Disclosure of Invention
The invention provides a fatigue reliability test bench for a rail transit interior trim part, which aims to solve the problems that the existing durability test bench for a high-speed rail seat and a dining table can not realize the control of loading force, position and loading frequency, can not accurately test the reliability of the seat and the dining table under the action of different acting forces and force application frequency, and can not accurately evaluate the durability quality of the seat and the dining table.
The invention discloses a test bed for testing fatigue reliability of an interior trim part in rail transit, which comprises a platform, two sets of adjusting frames, a plurality of translation mechanisms, a plurality of actuators, a plurality of hip modules and a plurality of dining table loading assemblies, wherein the platform is horizontally arranged, the two sets of adjusting frames are respectively and vertically arranged on the upper end surface of the platform, each set of adjusting frames is provided with the plurality of translation mechanisms, the actuators are arranged on the translation mechanisms in a one-to-one correspondence manner, the hip modules are arranged on the actuators in one set of adjusting frames, the dining table loading assemblies are arranged on the actuators in the other set of adjusting frames, and the hip modules and the dining table loading assemblies can be driven by the adjusting frames to move up and down and can be driven by the translation mechanisms to move transversely.
Compared with the prior art, the invention has the beneficial effects that:
compared with the test that only single loading is available in China, the hip module and the dining table loading assembly can simultaneously meet the endurance test of the aviation seat and the dining table, can respectively adjust the loading force value, and have more comprehensive functions, more accurate detection and higher efficiency.
According to the seat and dining table loading device, vertical loading is implemented through the actuator, the heights of the hip module and the dining table loading assembly are respectively adjusted through the platform, the seat and dining table loading assembly correspond to the positions of the seat and the dining table, the simulation operation precision is high, the stability is good, and a more reliable basis is provided for evaluating the quality of an aviation seat and the quality of the dining table.
The technical scheme of the invention is further explained by combining the drawings and the embodiment:
Detailed Description
Referring to fig. 1-2, the fatigue reliability test bench for the interior trim part in rail transit according to the embodiment includes a platform 1, two sets of adjusting frames 2, a plurality of translation mechanisms 3, a plurality of actuators 4, a plurality of hip modules 5 and a plurality of dining table loading assemblies 6, wherein the platform 1 is horizontally arranged, the two sets of adjusting frames 2 are respectively and vertically arranged on the upper end surface of the platform 1, each set of adjusting frame 2 is provided with the plurality of translation mechanisms 3, the actuators 4 are correspondingly arranged on the translation mechanisms 3 one by one, the hip modules 5 are arranged on the actuators 4 in one set of adjusting frames 2, the dining table loading assemblies 6 are arranged on the actuators 4 in the other set of adjusting frames 2, the hip modules 5 and the dining table loading assemblies 6 can be driven by the adjusting frames 2 to move up and down, and can be driven by the translation mechanisms 3 to move transversely. The hip module 5 and the dining table loading assembly 6 can be driven by the adjusting frame 2 to move up and down and can be driven by the translation mechanism 3 to move transversely, so that the loading position can be adjusted,
in addition to facilitating work, further, as shown in fig. 1 and 2, the adjusting frame 2 is slidably disposed on the platform 1, and the moving direction of the adjusting frame 2 is perpendicular to the length direction of the beam assembly 2-1. With the arrangement, the hip module 5 and the dining table loading assembly 6 can realize the movement with 2 degrees of freedom in the horizontal direction and 1 degree of freedom in the vertical direction, and the adjustment of the loading position can be fully realized. The movement of the adjusting frame 2 can adopt a support and slide rail structure, and is controlled to be locked in place by a guide rail clamp.
In one embodiment, as shown in fig. 3 and 4, the adjusting frame 2 comprises a beam assembly 2-1, a column assembly 2-2, a limiting mechanism 2-3, a transmission frame 2-4, a transmission mechanism 2-5 and a driving mechanism 2-6; the upright post component 2-2 is connected with the transmission frame 2-4, the two ends of the beam component 2-1 are respectively connected with the upright post component 2-2, the transmission structure 2-5 and the driving mechanism 2-6 are respectively arranged on the transmission frame 2-4, the transmission mechanism 2-5 is driven by the driving mechanism 2-6, the beam component 2-1 is driven by the transmission mechanism 2-5 to move up and down, and the translation mechanism 3 is arranged on the beam component 2-1. The beam assembly 2-1 is mainly a beam 2-8 and a guide block 2-9 connected together. The driving mechanism 2-6 can adopt a motor reducer structure with double output shafts, the output end of the driving mechanism 2-5 with a worm gear structure is connected with the screw pair 2-10, and the horizontal rotation motion is changed into the vertical motion of the beam 2-8 of the beam assembly 2-1 through the nut of the screw pair 2-10 and the guide block 2-9 on the beam assembly 2-1. Thereby realizing the adjustment of the loading position of the hip module 5 and the dining table loading assembly 6.
In another embodiment, which is described in conjunction with fig. 1, 5 and 6, the translation mechanism 3 includes a vertical plate 3-1, a rail clamp 3-2, a sliding block 3-3, a horizontal plate 3-4 and a turntable fixing plate 3-5; the two vertical plates 3-1 and the two transverse plates 3-4 are sequentially connected to form a frame, the two sliding blocks 3-3 are respectively arranged on the two vertical plates 3-1, the guide rail clamp 3-2 is arranged on one vertical plate 3-1, the turntable fixing plate 3-5 is arranged on the other vertical plate 3-1, the contact groove of the guide rail clamp 3-2 and the two sliding blocks 3-3 are slidably arranged on the beam assembly 2-1, and the translation mechanism 3 is locked through the guide rail clamp 3-2. The two vertical plates 3-1 and the two transverse plates 3-4 are sequentially connected to form a frame, the formed frame is slidably arranged on the cross beams 2-8 of the cross beam assembly 2-1 through the sliding blocks 3-3, and the translation mechanism 3 is positioned and locked on the cross beams 2-8 by pulling a handle on the guide rail clamp 3-2, so that the position adjustment of the hip module 5 and the dining table loading assembly 6 is controlled.
In yet another embodiment, as shown in FIG. 7, the actuator 4 comprises a mounting base plate 4-1, a cylinder 4-2, a solenoid valve 4-3, a guide post 4-4, a displacement sensor 4-5, a transition connecting plate 4-6, a force sensor 4-7, a connecting plate 4-8 and an adapter plate 4-9; the air cylinder 4-2 and the adapter plate 4-9 are connected to the mounting base plate 4-1, the electromagnetic valve 4-3 and the displacement sensor 4-5 are respectively connected to the adapter plate 4-9, the displacement sensor 4-5, the force sensor 4-7 and the transition connecting plate 4-6 are respectively connected, the guide column 4-4 penetrates through the mounting base plate 4-1 to be connected with the transition connecting plate 4-6, the guide column 4-4 is controlled by the air cylinder 4-2 and the electromagnetic valve 4-3 to be driven, and the mounting base plate 4-1 is connected with the turntable fixing plate 3-5. The actuator 4 is arranged to realize the action that the guide column 4-4 drives the transition connecting plate 4-6 through the common control of the air cylinder 4-2 and the electromagnetic valve 4-3 during the test, so as to further realize the loading of the hip module 5 connected with the actuator to the seat 8, or the loading of the dining table loading assembly 6 to the dining table 7 (the dining table is a dining table on a high-speed railway seat, but is not limited to the dining table).
Further, as shown in fig. 8 and 9, the hip module 5 comprises a hip mold 5-1, a lower connecting plate 5-2 and an upper connecting plate 5-3, the hip mold 5-1, the lower connecting plate 5-2 and the upper connecting plate 5-3 are connected in sequence, and the upper connecting plate 5-3 is connected with a transition connecting plate 4-6 of the actuator 4. The dining table loading assembly 6 comprises a loading head 6-1, an adapter piece 6-2, a quick bolt 6-3 and a joint bearing 6-4, the adapter piece 6-2 is installed on the loading head 6-1, the shutdown bearing 6-4 is connected with the adapter piece 6-2 through the quick bolt 6-3, and the joint bearing 6-4 is connected with a transition connecting plate 4-6 of the actuator 4. Similarly, the actuator 4 is arranged to realize the action that the guide post 4-4 drives the transition connecting plate 4-6 by the common control of the air cylinder 4-2 and the electromagnetic valve 4-3 during the test, so as to further drive the hip mold 5-1 connected with the guide post to load the seat 8, or drive the loading head 6-1 to load the dining table 7 (the dining table is a dining table on a high-speed rail seat, but is not limited to the dining table).
Principle of operation
An instruction is input to the actuator 4 through an external human-computer interface instruction to drive the bidirectional driving cylinder 4-2, the cylinder 4-2 drives the hip mold 5-1 or the loading head 6-1 to perform telescopic action, the bidirectional driving cylinder 4-2 drives the force sensor 4-7 or the displacement sensor 4-5 on the transition connecting plate 4-6 to detect the hip mold 5-1 or the loading head 6-1 to load a seat 8 or a dining table 7 installed on the platform 1, the height of the seat 8 and the dining table 7 is adjusted through the height change of the seat 8 and the dining table 7 during loading, and the beam assembly 2-1 is driven to lift and adjust the height through the driving mechanism 2-6 and the transmission mechanism 2-5.
Adjusting the position of the actuator 4: the transverse movement of the actuator 4 is adjusted by adjusting the translation mechanism 3 on the beam assembly 2-1, and the vertical movement of the actuator 4 is adjusted by driving the beam assembly 2-1 to lift through the driving mechanism 2-6 and the transmission mechanism 2-5. Load matching: and adjusting the air source assembly according to the stress requirement, adjusting the air pressure value and adjusting the load.
The present invention is not limited to the above embodiments, and those skilled in the art can make various changes and modifications without departing from the scope of the invention.