CN112028146A - Visual mud discharging automatic control system - Google Patents

Visual mud discharging automatic control system Download PDF

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Publication number
CN112028146A
CN112028146A CN202010906972.2A CN202010906972A CN112028146A CN 112028146 A CN112028146 A CN 112028146A CN 202010906972 A CN202010906972 A CN 202010906972A CN 112028146 A CN112028146 A CN 112028146A
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China
Prior art keywords
mud
pipe
sludge
shell
control system
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CN202010906972.2A
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CN112028146B (en
Inventor
袁华洁
王哲晓
肖波
杨治清
杜媛媛
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CSCEC Scimee Sci and Tech Co Ltd
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CSCEC Scimee Sci and Tech Co Ltd
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    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F1/00Treatment of water, waste water, or sewage
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2201/00Apparatus for treatment of water, waste water or sewage
    • C02F2201/002Construction details of the apparatus
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/005Processes using a programmable logic controller [PLC]
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2209/00Controlling or monitoring parameters in water treatment
    • C02F2209/02Temperature
    • CCHEMISTRY; METALLURGY
    • C02TREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02FTREATMENT OF WATER, WASTE WATER, SEWAGE, OR SLUDGE
    • C02F2303/00Specific treatment goals
    • C02F2303/14Maintenance of water treatment installations
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P90/00Enabling technologies with a potential contribution to greenhouse gas [GHG] emissions mitigation
    • Y02P90/02Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W10/00Technologies for wastewater treatment
    • Y02W10/10Biological treatment of water, waste water, or sewage

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  • Life Sciences & Earth Sciences (AREA)
  • Hydrology & Water Resources (AREA)
  • Engineering & Computer Science (AREA)
  • Environmental & Geological Engineering (AREA)
  • Water Supply & Treatment (AREA)
  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Treatment Of Sludge (AREA)

Abstract

The invention discloses a visual mud discharging automatic control system which comprises a sealing shell, a temperature-control automatic mud discharging system and a mud discharging system control system, wherein the temperature-control automatic mud discharging system is arranged in the sealing shell and comprises a plurality of temperature sensors which are arranged at equal intervals along the height direction of the inner wall of the sealing shell, the mud discharging system comprises a shell mud discharging device and a pipeline mud discharging device, the shell mud discharging device is arranged in the sealing shell, one side of the sealing shell is communicated with a mud discharging pipe and a standby mud discharging pipe, the pipeline mud discharging device is arranged on the mud discharging pipe, a mud discharging valve is arranged on the mud discharging pipe, and a standby mud valve is arranged on the standby mud discharging pipe. Detect the pile up height of mud through the automatic mud system of arranging of control by temperature change, when wherein there is the temperature difference between two adjacent temperature sensor, show that the height of mud is located between two temperature sensor to make the pile up height visualization of mud, thereby realize automatic mud operation of arranging through the temperature difference, the effectual pile up of avoiding mud.

Description

Visual mud discharging automatic control system
Technical Field
The invention relates to the technical field of sewage treatment, in particular to a visual sludge discharge automatic control system.
Background
Sludge discharge is one of common operation links in the field of sewage treatment, and when water treatment equipment runs for a period of time, the sludge amount reaches a certain limit, and then the sludge needs to be discharged outwards. The existing sludge discharge mode mainly adopts 2 types of manual monitoring sludge discharge and automatic control sludge discharge, wherein the labor intensity of manual sludge discharge is relatively high, the sludge discharge time and the sludge amount are not controlled enough, the artificial influence factors are more, and the water quality of discharged water is greatly influenced. The automatic control system generally adopts a time control method to carry out periodic sludge discharge at present, although the manpower and the labor are saved, the content of the suspended matters in the inlet water is fluctuated, so that the sludge yield is continuously changed, and the problems that the sludge discharge is difficult to control and the accurate sludge discharge cannot be realized still exist; the method is easy to be influenced by water flow fluctuation, and the sensor can be scaled or attached by microorganisms after a certain time to influence signal feedback, so that the sludge discharge is unstable. Therefore, the concentration of the muddy water in the equipment is accurately controlled, and great promotion effects on the guarantee of the effluent quality, the reduction of the labor intensity of manpower, the operation and maintenance cost and the like are achieved.
Meanwhile, the sludge is easy to block the equipment, so that the sludge discharge of the equipment is influenced, and the equipment is blocked due to three reasons, namely, the sludge is scaled at the bottom of the equipment, so that the sludge is difficult to discharge from a sludge discharge pipe, and the equipment is blocked; secondly, the sludge is blocked in the sludge discharge pipe, so that the sludge is accumulated in the equipment to cause the blockage of the equipment; thirdly, the mud is blocked in the mud valve on the mud pipe, cause the jam or the damage of mud valve, lead to the mud valve can not normally open, thereby lead to mud to pile up in the equipment, cause the jam of equipment, and prior art can not dredge the equipment that blocks up, need closing means during the jam, then the workman inspects one by one, confirm the jam position, dredge the jam position at last, this dredging technique greatly reduced dredges mud efficiency, the cost of labor is improved, simultaneously because the time of artifical inspection and mediation is longer, need the sewage treatment device of closing of longer time, seriously influence sewage treatment device's normal operating.
Disclosure of Invention
The invention aims to overcome the defects of the prior art and provide a visual sludge discharge automatic control system, which obtains the accumulation condition of sludge through the temperature difference between the sludge and sewage, automatically discharges sludge according to the feedback sludge condition, can simultaneously perform sludge dredging operation on equipment and effectively solves the problem of equipment blockage.
The purpose of the invention is realized by the following technical scheme: a visual mud discharging automatic control system comprises a sealing shell, a temperature control automatic mud discharging system and a mud dredging system control system, wherein the temperature control automatic mud discharging system is arranged in the sealing shell and comprises a plurality of temperature sensors which are arranged at equal intervals along the height direction of the inner wall of the sealing shell;
the mud dredging system comprises a shell mud dredging device and a pipeline mud dredging device, the shell mud dredging device is arranged in the sealed shell and is used for dredging mud at the bottom in the sealed shell, one side of the sealed shell is communicated with a mud pipe and a standby mud pipe, the pipeline mud dredging device is arranged on the mud pipe and is used for dredging the mud in the mud pipe, a mud valve is arranged on the mud pipe, and a standby mud valve is arranged on the standby mud pipe;
one side of the sealing shell is communicated with a water inlet pipe, a water inlet valve is arranged on the water inlet pipe, a bypass pipe is communicated with the water inlet pipe, and a bypass valve is arranged on the bypass pipe;
the water inlet valve, the bypass valve, the mud valve, the standby mud valve, the temperature-controlled automatic mud discharging system and the mud dredging system are electrically connected with the control system.
Further, the shell mud dredging device comprises an ultrasonic generator, and the ultrasonic generator is arranged at the inner bottom of the sealed shell.
Further, the mud device is dredged to the casing includes axis of rotation, elastic connecting piece and revolves the arbor, the both ends of revolving the arbor are all passed through elastic connecting piece is connected with the axis of rotation, the rotatable wearing to establish of axis of rotation at revolves arbor both ends on the sealed casing, revolve the arbor level and set up, be fixed with the spiral blade on the arbor, the spiral blade along the length direction of revolving the arbor extends, one the axis of rotation is kept away from the one end of revolving the arbor extends to sealed casing is external and be connected with drive arrangement.
Further, drive arrangement includes the motor, be fixed with the motor mounting panel on the outer wall of seal housing, the motor is installed on the motor mounting panel, the output shaft of motor pass through the shaft coupling with the one end of axis of rotation is connected.
Further, the pipeline dredging device comprises a fixing base, an oscillator and a lifting device, wherein the fixing base is arranged between the sludge discharge pipe and the standby sludge discharge pipe, the fixing base is provided with an inner cavity, the oscillator is arranged in the inner cavity, the fixing base is close to one surface of the sludge discharge pipe and one surface of the standby sludge discharge pipe, an arc notch is formed in the one surface of the standby sludge discharge pipe, the lifting device is arranged on the outer wall of the sealing shell, and the lifting device is used for driving the fixing base to be matched with the sludge discharge pipe or the standby sludge discharge pipe.
Further, elevating gear includes lead screw, polished rod and driving motor, be fixed with fixed mounting seat on the outer wall of seal housing, the rotatable wearing and establishing of lead screw on the fixed mounting seat, the polished rod is fixed to be worn to establish on the fixed mounting seat, the both ends of fixing base are established respectively the cover is established on lead screw and polished rod, the fixing base with lead screw threaded connection, the fixing base with polished rod sliding connection, driving motor installs on the fixed mounting seat, driving motor's output shaft pass through the shaft coupling with the one end of lead screw is connected.
Further, the mud discharging pipe and the spare mud discharging pipe are arranged at intervals along the width direction of the sealing shell.
Furthermore, one side of the sealing shell, which is far away from the water inlet pipe, is communicated with a water outlet pipe.
Furthermore, one end of the water inlet pipe, which is far away from the sealing shell, is communicated with a water outlet end of a water inlet pump, and one end of the bypass pipe, which is communicated with the water inlet pipe, is positioned between the water inlet valve and the water inlet pump.
The invention has the beneficial effects that:
1. a visual sludge discharge automatic control system detects the stacking height of sludge through a temperature control automatic sludge discharge system, when the temperature difference exists between two adjacent temperature sensors, the height of the sludge is indicated to be located between the two temperature sensors, so that the stacking height of the sludge is visual, a critical value for sludge discharge is set on the control system, and the sludge discharge operation is realized when the height of the sludge reaches the critical value, so that the automatic sludge discharge operation is realized through the temperature difference, the sludge stacking is effectively avoided, and the labor intensity of manpower is reduced.
2. When the mud scale deposit of seal housing bottom, dredge the interior bottom of mud device to seal housing through the casing and dredge, when the mud pipe blockked up, dredge the mediation that the mud pipe carries out mud through the pipeline mud device, when mud valve blocks up or damages, launch reserve mud pipe and arrange the mud operation, when equipment blockked up, according to the degree that each part of equipment blockked up easily, successively dredge seal housing and mud pipe, thereby realized the quick mediation of mud, the manual work maintenance has been avoided, the dredging efficiency is improved, the artificial input has been reduced simultaneously.
Drawings
Fig. 1 is a perspective view of a first embodiment of a visual sludge discharge automatic control system according to the present invention;
fig. 2 is a schematic internal structure diagram of a first embodiment of the visual sludge discharge automatic control system according to the present invention;
fig. 3 is a schematic view of the internal structure of a fixing seat in the visual mud discharging automatic control system according to the present invention;
fig. 4 is a perspective view of a second embodiment of the visual sludge discharge automatic control system according to the present invention;
fig. 5 is a schematic diagram of an internal structure of a second embodiment of the visual sludge discharge automatic control system according to the present invention;
FIG. 6 is a schematic diagram of the internal structure of a third embodiment of the visual sludge discharge automatic control system according to the present invention;
FIG. 7 is an electrical connection schematic diagram of a visual sludge discharge automatic control system of the invention;
in the figure, 1-a sealed shell, 2-a mud pipe, 3-a spare mud pipe, 4-a mud valve, 5-a spare mud valve, 6-a water inlet pipe, 7-a water inlet valve, 8-a bypass pipe, 9-a bypass valve, 10-an ultrasonic generator, 11-a rotating shaft, 12-an elastic connector, 13-a rotating shaft, 14-a spiral blade, 15-a motor, 16-a motor mounting plate, 17-a fixed seat, 18-an oscillator, 19-an inner cavity, 20-an arc notch, 21-a screw rod, 22-a polished rod, 23-a driving motor, 24-a fixed mounting seat, 25-a water outlet pipe and 26-a water inlet pump.
Detailed Description
The technical solutions of the present invention are further described in detail below with reference to the accompanying drawings, but the scope of the present invention is not limited to the following.
As shown in fig. 1 to 7, a visual sludge discharge automatic control system comprises a sealed shell 1, a temperature control automatic sludge discharge system and a sludge dredging system control system, wherein the sealed shell 1 is internally provided with the temperature control automatic sludge discharge system, and the temperature control automatic sludge discharge system comprises a plurality of temperature sensors which are arranged at equal intervals along the height direction of the inner wall of the sealed shell 1;
the mud dredging system comprises a shell mud dredging device and a pipeline mud dredging device, the shell mud dredging device is arranged in the sealed shell 1 and is used for dredging mud at the bottom in the sealed shell 1, one side of the sealed shell 1 is communicated with a mud pipe 2 and a spare mud pipe 3, the pipeline mud dredging device is arranged on the mud pipe 2 and is used for dredging mud in the mud pipe 2, a mud valve 4 is arranged on the mud pipe 2, and a spare mud valve 5 is arranged on the spare mud pipe 3;
one side of the sealed shell 1 is communicated with a water inlet pipe 6, the water inlet pipe 6 is provided with a water inlet valve 7, the water inlet pipe 6 is communicated with a bypass pipe 8, and the bypass pipe 8 is provided with a bypass valve 9;
the water inlet valve 7, the bypass valve 9, the mud valve, the standby mud valve, the temperature-controlled automatic mud discharging system and the mud dredging system are electrically connected with the control system. The control system adopts a PLC electrical control cabinet.
As shown in fig. 7, in the specific implementation, the temperature-controlled automatic sludge discharge system includes five temperature sensors, which are a first temperature sensor 27, a second temperature sensor 28, a third temperature sensor 29, a fourth temperature sensor 30 and a fifth temperature sensor 31 from bottom to top, and under the normal operation condition, sewage enters the sealed shell 1 through the water inlet pipe 6, the sewage temperature is 40-60 ℃, and a sludge layer is gradually formed at the bottom of the sealed shell 1 along with the transition of the operation time. According to water treatment process design demand, in order to avoid mud to continuously pile up in sealed casing 1, simultaneously for the mud jam reservation mediation time, the optimum critical value of mud emission is: setting that sludge needs to be discharged when a mud-water interface of a sludge layer reaches a position between the second temperature sensor 28 and the third temperature sensor 29, wherein the temperature difference (about 25 ℃/50 ℃ respectively) is formed between the second temperature sensor 28 and the third temperature sensor 29 due to different heat transfer efficiencies of heat in water and sludge, namely, the mud-water interface is proved to be between the second temperature sensor 28 and the third temperature sensor 29, the signal is input to a control system, and the control system controls the opening of the sludge discharge valve 4 to discharge sludge. The mud-water interface gradually descends along with the continuous mud discharging, the discharge can be stopped when the mud-water interface is at the first temperature sensor 27, the temperature of the first temperature sensor 27 is increased to a certain temperature (about 50 ℃), and the mud discharging valve 4 is controlled to be closed after the control system receives the temperature change information. Or the mud valve 4 is set for a certain mud continuous time, and the mud valve is closed after the time is up. The automatic sludge discharging operation is carried out through the temperature difference, the sludge discharging efficiency is greatly improved compared with manual sludge discharging, the manual labor force is saved, the labor cost is reduced, and meanwhile, the operation of equipment is required to be stopped for manual sludge discharging, so that the sewage treatment is influenced; compared with the method for detecting the concentration of the sludge by adopting the optical sensor, the method has the advantages that the influence of external factors is reduced, the sludge discharge operation can be stably carried out for a long time, and the sludge discharge is more accurate;
when the equipment runs for a period of time, if sludge is hardened in the equipment, the sludge in the sealed shell 1 cannot be normally discharged, so that sewage treatment is performed normally, and when a temperature difference is formed between the third temperature sensor 29 and the fourth temperature sensor 30, the fact that a sludge interface is located between the third temperature sensor 29 and the fourth temperature sensor 30 indicates that the equipment is blocked, wherein the sludge scales at the bottom of the sealed shell 1 for one of three conditions; secondly, the sludge is blocked in the sludge discharge pipe 2; thirdly, the mud valve 5 is blocked or damaged, the blocking condition of the equipment comprises one or more than two of the three conditions, and at the moment, the control system controls the mud dredging system to start to conduct mud dredging operation; sewage is roughly divided into two categories, one of which is industrial sewage with oil sludge, the oil sludge in a pipeline is easy to air dry and harden in the pipeline due to the strong viscosity of the oil sludge, so that blockage is caused, and the top of the sealing shell 1 is in a wet state due to being always contacted with the sewage, so that blockage is not easy to occur; the second is domestic sewage containing large-particle silt, and as the large-particle silt has a larger specific gravity, the more the bottom of the sealed shell 1 is accumulated, the more the drainage difficulty is easily caused, and the silt is discharged by the pipeline due to the water pressure during drainage and is not easily accumulated in the pipeline; in order to rapidly dredge the sludge of the equipment, a proper sludge dredging sequence can be selected according to the characteristics of the sewage when the sludge is dredged specifically, when the sewage is industrial wastewater, firstly dredging the sludge in the sludge discharge pipe 2, secondly dredging the sludge in the sealed shell 1, and finally starting the spare sludge discharge pipe 3; when the sewage is domestic sewage, dredging the sealed shell 1, dredging the sludge pipe 2, and starting the spare sludge pipe 3;
when the sewage is the domestic sewage and is blocked, firstly starting the shell sludge dredging device to dredge the sludge at the inner bottom of the sealed shell 1, judging whether the equipment is dredged or not by observing the readings of a plurality of temperature sensors in the temperature-controlled automatic sludge discharging system, and indicating that the equipment is dredged when the sludge height returns to a position between a second temperature sensor 28 and a third temperature sensor 29; when the temperature difference exists between the temperature sensor IV 30 and the temperature sensor V31, the sludge rises to a position between the temperature sensor IV 30 and the temperature sensor V31, which indicates that the equipment is not dredged, the control system controls the pipeline sludge dredging device to be started, the pipeline sludge dredging device dredges the sludge discharge pipe 2, then whether the equipment is dredged or not is judged through the temperature sensors, if the height of the sludge is reduced, the equipment is dredged, if the temperature of the temperature sensor V31 is reduced, the sludge rises to a position above the temperature sensor V31, which indicates that the equipment is not dredged, at the moment, the sludge discharge valve 4 on the spare sludge discharge pipe 3 is opened to conduct sludge discharge, so that different parts of the equipment are dredged in sequence, the equipment is dredged under the condition of not using the equipment continuously, the dredging efficiency is improved, the manual investment is reduced, and the equipment is dredged according to the degree of easy blockage of the parts, the dredging function can be rapidly completed, even if the sealing shell 1, the mud pipe 2 and the mud valve 4 are blocked, the sealing shell 1 and the mud pipe 2 are dredged in sequence through the dredging system, and finally, the spare mud pipe 3 is started to complete all dredging operations, so that the dredging efficiency and the dredging effect are greatly improved; when the temperature of the temperature sensor five 31 is not increased after the spare mud pipe 3 is started for a period of time, which indicates that the equipment has other problems, the water inlet valve 7 is closed, the bypass valve 9 is opened, and sewage flows into other equipment from the bypass pipe 8. It is worth noting that, after starting the spare sludge discharge pipe 3, the sludge discharge valve 4 on the sludge discharge pipe 2 is repaired or replaced manually, after the replacement is finished, the sludge discharge pipe 2 is adopted again to perform the sludge discharge operation, so that the spare sludge discharge pipe 3 and the spare sludge discharge valve 5 are always in an unblocked state, the next time the sludge discharge valve 4 is blocked or damaged to be switched to the spare sludge discharge pipe 3, the spare sludge discharge pipe 3 and the spare sludge discharge valve 5 can normally operate, and the normal sludge discharge of equipment is ensured.
When the industrial sewage is blocked, the pipeline dredging device is started to dredge the sludge of the sludge discharge pipe 2, and when the sludge height returns to a position between the second temperature sensor 28 and the third temperature sensor 29, the device is dredged; when the temperature difference exists between the fourth temperature sensor 30 and the fifth temperature sensor 31, the sludge rises to a position between the fourth temperature sensor 30 and the fifth temperature sensor 31, the dredging of the equipment is not completed, then the shell sludge dredging device is started to dredge the sludge in the sealing shell 1, if the temperature of the fifth temperature sensor 31 is reduced, the sludge rises to a position above the fifth temperature sensor 31, the dredging of the equipment is not completed, at the moment, the sludge discharge valve 4 on the spare sludge discharge pipe 3 is opened to perform the sludge discharge function, and therefore different parts of the equipment are dredged in sequence.
As shown in fig. 1 to 3, in the first embodiment, the housing dredging device comprises an ultrasonic generator 10, and the ultrasonic generator 10 is arranged at the inner bottom of the sealed housing 1.
The pipeline dredge mud device includes fixing base 17, oscillator 18 and elevating gear, fixing base 17 sets up between mud pipe 2 and reserve mud pipe 3, fixing base 17 is equipped with inner chamber 19, be provided with oscillator 18 in the inner chamber 19, arc breach 20 has all been seted up to the one side that fixing base 17 is close to mud pipe 2 and the one side that is close to reserve mud pipe 3, be provided with elevating gear on the outer wall of seal housing 1, elevating gear is used for driving fixing base 17 and mud pipe 2 or reserve mud pipe 3 adaptation.
Elevating gear includes lead screw 21, polished rod 22 and driving motor 23, be fixed with fixed mounting seat 24 on the outer wall of seal housing 1, the rotatable wear-out of lead screw 21 is on fixed mounting seat 24, polished rod 22 is fixed to be worn to establish on fixed mounting seat 24, the both ends of fixing base 17 are established respectively on lead screw 21 and polished rod 22, fixing base 17 and lead screw 21 threaded connection, fixing base 17 and polished rod 22 sliding connection, driving motor 23 installs on the outer wall of fixed mounting seat 24, driving motor 23's output shaft passes through the shaft coupling and is connected with the one end of lead screw 21.
When the controller controls the shell dredging device to be started, the ultrasonic generator 10 works to emit ultrasonic waves, and the energy generated by the ultrasonic waves enables the sludge scaling at the bottom of the sealing shell 1 to be loosened and separated, so that the separated sludge is smoothly discharged from the sludge discharge pipe 2, the dredging of the sealing shell 1 is completed, and after the dredging of the sealing shell 1 is completed, the height of the sludge in the sealing shell 1 is not reduced after a period of time, and when the sludge rises, the pipeline dredging device is started to dredge the sludge discharge pipe 2; the specific implementation process comprises the following steps: control system control driving motor 23 starts, driving motor 23 drives lead screw 21 and rotates, fixing base 17 forms screw-nut pair with lead screw 21, carry out the spacing of rotatory degree of freedom to fixing base 17 through polished rod 22, make fixing base 17 can only reciprocate along the length direction of lead screw 21, thereby drive fixing base 7 is close to mud pipe 2 and removes, make arc breach 20 and the mud pipe 2 adaptation of being close to 2 one sides of mud pipe, start oscillator 18, contact through arc breach 20 and mud pipe 2, make the energy that oscillator 18 produced fully transmit to mud pipe 2 in, carry out the mediation to mud pipe 2. It is worth noting that after the spare sludge discharge pipe 3 is switched to the sludge discharge pipe 2, the pipeline sludge dredging device needs to be started to dredge the spare sludge discharge pipe 3, one surface of the fixing seat 17, which is close to the spare sludge discharge pipe 3, is driven to be in contact with the spare sludge discharge pipe 3 through starting, the spare sludge discharge pipe 3 is dredged through the oscillator 18, sludge which is not completely discharged in the spare sludge discharge pipe 3 is prevented from being solidified on the pipe wall, so that the sludge discharge effect of the spare sludge discharge pipe 3 is influenced, and the oscillator 18 is used for oscillating the sludge solidified on the pipe wall, so that the sludge discharge effect of the spare sludge discharge pipe 3 is ensured; this embodiment is applicable to less equipment, because the little equipment inner space is not enough, does not have sufficient inner space installation mechanical structure, also can seriously influence inside storage mud space even installed mechanical device and dredged mud.
As shown in fig. 4 and 5, in the second embodiment, the casing mud dredging device includes a rotating shaft 11, an elastic connecting member 12 and a screwdriver shaft 13, both ends of the screwdriver shaft 13 are connected with the rotating shaft 11 through the elastic connecting member 12, the rotating shafts 11 at both ends of the screwdriver shaft 13 are rotatably arranged on the sealing casing 1 in a penetrating manner, the screwdriver shaft 13 is horizontally arranged, a helical blade 14 is fixed on the screwdriver shaft 13, the helical blade 14 extends along the length direction of the screwdriver shaft 13, and one end of the rotating shaft 11, which is far away from the screwdriver shaft 13, extends out of the sealing casing 1 and is connected with a driving device.
The driving device comprises a motor 15, a motor mounting plate 16 is fixed on the outer wall of the sealing shell 1, the motor 15 is mounted on the motor mounting plate 16, and an output shaft of the motor 15 is connected with one end of the rotating shaft 11 through a coupler.
The pipeline dredge mud device includes fixing base 17, oscillator 18 and elevating gear, fixing base 17 sets up between mud pipe 2 and reserve mud pipe 3, fixing base 17 is equipped with inner chamber 19, be provided with oscillator 18 in the inner chamber 19, arc breach 20 has all been seted up to the one side that fixing base 17 is close to mud pipe 2 and the one side that is close to reserve mud pipe 3, be provided with elevating gear on the outer wall of seal housing 1, elevating gear is used for driving fixing base 17 and mud pipe 2 or reserve mud pipe 3 adaptation.
Elevating gear includes lead screw 21, polished rod 22 and driving motor 23, be fixed with fixed mounting seat 24 on the outer wall of seal housing 1, the rotatable wear-out of lead screw 21 is on fixed mounting seat 24, polished rod 22 is fixed to be worn to establish on fixed mounting seat 24, the both ends of fixing base 17 are established respectively on lead screw 21 and polished rod 22, fixing base 17 and lead screw 21 threaded connection, fixing base 17 and polished rod 22 sliding connection, driving motor 23 installs on the outer wall of fixed mounting seat 24, driving motor 23's output shaft passes through the shaft coupling and is connected with the one end of lead screw 21.
The working process of the shell mud dredging device is as follows: starting the motor 15, wherein the motor 15 drives the rotating shaft 11 to rotate through the elastic connecting piece 12, so as to drive the spiral blade 14 on the rotating shaft 11 to rotate, and the sludge at the bottom of the sealing shell 1 is dredged through the spiral blade 14; the elastic connecting piece 12 has certain elasticity, so that the rotating shaft 11 has the action of swinging up and down in the rotating process, the working area of the spiral blade 14 is increased, the dredging effect is not influenced, the volume of the shell mud dredging device is reduced, and the sealed shell 1 is ensured to have larger mud containing volume; meanwhile, the spiral blade also has the conveying capacity, the conveying direction faces the sludge discharge pipe 2, sludge is conveyed to the sludge discharge pipe 2 after being dredged, the discharge of the sludge is accelerated, and the sludge accumulated in the sealed shell 1 can be quickly discharged; the elastic connection 12 may be rubber or a spring.
As shown in fig. 6, a third specific embodiment, the casing dredging device includes an ultrasonic generator 10, the ultrasonic generator 10 is disposed at the inner bottom of the sealed casing 1, the casing dredging device further includes a rotating shaft 11, an elastic connector 12 and a screwdriver shaft 13, both ends of the screwdriver shaft 13 are connected with the rotating shaft 11 through the elastic connector 12, the rotating shafts 11 at both ends of the screwdriver shaft 13 are rotatably disposed on the sealed casing 1 in a penetrating manner, the screwdriver shaft 13 is horizontally disposed, a helical blade 14 is fixed on the screwdriver shaft 13, the helical blade 14 extends along the length direction of the screwdriver shaft 13, and one end of the rotating shaft 11, which is far away from the screwdriver shaft 13, extends to the outside of the sealed casing 1 and is connected with a driving device.
The driving device comprises a motor 15, a motor mounting plate 16 is fixed on the outer wall of the sealing shell 1, the motor 15 is mounted on the motor mounting plate 16, and an output shaft of the motor 15 is connected with one end of the rotating shaft 11 through a coupler.
Because the spiral blade 14 can not contact with the bottom of the sealing shell 1 when rotating and swinging up and down, the damage to the sealing shell 1 is avoided, and therefore space limitation exists in dredging of the spiral blade, sludge at the bottom of the sealing shell 1 is separated through the spiral blade 14, then the sludge is further separated through the ultrasonic generator 10, and the sludge at the bottom of the sealing shell 1 is dredged, so that the dredging effect of the sludge is improved, and the sludge in the sealing shell 1 is completely dredged.
Further, the sludge discharge pipe 2 and the spare sludge discharge pipe 3 are arranged at intervals in the width direction of the hermetic case 1.
During the concrete implementation, mud pipe 2 and reserve mud pipe 3 set up along the width direction interval of sealed casing 1, and lead screw 21 and polished rod 22 level setting this moment extend along the width direction of sealed casing 1 to make mud pipe 2 and reserve mud pipe 3's mud discharging height unanimous.
Further, one side of the sealing shell 1 far away from the water inlet pipe 6 is communicated with a water outlet pipe 25.
Further, one end of the water inlet pipe 6 away from the sealed shell 1 is communicated with the water outlet end of the water inlet pump 26, and one end of the bypass pipe 8 communicated with the water inlet pipe 25 is positioned between the water inlet valve 7 and the water inlet pump 26.
When the apparatus has problems in other respects, as described above, causing the sealed case 1 to be clogged, the feed valve 7 is closed, the bypass valve 9 is opened, the sewage is allowed to flow from the bypass pipe 8 to other apparatuses, or the feed pump 26 is directly closed, and then the worker is scheduled to perform the overhaul of the apparatus.
The foregoing is illustrative of the preferred embodiments of this invention, and it is to be understood that the invention is not limited to the precise form disclosed herein and that various other combinations, modifications, and environments may be resorted to, falling within the scope of the concept as disclosed herein, either as described above or as apparent to those skilled in the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.

Claims (9)

1. A visual mud discharging automatic control system is characterized by comprising a sealing shell (1), a temperature-control automatic mud discharging system and a mud dredging system control system, wherein the temperature-control automatic mud discharging system is arranged in the sealing shell (1), and comprises a plurality of temperature sensors which are arranged at equal intervals along the height direction of the inner wall of the sealing shell (1);
the mud dredging system comprises a shell mud dredging device and a pipeline mud dredging device, the shell mud dredging device is arranged in the sealed shell (1), the shell mud dredging device is used for dredging mud at the bottom in the sealed shell (1), one side of the sealed shell (1) is communicated with a mud pipe (2) and a spare mud pipe (3), the pipeline mud dredging device is arranged on the mud pipe (2), the pipeline mud dredging device is used for dredging mud in the mud pipe (2), a mud valve (4) is arranged on the mud pipe (2), and a spare mud valve (5) is arranged on the spare mud pipe (3);
one side of the sealed shell (1) is communicated with a water inlet pipe (6), the water inlet pipe (6) is provided with a water inlet valve (7), the water inlet pipe (6) is communicated with a bypass pipe (8), and the bypass pipe (8) is provided with a bypass valve (9);
the water inlet valve (7), the bypass valve (9), the mud discharging valve (4), the standby mud discharging valve (5), the temperature-control automatic mud discharging system and the mud dredging system are electrically connected with the control system.
2. The automatic visual sludge discharge control system according to claim 1, wherein the casing sludge dredging device comprises an ultrasonic generator (10), and the ultrasonic generator (10) is arranged at the inner bottom of the sealing casing (1).
3. The automatic visual sludge discharging control system according to claim 1, wherein the casing sludge discharging device comprises a rotating shaft (11), an elastic connecting piece (12) and a rotating shaft (13), both ends of the rotating shaft (13) are connected with the rotating shaft (11) through the elastic connecting piece (12), the rotating shaft (11) at both ends of the rotating shaft (13) is rotatably arranged on the sealing casing (1) in a penetrating way, the rotating shaft (13) is horizontally arranged, a spiral blade (14) is fixed on the rotating shaft (13), the spiral blade (14) extends along the length direction of the rotating shaft (13), and one end, far away from the rotating shaft (11), of the rotating shaft (13) extends to the outside of the sealing casing (1) and is connected with a driving device.
4. A visual mud discharging automatic control system according to claim 3, characterized in that the driving device comprises a motor (15), a motor mounting plate (16) is fixed on the outer wall of the sealed shell (1), the motor (15) is mounted on the motor mounting plate (16), and the output shaft of the motor (15) is connected with one end of the rotating shaft (11) through a shaft coupling.
5. The automatic visual sludge discharging control system according to any one of claims 1 to 4, wherein the pipeline sludge discharging device comprises a fixing seat (17), an oscillator (18) and a lifting device, the fixing seat (17) is arranged between the sludge discharging pipe (2) and the standby sludge discharging pipe (3), the fixing seat (17) is provided with an inner cavity (19), the oscillator (18) is arranged in the inner cavity (19), arc-shaped notches (20) are formed in one surface of the fixing seat (17) close to the sludge discharging pipe (2) and one surface of the fixing seat (17) close to the standby sludge discharging pipe (3), the lifting device is arranged on the outer wall of the sealing shell (1), and the lifting device is used for driving the fixing seat (17) to be matched with the sludge discharging pipe (2) or the standby sludge discharging pipe (3).
6. The automatic control system for visual sludge discharge of claim 5, wherein the lifting device comprises a screw rod (21), a polished rod (22) and a driving motor (23), a fixed mounting seat (24) is fixed on the outer wall of the sealing shell (1), the screw rod (21) is rotatably arranged on the fixed mounting seat (24) in a penetrating way, the polish rod (22) is fixedly arranged on the fixed mounting seat (24) in a penetrating way, two ends of the fixed seat (17) are respectively sleeved on the screw rod (21) and the polish rod (22), the fixed seat (17) is in threaded connection with the screw rod (21), the fixed seat (17) is in sliding connection with the polish rod (22), the driving motor (23) is arranged on the outer wall of the fixed mounting seat (24), an output shaft of the driving motor (23) is connected with one end of the screw rod (21) through a coupler.
7. A visual sludge discharge automatic control system according to claim 6, characterized in that the sludge discharge pipe (2) and the spare sludge discharge pipe (3) are arranged at intervals along the width direction of the sealing shell (1).
8. A visual mud discharging automatic control system according to claim 1, characterized in that the side of the sealing shell (1) far away from the water inlet pipe (6) is communicated with a water outlet pipe (25).
9. The automatic control system for visual sludge discharge of claim 1, wherein one end of the water inlet pipe (6) far away from the sealing shell (1) is communicated with a water outlet end of a water inlet pump (26), and one end of the bypass pipe (8) communicated with the water inlet pipe (25) is positioned between the water inlet valve (7) and the water inlet pump (26).
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113304515A (en) * 2021-07-30 2021-08-27 北京放羊科技有限公司 Energy-saving and environment-friendly cement plant sewage treatment system

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GB1059709A (en) * 1966-01-06 1967-02-22 Norstel And Templewood Hawksle Sludge-evacuation method and apparatus
GB1433324A (en) * 1972-01-17 1976-04-28 Ham Baker Co Ltd Sludge discharge control apparatus
JPH091200A (en) * 1995-06-19 1997-01-07 Sanyo Chiyouriki Kk Device for draining water from sludge tank
CN101306267A (en) * 2008-02-01 2008-11-19 广州市新之地环保产业有限公司 Soil discharging control method of center drive mono-tube soil sucker
CN203678029U (en) * 2014-02-05 2014-07-02 王志勇 Dredging and cleaning device for perforated mud discharge pipe
CN207237390U (en) * 2017-09-26 2018-04-17 贵州水投水务集团有限公司 A kind of inclined-tube sedimentation tank for being provided with automatic mud removing system
CN209828354U (en) * 2019-03-29 2019-12-24 吴江华衍水务有限公司 Sludge discharge pipeline dredging mechanism of sedimentation tank siphon system

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
GB1059709A (en) * 1966-01-06 1967-02-22 Norstel And Templewood Hawksle Sludge-evacuation method and apparatus
GB1433324A (en) * 1972-01-17 1976-04-28 Ham Baker Co Ltd Sludge discharge control apparatus
JPH091200A (en) * 1995-06-19 1997-01-07 Sanyo Chiyouriki Kk Device for draining water from sludge tank
CN101306267A (en) * 2008-02-01 2008-11-19 广州市新之地环保产业有限公司 Soil discharging control method of center drive mono-tube soil sucker
CN203678029U (en) * 2014-02-05 2014-07-02 王志勇 Dredging and cleaning device for perforated mud discharge pipe
CN207237390U (en) * 2017-09-26 2018-04-17 贵州水投水务集团有限公司 A kind of inclined-tube sedimentation tank for being provided with automatic mud removing system
CN209828354U (en) * 2019-03-29 2019-12-24 吴江华衍水务有限公司 Sludge discharge pipeline dredging mechanism of sedimentation tank siphon system

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113304515A (en) * 2021-07-30 2021-08-27 北京放羊科技有限公司 Energy-saving and environment-friendly cement plant sewage treatment system
CN113304515B (en) * 2021-07-30 2022-06-03 浙江红狮水泥股份有限公司 Energy-saving and environment-friendly cement plant sewage treatment system

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