CN112038010B - Automatic winding equipment for cable heat-resistant material and control method thereof - Google Patents
Automatic winding equipment for cable heat-resistant material and control method thereof Download PDFInfo
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- CN112038010B CN112038010B CN202010883729.3A CN202010883729A CN112038010B CN 112038010 B CN112038010 B CN 112038010B CN 202010883729 A CN202010883729 A CN 202010883729A CN 112038010 B CN112038010 B CN 112038010B
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- 238000004804 winding Methods 0.000 title claims abstract description 142
- 238000000034 method Methods 0.000 title claims abstract description 25
- 239000003779 heat-resistant material Substances 0.000 title claims description 23
- 230000007246 mechanism Effects 0.000 claims abstract description 190
- 239000000463 material Substances 0.000 claims abstract description 100
- 230000008569 process Effects 0.000 claims abstract description 14
- 238000013016 damping Methods 0.000 claims abstract description 10
- 230000009191 jumping Effects 0.000 claims abstract description 7
- 238000007665 sagging Methods 0.000 claims abstract description 7
- 230000005540 biological transmission Effects 0.000 claims description 18
- 230000001681 protective effect Effects 0.000 claims description 13
- 239000003638 chemical reducing agent Substances 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 claims description 6
- 230000003993 interaction Effects 0.000 claims description 3
- 229920002635 polyurethane Polymers 0.000 claims description 3
- 239000004814 polyurethane Substances 0.000 claims description 3
- 239000003365 glass fiber Substances 0.000 abstract description 5
- 231100000206 health hazard Toxicity 0.000 abstract description 4
- 239000000853 adhesive Substances 0.000 description 2
- 230000001070 adhesive effect Effects 0.000 description 2
- 230000006978 adaptation Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000000872 buffer Substances 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000009977 dual effect Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000036541 health Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000010606 normalization Methods 0.000 description 1
Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01B—CABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
- H01B13/00—Apparatus or processes specially adapted for manufacturing conductors or cables
- H01B13/22—Sheathing; Armouring; Screening; Applying other protective layers
- H01B13/26—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping
- H01B13/2613—Sheathing; Armouring; Screening; Applying other protective layers by winding, braiding or longitudinal lapping by longitudinal lapping
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- Engineering & Computer Science (AREA)
- Manufacturing & Machinery (AREA)
- Tension Adjustment In Filamentary Materials (AREA)
- Storing, Repeated Paying-Out, And Re-Storing Of Elongated Articles (AREA)
Abstract
The invention relates to the technical field of winding of heat-proof materials of aerospace cables, in particular to automatic winding equipment of heat-proof materials of cables and a control method thereof, wherein the equipment comprises a cable tray, a cable clamping mechanism, a left auxiliary wire feeding mechanism, an automatic winding mechanism, a right auxiliary wire feeding mechanism, a heat-proof material mounting frame, a camera, an industrial control integrated machine, a branch cable storage tray, a clamping mechanism moving module and a frame; the distance between the two clamping mechanisms of the equipment can be flexibly adjusted, the equipment is suitable for different types of cable lengths, the cable is ensured to be in a stretching state and has a certain tightening force, and the winding precision of the heat-proof material is improved; an adjustable damping mechanism and an adjustable pressurizing roller are arranged on the heat-proof material mounting frame, so that the non-sticky heat-proof material is ensured to be in a tight state; the left auxiliary wire feeding mechanism and the right auxiliary wire feeding mechanism can prevent the jumping or sagging phenomenon in the cable winding process; the device can replace manual winding heat-proof materials, the efficiency is improved by 300 percent compared with the original manual winding, and the health hazard of glass fiber to operators in the winding process is avoided.
Description
Technical field:
the invention relates to the technical field of winding of heat-proof materials of aerospace cables, in particular to a design and operation method of an automatic winding device of a non-sticky heat-proof material of a cable.
The background technology is as follows:
with the development of the intelligent manufacturing field, the development of aerospace equipment in developed countries has entered a new stage of pursuing high automation degree and high production efficiency, and the domestic aerospace cable heat-resistant material is still mainly operated manually. There are many problems with current manual winding cable heat protection materials, such as: the manual winding heat-proof material has low efficiency, inaccurate winding layer number, poor consistency and standardization, and glass fiber produced in the winding process of the heat-proof material has certain harm to the health of operators. Can not meet the requirements of high-precision, high-efficiency and high-reliability production of aerospace equipment in China.
The invention comprises the following steps:
aiming at the problems, the invention provides the automatic winding equipment for the non-adhesive cable heat-proof material, which can improve the winding efficiency, the winding precision, the consistency and the normalization of the heat-proof material, avoid the health hazard of glass fiber to operators in the winding process, and realize the requirements of high-precision, high-efficiency and high-reliability production of aerospace equipment in China.
The invention relates to automatic winding equipment for a cable heat-proof material, which comprises a cable tray, a cable clamping mechanism, an auxiliary wire feeding mechanism, an automatic winding mechanism, an auxiliary wire winding mechanism, a heat-proof material mounting rack, a camera, an industrial control integrated machine, a branch cable storage tray, a clamping mechanism moving module and a frame,
An automatic winding mechanism is fixedly arranged at the middle position above the rack, the automatic winding mechanism comprises a heat-proof material mounting frame, and the automatic winding mechanism winds the heat-proof material outside the cable in a mode of rotating the heat-proof material;
A group of cable trays and cable clamping mechanisms are respectively arranged on two sides of the automatic winding mechanism, and a feeding end is arranged on the right side, so that the feeding end is respectively a left cable tray and a right cable tray, and the left cable clamping mechanism and the right cable clamping mechanism; the cable clamping mechanisms on the left side and the right side are used for fixing and clamping the head end and the tail end of the cable;
The automatic winding mechanism is characterized in that two sides of the automatic winding mechanism are also provided with a left auxiliary wire feeding mechanism and a right auxiliary wire feeding mechanism at positions close to the automatic winding mechanism, and the auxiliary wire feeding mechanism is used for preventing a cable from jumping or sagging in the winding process;
The industrial control integrated machine is used for man-machine interaction, parameter setting, state display and video recording data checking;
the camera is used for recording the winding state of the cable heat-proof material so as to facilitate subsequent inquiry and data retrieval and convenient tracing;
The automatic winding equipment further comprises a clamping mechanism moving module, wherein the mechanism moving module is connected with a left cable clamping mechanism and a right cable clamping mechanism, and the clamping mechanism is used for driving the cable clamping mechanism to move left and right along the direction of the mechanism moving module so as to realize feeding of cables;
The rack is used for supporting and storing cable heat-resistant materials;
the heat-proof material mounting frame is used for placing heat-proof materials.
Further, the automatic winding mechanism consists of a mounting bracket, a driving mechanism and a transmission mechanism; the driving mechanism comprises a motor and a speed reducer device, the transmission mechanism comprises transmission wheels which are circumferentially distributed, and the output end of the driving mechanism drives the transmission wheels to rotate; the driving wheel is divided into an inner layer and an outer layer, a rotating ring is arranged between the two layers of driving wheels, and the driving wheels at the two sides are in threaded connection with the rotating ring; and the rotating ring is connected with a heat-proof material, and when the cable heat-proof material is wound, the motor reducer of the driving mechanism drives the transmission mechanism to do circular motion, so that the heat-proof material is wound on the cable.
Further, an adjustable damping mechanism and an adjustable pressurizing roller are arranged in the heat-proof material mounting frame, and the heat-proof material is clamped in a double mode to ensure that the heat-proof material still keeps a tight state when the equipment does not work.
Furthermore, the clamping mechanism moving module adopts a servo motor reducer to drive a screw rod sliding block to move along the direction of the guide rail, and the screw rod sliding block is respectively arranged at the left side and the right side of the automatic winding mechanism, so that the distance between the clamping mechanisms can be independently controlled and flexibly adjusted; after the cable is fixed, the clamping mechanism moving module drives the two clamping mechanisms at the same speed at the same time, so that an automatic winding function is realized.
As one preference, the cable clamping mechanism adopts a split design of a self-adaptive elastic component, adopts a semi-conical opening design, can simultaneously meet the requirement of clamping and fixing a cable of 5-50 mm, plates polyurethane on the part directly contacted with the cable, buffers the damage of pressure to the cable, and ensures the safe and reliable clamping of the cable.
Preferably, the automatic winding equipment is also provided with production safety protection equipment, and specifically comprises a transparent protective cover, an alarm lamp, a foot switch and an emergency stop button, wherein,
The transparent protective cover is arranged outside the automatic winding mechanism and is used for preventing operation accidents, protecting personnel safety and facilitating observation of the winding state of the cable heat-proof material;
the alarm lamp is connected with the industrial control integrated machine and used for alarming and prompting;
the foot switch is connected with the automatic winding mechanism and is used for enabling an operator to start equipment conveniently;
The emergency stop button is used for emergency stop equipment.
Preferably, the automatic winding device further comprises a branch cable storage tray, wherein the branch cable storage tray is located below the plane of the movable winding mechanism and is used for storing the branch cable when the main cable is wound.
Furthermore, the auxiliary wire feeding mechanism drives the two rollers to move up and down by the lead screw to adjust the distance between the rollers, so that the auxiliary wire feeding mechanism is suitable for different types of cable diameters.
Based on the automatic winding equipment of the cable heat-resistant material, the application also provides a control method thereof, and the control method comprises the following steps:
S1, turning on a power switch of equipment, enabling an industrial control integrated machine to enter an operating system, clicking for resetting, and enabling all mechanisms to move to an initial state;
s2, opening the transparent protective cover, placing the heat-proof material on a heat-proof material mounting frame, and adjusting the damping mechanism and the pressurizing roller to ensure that the heat-proof material is in a tight state;
s3, placing the cable in a right cable support, and sorting out the branch cable to be wound; winding the branch cable, inputting the length, the diameter and the winding layer number of the heat-proof material of the branch cable, moving the clamping mechanisms to a set position by the moving module, enabling the cable to pass through the auxiliary winding bracket, enabling the two cable clamping mechanisms to clamp the two ends of the part to be wound of the branch cable respectively, enabling the middle part of the part to be positioned in the winding position of the movable winding mechanism, winding the heat-proof material on the cable for a plurality of circles, closing the transparent protective cover, and automatically completing the winding of the heat-proof material of the branch cable by the equipment;
S4, after the winding of the branch cable heat-resistant material is completed, winding the main cable heat-resistant material, and arranging the branch cable in a branch cable storage disc; inputting the length, the diameter and the number of winding layers of the heat-proof material of the main cable, repeating the process in the step S3, and automatically finishing winding of the heat-proof material of the branch cable by the equipment;
s5, when the main cable is wound, and the branch cable passes through the winding mechanism, the branch cable is manually folded and placed in the storage tray by 180 degrees;
S6, when an emergency occurs, the alarm lamp gives an alarm, and an operator can press the emergency stop button 15 to stop the equipment;
s7, the subsequent wire harness is wound to the tail end in the mode of operation.
The beneficial effects are that:
The distance between the two clamping mechanisms of the equipment provided by the invention can be flexibly adjusted, the equipment is suitable for different types of cable lengths, the cable is ensured to be in a stretching state and has a certain tightening force, and the winding precision of the heat-proof material is improved; an adjustable damping mechanism and an adjustable pressurizing roller are arranged on the heat-proof material mounting frame, so that the non-sticky heat-proof material is ensured to be in a tight state; the left auxiliary wire feeding mechanism and the right auxiliary wire feeding mechanism can prevent the jumping or sagging phenomenon in the cable winding process; the device can replace manual winding heat-proof materials, the efficiency is improved by 300 percent compared with the original manual winding, and the health hazard of glass fiber to operators in the winding process is avoided.
Description of the drawings:
FIG. 1 is a schematic diagram of the overall structure of an automatic winding device for a cable heat-proof material;
FIG. 2 is a schematic view of an automatic winding mechanism according to the present invention;
FIG. 3 is a schematic view of the structure of the heat shielding material mounting frame of the present invention;
In the figure, a 1-cable tray, a 2-cable clamping mechanism, a 3-auxiliary wire feeding mechanism, a 4-automatic winding mechanism, a 5-transparent protective cover, a 6-auxiliary wire winding mechanism, a 7-heat-proof material mounting frame, an 8-camera, a 9-alarm lamp, a 10-industrial control integrated machine, a 11-branch cable storage tray, a 12-clamping mechanism moving module, a 13-frame, a 14-foot switch and a 15-emergency stop button are arranged;
401-a mounting bracket, 402-a transmission mechanism and 403-a driving mechanism;
701-adjustable damping mechanism, 702-heat protective material, 701-adjustable pressure roller.
The specific embodiment is as follows:
The invention is further elucidated below in connection with the accompanying drawings:
example 1
As shown in fig. 1, the present embodiment provides a design of an automatic winding device for a non-adhesive cable heat-proof material and an operation method thereof. The automatic winding device comprises a cable tray 1, a cable clamping mechanism 2, an auxiliary wire feeding mechanism 3, an automatic winding mechanism 4, a transparent protective cover 5, an auxiliary winding mechanism 6, a heat-proof material mounting frame 7, a camera 8, an alarm lamp 9, an industrial control integrated machine 10, a branch cable storage tray 11, a clamping mechanism moving module 12, a frame 13, a foot switch 14 and an emergency stop button 15.
The auxiliary wire feeding mechanism 3 is used for preventing the automatic winding mechanism 4 from jumping or sagging in the cable winding process; the automatic winding mechanism 4 is used for automatically winding the heat-proof material onto the cable.
An automatic winding mechanism 4 is fixedly arranged at the middle position above the frame 13, the automatic winding mechanism 4 comprises a heat-proof material mounting frame 7, and the automatic winding mechanism 4 winds the heat-proof material outside the cable in a mode of rotating the heat-proof material;
A group of cable trays 1 and cable clamping mechanisms 2 are respectively arranged on two sides of the automatic winding mechanism 4, and a feeding end is taken as the right side, so that a left cable tray and a right cable tray are respectively arranged, and the left cable clamping mechanism and the right cable clamping mechanism are respectively arranged; the cable clamping mechanisms on the left side and the right side are used for fixing and clamping the head end and the tail end of the cable;
Auxiliary wire feeding mechanisms are arranged on two sides of the automatic winding mechanism 4 and close to the automatic winding mechanism 4, and are used for preventing a cable from jumping or sagging in the winding process;
the industrial control integrated machine 10 is used for man-machine interaction, parameter setting, state display and video recording data viewing;
the camera 8 is used for recording the winding state of the cable heat-proof material so as to facilitate subsequent inquiry and data retrieval and convenient tracing;
The automatic winding equipment further comprises a clamping mechanism moving module 12, wherein the clamping mechanism moving module 12 is connected with a left cable clamping mechanism and a right cable clamping mechanism, and the clamping mechanism is used for driving the cable clamping mechanism to move left and right along the direction of the clamping mechanism moving module 12 so as to realize feeding of cables;
the rack 13 is used for supporting and storing cable heat-resistant materials;
The heat-proof material mounting frame 7 is used for placing heat-proof materials.
Further, as shown in fig. 2, the automatic winding mechanism 4 provided in this embodiment is composed of a mounting bracket, a driving mechanism, and a transmission mechanism; the driving mechanism comprises a motor and a speed reducer device, the transmission mechanism comprises transmission wheels which are circumferentially distributed, and the output end of the driving mechanism drives the transmission wheels to rotate; the driving wheel is divided into an inner layer and an outer layer, a rotating ring is arranged between the two layers of driving wheels, and the driving wheels at the two sides are in threaded connection with the rotating ring; and the rotating ring is connected with a heat-proof material, and when the cable heat-proof material is wound, the motor reducer of the driving mechanism drives the transmission mechanism to do circular motion, so that the heat-proof material is wound on the cable.
Further, as shown in fig. 3, the adjustable damping mechanism 701 and the adjustable pressurizing roller 703 are arranged in the heat-proof material mounting frame 7, and the dual clamping of the heat-proof material 702 ensures that the heat-proof material is still kept in a tight state when the equipment is not in operation.
The cable clamping mechanism 2 adopts a split design of a self-adaptive elastic component, adopts a semicircular conical opening design, can simultaneously clamp and fix a cable with the thickness of 5-50 mm, and can plate polyurethane on a part directly contacted with the cable, so that the damage of pressure to the cable is buffered, and the safe and reliable clamping of the cable is ensured;
the auxiliary wire feeding mechanism 3 drives the two rollers to move up and down by the lead screw to adjust the distance between the rollers, so that the auxiliary wire feeding mechanism is suitable for different types of cable diameters;
The automatic winding mechanism 4 consists of a mounting bracket, a driving mechanism and a transmission mechanism. When the cable heat-proof material is wound, the motor reducer of the driving mechanism drives the transmission mechanism to do circular motion, and the heat-proof material is wound on the cable;
the clamping mechanism moving module 12 is driven by a servo motor speed reducer to move along the direction of the guide rail, and the left side and the right side of the guide screw are respectively provided with a clamping mechanism spacing which is controlled and flexibly adjusted independently. The cable length can be adapted to different types of cables; the cable is a flexible piece, the distance between the two clamping mechanisms is adjusted before winding, so that the cable is in a stretching state and has a certain tightening force, and the winding precision of the heat-proof material is improved; after the cable is fixed, the clamping mechanism moving module 12 drives the two clamping mechanisms at the same speed at the same time, so that an automatic winding function is realized.
Example 2
The operation method of the automatic winding equipment comprises the following steps:
1) Turning on a power switch of the equipment, enabling the touch industrial control integrated machine 10 to enter an operating system, clicking for resetting, and enabling all mechanisms to move to an initial state;
2) The heat-proof material is placed on the heat-proof material mounting frame 7, and the damping mechanism and the pressurizing roller are adjusted to ensure that the heat-proof material is in a tight state.
3) Placing the cables in a right cable tray 1, and sorting out the branch cables to be wound; and winding the branch cable, inputting the length, the diameter and the winding layer number of the heat-resistant material of the branch cable, moving the clamping mechanism to a set position by the moving module, and fixing the tail part of the branch cable by clicking the right clamping mechanism. Manually pulling out the heat-proof material, placing the heat-proof material at a branch cable joint, putting down the transparent protective cover 5, starting the foot switch 14 or starting the button of the touch industrial control integrated machine 10 to start equipment, matching the right clamping mechanism with the winding mechanism to wind the heat-proof material of the branch cable, clamping the branch cable by the clamping mechanism and the auxiliary wire feeding mechanism when the branch cable joint passes through the left clamping mechanism, and automatically finishing the winding of the heat-proof material of the branch cable by the equipment;
4) After the winding of the branch cable heat-proof material is completed, the main cable heat-proof material is wound, and the branch cable is arranged in the branch cable storage tray 11. The length, the diameter and the number of winding layers of the heat-proof material of the main cable are input, the clamping mechanism is moved to a set position by the moving module, and the tail of the main cable is fixed by clicking the right clamping mechanism. Manually pulling out the heat-proof material, placing the heat-proof material at the joint of the main cable, putting down the transparent protective cover 5, starting the foot switch 14 or the touch industrial control integrated machine 10 to start the equipment, matching the right clamping mechanism with the winding mechanism to wind the heat-proof material of the cable, clamping the main cable by the clamping mechanism and the auxiliary wire feeding mechanism when the joint of the main cable passes through the left clamping mechanism, and automatically finishing the winding of the heat-proof material of the main cable by the equipment;
5) When the main line cable is wound and the branch cable passes through the winding mechanism, the branch cable is manually folded and placed in the storage disc by 180 degrees;
6) When an emergency occurs, the alarm lamp 9 alarms, and an operator can press the emergency stop button 15 to stop the equipment;
7) The subsequent wire harness is operatively wound to the rearmost end in this manner.
Based on the equipment and the use control method of the equipment, the space between the two clamping mechanisms in the technical scheme provided by the application can be flexibly adjusted, is suitable for the lengths of cables of different types, ensures that the cables are in a stretching state and have certain tightening force, and improves the winding precision of the heat-resistant material; an adjustable damping mechanism and an adjustable pressurizing roller are arranged on the heat-proof material mounting frame, so that the non-sticky heat-proof material is ensured to be in a tight state; the left auxiliary wire feeding mechanism and the right auxiliary wire feeding mechanism can prevent the jumping or sagging phenomenon in the cable winding process; the device can replace manual winding heat-proof materials, the efficiency is improved by 300 percent compared with the original manual winding, and the health hazard of glass fiber to operators in the winding process is avoided.
The foregoing is merely a preferred embodiment of the present invention and it should be noted that modifications and adaptations to those skilled in the art may be made without departing from the principles of the present invention, which are intended to be comprehended within the scope of the present invention.
Claims (7)
1. An automatic winding equipment of cable heat-proof material, its characterized in that: comprises a cable tray (1), a cable clamping mechanism (2), an auxiliary wire feeding mechanism (3), an automatic winding mechanism (4), an auxiliary winding bracket (6), a heat-proof material mounting rack (7), a camera (8), an industrial control integrated machine (10), a branch cable storage tray (11), a clamping mechanism moving module (12) and a rack (13),
An automatic winding mechanism (4) is fixedly arranged at the middle position above the frame (13), the automatic winding mechanism (4) comprises an auxiliary winding bracket (6) and a heat-proof material mounting bracket (7), and the automatic winding mechanism (4) winds the heat-proof material outside the cable in a mode of rotating the heat-proof material;
a group of cable trays (1) and cable clamping mechanisms (2) are respectively arranged on two sides of the automatic winding mechanism (4), and a feeding end is the right side, namely a left cable tray and a right cable tray, and a left cable clamping mechanism and a right cable clamping mechanism; the cable clamping mechanisms on the left side and the right side are used for fixing and clamping the head end and the tail end of the cable;
Auxiliary wire feeding mechanisms (3) are arranged at two sides of the automatic winding mechanism (4) and close to the automatic winding mechanism (4), and are used for preventing a cable from jumping or sagging in the winding process;
the industrial control integrated machine (10) is used for man-machine interaction, parameter setting, state display and video recording data viewing;
The camera (8) is used for recording the winding state of the cable heat-resistant material so as to facilitate subsequent inquiry and data retrieval and convenient tracing;
The automatic winding equipment further comprises a clamping mechanism moving module (12), wherein the clamping mechanism moving module (12) is connected with a left cable clamping mechanism and a right cable clamping mechanism, and the clamping mechanism is used for driving the cable clamping mechanism to move left and right along the direction of the clamping mechanism moving module (12) so as to realize feeding of cables;
the rack (13) is used for supporting and storing cable heat-proof materials;
The auxiliary winding bracket (6) is used for assisting a heat-resistant material to be wound on a cable when starting, so that personnel safety is protected;
The heat-proof material mounting frame (7) is used for placing heat-proof materials;
The clamping mechanism moving module (12) adopts a servo motor reducer to drive a screw rod sliding block to move along the direction of the guide rail, and the screw rod sliding block is respectively arranged on the left side and the right side of the automatic winding mechanism (4) and independently controls and flexibly adjusts the distance between the clamping mechanisms; after the cable is fixed, the clamping mechanism moving module (12) drives the two clamping mechanisms at the same speed at the same time, so that an automatic winding function is realized;
The automatic winding equipment further comprises a branch cable storage disc (11), wherein the branch cable storage disc (11) is positioned below the plane of the automatic winding mechanism (4) and is used for storing branch cables when the main cables are wound.
2. An automatic winding apparatus for a heat-resistant material for cables according to claim 1, wherein: the automatic winding mechanism (4) consists of a mounting bracket (401), a transmission mechanism (402) and a driving mechanism (403); the driving mechanism (403) comprises a motor and a speed reducer device, the transmission mechanism (402) comprises transmission wheels distributed circumferentially, and the output end of the driving mechanism (403) drives the transmission wheels to rotate; the driving wheel is divided into an inner layer and an outer layer, a rotating ring is arranged between the two layers of driving wheels, and the driving wheels at the two sides are in threaded connection with the rotating ring; and the rotating ring is connected with a heat-proof material, and when the cable heat-proof material is wound, the motor reducer of the driving mechanism (403) drives the transmission mechanism (402) to do circular motion, so that the heat-proof material is wound on the cable.
3. An automatic winding apparatus for a heat-resistant material for cables according to claim 2, wherein: an adjustable damping mechanism (701) and an adjustable pressurizing roller (703) are arranged in the heat-proof material mounting frame (7), and the heat-proof material (702) is clamped in a double mode to ensure that the heat-proof material is still kept in a tight state when the equipment is not operated.
4. An automatic winding apparatus for a heat-resistant material for cables according to claim 1, wherein: the cable clamping mechanism (2) adopts a split design of a self-adaptive elastic component, adopts a semi-conical opening design, simultaneously meets the requirement of clamping and fixing a cable of 5-50 mm, and plates polyurethane on the part directly contacted with the cable, so that the damage of pressure to the cable is buffered, and the safe and reliable clamping of the cable is ensured.
5. An automatic winding apparatus for a heat-resistant material for cables according to claim 1, wherein: the automatic winding equipment is also provided with production safety protection equipment, and specifically comprises a transparent protective cover (5), an alarm lamp (9), a foot switch (14) and an emergency stop button (15), wherein,
The transparent protective cover (5) is arranged outside the automatic winding mechanism (4) and is used for preventing operation accidents, protecting personnel safety and facilitating observation of the winding state of the cable heat-proof material;
the alarm lamp (9) is connected with the industrial control integrated machine (10) and is used for alarming and prompting;
The foot switch (14) is connected with the automatic winding mechanism (4) and is used for enabling an operator to start equipment conveniently;
The emergency stop button (15) is used for emergency stop equipment.
6. An automatic winding apparatus for a heat-resistant material for cables according to claim 1, wherein: the auxiliary wire feeding mechanism (3) is driven by a screw rod to move up and down to adjust the distance between the rollers, so that the device is suitable for different types of cable diameters.
7. The control method of an automatic winding apparatus for a cable heat-resistant material according to claim 1, characterized by: the control method comprises the following steps:
s1, turning on a power switch of equipment, enabling an industrial control integrated machine (10) to enter an operating system, clicking for resetting, and enabling all mechanisms to move to an initial state;
S2, opening the transparent protective cover (5), placing the heat-proof material on the heat-proof material mounting frame (7), and adjusting the damping mechanism and the pressurizing roller to ensure that the heat-proof material is in a tight state;
S3, placing the cable in a right cable support, and sorting out the branch cable to be wound; winding the branch cable, inputting the length, the diameter and the number of winding layers of the heat-resistant material of the branch cable, moving the clamping mechanisms to a set position by the moving module, enabling the cable to pass through the auxiliary winding support, enabling the two cable clamping mechanisms to clamp the two ends of the part to be wound of the branch cable respectively, enabling the middle part of the part to be positioned in the winding position of the automatic winding mechanism (4), winding the heat-resistant material on the cable for a plurality of circles, closing the transparent protective cover (5), and automatically completing the winding of the heat-resistant material of the branch cable by the equipment;
s4, after the winding of the branch cable heat-resistant material is completed, winding the main cable heat-resistant material, and arranging the branch cable in a branch cable storage disc (11); inputting the length, the diameter and the number of winding layers of the heat-proof material of the main cable, repeating the process in the step S3, and automatically finishing winding of the heat-proof material of the branch cable by the equipment;
s5, when the main cable is wound, and the branch cable passes through the winding mechanism, the branch cable is manually folded and placed in the storage tray by 180 degrees;
s6, when an emergency occurs, the alarm lamp (9) alarms, and an operator can press the emergency stop button (15) to stop the equipment;
s7, the subsequent wire harness is wound to the tail end in the mode of operation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010883729.3A CN112038010B (en) | 2020-08-28 | 2020-08-28 | Automatic winding equipment for cable heat-resistant material and control method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010883729.3A CN112038010B (en) | 2020-08-28 | 2020-08-28 | Automatic winding equipment for cable heat-resistant material and control method thereof |
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| Publication Number | Publication Date |
|---|---|
| CN112038010A CN112038010A (en) | 2020-12-04 |
| CN112038010B true CN112038010B (en) | 2024-05-28 |
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| CN202010883729.3A Active CN112038010B (en) | 2020-08-28 | 2020-08-28 | Automatic winding equipment for cable heat-resistant material and control method thereof |
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| CN213025571U (en) * | 2020-08-28 | 2021-04-20 | 江苏金陵智造研究院有限公司 | Automatic winding equipment for cable heat-proof material |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN109143510B (en) * | 2018-10-15 | 2024-01-05 | 富通集团（嘉善）通信技术有限公司 | Method and system for continuously producing optical cable |
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2020
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Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108767627A (en) * | 2018-06-05 | 2018-11-06 | 莫小雨 | A kind of electric power cable automatic processing device |
| CN209880265U (en) * | 2019-07-15 | 2019-12-31 | 上海理工大学 | Full-automatic adhesive tape winding machine |
| CN213025571U (en) * | 2020-08-28 | 2021-04-20 | 江苏金陵智造研究院有限公司 | Automatic winding equipment for cable heat-proof material |
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