATIONS; TRANSPORTING
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- B32B2307/00—Properties of the layers or laminate
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Landscapes
- Engineering & Computer Science (AREA)
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Abstract
One or more embodiments of the present disclosure provide a stretch-proof chemical fiber fabric and a manufacturing process thereof, in which the stretch-proof chemical fiber fabric includes a fabric base layer, a breathable layer, a stretch-proof layer and a waterproof layer, which are sequentially disposed from inside to outside, the breathable layer is a nylon microfiber layer, which enhances the breathable effect of the fabric and reduces the increased weight as much as possible, the stretch-proof layer is disposed to include a plurality of stretch fabric strips disposed at equal intervals, a plurality of elastic ribs are connected between the stretch fabric strips, can improve the stretching resistance of the fabric in the transverse direction, the longitudinal direction and the oblique direction, improve the elasticity and the ductility of the stretching-resistant chemical fiber fabric, through setting up the waterproof layer into the waterproof membrane that absorbs water layer and keep away from surface fabric basic unit one side that is close to surface fabric basic unit one side, the waterproof membrane plays the effect that prevents water splash into stretch-proof chemical fiber surface fabric, and the layer that absorbs water can absorb the water that the infiltration passes through the waterproof membrane.
Description
Technical Field
One or more embodiments of the specification relate to the technical field of fabric manufacturing, in particular to a stretch-proof chemical fiber fabric and a manufacturing process thereof.
Background
Chemical fiber, namely chemical fiber fabric, is a novel clothing material developed recently, has the characteristics of comfort, functionality and high sensitivity, and is popular with consumers in the textile industry at present;
however, the existing chemical fiber fabric still has a defect in stretch resistance, and after long-term use, the fabric becomes loose and deformed, and the overall aesthetic degree and comfort of the fabric are reduced, so that the development of a stretch-resistant chemical fiber fabric is needed.
Disclosure of Invention
In view of this, one or more embodiments of the present disclosure are directed to a stretch-proof chemical fiber fabric and a manufacturing process thereof, so as to solve the problem of poor stretch-proof performance of the existing chemical fiber fabric.
Based on the purpose, one or more embodiments of the present specification provide a stretch-proof chemical fiber fabric, which is characterized by comprising a fabric base layer, a breathable layer, a stretch-proof layer and a waterproof layer, which are sequentially arranged from inside to outside;
the fabric base layer is formed by weaving warps and wefts;
the breathable layer is a nylon superfine fiber layer;
the stretch-proof layer comprises a plurality of stretch fabric strips arranged at equal intervals, and a plurality of elastic ribs are connected between every two adjacent stretch fabric strips;
the waterproof layer comprises a water absorption layer close to one side of the fabric base layer and a waterproof film far away from one side of the fabric base layer.
Preferably, the fabric base layer is formed by warp knitting through a jacquard double-needle bed warp knitting machine in a warp knitting mode of 4-pass and 4-space.
Preferably, the stretching fabric strip is formed by interweaving polyester fibers, spandex, polyurethane fibers and acetate fibers, wherein the weight ratio of the polyester fibers to the spandex is 20-40 parts, the spandex is 15-25 parts, the polyurethane fibers are 20-30 parts, and the acetate fibers are 5-10 parts.
Preferably, the elastic rib is prepared by taking nylon 66 elastic yarn as a raw material and soaking the raw material in a mixing agent for 30-50 minutes, wherein the mixing agent is prepared by mixing soda ash, sodium silicate, liquid soap and sodium hydrosulfite, and the weight ratio of the components is 5-10 parts of soda ash, 20-30 parts of sodium silicate, 15-30 parts of liquid soap and 5-10 parts of sodium hydrosulfite.
Preferably, the elastic ribs between every two adjacent stretching fabric strips are arranged at equal intervals, and the ratio of the distance between every two adjacent elastic ribs to the distance between every two adjacent stretching fabric strips is 3: 2.
A manufacturing process of stretch-proof chemical fiber fabric comprises the following steps:
weaving the warps and the wefts to form a fabric base layer;
accord with ventilative layer, stretch-proof layer and waterproof layer in proper order on surface fabric basic unit, wherein ventilative layer is the nylon microfiber layer, and stretch-proof layer includes the tensile surface fabric strip that a plurality of equidistance set up, is connected with a plurality of elastic ribs between the adjacent tensile surface fabric strip, and the waterproof layer includes the waterproof membrane that absorbs water the layer and keep away from surface fabric basic unit one side that is close to surface fabric basic unit one side.
Preferably, when the warp and weft threads are woven to form the fabric base layer, the method further comprises: warp and weft are warp-knitted to form a fabric base layer by adopting a jacquard double-needle bed warp knitting machine, and a warp knitting mode adopts 4-pass and 4-empty.
Preferably, the stretching fabric strip is formed by interweaving polyester fibers, spandex, polyurethane fibers and acetate fibers, wherein the weight ratio of the polyester fibers to the spandex is 20-40 parts, the spandex is 15-25 parts, the polyurethane fibers are 20-30 parts, and the acetate fibers are 5-10 parts.
Preferably, the elastic rib is prepared by taking nylon 66 elastic yarn as a raw material and soaking the raw material in a mixing agent for 30-50 minutes, wherein the mixing agent is prepared by mixing soda ash, sodium silicate, liquid soap and sodium hydrosulfite, and the weight ratio of the components is 5-10 parts of soda ash, 20-30 parts of sodium silicate, 15-30 parts of liquid soap and 5-10 parts of sodium hydrosulfite.
Preferably, the elastic ribs between every two adjacent stretching fabric strips are arranged at equal intervals, and the ratio of the distance between every two adjacent elastic ribs to the distance between every two adjacent stretching fabric strips is 3: 2.
As can be seen from the above, the stretch-proof chemical fiber fabric and the manufacturing process thereof provided in one or more embodiments of the present specification, the stretch-proof chemical fiber fabric is arranged to comprise a fabric base layer, a breathable layer, a stretch-proof layer and a waterproof layer which are sequentially arranged from inside to outside, the breathable layer is arranged to be a nylon superfine fiber layer, the breathable effect of the fabric is enhanced, the increased weight is reduced as much as possible, the stretch-proof layer is arranged to comprise a plurality of stretch fabric strips which are arranged at equal intervals, a plurality of elastic ribs are connected between the stretch fabric strips, can improve the stretching resistance of the fabric in the transverse direction, the longitudinal direction and the oblique direction, improve the elasticity and the ductility of the stretching-resistant chemical fiber fabric, through setting up the waterproof layer into the waterproof membrane that absorbs water layer and keep away from surface fabric basic unit one side that is close to surface fabric basic unit one side, the waterproof membrane plays the effect that prevents water splash into stretch-proof chemical fiber surface fabric, and the layer that absorbs water can absorb the water that the infiltration passes through the waterproof membrane.
Drawings
In order to more clearly illustrate one or more embodiments or prior art solutions of the present specification, the drawings that are needed in the description of the embodiments or prior art will be briefly described below, and it is obvious that the drawings in the following description are only one or more embodiments of the present specification, and that other drawings may be obtained by those skilled in the art without inventive effort from these drawings.
Fig. 1 is a schematic structural diagram of a stretch-proof chemical fiber fabric according to one or more embodiments of the present disclosure.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It is to be noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present specification should have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in one or more embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
One or more embodiments of the specification provide a stretch-proof chemical fiber fabric, which is characterized by comprising a fabric base layer 1, a breathable layer 2, a stretch-proof layer 3 and a waterproof layer 4 which are sequentially arranged from inside to outside;
the fabric base layer 1 is formed by weaving warps and wefts;
the air permeable layer 2 is a nylon superfine fiber layer;
the stretch-proof layer 3 comprises a plurality of stretch fabric strips arranged at equal intervals, and a plurality of elastic ribs are connected between every two adjacent stretch fabric strips;
the waterproof layer 4 comprises a water absorption layer close to one side of the fabric base layer 1 and a waterproof film far away from one side of the fabric base layer 1.
This specification embodiment, through setting up stretch-proof chemical fiber fabric to include the surface fabric basic unit 1 that sets gradually from inside to outside, ventilative layer 2, stretch-proof layer 3 and waterproof layer 4, set up ventilative layer 2 to nylon microfiber layer, the ventilation effect of reinforcing surface fabric reduces the weight of increase as far as possible, set up stretch-proof layer 3 to the stretch-proof surface fabric strip that includes a plurality of equidistance settings, be connected with a plurality of elastic ribs between the stretch-proof surface fabric strip, can improve the surface fabric in horizontal, vertical and oblique ascending stretch-proof ability, improve stretch-proof chemical fiber fabric's elasticity and ductility, through set up waterproof layer 4 to the waterproof membrane that absorbs water layer and keep away from surface fabric basic unit 1 one side near surface fabric basic unit 1 one side, the waterproof membrane plays the effect that prevents water splash into stretch-proof chemical fiber fabric, the layer that absorbs water can absorb the water that the infiltration passes through the waterproof membrane.
As an embodiment, the fabric base layer 1 is warp-knitted by a jacquard double-needle bed warp knitting machine, and the warp knitting mode adopts 4-pass and 4-space.
As an implementation mode, the stretching fabric strip is formed by interweaving polyester fibers, spandex, polyurethane fibers and acetate fibers, wherein the weight ratio of the polyester fibers to the spandex is 20-40 parts, the polyurethane fibers to the acetate fibers to the polyurethane fibers to the acetate fibers to the polyester.
As an implementation mode, the elastic rib is prepared by taking nylon 66 elastic yarn as a raw material and soaking the raw material in a mixing agent for 30-50 minutes, wherein the mixing agent is prepared by mixing soda ash, sodium silicate, liquid soap and sodium hydrosulfite, the weight ratio of the components is 5-10 parts of soda ash, 20-30 parts of sodium silicate, 15-30 parts of liquid soap and 5-10 parts of sodium hydrosulfite, and the elasticity of the elastic yarn is improved by 30% by soaking the nylon 66 elastic yarn in the mixing agent.
As an implementation mode, the elastic ribs between every two adjacent stretching fabric strips are arranged at equal intervals, and the ratio of the distance between every two adjacent elastic ribs to every two adjacent stretching fabric strips is 3: 2.
The embodiment of the specification further provides a manufacturing process of the stretch-proof chemical fiber fabric, which comprises the following steps:
weaving the warps and the wefts to form a fabric base layer 1;
accord with ventilative layer 2, stretch-proof layer 3 and waterproof layer 4 in proper order on surface fabric basic unit 1, wherein ventilative layer 2 is the nylon microfiber layer, and stretch-proof layer 3 includes the tensile surface fabric strip that a plurality of equidistance set up, is connected with a plurality of elastic ribs between the adjacent tensile surface fabric strip, and waterproof layer 4 includes the waterproof membrane that is close to the layer that absorbs water of surface fabric basic unit 1 one side and keeps away from surface fabric basic unit 1 one side.
As an embodiment, when the warp and weft are woven to form the fabric base layer 1, the method further comprises: warp and weft are warp-knitted to form a fabric base layer 1 by adopting a jacquard double-needle bed warp knitting machine, and a warp knitting mode adopts 4-pass and 4-empty.
As an embodiment, the stretching fabric strip is formed by interweaving polyester fibers, spandex, polyurethane fibers and acetate fibers, wherein the weight ratio of the polyester fibers to the spandex is 20-40 parts, the polyurethane fibers to the polyurethane fibers is 15-25 parts, and the acetate fibers to the polyurethane fibers is 5-10 parts.
As an implementation mode, the elastic rib is prepared by taking nylon 66 elastic yarn as a raw material and soaking the raw material in a mixing agent for 30-50 minutes, wherein the mixing agent is prepared by mixing soda ash, sodium silicate, liquid soap and sodium hydrosulfite, and the weight ratio of the components is 5-10 parts of soda ash, 20-30 parts of sodium silicate, 15-30 parts of liquid soap and 5-10 parts of sodium hydrosulfite.
As an implementation mode, the elastic ribs between every two adjacent stretching fabric strips are arranged at equal intervals, and the ratio of the distance between every two adjacent elastic ribs to every two adjacent stretching fabric strips is 3: 2.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the spirit of the present disclosure, features from the above embodiments or from different embodiments may also be combined, steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present description as described above, which are not provided in detail for the sake of brevity.
In addition, well-known power/ground connections to Integrated Circuit (IC) chips and other components may or may not be shown in the provided figures, for simplicity of illustration and discussion, and so as not to obscure one or more embodiments of the disclosure. Furthermore, devices may be shown in block diagram form in order to avoid obscuring the understanding of one or more embodiments of the present description, and this also takes into account the fact that specifics with respect to implementation of such block diagram devices are highly dependent upon the platform within which the one or more embodiments of the present description are to be implemented (i.e., specifics should be well within purview of one skilled in the art). Where specific details (e.g., circuits) are set forth in order to describe example embodiments of the disclosure, it should be apparent to one skilled in the art that one or more embodiments of the disclosure can be practiced without, or with variation of, these specific details. Accordingly, the description is to be regarded as illustrative instead of restrictive.
It is intended that the one or more embodiments of the present specification embrace all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements, and the like that may be made without departing from the spirit and principles of one or more embodiments of the present disclosure are intended to be included within the scope of the present disclosure.
Claims (10)
1. The stretch-proof chemical fiber fabric is characterized by comprising a fabric base layer, a breathable layer, a stretch-proof layer and a waterproof layer which are sequentially arranged from inside to outside;
the fabric base layer is formed by weaving warps and wefts;
the breathable layer is a nylon superfine fiber layer;
the stretch-proof layer comprises a plurality of stretch fabric strips arranged at equal intervals, and a plurality of elastic ribs are connected between every two adjacent stretch fabric strips;
the waterproof layer comprises a water absorption layer close to one side of the fabric base layer and a waterproof film far away from one side of the fabric base layer.
2. The stretch-proof chemical fiber fabric of claim 1, wherein the fabric base layer is warp-knitted by a jacquard double needle bar warp knitting machine in a manner of 4-pass and 4-space warp knitting.
3. The stretch-proof chemical fiber fabric of claim 1, wherein the stretch fabric strips are formed by interweaving polyester fibers, spandex, polyurethane fibers and acetate fibers, wherein the weight ratio of the components is 20-40 parts of the polyester fibers, 15-25 parts of the spandex, 20-30 parts of the polyurethane fibers and 5-10 parts of the acetate fibers.
4. The stretch-proof chemical fiber fabric of claim 1, wherein the stretch yarn is prepared by using nylon 66 stretch yarn as a raw material and soaking the raw material in a mixing agent for 30-50 minutes, wherein the mixing agent is prepared by mixing soda ash, sodium silicate, liquid soap and sodium hydrosulfite, and the weight ratio of the components is 5-10 parts of soda ash, 20-30 parts of sodium silicate, 15-30 parts of liquid soap and 5-10 parts of sodium hydrosulfite.
5. The stretch-proof chemical fiber fabric as claimed in claim 1, wherein the stretch ribs between each adjacent stretch fabric strip are arranged at equal intervals, and the ratio of the distance between adjacent stretch ribs to the distance between adjacent stretch fabric strips is 3: 2.
6. The manufacturing process of the stretch-proof chemical fiber fabric is characterized by comprising the following steps:
weaving the warps and the wefts to form a fabric base layer;
the fabric base layer is sequentially provided with a breathable layer, a stretch-proof layer and a waterproof layer, wherein the breathable layer is a nylon superfine fiber layer, the stretch-proof layer comprises a plurality of stretching fabric strips arranged at equal intervals, a plurality of elastic ribs are connected between the stretching fabric strips, and the waterproof layer comprises a water absorbing layer close to one side of the fabric base layer and a waterproof film far away from one side of the fabric base layer.
7. The process of manufacturing a stretch-proof chemical fiber fabric according to claim 6, wherein when the warp and weft are woven to form the fabric base layer, the method further comprises: warp and weft are warp-knitted to form a fabric base layer by adopting a jacquard double-needle bed warp knitting machine, and a warp knitting mode adopts 4-pass and 4-empty.
8. The process for manufacturing the stretch-proof chemical fiber fabric according to claim 6, wherein the stretch-proof fabric strip is formed by interweaving polyester fibers, spandex, polyurethane fibers and acetate fibers, wherein the weight ratio of the components is 20-40 parts of the polyester fibers, 15-25 parts of the spandex, 20-30 parts of the polyurethane fibers and 5-10 parts of the acetate fibers.
9. The process for manufacturing the stretch-proof chemical fiber fabric according to claim 6, wherein the stretch-proof chemical fiber fabric is prepared by using nylon 66 stretch yarn as a raw material and soaking the raw material in a mixing agent for 30-50 minutes, wherein the mixing agent is prepared by mixing soda ash, sodium silicate, liquid soap and sodium hydrosulfite, and the weight ratio of the components is 5-10 parts of soda ash, 20-30 parts of sodium silicate, 15-30 parts of liquid soap and 5-10 parts of sodium hydrosulfite.
10. The manufacturing process of the stretch-proof chemical fiber fabric as claimed in claim 6, wherein the stretch ribs between each adjacent stretch fabric strip are arranged at equal intervals, and the ratio of the distance between the adjacent stretch ribs to the adjacent stretch fabric strips is 3: 2.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN202010886678.XA CN112046116A (en) | 2020-08-28 | 2020-08-28 | Stretch-proof chemical fiber fabric and manufacturing process thereof |
Applications Claiming Priority (1)
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