CN112033803A

CN112033803A - Broken wire detection device for copper wire production

Info

Publication number: CN112033803A
Application number: CN202010776422.3A
Authority: CN
Inventors: 章继名; 慈龙杰; 张玉
Original assignee: Tongling Chang Jiang Copper Industry Co ltd
Current assignee: Tongling Chang Jiang Copper Industry Co ltd
Priority date: 2020-08-05
Filing date: 2020-08-05
Publication date: 2020-12-04

Abstract

The invention discloses a broken wire detection device for copper wire production, which comprises a rack, wherein a plurality of mounting brackets are fixedly mounted on the lower side of the rack side by side, gooseneck swing arms are rotatably mounted in the middle of the mounting brackets, magnetic rings are fixedly arranged at the vertical rod ends of the gooseneck swing arms, copper wires penetrate through the magnetic rings, the magnetic rings are hung on the copper wires, stop rods are fixedly mounted at the lower parts of the mounting brackets, the stop rods and the gooseneck swing arms are respectively connected with a PLC (programmable logic controller) through wires, and the gooseneck swing arms and the stop rods are made of conductor materials. The device, on the gooseneck swing arm deflection overlap joint reached the pin and formed the route with the PLC controller through the wire after copper line broken string, the PLC controller received the signal, stopped the wire winding immediately, carried out the broken string and overhauld, guaranteed product quality, simple structure, the practicality is strong.

Description

Broken wire detection device for copper wire production

Technical Field

The invention belongs to the technical field of copper wire production equipment, and particularly relates to a broken wire detection device for copper wire production.

Background

With the progress of the human society towards electrification, automation, informatization and networking, the important role of copper in production and construction, people's life and high and new technology is increasingly obvious. Copper wire is one of the most important forms of use for copper. When the copper wire is produced, a plurality of wire drawing processes are required to obtain a thin copper wire, and then a plurality of strands of the copper wire are wound on a coil to be stored.

At present, in a copper wire production factory, the broken wires of copper wires are still mostly observed by adopting the traditional workers, the labor cost is increased, the workload of personnel is increased, the broken wire reaction is not timely, the broken wires cannot be timely disconnected, the machine is stopped, and the like, so that the broken wire detection device for copper wire production is required to be designed to be right for use.

Disclosure of Invention

The invention aims to provide a broken wire detection device for copper wire production, which is put into use to solve the problems in the background technology.

In order to achieve the purpose, the invention provides the following technical scheme: the utility model provides a broken string detection device of copper line production, includes the frame, the downside of frame side by side fixed mounting has a plurality of installing supports, the middle part of installing support rotates and installs the gooseneck swing arm, the fixed magnetic ring that is provided with of montant end of gooseneck swing arm, the copper line passes in the magnetic ring, and the magnetic ring hangs on the copper line, the lower part fixed mounting of installing support has the pin, pin and gooseneck swing arm are connected with the PLC controller through the wire respectively, gooseneck swing arm and pin are the conductor material.

Preferably, be provided with the socket of a plurality of and PLC controller intercommunication in the frame, pin and gooseneck swing arm pass through the wire plug and insert socket and PLC controller electric connection.

Preferably, the cross rod part of the gooseneck swing arm is sleeved with an insulating sleeve.

Preferably, the inner side of the mounting bracket is rotatably provided with a rotating wheel, the transverse rod part of the gooseneck swing arm is fixedly connected with the rotating wheel and penetrates through the rotating wheel, an elastic mechanism used for adjusting the pressure of a magnetic ring on the gooseneck swing arm on a copper wire is arranged between the rotating wheel and the mounting bracket, and the elastic mechanism is composed of a bolt vertically rotatably arranged on the mounting bracket through a threaded hole, a supporting plate fixedly arranged on the rotating wheel and a compression spring fixedly arranged between the end part of the supporting plate and the end part of the bolt.

Preferably, the frame is fixedly provided with the branching comb, and the copper wire penetrates through the comb teeth of the branching comb.

The invention has the technical effects and advantages that: the broken wire detection device for the copper wire production,

1. through the cooperation of magnetic ring, gooseneck swing arm and pin, carry out quick accurate reaction to copper line broken string, shut down immediately after the broken string, restore, the cost of using manpower sparingly has reduced personnel's work burden to this equipment structure is simple, and low cost is fit for using widely.

2. Through setting up the take-up mechanism, when being directed against thinner copper line, the magnetic ring hangs on the through-wire, because the weight of gooseneck swing arm and magnetic ring causes the condition of copper line disconnection easily to pulling of copper line, so through the anticlockwise rotation bolt, make its tip keep away from the backup pad, pulling compression spring is tensile, thereby it makes compression spring progressively increase to the pulling force of backup pad to strengthen compression spring's tensile volume, then the runner increases to the holding power of the gooseneck swing arm of opposite side, so the magnetic ring of gooseneck swing arm tip reduces to copper line pressure, avoid causing the problem of broken string to thinner copper line pressure is too big.

3. Through setting up a plurality of socket of being connected with the PLC controller, realize the plug and play of gooseneck swing arm and pin, convenient to use to the winding of different strand number copper lines increases wantonly or reduces the access of gooseneck swing arm and pin to carry out the broken string to every copper line and detect.

4. And set up insulating cover on the gooseneck swing arm, when temporarily not using, will insulate the cover and promote the contact position of the horizontal pole portion of gooseneck swing arm and pin, to insulating the separation between gooseneck swing arm and the pin, can guarantee that the gooseneck swing arm is preparing user state, prepares the copper line at any time and inserts, and the practicality is stronger.

Drawings

FIG. 1 is a schematic axial view of the present invention;

fig. 2 is a schematic structural diagram of a rear view angle according to the present invention.

In the figure: 1. a frame; 2. branching combs; 3. mounting a bracket; 4. a tightening mechanism; 41. a threaded hole; 42. A bolt; 43. a support plate; 44. a compression spring;

5. a stop lever; 6. a wire; 7. a socket; 8. a wire plug; 9. an insulating sleeve; 10. a rotating wheel; 11. a magnetic ring; 12. gooseneck swing arm.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.

The invention provides a broken wire detection device for copper wire production, which comprises a rack 1, wherein a plurality of mounting brackets 3 are fixedly mounted on the lower side of the rack 1 side by side, gooseneck swing arms 12 are rotatably mounted in the middles of the mounting brackets 3, magnetic rings 11 are fixedly arranged at the vertical rod ends of the gooseneck swing arms 12, copper wires penetrate through the magnetic rings 11, the magnetic rings 11 are hung on the copper wires, stop rods 5 are fixedly mounted at the lower parts of the mounting brackets 3, the stop rods 5 and the gooseneck swing arms 12 are respectively connected with a PLC (programmable logic controller) through wires 6, and the gooseneck swing arms 12 and the stop rods 5 are made of conductor materials.

Copper line winding equipment twines stranded copper line to a coil, each copper line passes in the magnetic ring 11 that corresponds respectively, magnetic ring 11 hangs on the copper line, after one of them copper line disconnection, the copper line disappears to the power of holding that hangs of corresponding magnetic ring 11, gooseneck swing arm 12 that magnetic ring 11 corresponds deflects, the horizontal pole portion of gooseneck swing arm 12 falls on pin 5, because pin 5 and gooseneck swing arm 12 are connected with the PLC controller through wire 6 respectively, so pin 5 and gooseneck swing arm 12 pass through wire 6 and PLC controller formation route, carry the signal to the PLC controller, the PLC controller then carries shutdown signal to copper line winding equipment, stop the wire winding, restore the broken copper line immediately, detect accurately, the reaction is sensitive, save the human cost, personnel's work burden has been reduced, and the equipment is simple in structure, and low cost is suitable for being generalized to use.

The frame 1 is provided with a plurality of socket 7 that communicates with the PLC controller, pin 5 and gooseneck swing arm 12 insert socket 7 and PLC controller electric connection through wire plug 8. When the copper line winding to different strand numbers of needs, through plug wire plug 8, realize that pin 5 and gooseneck swing arm 12 of corresponding quantity insert the PLC controller on, detect every strand copper line, convenient operation, the practicality is stronger.

The transverse rod part of the gooseneck swing arm 12 is sleeved with an insulating sleeve 9. When not using temporarily, promote the horizontal pole portion of gooseneck swing arm 12 and the contact position of pin 5 with insulating cover 9, to insulating the separation between gooseneck swing arm 12 and the pin 5, avoid the contact of gooseneck swing arm 12 and pin 5 that do not use to cause the accident of wire winding shut down to the convenient stock number that increases the winding copper line fast.

The inner side of the mounting bracket 3 is rotatably provided with a rotating wheel 10, the cross rod part of the gooseneck swing arm 12 is fixedly connected with the rotating wheel 10 and penetrates through the rotating wheel 10, an elastic mechanism 4 for adjusting the pressure of the magnetic ring 11 on the gooseneck swing arm 12 on a copper wire is arranged between the rotating wheel 10 and the mounting bracket 3, and the elastic mechanism 4 is composed of a bolt 42 vertically rotatably arranged on the mounting bracket 3 through a threaded hole 41, a supporting plate 43 fixedly arranged on the rotating wheel 10 and a compression spring 44 fixedly arranged between the end part of the supporting plate 43 and the end part of the bolt 42. When being directed at thinner copper line, magnetic ring 11 hangs on the through-wire, because the condition of copper line disconnection is caused easily to the pulling of copper line to the weight of gooseneck swing arm 12 and magnetic ring 11, so through anticlockwise rotation bolt 42, make its tip keep away from backup pad 43, pulling compression spring 44 is tensile, thereby increase compression spring 44's tensile volume makes compression spring 44 progressively increase to the pulling force of backup pad 43, then runner 10 increases to the holding power of the gooseneck swing arm 12 of opposite side, so magnetic ring 11 of gooseneck swing arm 12 tip reduces to copper line pressure, avoid the problem of the too big disconnected line that causes of pressure to thinner copper line.

A branching comb 2 is fixedly installed on the machine frame 1, and a copper wire penetrates through comb teeth of the branching comb 2. Ensure that the copper wires are orderly wound on the same coil after being separated by the branching comb 2.

Finally, it should be noted that: although the present invention has been described in detail with reference to the foregoing embodiments, it will be apparent to those skilled in the art that modifications may be made to the embodiments or portions thereof without departing from the spirit and scope of the invention.

Claims

1. The utility model provides a broken string detection device of copper line production, includes frame (1), its characterized in that: the downside of frame (1) side by side fixed mounting has a plurality of installing support (3), the rotation of the middle part of installing support (3) installs gooseneck swing arm (12), the montant end of gooseneck swing arm (12) is fixed and is provided with magnetic ring (11), and the copper line passes in from magnetic ring (11), and magnetic ring (11) hang on the copper line, the lower part fixed mounting of installing support (3) has pin (5), pin (5) and gooseneck swing arm (12) are connected with the PLC controller through wire (6) respectively, gooseneck swing arm (12) and pin (5) are the conductor material.

2. The broken wire detection device for copper wire production according to claim 1, characterized in that: the automatic feeding device is characterized in that a plurality of sockets (7) communicated with the PLC are arranged on the rack (1), and the stop lever (5) and the gooseneck swing arm (12) are inserted into the sockets (7) through a wire plug (8) to be electrically connected with the PLC.

3. The broken wire detection device for copper wire production according to claim 2, characterized in that: the transverse rod part of the gooseneck swing arm (12) is sleeved with an insulating sleeve (9).

4. The broken wire detection device for copper wire production according to any one of claims 1 to 3, wherein: the novel gooseneck structure is characterized in that a rotating wheel (10) is rotatably mounted on the inner side of the mounting support (3), a cross rod portion of the gooseneck swing arm (12) is fixedly connected with the rotating wheel (10) and penetrates through the rotating wheel (10), an elastic mechanism (4) used for adjusting the pressure of an upper magnetic ring (11) of the gooseneck swing arm (12) on a copper wire is arranged between the rotating wheel (10) and the mounting support (3), and the elastic mechanism (4) is composed of a bolt (42) vertically rotatably mounted on the mounting support (3) through a threaded hole (41), a support plate (43) fixedly mounted on the rotating wheel (10) and a compression spring (44) fixedly mounted between the support plate (43) and the end portion of the bolt (42).

5. The broken wire detection device for copper wire production according to claim 1, characterized in that: the wire distributing comb is characterized in that the wire distributing comb (2) is fixedly mounted on the rack (1), and a copper wire penetrates through comb teeth of the wire distributing comb (2).