CN112045477B - Magnetic chip removing machine - Google Patents
Magnetic chip removing machine Download PDFInfo
- Publication number
- CN112045477B CN112045477B CN201910489969.2A CN201910489969A CN112045477B CN 112045477 B CN112045477 B CN 112045477B CN 201910489969 A CN201910489969 A CN 201910489969A CN 112045477 B CN112045477 B CN 112045477B
- Authority
- CN
- China
- Prior art keywords
- water
- semicircle
- close
- lifting plate
- permanent magnet
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
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- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims abstract description 105
- 238000003860 storage Methods 0.000 claims abstract description 13
- 238000001914 filtration Methods 0.000 claims description 12
- 239000000725 suspension Substances 0.000 claims description 5
- 230000005540 biological transmission Effects 0.000 claims description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 abstract description 48
- 229910052742 iron Inorganic materials 0.000 abstract description 24
- 239000007788 liquid Substances 0.000 abstract description 19
- 238000001179 sorption measurement Methods 0.000 abstract description 3
- 230000005389 magnetism Effects 0.000 description 6
- 239000002173 cutting fluid Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000007797 corrosion Effects 0.000 description 1
- 238000005260 corrosion Methods 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 238000009826 distribution Methods 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23Q—DETAILS, COMPONENTS, OR ACCESSORIES FOR MACHINE TOOLS, e.g. ARRANGEMENTS FOR COPYING OR CONTROLLING; MACHINE TOOLS IN GENERAL CHARACTERISED BY THE CONSTRUCTION OF PARTICULAR DETAILS OR COMPONENTS; COMBINATIONS OR ASSOCIATIONS OF METAL-WORKING MACHINES, NOT DIRECTED TO A PARTICULAR RESULT
- B23Q11/00—Accessories fitted to machine tools for keeping tools or parts of the machine in good working condition or for cooling work; Safety devices specially combined with or arranged in, or specially adapted for use in connection with, machine tools
- B23Q11/0042—Devices for removing chips
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/10—Greenhouse gas [GHG] capture, material saving, heat recovery or other energy efficient measures, e.g. motor control, characterised by manufacturing processes, e.g. for rolling metal or metal working
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Water Treatment By Electricity Or Magnetism (AREA)
Abstract
The invention discloses a magnetic chip removing machine which comprises a permanent magnetic chip removing machine body, wherein a conveying belt and a permanent magnet are arranged on the permanent magnetic chip removing machine body, and a water pulse lifting part and a water wheel part which is positioned on one side of the water pulse lifting part and distributed in the arrangement direction of the conveying belt are arranged on the lower end surface of the permanent magnetic chip removing machine body close to the end part. According to the invention, the lower end face of the permanent magnet chip remover body is provided with a water pulse lifting part and a water wheel part, the water pulse lifting part is formed by hinging a hanging rod and a semicircle body, the upper end face of the semicircle body is provided with a semicircle water storage groove, one side of the semicircle body is bent to form a lifting plate which is obliquely distributed, one end of the lifting plate is lapped in liquid, the opening of the semicircle water storage groove faces upwards, the water wheel part rotates to generate water pulse, scrap iron in moving water enters the lifting plate, meanwhile, water is pushed into the semicircle water storage groove, water in the semicircle water storage groove is overturned after being fully loaded, and the scrap iron is driven to rise to be close to the permanent magnet chip remover body, so that scrap iron adsorption is completed without direct contact with the liquid.
Description
Technical Field
The invention relates to the technical field of machining chip removal of precision machine tools, in particular to a magnetic chip removal machine.
Background
When the precision machine tool processes metal, a large amount of scrap iron can be generated, the scrap iron is of various types such as granular, powdery and scrap iron with the length less than or equal to 150 mm, and the like, and the scrap iron enters a cutting fluid filter tank along with cutting fluid, so that the scrap iron is prevented from damaging the precision machine tool, and a magnetic scrap remover is generally adopted for chip removal treatment.
The magnetic chip removal machine that current is commonly used comprises two-stage corner structure's casing, be located inside conveyer belt and the permanent magnet that is located the inside of front end, during the use, usually with front end holding in liquid, the conveyer belt operation, the permanent magnet adsorbs the iron fillings on the conveyer belt, then the conveyer belt is transported the outside iron fillings incasement with the iron fillings, this kind of chip removal mode has following defect: the magnet is adopted to remove chips, so that the equipment is easy to corrode by the cutting liquid, the service life is reduced, and meanwhile, the liquid is conveyed along with the conveying belt to pollute the surrounding environment; the end part of the magnetic chip removing machine is easy to have dead angles due to the limitation of the end part, so that the iron scraps cannot be comprehensively attracted, and the chip removal is incomplete.
Accordingly, the present invention provides a magnetic chip remover.
Disclosure of Invention
The invention aims at: the magnetic chip removing machine is provided for solving the problems that the conventional magnetic chip removing machine is placed in liquid to attract chip removal, which leads to liquid corrosion equipment, easy pollution to surrounding environment and incomplete chip removal.
In order to achieve the above purpose, the present invention adopts the following technical scheme:
The utility model provides a magnetism chip cleaner, includes the permanent magnetism chip cleaner body, be provided with conveyer belt and permanent magnet on the permanent magnetism chip cleaner body, the lower terminal surface of permanent magnetism chip cleaner body is close to the tip and is set up water pulse and carries position portion and be the water wheel portion that the conveyer belt direction of arranging distributes that is located water pulse and carry position portion one side, water pulse carries position portion and is fixed two suspension bars that set up permanent magnetism chip cleaner body bottom and be symmetrical distribution and up end for rectangular semicircle constitution by the top, semicircle catch basin has been seted up to the up end of semicircle, the semicircle body outer surface wall is close to one side of up end and two opposite lateral walls of suspension bars are close to the bottom and hinge, the opening direction of semicircle body up and its one side that is close to two suspension bars bend have one to keep away from semicircle body and the position board that carries of lower terminal surface of permanent magnetism chip cleaner body, it has a right angle drainage bounding wall to upwards to bend on the position board to be close to the both sides of suspension bars, the one side that the up end of lifting position board kept away from semicircle body has the splayed shaped plate, the tip is close to one side of semicircle body.
As a further description of the above technical solution:
The water wheel part is composed of a driving water wheel, a groove-shaped frame rotationally connected with the driving water wheel and a motor arranged on one side of the groove-shaped frame and connected with the driving water wheel through belt transmission, and the motor is positioned on the upper part of the driving water wheel.
As a further description of the above technical solution:
the middle part of the upper end surface of the lifting plate is relatively close to two sides of the two hanging rods and is in an inverted V-shaped bulge shape.
As a further description of the above technical solution:
and water passing holes which are uniformly distributed are formed in the inner side walls of the two right-angle water filtering coamings and close to the upper end face of the lifting plate.
As a further description of the above technical solution:
the upper end face of the lifting plate is isosceles trapezoid, and the small end of the lifting plate is close to the semicircle.
As a further description of the above technical solution:
Four spiral telescopic supporting legs are arranged on the lower end face of the permanent magnet chip removal machine body.
In summary, due to the adoption of the technical scheme, the beneficial effects of the invention are as follows:
1. According to the invention, the lower end face of the permanent magnet chip remover body is provided with a water pulse lifting part and a water wheel part, the water pulse lifting part is formed by hinging a hanging rod and a semicircle body, the upper end face of the semicircle body is provided with a semicircle water storage groove, one side of the semicircle body is bent to form a lifting plate which is obliquely distributed, one end of the lifting plate is lapped in liquid, the opening of the semicircle water storage groove faces upwards, the water wheel part rotates to generate water pulse, scrap iron in moving water enters the lifting plate, meanwhile, water is pushed into the semicircle water storage groove, water in the semicircle water storage groove is overturned after being fully loaded, and the scrap iron is driven to rise to be close to the permanent magnet chip remover body, so that scrap iron adsorption is completed without direct contact with the liquid.
2. According to the invention, the lifting plate adopts an isosceles trapezoid structure, the small end of the lifting plate is close to the semicircle, the two waist-shaped edges of the lifting plate are bent to form the right-angle water filtering coaming, and meanwhile, the splayed plate is arranged on the upper end face of the lifting plate, so that pulse water flow can bring scrap iron to the lifting plate and is limited by the splayed plate, and meanwhile, the scrap iron is filtered by the water filtering coaming, so that the scrap iron can be collected to the maximum extent, and the scrap removal is thorough.
Drawings
FIG. 1 is a schematic diagram of a magnetic chip remover according to the present invention;
FIG. 2 is a schematic view of a front view of a water pulse lifting portion of the magnetic chip remover according to the present invention;
fig. 3 is a schematic structural view of a water wheel part of the magnetic chip removing machine according to the present invention.
FIG. 4 is a schematic top view of a water pulse lifting portion of the magnetic chip remover according to the present invention;
fig. 5 is a schematic structural view of a section of a lifting plate of the magnetic chip removing machine.
Legend description:
1. A permanent magnet chip removal machine body; 2. a water pulse lifting part; 3. a water wheel part; 4. a hanging rod; 5. a semicircle; 6. a semicircular water storage tank; 7. a lifting plate; 8. right-angle water filtering coaming plate; 9. a splayed plate; 10. driving a water wheel; 11. a trough-type frame; 12. a motor; 13. a water passing hole; 14. spiral telescopic support leg.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
Example 1
Referring to fig. 1, the magnetic chip remover comprises a permanent magnetic chip remover body 1, wherein a conveying belt and a permanent magnet are arranged on the permanent magnetic chip remover body 1, a water pulse lifting part 2 and a water wheel part 3 which is positioned on one side of the water pulse lifting part 2 and distributed in the arrangement direction of the conveying belt are arranged on the lower end face of the permanent magnetic chip remover body 1, four spiral telescopic supporting legs 14 are arranged on the lower end face of the permanent magnetic chip remover body 1, the spiral telescopic supporting legs 14 play a role in supporting and adjusting the height, the permanent magnetic chip remover body 1 is contacted with liquid by the water pulse lifting part 2, the water wheel part 3 drives the liquid to generate wavy water impact through rotation, and the wavy water impact generates a pulse thrust to the water pulse lifting part 2, so that the magnetic chip remover is simple in overall structure.
Example 2
Referring to fig. 1-3, a water pulse lifting part 2 is formed by two hanging rods 4 which are fixedly arranged at the bottom of a permanent magnet chip removing machine body 1 and are symmetrically distributed on the top and a semicircular body 5 with a rectangular upper end surface, a semicircular water storage groove 6 is formed in the upper end surface of the semicircular body 5, one side of the outer surface wall of the semicircular body 5, which is close to the upper end surface, is hinged to the opposite side wall of the two hanging rods 4, the opening direction of the semicircular body 5 is upward, one side, which is close to the two hanging rods 4, of the semicircular body 5 is bent to form a lifting plate 7, which is far away from the semicircular body 5 and the lower end surface of the permanent magnet chip removing machine body 1, a right-angle water filtering coaming 8 is bent upward on the two sides, which are close to the hanging rods 4, of the lifting plate 7, a splayed plate 9 is welded on one side, which is far away from the semicircular body 5, a small end of the splayed plate 9 is close to one side of the semicircular body 5, a water wheel part 3 is formed by a driving 10, a groove type frame 11 which is rotationally connected with the driving water wheel 10, and a motor 12 which is arranged on one side of the groove type frame 11 and is in driving the water wheel 10, is connected with the driving water wheel 10 through a belt, the driving water wheel 12, the motor 12 is bent, one side of the groove 10 is far away from the two hanging rods 4, a right-angle water filtering coaming plate 7 is bent upward, a left side of the water filtering coaming 7 is driven by the water wheel 10, and the water filtering coaone side is driven by the water carrier 6, and the water carrier 7 is driven by the water carrier 6, and the water carrier 10 is driven by the water carrier 6 and the water is driven by the water is in the water through the water carrier 6.
Example 3
Referring to fig. 2,4 and 5, the middle part of the upper end surface of the lifting plate 7 is relatively close to two sides of the two hanging rods 4 to form an inverted V-shaped bulge, water passing holes 13 which are uniformly distributed are formed in the inner side walls of the two right-angle water filtering coamings 8 close to the upper end surface of the lifting plate 7, the upper end surface of the lifting plate 7 is in an isosceles trapezoid shape, the small end of the lifting plate is close to the semicircle 5, and after the liquid mixed with scrap iron enters the lifting plate 7, the liquid is rapidly drained and filtered under the action of the V-shaped bulge and the water passing holes 13.
Working principle: when the permanent magnet chip remover is used, four spiral telescopic supporting legs 14 at the front end of the permanent magnet chip remover body 1 are placed around a liquid tank for accommodating scrap iron, the height is adjusted through rotation, one end of an inclined lifting plate 7 on a water pulse lifting part 2 is placed in liquid, a semicircular body 5 is in a suspended state, the bottom of a driving water wheel 10 on a water wheel part 3 stretches into the liquid, a motor 12 drives the driving water wheel 10 to rotate through belt transmission, a pulse thrust force is generated on the liquid, the liquid drives the scrap iron to move towards the lifting plate 7, the scrap iron is led into the inner side of the semicircular plate 9, part of water enters a semicircular water storage tank 6 on the semicircular body 5, redundant liquid on the lifting plate 7 flows out from water holes 13 on a right-angle water filtering coaming 8, when the semicircular water storage tank 6 is fully loaded, inversion occurs, the lifting plate 7 is driven to rise, the scrap iron on the semicircular body is close to a conveying belt on the permanent magnet chip remover body 1, chip removing action is performed through permanent magnet adsorption, and complete removal of the scrap iron is achieved through the circulation action of the water pulse lifting part 2.
The foregoing is only a preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art, who is within the scope of the present invention, should make equivalent substitutions or modifications according to the technical scheme of the present invention and the inventive concept thereof, and should be covered by the scope of the present invention.
Claims (4)
1. The magnetic chip removing machine comprises a permanent magnetic chip removing machine body (1), wherein a conveying belt and a permanent magnet are arranged on the permanent magnetic chip removing machine body (1), it is characterized in that the lower end surface of the permanent magnet chip removal machine body (1) is provided with a water pulse lifting part (2) and a water wheel part (3) which is positioned at one side of the water pulse lifting part (2) and distributed in the arrangement direction of a conveying belt, the water pulse lifting part (2) is composed of two suspension rods (4) which are fixedly arranged at the top of the permanent magnet chip remover body (1) and are symmetrically distributed and a semicircular body (5) with a rectangular upper end surface, a semicircular water storage groove (6) is arranged on the upper end surface of the semicircular body (5), one side of the outer surface wall of the semicircle body (5) close to the upper end surface is hinged with the opposite side walls of the two hanging rods (4) close to the bottom, the opening direction of the semicircle body (5) is upward, one side of the semicircle body, which is close to the two hanging rods (4), is bent with a lifting plate (7) which is far away from the semicircle body (5) and the lower end surface of the permanent magnet chip remover body (1), two sides of the lifting plate (7) close to the hanging rod (4) are bent upwards to form a right-angle water filtering coaming (8), an splayed plate (9) is welded on one side of the upper end surface of the lifting plate (7) far away from the semicircle body (5), the small end of the splayed plate (9) is close to one side of the semicircle body (5);
The middle part of the upper end surface of the lifting plate (7) is relatively close to two sides of the two hanging rods (4) and is in an inverted V-shaped bulge shape;
The inner side walls of the two right-angle water filtering coamings (8) are provided with water holes (13) which are uniformly distributed and are close to the upper end face of the lifting plate (7).
2. The magnetic chip removing machine according to claim 1, wherein the water wheel part (3) is composed of a driving water wheel (10), a groove-shaped frame (11) rotatably connected with the driving water wheel (10), and a motor (12) arranged on one side of the groove-shaped frame (11) and connected with the driving water wheel (10) through a belt transmission, and the motor (12) is positioned at the upper part of the driving water wheel (10).
3. The magnetic chip remover according to claim 1, characterized in that the upper end surface of the lifting plate (7) is isosceles trapezoid-shaped and the small end is close to the semicircle (5).
4. The magnetic chip remover according to claim 1, characterized in that the lower end face of the permanent magnet chip remover body (1) is provided with four spiral telescopic legs (14).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910489969.2A CN112045477B (en) | 2019-06-06 | 2019-06-06 | Magnetic chip removing machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201910489969.2A CN112045477B (en) | 2019-06-06 | 2019-06-06 | Magnetic chip removing machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN112045477A CN112045477A (en) | 2020-12-08 |
| CN112045477B true CN112045477B (en) | 2024-06-21 |
Family
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Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201910489969.2A Active CN112045477B (en) | 2019-06-06 | 2019-06-06 | Magnetic chip removing machine |
Country Status (1)
| Country | Link |
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| CN (1) | CN112045477B (en) |
Citations (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN210024632U (en) * | 2019-06-06 | 2020-02-07 | 南通国盛精密机械有限公司 | Magnetic chip removal machine |
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