CN112007305A - Ten-ton-level liquid phase material filling shell capable of automatically overturning through mass center position adjustment - Google Patents

Ten-ton-level liquid phase material filling shell capable of automatically overturning through mass center position adjustment Download PDF

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Publication number
CN112007305A
CN112007305A CN202010809897.8A CN202010809897A CN112007305A CN 112007305 A CN112007305 A CN 112007305A CN 202010809897 A CN202010809897 A CN 202010809897A CN 112007305 A CN112007305 A CN 112007305A
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shell
end cover
circular
cylindrical surface
pipe
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CN112007305B (en
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许志峰
蒋忠亮
周涛
王世英
袁宝慧
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Xian Modern Chemistry Research Institute
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Xian Modern Chemistry Research Institute
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    • AHUMAN NECESSITIES
    • A62LIFE-SAVING; FIRE-FIGHTING
    • A62CFIRE-FIGHTING
    • A62C19/00Hand fire-extinguishers in which the extinguishing substance is expelled by an explosion; Exploding containers thrown into the fire

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  • Business, Economics & Management (AREA)
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  • Filling Or Discharging Of Gas Storage Vessels (AREA)

Abstract

The invention discloses a ten-ton-level liquid phase material filling shell capable of automatically turning through center of mass position adjustment, wherein the upper part of a detonator chuck is a fourth circular plate, the fourth circular plate of the detonator chuck is provided with a fourth upper end central circular through hole, the upper surface of the fourth circular plate of the detonator chuck is a fourth concentric circular ring surface, the outer side surface of the fourth circular plate of the detonator chuck is a fourth upper end outer cylindrical surface, the inner surface of a fourth eccentric circular hole of the detonator chuck is a fourth eccentric inner cylindrical surface, the lower part of the detonator chuck is a fourth cylinder, and the diameter of the fourth lower end central circular through hole of the detonator chuck is the same as that of the fourth upper end central circular through hole of the detonator chuck; according to the invention, the position of the mass center of the shell is adjusted, so that the space posture of the shell is self-adaptively adjusted along with the change of the mass center, and the turnover work from the lying posture to the standing posture or from the standing posture to the lying posture is gradually completed. The speed of the shell overturning process is uniform and slow, excessive dynamic load is avoided, the strength of the shell is guaranteed not to be damaged, and the safety and the reliability of a product are further guaranteed.

Description

Ten-ton-level liquid phase material filling shell capable of automatically overturning through mass center position adjustment
Technical Field
The invention belongs to the technical field of liquid phase material filling shells, relates to a ten-ton liquid phase material filling shell, and particularly relates to a ten-ton liquid phase material filling shell capable of automatically overturning through mass center position adjustment.
Background
Liquid phase materials are filled in the explosive water mist dust removal bomb and the fire extinguishing bomb, the liquid phase materials are scattered into the air under the action of explosive driving loading of the scattered explosives, a cloud cluster with a certain space coverage range is formed, and the effect of the explosive water mist dust removal bomb and the fire extinguishing bomb is increased along with the increase of the diameter of the scattered cloud cluster. In order to improve the diameter of cloud cluster formed by scattering liquid-phase materials, the explosion water mist dust removal bomb and the fire extinguishing bomb are generally designed to be thin-wall shell structures, the energy released after the scattering explosive explodes is used for shell breakage as little as possible, the liquid-phase materials are driven to load and do work as much as possible, the scattering speed of the liquid-phase materials is further improved, and the diameter of the scattering cloud cluster is improved. Therefore, the macroscopic structure of the explosion water mist dust removal bomb and the fire extinguishing bomb is a thin-wall shell structure filled with liquid phase materials.
For a thin-walled shell filled with liquid-phase material, the length-diameter ratio of the shell has a greater influence than the form of cloud formed by scattering. Huijinging et al reported in the document "experimental study of the effect of FAE device parameters on fuel throwing and explosion power" (high-pressure physical reports, 6 months 2004, vol.18, p.2, 105): for the cylindrical thin-wall shell filled with the liquid-phase material, when the length-diameter ratio is properly selected, the shape of a cloud formed by scattering explosives is more ideal, the concentration distribution of the cloud is more uniform, the length-diameter ratio is 3-5 through comprehensive investigation, and the size design of the thin-wall shell filled with the liquid-phase material can be selected within the range.
With the development of products related to thin-wall shells filled with liquid-phase materials, the filling volume of the liquid-phase materials is larger and larger, the total weight of the thin-wall shells filled with the liquid-phase materials is increased, and the weight of the products is developed to the ten-ton level at present. The ten-ton class of thin-walled shells filled with liquid phase material had a diameter of about 2 meters and a length of about 8 meters. During transportation, in order to transport stably, the shell adopts a lying posture, and the axis is parallel to the horizontal plane. When liquid phase materials are filled into the thin-wall shell, in order to ensure that the shell is stable and full during filling, the shell adopts a standing posture, and the axis is vertical to the horizontal plane. When the product is used, in order to improve the coverage of scattering cloud clusters, the shell adopts a standing posture, and the axis is vertical to the horizontal plane. Therefore, the thin-walled case filled with the liquid phase material needs to be repeatedly turned over from lying down to standing up when being filled with the liquid, transported, and used.
The turnover of the ten-ton shell cannot be completed by pure manual operation, and can be safely, reliably and efficiently carried out only by corresponding auxiliary assembly mechanical support equipment. Zhangyumei et al reported a multi-degree-of-freedom turnover vehicle in the document "application of the multi-degree-of-freedom turnover vehicle in satellite assembly" (mechanical manufacturing, 8.2018, vol.56, page 89, 648 th) and composed of a push rod, a turnover frame and an adapter, and the adapter is driven to turn over by stretching and swinging of the push rod, so that the adapter can be turned over at 0-90 degrees. The turnover process of the turnover vehicle to the shell is as follows: the shell is fixed on the turnover vehicle, the outer wall of the shell is connected with the turnover vehicle through a plurality of points, and turnover torque is applied to the shell through the turnover vehicle, so that the shell is subjected to spatial turnover movement, and finally turnover work is finished.
However, when the turnover vehicle is used for turning over a thin-wall shell filled with liquid phase materials in ten-ton class, the following problems occur: when the turnover vehicle finishes the space turnover work of the shell, the turnover vehicle can only ensure that the shell is turned to a required angle, the speed of the turnover process of the shell cannot be accurately controlled, the speed of the shell at the beginning and the end stages of turnover has large sudden change, the shell has the weight up to ten-ton level, the sudden change of the speed in the turnover process can bring great inertial load, the turnover vehicle and the shell are only fixedly connected through a plurality of points, the great inertial load acts on the points, the force borne by each point is great, the shell is a thin-wall shell, the external acting force is too great, the strength of the shell is insufficient and damaged, the leakage of the internal liquid-phase material is further caused, and the failure of the thin-wall shell filled with the liquid-phase material is caused.
Disclosure of Invention
In order to overcome the defects and defects of the prior art, the invention provides a ten-ton-level liquid phase material filling shell capable of automatically overturning through the adjustment of the mass center position. The speed of the shell overturning process is uniform and slow, excessive dynamic load is avoided, the strength of the shell is guaranteed not to be damaged, and the safety and the reliability of a product are further guaranteed.
The invention provides a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a lifting ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
the scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
The axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
the shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
The ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is 1: 9-10;
the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
the axes of the two third threaded blind holes of the shell 3 are positioned on the same horizontal plane, and the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees;
the plane of the axes of the two third threaded blind holes of the shell 3 is located at the lower end of the mass center of the system of the invention by 120-140 mm, the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane of the axes of the two third threaded blind holes of the shell 3 and the mass center of the system of the invention is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3;
the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3;
The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
Step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
The left side of the device is provided with a detection device, the device for detecting the rotation angular velocity and the angular acceleration of the device is connected with the gas filling pipe 7 at the same time, the flow velocity of gas in the gas filling pipe 7 can be controlled, and when the detection device detects that the rotation angular velocity of the device is 0.02 radian per second-0.04 radian per second and the rotation angular acceleration of the device is not more than 0.01 radian per square second, the flow velocity of gas in the gas filling pipe 7 is unchanged; when the rotation angular acceleration of the device exceeds 0.01 radian per square second, the flow velocity of the gas in the gas filling pipe 7 is reduced; when the rotation angular speed of the device exceeds 0.04 radian per second, the flow speed of the gas in the gas filling pipe 7 is reduced; when the device measures that the rotation angular velocity of the device is lower than 0.02 radian per second, the flow velocity of the gas in the inflation tube 7 is increased;
The second outer cylindrical surface of the upper end cover 2 and the third inner cylindrical surface of the shell 3 have the same basic size, the dimensional tolerance grade of the second outer cylindrical surface of the upper end cover 2 is d10 grade, and the dimensional tolerance grade of the third inner cylindrical surface of the shell 3 is H10 grade;
the fourth outer cylindrical surface of the lower end cap 4 and the third inner cylindrical surface of the housing 3 have the same basic size, the fourth outer cylindrical surface of the lower end cap 4 has a size tolerance grade of d10, and the third inner cylindrical surface of the housing 3 has a size tolerance grade of H10.
A detection instrument is arranged on the left side of the device, the detection instrument can detect internal stress of each part of the device, and when the internal stress of any part reaches 60 percent of the strength limit of a parent material in the rotating process of the device, an alarm is given;
two sealing rings are arranged on the second outer cylindrical surface of the upper end cover 2, the distance between the sealing ring at the upper end of the second outer cylindrical surface of the upper end cover 2 and the second upper end concentric circular plane of the upper end cover 2 is 2mm, and the distance between the sealing ring at the lower end of the second outer cylindrical surface of the upper end cover 2 and the second lower end concentric circular plane of the upper end cover 2 is 2 mm.
A testing device is arranged on the left side of the device and is respectively connected with a scattering pipe 1, a lower end cover 4 and a seventh switch of an inflation pipe 7, the testing device can detect the flow rate of gas in the inflation pipe 7, the testing device can detect the movement speeds of the scattering pipe 1 and the lower end cover 4, and when the testing device detects that the scattering pipe 1 or the lower end cover 4 is suddenly stopped by movement and the gas in the inflation pipe 7 still has the flow rate, the testing device immediately closes the seventh switch of the inflation pipe 7;
The cylindricity of the third outer cylindrical surface of the housing 3 does not exceed 0.09 mm.
A damping device is arranged at the rotating fit connection position of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5, and the damping device can limit the relative movement speed of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5, so that the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 can only rotate at the relative speed of 0.02 radian per second at most;
turning a blank of the shell 3 by using a common lathe, clamping the lower end of the shell 3, processing the upper end and the outer circle of the shell 3 by using a 45-degree offset tool, processing the inner hole at the upper end of the shell 3 by using a 90-degree offset tool, clamping the upper end of the shell 3, processing the lower end and the outer circle of the shell 3 by using the 45-degree offset tool, and processing the inner hole at the lower end of the shell 3 by using the 90-degree offset tool; the shell 3 after finish turning is milled by a common milling machine, the lower end of the shell 3 is processed by a dividing head, the bottom holes of sixteen third threaded through holes of the shell 3 are processed by a drill bit, the upper end of the shell 3 is clamped by a disc, a disc is propped by a tip, the bottom hole of the third threaded blind hole of the shell 3 is processed by the drill bit, and the third threaded through hole and the third threaded blind hole are processed by a screw tap.
The friction force inspection device is arranged below the device, the friction force inspection device can detect the friction force of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 in rotating fit, when the friction force of the fifth cylinder and the fifth ring body of the hanging ring 5 in rotating fit is lower than 3000N, the inspection device displays green to represent safety, and when the friction force of the fifth cylinder and the fifth ring body of the hanging ring 5 in rotating fit is higher than 3000N, the inspection device displays red to represent danger;
The base material of the shell 3 is 45 steel, after rough machining, quenching treatment is carried out, the quenching temperature is 880-890 ℃, after thorough heat exchange, water is used for cooling to obtain a martensite structure, tempering is carried out, heating is carried out to 600-620 ℃, heat preservation is carried out for 2 hours, and cooling is carried out in air to obtain a tempered martensite structure.
Step 1: the blank of the shell 3 is cast aluminum, the casting forming is carried out by an integral casting method, a bottom plate is placed, a lower box is placed, a model with the same appearance shape of the shell 3 is placed on the bottom plate, sand is added, compaction is carried out, turning is carried out, an upper box is placed, sand is added, compaction is carried out, an air vent is pricked, the upper box is opened, the model is taken, a core is placed, the size and the shape of the outer surface of the core are the same as the size and the shape of the inner surface of the shell 3, the upper box is placed for casting to form the blank, fine machining forming is carried out, the shell 3 is placed on a horizontal table;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, the shell 3 is lifted by the crane, the temporary baffle 8 is separated from the ground, the left and right points at the upper end of the shell 3 are connected with the crane through the safety lifting rope, the left and right points at the lower end of the shell 3 are connected with the crane through the safety lifting rope, the safety lifting rope is connected with a monitor, the monitor detects the rotating angle of the device and transmits a signal to the safety lifting rope, and the safety lifting rope automatically stretches according to the rotating angle of the device, so that the safety lifting rope always keeps tight without influencing the rotating length of the shell.
The third inner cylindrical surface of the shell 3 is provided with two reinforcing ribs which are both annular, the two reinforcing ribs and the third inner cylindrical surface of the shell 3 are in movable matched contact, the two reinforcing ribs can only axially move along the shell 3 relative to the shell 3 and can not rotate relative to the shell 3, the two reinforcing ribs are respectively provided with 4 thread through holes, the upper end cover 2 is connected with 4 lead screws, each lead screw is in rotatable matched contact with the upper end cover 2, the outer surface of each lead screw is provided with external threads, the 4 lead screws are matched with the 4 thread through holes of the two reinforcing ribs, the upper ends of the 4 lead screws are respectively connected with a fixed shaft gear, the upper end cover 2 is provided with another 4 fixed shaft gears, in addition, the 4 fixed shaft gears and the fixed shaft gears at the upper ends of the 4 lead screws form a fixed shaft gear train, each gear drives the other seven gears to rotate, the 8 gears can drive the two reinforcing ribs on the third cylindrical surface of the shell 3 to axially move, and the adjustment of the mass center is realized.
A piston is arranged on the left side of the upper end of a third cylinder of the shell 3, a piston is arranged on the right side of the upper end of the third cylinder of the shell 3, a piston is arranged on the left side of the lower end of the third cylinder of the shell 3, a piston is arranged on the right side of the lower end of the third cylinder of the shell 3, each piston is in threaded fit connection with the shell 3, a universal hinge is connected to the inner side of each piston, the universal hinge of the piston on the left side of the upper end of the third cylinder of the shell 3 and the universal hinge of the piston on the right side of the lower end of the third cylinder of the shell 3 are connected through a connecting rod, the universal hinge of the piston on the left side of the lower end of the third cylinder of the shell 3 and the universal hinge of the piston on the right side of the upper end of the third cylinder of the shell 3 are connected through a connecting rod, the universal hinge of the piston on the left side of the upper end of the third cylinder of, the universal hinge of the piston on the left of the lower end of the third cylinder of the shell 3 and the universal hinge of the piston on the right of the upper end of the third cylinder of the shell 3 form a double universal hinge mechanism, and the piston on the lower end can be rotated to drive the piston on the upper end to rotate, so that the fluid on the lower end enters the space on the upper end or the fluid on the upper end enters the space on the lower end, and the mass center fine adjustment device has a mass center fine adjustment function.
The ten-ton-level liquid phase material filling shell capable of automatically overturning through the adjustment of the position of the mass center has the following technical effects:
the method comprises the steps of firstly, hoisting a thin-wall shell filled with liquid phase materials at the position of a middle reinforcing rib, and enabling the spatial posture of the shell to be self-adaptively adjusted along with the change of the center of mass by adjusting the position of the center of mass of the shell, so that the turnover work from a lying posture to a standing posture or from the standing posture to the lying posture is gradually completed. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Drawings
Fig. 1 is a schematic view showing a ten-ton-class liquid phase material-filled casing which is automatically turned by the position adjustment of the center of mass. 1. The device comprises a throwing pipe 2, an upper end cover 3, a shell 4, a lower end cover 5, a hanging ring 6, liquid 7, an inflation pipe 8, a temporary baffle 9 and a positioning screw.
Detailed Description
The present invention is further described in detail with reference to the drawings and examples, it should be noted that the present invention is not limited to the following examples, and equivalent changes based on the technical scheme of the present invention are within the scope of the present invention.
Example 1:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
the scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
The axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
the shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
The left side of the device is provided with a detection device, the device for detecting the rotation angular velocity and the angular acceleration of the device is connected with the gas filling pipe 7 at the same time, the flow velocity of gas in the gas filling pipe 7 can be controlled, and when the detection device detects that the rotation angular velocity of the device is 0.02 radian per second-0.04 radian per second and the rotation angular acceleration of the device is not more than 0.01 radian per square second, the flow velocity of gas in the gas filling pipe 7 is unchanged; when the rotation angular acceleration of the device exceeds 0.01 radian per square second, the flow velocity of the gas in the gas filling pipe 7 is reduced; when the rotation angular speed of the device exceeds 0.04 radian per second, the flow speed of the gas in the gas filling pipe 7 is reduced; when the device of the invention is measured to have the rotation angular velocity lower than 0.02 radian per second and the rotation angular acceleration not exceeding 0.01 radian per square second, the flow velocity of the gas inside the inflation tube 7 is increased, and the angular velocity and the angular acceleration of the device of the invention are controlled simultaneously by controlling the flow velocity of the gas inside the inflation tube 7, so that slow rotation is realized, excessive inertia is avoided, and safety is improved.
The basic dimensions of the second outer cylindrical surface of the upper end cover 2 and the third inner cylindrical surface of the shell 3 are the same, the dimensional tolerance grade of the second outer cylindrical surface of the upper end cover 2 is d10 grade, the dimensional tolerance grade of the third inner cylindrical surface of the shell 3 is H10 grade, and the upper end cover 2 and the shell 3 can be freely movably matched by controlling the matching dimensions of the second outer cylindrical surface of the upper end cover 2 and the third inner cylindrical surface of the shell 3, and the internal liquid phase material cannot be leaked due to overlarge gaps;
the basic dimensions of the fourth outer cylindrical surface of the lower end cover 4 and the third inner cylindrical surface of the shell 3 are the same, the dimensional tolerance grade of the fourth outer cylindrical surface of the lower end cover 4 is d10 grade, the dimensional tolerance grade of the third inner cylindrical surface of the shell 3 is H10 grade, and the upper end cover 2 and the shell 3 can be freely movably matched by controlling the matching dimensions of the second outer cylindrical surface of the upper end cover 2 and the third inner cylindrical surface of the shell 3, and the internal liquid phase material cannot be leaked due to overlarge gaps;
the ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
Step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
Step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
experimental conditions Results of the experiment
From the standing position to the lying position of the 10mm shell The housing is intact
From lying posture to standing posture with 10mm shell The housing is intact
From the standing posture to the lying posture of the 9mm shell The housing is intact
From lying posture to standing posture of 9mm shell The housing is intact
8mm shell from risingPosture to lying down posture The housing is intact
From lying posture to standing posture of 8mm shell Destruction of the housing
7.5mm shell from lying posture to standing posture Destruction of the housing
7.5mm shell from lying posture to standing posture Can not be carried out
From lying posture to standing posture with 7mm shell Destruction of the housing
From lying posture to standing posture with 7mm shell Can not be carried out
From lying posture to standing posture of 6mm shell Destruction of the housing
From lying posture to standing posture of 6mm shell Can not be carried out
From lying posture to standing posture of 5mm shell Destruction of the housing
From lying posture to standing posture of 5mm shell Can not be carried out
Analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
experimental conditions Results of the experiment
From the standing position to the lying position for the 1 st time The housing is intact
From lying down to standing up posture 1 time The housing is intact
From the standing position to the lying position for the 2 nd time The housing is intact
2 nd time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 3 rd time The housing is intact
From lying down to standing up for the 3 rd time The housing is intact
4 th time from standing posture to lying down posture The housing is intact
4 th time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 5 th time The housing is intact
From lying down to standing up for the 5 th time The housing is intact
From the standing position to the lying position for the 6 th time The housing is intact
From lying down to standing up for the 6 th time The housing is intact
From the standing position to the lying position 7 times The housing is intact
From lying down to standing up for 7 th time The housing is intact
From the standing position to the lying position for the 8 th time The housing is intact
From lying down to standing up for the 8 th time The housing is intact
From the standing position to the lying position for the 9 th time The housing is intact
From lying down to standing up for the 9 th time The housing is intact
From the standing position to the lying position for the 10 th time The housing is intact
From lying down to standing up for 10 th time The housing is intact
Analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 2:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
The scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
the axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
The shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
A detection instrument is arranged on the left side of the device, the detection instrument can detect internal stress of each part of the device, when the internal stress of any part reaches 60 percent of the strength limit of a parent material in the rotating process of the device, an alarm is given out, and therefore, the alarm is given out as long as the strength of any part exceeds 60 percent, and the danger caused by insufficient strength is avoided;
Two sealing rings are arranged on the second outer cylindrical surface of the upper end cover 2, the distance between the sealing ring at the upper end of the second outer cylindrical surface of the upper end cover 2 and the second upper end concentric circular plane of the upper end cover 2 is 2mm, and the distance between the sealing ring at the lower end of the second outer cylindrical surface of the upper end cover 2 and the second lower end concentric circular plane of the upper end cover 2 is 2mm, so that in the relative movement process of the upper end cover 2 and the shell 3, due to the 2 sealing rings, the clamping caused by the inclination of the axis of the upper end cover 2 can be avoided, and the 2 sealing rings can meet the sealing in the relative movement process;
the ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
And step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
Step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
experimental conditions Results of the experiment
From the standing position to the lying position of the 10mm shell The housing is intact
From lying posture to standing posture with 10mm shell The housing is intact
From the standing posture to the lying posture of the 9mm shell The housing is intact
From lying posture to standing posture of 9mm shell The housing is intact
From the standing posture to the lying posture of the 8mm shell The housing is intact
From lying posture to standing posture of 8mm shell Destruction of the housing
7.5mm shell from lying posture to standing posture Destruction of the housing
7.5mm shell from lying posture to standing posture Can not be carried out
From lying posture to standing posture with 7mm shell Destruction of the housing
From lying posture to standing posture with 7mm shell Can not be carried out
From lying posture to standing posture of 6mm shell Destruction of the housing
From lying posture to standing posture of 6mm shell Can not be carried out
From lying posture to standing posture of 5mm shell Destruction of the housing
From lying posture to standing posture of 5mm shell Can not be carried out
Analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
experimental conditions Results of the experiment
From the standing position to the lying position for the 1 st time The housing is intact
From lying down to standing up posture 1 time The housing is intact
From the standing position to the lying position for the 2 nd time The housing is intact
2 nd time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 3 rd time The housing is intact
From lying down to standing up for the 3 rd time The housing is intact
4 th time from standing posture to lying down posture The housing is intact
4 th time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 5 th time The housing is intact
From lying down to standing up for the 5 th time The housing is intact
From the standing position to the lying position for the 6 th time The housing is intact
From lying down to standing up for the 6 th time The housing is intact
From the standing position to the lying position 7 times The housing is intact
From lying down to standing up for 7 th time The housing is intact
From the standing position to the lying position for the 8 th time The housing is intact
From lying down to standing up for the 8 th time The housing is intact
From the standing position to the lying position for the 9 th time The housing is intact
From lying down to standing up for the 9 th time The housing is intact
From the standing position to the lying position for the 10 th time The housing is intact
From lying down to standing up for 10 th time The housing is intact
Analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 3:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
The scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
the axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
The shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
The invention is provided with a testing device on the left, the testing device is respectively connected with a scattering pipe 1, a lower end cover 4 and a seventh switch of an inflation pipe 7, the testing device can detect the flow rate of gas in the inflation pipe 7, the testing device can detect the movement speeds of the scattering pipe 1 and the lower end cover 4, when the testing device detects that the scattering pipe 1 or the lower end cover 4 is suddenly stopped by movement and the gas in the inflation pipe 7 still has the flow rate, the testing device immediately closes the seventh switch of the inflation pipe 7, because the phenomenon which is very easy to occur when the scattering pipe 1 or the lower end cover 4 is suddenly stopped in the movement process is the movement blocking phenomenon, at the moment, high-pressure gas is continuously introduced, the device of the invention can be damaged, therefore, when the scattering pipe 1 or the lower end cover 4 is suddenly stopped, the judgment is needed, whether the gas in the inflation pipe 7 still has the flow rate, if the flow rate exists, and the scattering pipe 1 or the lower end cover 4 does not move, the third switch of the inflation tube 7 is closed immediately in a dangerous state, so that the danger caused by overlarge pressure is avoided;
The cylindricity of the third outer cylindrical surface of the shell 3 is not more than 0.09mm, if the cylindricity of the third outer cylindrical surface of the shell 3 is larger, the upper end cover 2 and the lower end cover 4 can leak or stop moving due to loose fit in the process of moving in the shell 3, and experiments show that when the cylindricity of the third outer cylindrical surface of the shell 3 is not more than 0.09mm, the sealing and moving requirements can be met;
the ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
Step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
experimental conditions Results of the experiment
From the standing position to the lying position of the 10mm shell The housing is intact
From lying posture to standing posture with 10mm shell The housing is intact
From the standing posture to the lying posture of the 9mm shell The housing is intact
From lying posture to standing posture of 9mm shell The housing is intact
From the standing posture to the lying posture of the 8mm shell The housing is intact
From lying posture to standing posture of 8mm shell Shell bodyIs broken down
7.5mm shell from lying posture to standing posture Destruction of the housing
7.5mm shell from lying posture to standing posture Can not be carried out
From lying posture to standing posture with 7mm shell Destruction of the housing
From lying posture to standing posture with 7mm shell Can not be carried out
From lying posture to standing posture of 6mm shell Destruction of the housing
From lying posture to standing posture of 6mm shell Can not be carried out
From lying posture to standing posture of 5mm shell Destruction of the housing
From lying posture to standing posture of 5mm shell Can not be carried out
Analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
Figure BDA0002630555670000121
Figure BDA0002630555670000131
analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 4:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
The scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
the axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
The shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
A damping device is arranged at the rotationally matched connection part of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5, and can limit the relative movement speed of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5, so that the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 can only rotate at the relative speed of 0.02 radian per second at most, and the risk of overlarge inertia caused by overlarge speed in the rotating process of the device is avoided, so that the device can only rotate at a lower speed, and the safety is improved;
The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: turning a blank of the shell 3 by using a common lathe, clamping the lower end of the shell 3, processing the upper end and the outer circle of the shell 3 by using a 45-degree offset tool, processing the inner hole at the upper end of the shell 3 by using a 90-degree offset tool, clamping the upper end of the shell 3, processing the lower end and the outer circle of the shell 3 by using the 45-degree offset tool, and processing the inner hole at the lower end of the shell 3 by using the 90-degree offset tool; milling the finely turned shell 3 by using a common milling machine, processing the lower end of the shell 3 by using a dividing head, processing bottom holes of sixteen third threaded through holes of the shell 3 by using a drill bit, clamping the upper end of the shell 3 by using a disc, propping the disc by using a tip, processing the bottom holes of the third threaded blind holes of the shell 3 by using the drill bit, processing the third threaded through holes and the third threaded blind holes by using a screw tap, and improving the precision of processed parts by controlling the processing sequence; placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
Step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
Step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
Figure BDA0002630555670000151
Figure BDA0002630555670000161
analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
Experimental conditions Results of the experiment
From the standing position to the lying position for the 1 st time The housing is intact
From lying down to standing up posture 1 time The housing is intact
From the standing position to the lying position for the 2 nd time The housing is intact
2 nd time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 3 rd time The housing is intact
From lying down to standing up for the 3 rd time The housing is intact
4 th time from standing posture to lying down posture The housing is intact
4 th time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 5 th time The housing is intact
From lying down to standing up for the 5 th time The housing is intact
From the standing position to the lying position for the 6 th time The housing is intact
From lying down to standing up for the 6 th time The housing is intact
From the standing position to the lying position 7 times The housing is intact
From lying down to standing up for 7 th time The housing is intact
From the standing position to the lying position for the 8 th time The housing is intact
From lying down to standing up for the 8 th time The housing is intact
From the standing position to the lying position for the 9 th time The housing is intact
From lying down to standing up for the 9 th time The housing is intact
From the standing position to the lying position for the 10 th time The housing is intact
From lying down to standing up for 10 th time The housing is intact
Analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 5:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
the scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
The axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
the shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
The friction force inspection device is arranged below the device, the friction force inspection device can detect the friction force of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 in rotating fit, when the friction force of the fifth cylinder and the fifth ring body of the hanging ring 5 in rotating fit is lower than 3000N, the inspection device displays green to represent safety, when the friction force of the fifth cylinder and the fifth ring body of the hanging ring 5 in rotating fit is higher than 3000N, the inspection device displays red to represent danger, because the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 rotate relatively in the air, if the friction force of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 is lower, the device of the invention can not be influenced by the friction force, the overturning work can be completed safely and reliably, but if the friction force of the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 is higher, when the friction force exceeds 3000N, the situation means that the shell continues to rotate, the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 are clamped due to excessive friction force, at this time, as the shell continues to rotate, the relative friction force between the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 continues to increase, and this state is unsafe, when the friction force between the fifth cylinder of the hung ring 5 and the fifth ring body of the hanging ring 5 continues to increase along with the continuous increase of the rotating force and exceeds the upper limit of the force of the clamp, the fifth cylinder of the hanging ring 5 and the fifth ring body of the hanging ring 5 generate large rotating impact force to cause danger, therefore, when the friction force generated by the rotating fit of the fifth cylinder and the fifth ring body of the hanging ring 5 is higher than 3000N, the inspection device displays red color to represent danger, and at this time, the rotation is considered to be stopped, so that the;
The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: the base material of the shell 3 is 45 steel, after rough machining, quenching treatment is carried out, the quenching temperature is 880-890 ℃, after thorough heat exchange, water is used for cooling to obtain a martensite structure, tempering is carried out, the temperature is increased to 600-620 ℃, heat preservation is carried out for 2 hours, and cooling is carried out in air to obtain a tempered martensite structure; by controlling the heat treatment process, a good microstructure is obtained, and the obtained tempered martensite has good mechanical property and plasticity and is suitable for the shell of the device. Placing the shell 3 on a horizontal table in an organized manner so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
Step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
experimental conditions Results of the experiment
From the standing position to the lying position of the 10mm shell The housing is intact
From lying posture to standing posture with 10mm shell The housing is intact
From the standing posture to the lying posture of the 9mm shell The housing is intact
From lying posture to standing posture of 9mm shell The housing is intact
From the standing posture to the lying posture of the 8mm shell The housing is intact
From lying posture to standing posture of 8mm shell Destruction of the housing
7.5mm shell from lying posture to standing posture Destruction of the housing
7.5mm shell from lying posture to standing posture Can not be carried out
From lying posture to standing posture with 7mm shell Destruction of the housing
From lying posture to standing posture with 7mm shell Can not be carried out
From lying posture to standing posture of 6mm shell Destruction of the housing
From lying posture to standing posture of 6mm shell Can not be carried out
From lying posture to standing posture of 5mm shell Destruction of the housing
From lying posture to standing posture of 5mm shell Can not be carried out
Analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
experimental conditions Results of the experiment
From the standing position to the lying position for the 1 st time The housing is intact
From lying down to standing up posture 1 time The housing is intact
From the standing position to the lying position for the 2 nd time The housing is intact
2 nd time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 3 rd time The housing is intact
From lying down to standing up for the 3 rd time The housing is intact
4 th time from standing posture to lying down posture Finishing of the casingGood taste
4 th time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 5 th time The housing is intact
From lying down to standing up for the 5 th time The housing is intact
From the standing position to the lying position for the 6 th time The housing is intact
From lying down to standing up for the 6 th time The housing is intact
From the standing position to the lying position 7 times The housing is intact
From lying down to standing up for 7 th time The housing is intact
From the standing position to the lying position for the 8 th time The housing is intact
From lying down to standing up for the 8 th time The housing is intact
From the standing position to the lying position for the 9 th time The housing is intact
From lying down to standing up for the 9 th time The housing is intact
From the standing position to the lying position for the 10 th time The housing is intact
From lying down to standing up for 10 th time The housing is intact
Analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 6:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
The scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
the axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
The shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: the blank of the shell 3 is cast aluminum, the casting forming is carried out by an integral casting method, a bottom plate is placed, a lower box is placed, a model with the same appearance shape of the shell 3 is placed on the bottom plate, sand is added, compaction, overturning, an upper box is placed, sand is added, compaction, air holes are pricked, the upper box is opened, the model is taken, a core is placed, the size and the shape of the outer surface of the core are the same as the size and the shape of the inner surface of the shell 3, the upper box is placed for casting into the blank, fine machining forming is carried out, the blank casting performance is improved by controlling the blank casting method of the shell 3, and the function of the invention. Placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
Step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope passes through the fifth ring body of the lifting ring 5, then the lifting rope is hung on a crane, the shell 3 is lifted by the crane, the temporary baffle 8 is separated from the ground, the left and right points at the upper end of the shell 3 are connected with the crane by the safety lifting rope, the left and right points at the lower end of the shell 3 are connected with the crane by the safety lifting rope, the safety lifting rope is connected with a monitor, the monitor detects the rotating angle of the device and transmits signals to the safety lifting rope, the safety lifting rope automatically extends and retracts according to the rotating angle of the device, the tightening is always kept and the rotating length of the shell is not influenced, therefore, the device of the invention has one more guarantee after being lifted in the air due to the safety lifting rope, if the lifting rope or the lifting ring 5 or the shell 3 is broken in the using process of the invention, the invention cannot be broken on the ground due to the existence of the safety lifting rope, the safety is improved;
Step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
experimental conditions Results of the experiment
From the standing position to the lying position of the 10mm shell The housing is intact
From lying posture to standing posture with 10mm shell The housing is intact
From the standing posture to the lying posture of the 9mm shell The housing is intact
From lying posture to standing posture of 9mm shell The housing is intact
From the standing posture to the lying posture of the 8mm shell The housing is intact
From lying posture to standing posture of 8mm shell Destruction of the housing
7.5mm shell from lying posture to standing posture Destruction of the housing
7.5mm shell from lying posture to standing posture Can not be carried out
From lying posture to standing posture with 7mm shell Destruction of the housing
From lying posture to standing posture with 7mm shell Can not be carried out
From lying posture to standing posture of 6mm shell Destruction of the housing
From lying posture to standing posture of 6mm shell Can not be carried out
From lying posture to standing posture of 5mm shell Destruction of the housing
From lying posture to standing posture of 5mm shell Can not be carried out
Analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
Figure BDA0002630555670000221
Figure BDA0002630555670000231
analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 7:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
The scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
the axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
The shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
Figure BDA0002630555670000241
Figure BDA0002630555670000251
experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
The third inner cylindrical surface of the shell 3 is provided with two reinforcing ribs which are both annular, the two reinforcing ribs and the third inner cylindrical surface of the shell 3 are in movable matched contact, the two reinforcing ribs can only axially move along the shell 3 relative to the shell 3 and can not rotate relative to the shell 3, the two reinforcing ribs are respectively provided with 4 thread through holes, the upper end cover 2 is connected with 4 lead screws, each lead screw is in rotatable matched contact with the upper end cover 2, the outer surface of each lead screw is provided with external threads, the 4 lead screws are matched with the 4 thread through holes of the two reinforcing ribs, the upper ends of the 4 lead screws are respectively connected with a fixed shaft gear, the upper end cover 2 is provided with another 4 fixed shaft gears, in addition, the 4 fixed shaft gears and the fixed shaft gears at the upper ends of the 4 lead screws form a fixed shaft gear train, each gear of the fixed shaft gear train drives another seven gears to rotate, the 8 gears can drive the two reinforcing ribs of the third inner cylindrical surface of the shell 3 to axially move, the adjustment of the mass center is realized; the rotation of the shell is carried out by changing the mass center, thereby causing the rotation moment. When the rotation angle needs to be finely adjusted, the center of mass of the air is changed every time through compressed air, and the fine adjustment effect is poor. Through two removal strengthening ribs, can realize the fine setting when adjusting the casing angle, the barycenter that strengthening rib axial displacement brought changes slightly, and the rotatory effect of production is also slight, can realize rotation angle's fine setting like this, improves the precision of adjusting.
The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
Step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
experimental conditions Results of the experiment
From the standing position to the lying position of the 10mm shell The housing is intact
From lying posture to standing posture with 10mm shell The housing is intact
From the standing posture to the lying posture of the 9mm shell The housing is intact
From lying posture to standing posture of 9mm shell The housing is intact
From the standing posture to the lying posture of the 8mm shell The housing is intact
From lying posture to standing posture of 8mm shell Destruction of the housing
7.5mm shell from lying posture to standing posture Destruction of the housing
7.5mm shell from lying posture to standing posture Can not be carried out
From lying posture to standing posture with 7mm shell Destruction of the housing
From lying posture to standing posture with 7mm shell Can not be carried out
From lying posture to standing posture of 6mm shell Destruction of the housing
From lying posture to standing posture of 6mm shell Can not be carried out
From lying posture to standing posture of 5mm shell Destruction of the housing
From lying posture to standing posture of 5mm shell Can not be carried out
Analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
experimental conditions Results of the experiment
From the standing position to the lying position for the 1 st time The housing is intact
From lying down to standing up posture 1 time The housing is intact
From the standing position to the lying position for the 2 nd time The housing is intact
2 nd time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 3 rd time The housing is intact
From lying down to standing up for the 3 rd time The housing is intact
4 th time from standing posture to lying down posture The housing is intact
4 th time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 5 th time The housing is intact
From lying down to standing up for the 5 th time The housing is intact
From the standing position to the lying position for the 6 th time The housing is intact
From lying down to standing up for the 6 th time The housing is intact
From the standing position to the lying position 7 times The housing is intact
From lying down to standing up for 7 th time The housing is intact
From the standing position to the lying position for the 8 th time The housing is intact
From lying down to standing up for the 8 th time The housing is intact
From the standing position to the lying position for the 9 th time The housing is intact
From lying down to standing up for the 9 th time The housing is intact
From the standing position to the lying position for the 10 th time The housing is intact
From lying down to standing up for 10 th time The housing is intact
Analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.
Example 8:
as shown in fig. 1, the embodiment provides a ten-ton liquid phase material filling shell capable of automatically turning through center of mass position adjustment, which comprises a scattering pipe 1, an upper end cover 2, a lower end cover 4 and liquid 6, and is characterized by further comprising a shell 3, a hanging ring 5, an inflation pipe 7, a temporary baffle 8 and a positioning screw 9;
The scattering pipe 1 is a first cylinder, the first cylinder of the scattering pipe 1 is a revolving body, the upper end surface of the first cylinder of the scattering pipe 1 is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe 1 is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe 1 is a first lower end circular plane;
the axis of a rotary body of the scattering pipe 1 is vertical to the horizontal plane, explosives are arranged in the scattering pipe 1, and the explosives in the scattering pipe 1 are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover 2 is a second circular plate, the second circular plate of the upper end cover 2 is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover 2, the upper end face of the second circular plate of the upper end cover 2 is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover 2 is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover 2 is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover 2 is a second inner cylindrical surface;
the axis of the revolving body of the upper end cover 2 is superposed with the axis of the revolving body of the scattering pipe 1, the upper end cover 2 is positioned outside the upper end of the scattering pipe 1, the second inner cylindrical surface of the upper end cover 2 is contacted with the upper end of the first outer cylindrical surface of the scattering pipe 1, and the concentric circular plane of the second upper end of the upper end cover 2 is coplanar with the circular plane of the first upper end of the scattering pipe 1;
The shell 3 is a third cylindrical body, the third cylindrical body of the shell 3 is a rotary body, the outer side surface of the third cylindrical body of the shell 3 is a third outer cylindrical surface, the inner side surface of the third cylindrical body of the shell 3 is a third inner cylindrical surface, the inner side of the upper end of the third cylindrical body of the shell 3 is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell 3 is a third upper end downward concentric ring surface, the third upper end inner flange of the shell 3 is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell 3 are parallel to the axis of the rotary body of the shell 3, the sixteen third threaded through holes of the shell 3 are uniformly distributed around the axis of the rotary body of the shell 3, the inner side surface of the lower end of the third cylindrical body of the shell 3 is a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell 3 is a third lower end upward concentric ring surface, the lower end surface of the third lower end, the inner side surface of a third lower end inner flange of the shell 3 is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell 3, the axis of the third circular through hole of the shell 3 is perpendicular to the axis of a revolving body of the shell 3, a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell 3, two third threaded blind holes are formed in the middle of the third outer cylindrical surface of the shell 3, and the axes of the two third threaded blind holes of the shell 3 are perpendicular to the axis of the revolving body of the shell 3;
The axis of the revolving body of the shell 3 is superposed with the axis of the revolving body of the scattering pipe 1, a second circular plate of the upper end cover 2 is positioned in a third circular cylinder of the shell 3, a second upper end circular plane of the upper end cover 2 is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a second outer cylindrical surface of the upper end cover 2;
the lower end cover 4 is a fourth circular plate, the fourth circular plate of the lower end cover 4 is a revolving body, the upper end surface of the fourth circular plate of the lower end cover 4 is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover 4 is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover 4 is a fourth lower end circular plane;
the axis of the revolving body of the lower end cover 4 is superposed with the axis of the revolving body of the scattering pipe 1, a fourth upper end circular plane of the lower end cover 4 is connected with a first lower end circular plane of the scattering pipe 1, a fourth circular plate of the lower end cover 4 is positioned in a third circular cylinder of the shell 3, a fourth lower end circular plane of the lower end cover 4 is positioned at the upper end of a third upper end upward concentric circular ring surface of the shell 3, and a third inner cylindrical surface of the shell 3 is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover 4;
the hanging ring 5 consists of a left part and a right part, the right part of the hanging ring 5 is a fifth cylinder, the fifth cylinder of the hanging ring 5 is a revolving body, the side surface of the fifth cylinder of the hanging ring 5 is provided with a fifth external thread, the left part of the hanging ring 5 is a fifth ring body, the fifth cylinder of the hanging ring 5 is in running fit connection with the fifth ring body of the hanging ring 5, and the number of the hanging rings 5 is two;
The axis of the revolving body of the fifth cylinder of the hanging ring 5 is vertical to the axis of the revolving body of the throwing pipe 1, and a fifth external thread of the hanging ring 5 is arranged in a third threaded blind hole of the shell 3;
the liquid 6 is a liquid phase material which forms a cloud cluster after being scattered by explosives;
the liquid 6 is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
the air charging pipe 7 is a seventh round pipe, the seventh round pipe of the air charging pipe 7 is a revolving body, and the left end of the seventh round pipe of the air charging pipe 7 is provided with a seventh switch;
the axis of the revolving body of the air charging pipe 7 is vertical to the axis of the revolving body of the scattering pipe 1, and the right end of a seventh circular pipe of the air charging pipe 7 is connected with a third circular through hole of the shell 3;
the temporary baffle 8 is an eighth circular plate, the eighth circular plate of the temporary baffle 8 is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle 8 is an eighth upper end circular plane;
the axis of the revolving body of the temporary baffle plate 8 is superposed with the axis of the revolving body of the scattering pipe 1, the temporary baffle plate 8 is positioned at the lower end of the shell 3, and the eighth upper end circular plane of the temporary baffle plate 8 is connected with the downward concentric circular ring surface of the third lower end of the shell 3;
the positioning screw 9 is a ninth cylinder, the ninth cylinder of the positioning screw 9 is a revolving body, the lateral surface of the ninth cylinder of the positioning screw 9 is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw 9 is provided with a ninth external thread, and the total number of the positioning screws 9 is sixteen;
The axis of the revolving body of the positioning screw 9 is parallel to the axis of the revolving body of the scattering pipe 1, and a ninth external thread of the positioning screw 9 is installed in a third threaded through hole of the shell 3.
Regarding the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2, the following factors are mainly considered, which should not be too large to increase the unnecessary stiffness of the upper end cap 2, nor too small to prevent the upper end cap 2 from being stuck when moving.
Through the experiment discovery, upper end cover 2 is at the inside in-process that removes repeatedly of casing 3, when thickness is than littleer, card owner's phenomenon appears easily, in case card owner, the extrusion force that is bigger again also can't make its continuation motion, and the too big extrusion force can act on casing 3, breaks casing 3 crowded, leads to the failure. And when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not lower than 1: when 10, the thickness of the upper end cover 2 is enough, and the problem of jamming does not occur when the upper end cover 2 moves repeatedly in the shell 3.
The weight of the upper end cover 2 is increased along with the increase of the thickness, the total weight of the upper end cover 2 is 10 tons for filling the shell with liquid materials, the difficulty in the shell overturning process is that the total weight is too large, the overturning inertia is large, the pressure born by the shell is too large, the shell is easy to damage, and the weight of the upper end cover 2 is too large, so that only negative effects can be generated. Therefore, the lower the thickness of the upper end cap 2, the better. According to the actual measurement experiment, when the ratio of the axial length of the second outer cylindrical surface of the upper end cover 2 to the diameter of the second circular plate of the upper end cover 2 is not more than 1: 9, the weight of the upper end cap 2 is less than 4% of the total weight, and it is considered that the weight of the upper end cap not exceeding 4% is within an acceptable range, and therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is not more than 1: 9.
Therefore, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the second circular plate diameter of the upper end cap 2 is 1: 9-10;
in this embodiment, the ratio of the axial length of the second outer cylindrical surface of the upper end cap 2 to the diameter of the second circular plate of the upper end cap 2 is 1: 9.
the same design of the lower end cover 4 is that the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover 4 to the diameter of the fourth circular plate of the lower end cover 4 is 1: 9-10;
in this embodiment, the ratio of the axial length of the fourth outer cylindrical surface of the lower end cap 4 to the diameter of the fourth circular plate of the lower end cap 4 is 1: 9.
the second upper end circular plane of the upper end cover 2 is parallel to the downward concentric circular ring surface of the third upper end of the shell 3, the distance between the second upper end circular plane of the upper end cover 2 and the downward concentric circular ring surface of the third upper end of the shell 3 is a first distance, the distance between the plane where the axes of the two third threaded blind holes of the shell 3 are located and the centroid of the system is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover 4 is in contact with the upward concentric circular ring surface of the third lower end of the shell 3.
Regarding the distance between the axial lines of the two third threaded blind holes of the shell 3 and the lower end of the mass center of the system, the following two aspects are mainly considered, namely, the axial lines are not too long, so that the system is in an ineffective length when the overturning process is completed through the mass center adjustment, the mass center offset is too large, the size to be adjusted is too large, the part of the size is not filled with liquid phase materials and is in an ineffective length, the ineffective length is not too large, and the ineffective length cannot be too short.
Experiments show that when the plane where the axes of the two third threaded blind holes of the shell 3 are located is not less than 120mm at the lower end of the mass center of the system, the mass center offset is sufficient, the mass center is slightly adjusted in the process of turning the system through the mass center adjustment, the rotation angle of the system in the air is small, the generated angular velocity and angular acceleration are small, and the safety requirement is met within a controllable range. When the plane of the axes of the two third threaded blind holes of the shell 3 is positioned at the lower end of the mass center of the system of the invention and is not more than 140mm, the heart offset is not excessively large, the size needing to be adjusted is not excessively large, the invalid length is not more than 2 percent of the total length, and the invalid length is considered to be within an acceptable range.
Therefore, the plane of the axes of the two third threaded blind holes of the shell 3 is 120-140 mm below the mass center of the system;
in this embodiment, the plane of the axes of the two third threaded blind holes of the housing 3 is located at the lower end 120 of the center of mass of the system of the present invention.
Regarding the ratio of the axial distance from the upper end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, the ratio of the axial distance from the lower end surface of the third annular boss of the housing 3 to the third threaded blind hole of the housing 3 to the nominal diameter of the third threaded blind hole of the housing 3, mainly consider 2 aspects as follows:
It should not be too small, resulting in insufficient strength, when the system of the invention is suspended by the suspension ring 5, the entire weight is applied to the suspension ring 5, and the suspension ring 5 applies all the weight to the third annular projection of the housing 3, and if the size is too small, a fracture will occur from the third annular projection of the housing 3, resulting in failure of the system. Experiments show that when the ratio of the axial distance from the upper end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.4, and the ratio of the axial distance from the lower end face of the third annular boss of the shell 3 to the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not lower than 1.1, the strength of the third annular boss of the shell 3 is sufficient.
The size of the third annular boss of the shell 3 is too large, so that the cloud cluster formed after the liquid material is scattered is layered due to the fact that the size of the third annular boss of the shell 3 is too large, the third annular boss of the shell 3 is equivalent to a reinforcing rib, when the third annular boss of the shell 3 is small, the influence on the scattered cloud cluster is not large, and the cloud cluster can be connected together in the subsequent diffusion process. When the size of the third annular boss of the shell 3 is larger, the influence on the cloud cluster throwing is overlarge, the cloud clusters cannot be connected together in the subsequent diffusion process, a fault is formed, and the using effect is influenced. Experiments show that when the ratio of the distance from the upper end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.6, and the ratio of the distance from the lower end face of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 to the nominal diameter of the third threaded blind hole of the shell 3 is not more than 1.3, the influence on cloud scattering is not large, and the cloud clusters can be connected together in the subsequent diffusion process.
Therefore, the distance from the upper end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell 3, and the distance from the lower end surface of the third annular boss of the shell 3 to the axis of the third threaded blind hole of the shell 3 is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell 3.
In this embodiment, the distance from the upper end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.4 times of the nominal diameter of the third threaded blind hole of the housing 3, and the distance from the lower end surface of the third annular boss of the housing 3 to the axis of the third threaded blind hole of the housing 3 is 1.1 of the nominal diameter of the third threaded blind hole of the housing 3.
The axes of the two third threaded blind holes of the housing 3 are located on the same horizontal plane, and about the included angle between the axes of the two third threaded blind holes of the housing 3, the following 3 aspects are mainly considered: rotation sensitivity, initial hoisting stability and hoisting capacity.
The rotation sensitivity is the sensitivity degree of the system for spatial rotation after the mass center of the system is deviated, when the rotation sensitivity is poor, after the mass center of the system is deviated, because the connecting line of the mass center of the system and the two third threaded blind holes is closer in the vertical direction, the projections in the vertical direction are almost overlapped, and after the mass center is changed, the system is rotated without an eccentric force, at the moment, the system is in a destabilization state, and once the system is rotated, the system rotates at a high speed and a high angle, which is not in line with the low-speed rotation principle of the invention. When the rotation sensitivity is good, the connection line of the mass center of the system and the two third threaded blind holes has a certain distance in the vertical direction, and after the mass center of the system is shifted, the weight is multiplied by the distance of the connection line of the mass center of the system and the two third threaded blind holes in the vertical direction, so that the system rotates in space along with the change of the mass center in order to ensure that the system rotates moment, and the instability state is avoided. The rotational sensitivity was divided into 3 criteria by actual testing, and 3 scores. The rotation is very sensitive: 10 minutes; the rotation is occasionally sensitive: 3 min; the rotation is very insensitive: -3 points.
The initial hoisting stability is the stability degree of the system when the system is initially hoisted by a crane. The system is rotated by an angle compared with the posture before hoisting after the initial hoisting with a crane. Because the crane lifts the system, the posture of the system is correspondingly rotated under the action of gravity, and the smaller the rotation angle is, the better the rotation angle is. Because the lifting process does not need the follow-up use process, the rotating speed can be accurately controlled, the lifting process belongs to a simple rough process, the rotating angle is reduced as small as possible, the shell only bears upward force to move upwards, the space posture is rotated as little as possible, the rotating angular speed and the angular acceleration are small, and the shell safety can be guaranteed. When the initial hoisting stability is good, the vertical distance between the center of mass of the shell and the connecting line of the 2 hoisting rings 5 is small, the hoisting system rotates slightly, the center of mass of the shell can be overlapped with the vertical direction of the connecting line of the 2 hoisting rings 5, at the moment, the system is stable, the angular velocity and the angular acceleration are small in the process of slight rotation, and no danger occurs. When the initial hoisting stability is poor, the vertical distance between the centroid of the shell and the connecting line of the 2 hoisting rings 5 is large, the hoisting device needs to rotate by a large angle, the centroid of the shell can be vertically overlapped with the connecting line of the 2 hoisting rings 5, at the moment, the system can be stable, and in the process of rotating by a large angle, the angular velocity and the angular acceleration are large, so that danger can occur. Through practical tests, the initial hoisting safety is divided into 3 standards and 3 scores. The rotation angle does not exceed 3 °: 10 minutes; the rotation angle is 3-10 degrees: 5 min; the rotation angle exceeds 10 °: and 0 point.
The lifting capacity is the capacity of the weight of the system of the invention that 2 lifting rings 5 can lift. Because 2 rings 5 are at a certain angle, when hoisting, 2 rings 5 bear both shearing force and bending moment, and bear pulling force, the stress state is very complicated, and under the multi-stress state, the gravity of the system of the invention which can be borne by 2 rings 5 is lower than the actual pure shearing resistance of 2 rings. When the hoisting capacity is good due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is mainly shear force, and the rotating bending moment and the tensile force are both small, so that the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is close to the actual pure shear resistance of the 2 hoisting rings 5. When the hoisting capacity is poor due to the structure of the hoisting device, the force borne by the 2 hoisting rings 5 is the mixed action of shearing force, rotating bending moment and pulling force, and the ultimate strength of the parent material of the 2 hoisting rings 5 can be easily achieved, at this time, the weight of the hoisting device capable of hoisting by the 2 hoisting rings 5 is very low and is only a very small part of the actual pure shearing resistance of the 2 hoisting rings 5, and at this time, danger is easily caused during hoisting. Through practical test, the lifting capacity is divided into 3 standards and 3 scores. The hoisting weight is more than 80% of the actual pure shear resistance: 10 minutes; the hoisting weight is 80% -60% of the actual pure shear resistance: 6 minutes; the weight per hook is 60% or less of the actual pure shear resistance: and 2 minutes.
The included angle of the axes of the two third threaded blind holes of the shell 3 is divided into the following intervals: 179-180 degrees, 178-179 degrees, 177-178 degrees, 176-177 degrees, 175-176 degrees, 174-175 degrees, 173-174 degrees, 172-173 degrees, 171-172 degrees and 170-171 degrees.
The included angles of the axes of the two third threaded blind holes of the shell 3 in the above intervals are respectively tested and evaluated according to the above three standards, and the obtained scores are as follows:
the included angle of the axes of the two third threaded blind holes of the housing 3 Sensitivity to rotation Initial hoisting safety Lifting capacity Total score
179°~180° -3 10 10 17
178°~179° 3 10 10 23
177°~178° 10 10 10 30
176°~177° 10 10 10 30
175°~176° 10 5 10 25
174°~175° 10 5 6 21
173°~174° 10 5 6 21
172°~173° 10 5 6 21
171°~172° 10 0 6 16
170°~171° 10 0 2 12
Experiments show that when the included angle of the axes of the two third threaded blind holes of the shell 3 is 176-178 degrees, the obtained score is the highest, and 30 scores are obtained.
Therefore, the included angle of the axes of the two third threaded blind holes of the housing 3 is 176-178 °.
In this embodiment, the included angle between the axes of the two third threaded blind holes of the housing 3 is 176 °.
A piston is arranged on the left side of the upper end of a third cylinder of the shell 3, a piston is arranged on the right side of the upper end of the third cylinder of the shell 3, a piston is arranged on the left side of the lower end of the third cylinder of the shell 3, a piston is arranged on the right side of the lower end of the third cylinder of the shell 3, each piston is in threaded fit connection with the shell 3, a universal hinge is connected to the inner side of each piston, the universal hinge of the piston on the left side of the upper end of the third cylinder of the shell 3 and the universal hinge of the piston on the right side of the lower end of the third cylinder of the shell 3 are connected through a connecting rod, the universal hinge of the piston on the left side of the lower end of the third cylinder of the shell 3 and the universal hinge of the piston on the right side of the upper end of the third cylinder of the shell 3 are connected through a connecting rod, the universal hinge of the piston on the left side of the upper end of the third cylinder of, the universal hinge of the piston on the left of the lower end of the third cylinder of the shell 3 and the universal hinge of the piston on the right of the upper end of the third cylinder of the shell 3 form a double universal hinge mechanism, and the piston on the lower end can be rotated to drive the piston on the upper end to rotate, so that the fluid on the lower end enters the space on the upper end or the fluid on the upper end enters the space on the lower end, and the mass center fine adjustment function is realized; because the mass center is adjusted through the gas pressure, the adjustment amount is large each time, the flow is difficult to be accurately controlled by a gas switch, and the adjustment of the mass center is difficult to be finely adjusted. And through the removal of upper and lower piston for the interior liquid phase material can micro-controlledly adjust, and then realizes the fine setting of barycenter, is favorable to accurate control casing rotation angle, realizes becoming more meticulous of rotation work.
The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell 3 on a horizontal table so that the axis of the revolution body of the shell 3 is vertical to the horizontal plane;
step 2: assembling the lower end cap 4 with the housing 3;
and step 3: assembling the scattering pipe 1 with the housing 3;
and 4, step 4: assembling the upper end cover 2 with the shell 3;
and 5: assembling the hoisting ring 5 with the shell 3;
step 6: assembling the inflation tube 7 with the housing 3;
and 7: assembling the temporary baffle 8 with the housing 3;
and 8: assembling the positioning screw 9 with the shell 3, wherein the lower end of the positioning screw 9 is flush with a downward concentric ring surface at the third upper end of the shell 3;
and step 9: pouring liquid 6 into a closed space formed by a first outer cylindrical surface of the scattering pipe 1, a second lower end concentric circular plane of the upper end cover 2, a third inner cylindrical surface of the shell 3 and a fourth upper end circular plane of the lower end cover 4;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring 5, then is hung on a crane, and the shell 3 is lifted by the crane, so that the temporary baffle 8 is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of the seventh circular tube of the air charging tube 7 is connected with a high-pressure air pump, the seventh switch of the air charging tube 7 is opened, so that high-pressure air enters a closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle 8, the lower end cover 4 is pressed by high-pressure gas, the lower end cover 4 transmits the pressure to the scattering pipe 1 and the liquid 6, the liquid 6 transmits the pressure to the upper end cover 2, the throwing pipe 1, the upper end cover 2, the lower end cover 4 and the liquid 6 move upwards simultaneously, the mass center of the system gradually moves upwards, the posture of the system is gradually changed from a standing posture to a lying posture along with the upward movement of the mass center, the axis of a revolving body of the throwing pipe 1 is parallel to the horizontal plane, a seventh switch of the air charging pipe 7 is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe 7 and the high-pressure air pump is disconnected;
Step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube 7, discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover 4, a third lower end inner cylindrical surface of the shell 3 and an eighth upper end circular plane of the temporary baffle plate 8, connecting the left end of a seventh circular tube of the gas-filled tube 7 with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover 4, the third lower end inner cylindrical surface of the shell 3 and the eighth upper end circular plane of the temporary baffle plate 8, so that the fourth lower end circular plane of the lower end cover 4 is subjected to negative pressure, the lower end cover 4 transmits the negative pressure to the scattering tube 1 and the liquid 6, the liquid 6 transmits the negative pressure to the upper end cover 2, the scattering tube 1, the upper end cover 2, the lower end cover 4 and the liquid 6 simultaneously move towards the direction close to the temporary baffle plate 8, the mass center of the system gradually approaches to the temporary baffle plate 8, the posture of the system gradually changes from a lying posture to a standing posture along with the temporary baffle, the axis of the revolving body of the pipe to be thrown 1 is vertical to the horizontal plane, the seventh switch of the gas filling pipe 7 is closed, and the connection between the left end of the seventh circular pipe of the gas filling pipe 7 and the vacuum pump is disconnected;
Step 13: the positioning screw 9 is screwed down, the second upper end concentric circle plane of the upper end cover 2 is extruded through the positioning screw 9, the position of the upper end cover 2 is fixed, the upper end cover 2 and the shell 3 can not move relatively, the temporary baffle plate 8 is dismounted, and at the moment, the system of the invention finishes preparation before an experiment.
Use the upset car of former scheme to carry out the casing from the gesture of lying to the gesture of standing up, and from the upset experiment of the gesture of lying down of standing up, experiment casing weight is ten tons, and the inside form liquid looks material of experiment casing, casing thickness are no longer than 10mm, for the thin-walled casing, the upset experimental result is as follows repeatedly:
Figure BDA0002630555670000281
Figure BDA0002630555670000291
analysis shows that when the wall thickness of the shell is 8mm, the shell is intact from the standing posture to the lying posture, but the shell is destroyed from the lying posture to the standing posture, and when the wall thickness of the shell is not more than 7.5mm, the shell is destroyed from the standing posture to the lying posture. The wall thickness of the shell is at least 9mm, so that it is ensured that the shell is intact both from the standing position to the lying position and from the lying position to the standing position.
By using the device and the method of the invention, the overturning experiments from the lying posture to the standing posture and from the standing posture to the lying posture are repeatedly carried out according to the steps 1 to 13, the weight of the experimental shell is ten tons, the liquid-phase material in the experimental shell is in the shape of a liquid phase, the thickness of the shell is 5mm, the experimental shell is a thin-wall shell, and the result of the repeated overturning experiments is as follows:
Experimental conditions Results of the experiment
From the standing position to the lying position for the 1 st time The housing is intact
From lying down to standing up posture 1 time The housing is intact
From the standing position to the lying position for the 2 nd time The housing is intact
2 nd time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 3 rd time The housing is intact
From lying down to standing up for the 3 rd time The housing is intact
4 th time from standing posture to lying down posture The housing is intact
4 th time from lying posture to standing posture The housing is intact
From the standing position to the lying position for the 5 th time The housing is intact
From lying down to standing up for the 5 th time The housing is intact
From the standing position to the lying position for the 6 th time The housing is intact
From lying down to standing up for the 6 th time The housing is intact
From the standing position to the lying position 7 times The housing is intact
From lying down to standing up for 7 th time The housing is intact
From the standing position to the lying position for the 8 th time The housing is intact
From lying down to standing up for the 8 th time The housing is intact
From the standing position to the lying position for the 9 th time The housing is intact
From lying down to standing up for the 9 th time The housing is intact
From the standing position to the lying position for the 10 th time The housing is intact
From lying down to standing up for 10 th time The housing is intact
Analysis shows that the liquid phase material with the total weight of 10 tons fills the thin-wall shell, the wall thickness of the shell is 5mm, the turnover experiment from the standing posture to the lying posture and from the lying posture to the standing posture is continuously carried out for ten times, and the shell is intact. When the turnover device is used for turning over a thin-wall shell filled with liquid phase materials at ten-ton level, the wall thickness of the shell can be reduced to 55% of the original turnover scheme, the wall thickness of the shell is greatly reduced, the influence of the wall thickness of the shell on the scattering range is reduced, and the using effect of the product is improved.
The invention relates to a ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment. The whole overturning process is automatically completed by the shell under the action of gravity, and no external force is required to act on the outer wall of the shell. The regulation of casing barycenter can accurate control, consequently, the speed of casing upset in-process can accurate control, and casing upset process speed is even and slow, has avoided the speed sudden change, has avoided too big dynamic load, has guaranteed that casing intensity does not receive destruction, and then has guaranteed the security and the reliability of product.

Claims (9)

1. A ten-ton liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises a scattering pipe (1), an upper end cover (2), a lower end cover (4) and liquid (6), and is characterized by further comprising a shell (3), a lifting ring (5), an inflation pipe (7), a temporary baffle (8) and a positioning screw (9);
the scattering pipe (1) is a first cylinder, the first cylinder of the scattering pipe (1) is a revolving body, the upper end surface of the first cylinder of the scattering pipe (1) is a first upper end circular plane, the side surface of the first cylinder of the scattering pipe (1) is a first outer cylindrical surface, and the lower end surface of the first cylinder of the scattering pipe (1) is a first lower end circular plane;
the axis of the revolving body of the scattering pipe (1) is vertical to the horizontal plane, explosives are arranged in the scattering pipe (1), and the explosives in the scattering pipe (1) are an energy source for scattering liquid-phase materials to form a cloud cluster;
the upper end cover (2) is a second circular plate, the second circular plate of the upper end cover (2) is a revolving body, a second circular hole is formed in the center of the second circular plate of the upper end cover (2), the upper end face of the second circular plate of the upper end cover (2) is a second upper end concentric circular plane, the outer side face of the second circular plate of the upper end cover (2) is a second outer cylindrical surface, the lower end face of the second circular plate of the upper end cover (2) is a second lower end concentric circular plane, and the inner side face of the second circular hole of the upper end cover (2) is a second inner cylindrical surface;
The axis of a revolving body of the upper end cover (2) is superposed with the axis of a revolving body of the scattering pipe (1), the upper end cover (2) is positioned outside the upper end of the scattering pipe (1), a second inner cylindrical surface of the upper end cover (2) is contacted with the upper end of a first outer cylindrical surface of the scattering pipe (1), and a second upper end concentric circular plane of the upper end cover (2) is coplanar with a first upper end circular plane of the scattering pipe (1);
the shell (3) is a third cylinder, the third cylinder of the shell (3) is a revolving body, the outer side surface of the third cylinder of the shell (3) is a third outer cylindrical surface, the inner side surface of the third cylinder of the shell (3) is a third inner cylindrical surface, the inner side of the upper end of the third cylinder of the shell (3) is provided with a third upper end inner flange, the lower end surface of the third upper end inner flange of the shell (3) is a third upper end downward concentric circular ring surface, the third upper end inner flange of the shell (3) is provided with sixteen third threaded through holes, the axes of the sixteen third threaded through holes of the shell (3) are parallel to the axis of the revolving body of the shell (3), the sixteen third threaded through holes of the shell (3) are uniformly distributed around the axis of the revolving body of the shell (3), the inner side of the lower end of the third cylinder of the shell (3) is provided with a third lower end inner flange, the upper end surface of the third lower end inner flange of the shell (3) is a third lower end upward concentric ring, the lower end face of a third lower end inner flange of the shell (3) is a third lower end downward concentric circular ring surface, the inner side face of the third lower end inner flange of the shell (3) is a third lower end inner cylindrical surface, a third circular through hole is formed in the third lower end inner flange of the shell (3), the axis of the third circular through hole of the shell (3) is perpendicular to the axis of the rotary body of the shell (3), a third annular boss is arranged in the middle of the third inner cylindrical surface of the shell (3), two third threaded blind holes are arranged in the middle of the third outer cylindrical surface of the shell (3), and the axes of the two third threaded blind holes of the shell (3) are perpendicular to the axis of the rotary body of the shell (3);
The axis of a revolving body of the shell (3) is superposed with the axis of a revolving body of the scattering pipe (1), a second circular plate of the upper end cover (2) is positioned inside a third circular cylinder of the shell (3), a second upper end circular plane of the upper end cover (2) is positioned at the lower end of a downward concentric circular ring surface at the third upper end of the shell (3), and a third inner cylindrical surface of the shell (3) is in sliding fit contact with a second outer cylindrical surface of the upper end cover (2);
the lower end cover (4) is a fourth circular plate, the fourth circular plate of the lower end cover (4) is a revolving body, the upper end surface of the fourth circular plate of the lower end cover (4) is a fourth upper end circular plane, the outer side surface of the fourth circular plate of the lower end cover (4) is a fourth outer cylindrical surface, and the lower end surface of the fourth circular plate of the lower end cover (4) is a fourth lower end circular plane;
the axis of a revolving body of the lower end cover (4) is superposed with the axis of a revolving body of the scattering pipe (1), a fourth upper end circular plane of the lower end cover (4) is connected with a first lower end circular plane of the scattering pipe (1), a fourth circular plate of the lower end cover (4) is positioned inside a third circular cylinder of the shell (3), a fourth lower end circular plane of the lower end cover (4) is positioned at the upper end of a concentric circular ring surface above the third lower end of the shell (3), and a third inner cylindrical surface of the shell (3) is in sliding fit contact with a fourth outer cylindrical surface of the lower end cover (4);
the hanging ring (5) consists of a left part and a right part, the right part of the hanging ring (5) is a fifth cylinder, the fifth cylinder of the hanging ring (5) is a revolving body, a fifth external thread is arranged on the side surface of the fifth cylinder of the hanging ring (5), the left part of the hanging ring (5) is a fifth ring body, the fifth cylinder of the hanging ring (5) is in rotating fit connection with the fifth ring body of the hanging ring (5), and the number of the hanging rings (5) is two;
The axis of a revolving body of a fifth cylinder of the hanging ring (5) is vertical to the axis of a revolving body of the scattering pipe (1), and a fifth external thread of the hanging ring (5) is installed in a third threaded blind hole of the shell (3);
the liquid (6) is a liquid-phase material which forms a cloud cluster after being thrown by explosive;
the liquid (6) is positioned in a closed space formed by a first outer cylindrical surface of the scattering pipe (1), a second lower end concentric circular plane of the upper end cover (2), a third inner cylindrical surface of the shell (3) and a fourth upper end circular plane of the lower end cover (4);
the air charging pipe (7) is a seventh round pipe, the seventh round pipe of the air charging pipe (7) is a revolving body, and the left end of the seventh round pipe of the air charging pipe (7) is provided with a seventh switch;
the axis of the revolving body of the air charging pipe (7) is vertical to the axis of the revolving body of the scattering pipe (1), and the right end of a seventh circular pipe of the air charging pipe (7) is connected with a third circular through hole of the shell (3);
the temporary baffle (8) is an eighth circular plate, the eighth circular plate of the temporary baffle (8) is a revolving body, and the upper end surface of the eighth circular plate of the temporary baffle (8) is an eighth upper end circular plane;
the axis of the rotary body of the temporary baffle plate (8) is superposed with the axis of the rotary body of the scattering pipe (1), the temporary baffle plate (8) is positioned at the lower end of the shell (3), and the eighth upper end circular plane of the temporary baffle plate (8) is connected with the downward concentric circular ring surface of the third lower end of the shell (3);
The positioning screw (9) is a ninth cylinder, the ninth cylinder of the positioning screw (9) is a revolving body, the lateral surface of the ninth cylinder of the positioning screw (9) is a ninth outer cylindrical surface, the lower end of the ninth outer cylindrical surface of the positioning screw (9) is provided with a ninth external thread, and the total number of the positioning screws (9) is sixteen;
the axis of the revolving body of the positioning screw (9) is parallel to the axis of the revolving body of the scattering pipe (1), and a ninth external thread of the positioning screw (9) is arranged in a third threaded through hole of the shell (3).
The ratio of the axial length of the second outer cylindrical surface of the upper end cover (2) to the diameter of the second circular plate of the upper end cover (2) is 1: 9-10;
the ratio of the axial length of the fourth outer cylindrical surface of the lower end cover (4) to the diameter of the fourth circular plate of the lower end cover (4) is 1: 9-10;
the axes of the two third threaded blind holes of the shell (3) are positioned on the same horizontal plane, and the included angle of the axes of the two third threaded blind holes of the shell (3) is 176-178 degrees;
the plane of the axes of the two third threaded blind holes of the shell (3) is located at the lower end of the mass center of the system of the invention by 120-140 mm, the distance between the second upper end circular plane of the upper end cover (2) and the downward concentric circular ring surface of the third upper end of the shell (3) is a first distance, the distance between the plane of the axes of the two third threaded blind holes of the shell (3) and the mass center of the system of the invention is a second distance, the first distance and the second distance are the same, and the fourth lower end circular plane of the lower end cover (4) is in contact with the upward concentric circular ring surface of the third lower end of the shell (3);
The distance from the upper end surface of the third annular boss of the shell (3) to the axis of the third threaded blind hole of the shell (3) is 1.4-1.6 times of the nominal diameter of the third threaded blind hole of the shell (3), and the distance from the lower end surface of the third annular boss of the shell (3) to the axis of the third threaded blind hole of the shell (3) is 1.1-1.3 of the nominal diameter of the third threaded blind hole of the shell (3);
the ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment comprises the following steps of:
step 1: placing the shell (3) on a horizontal table, so that the axis of the revolution body of the shell (3) is vertical to the horizontal plane;
step 2: assembling the lower end cover (4) with the shell (3);
and step 3: assembling the scattering pipe (1) with the shell (3);
and 4, step 4: assembling the upper end cover (2) and the shell (3);
and 5: assembling the lifting ring (5) with the shell (3);
step 6: assembling the inflation tube (7) with the shell (3);
and 7: assembling the temporary baffle (8) with the shell (3);
and 8: assembling the positioning screw (9) with the shell (3), wherein the lower end of the positioning screw (9) is flush with a downward concentric ring surface at the third upper end of the shell (3);
and step 9: pouring liquid (6) into a closed space formed by a first outer cylindrical surface of the scattering pipe (1), a second lower end concentric circular plane of the upper end cover (2), a third inner cylindrical surface of the shell (3) and a fourth upper end circular plane of the lower end cover (4);
Step 10: the lifting rope penetrates through a fifth ring body of the lifting ring (5), then the lifting rope is hung on a crane, and the shell (3) is lifted by the crane, so that the temporary baffle (8) is separated from the ground;
step 11: the system of the invention is changed from the standing posture to the lying posture: the left end of a seventh circular tube of an air charging tube (7) is connected with a high-pressure air pump, a seventh switch of the air charging tube (7) is opened, high-pressure air enters a closed space formed by a fourth lower end circular plane of a lower end cover (4), a third lower end inner cylindrical surface of a shell (3) and an eighth upper end circular plane of a temporary baffle (8), the lower end cover (4) is pressed by the high-pressure air, the lower end cover (4) transmits pressure to a scattering tube (1) and liquid (6), the liquid (6) transmits the pressure to an upper end cover (2), so that the scattering tube (1), the upper end cover (2), the lower end cover (4) and the liquid (6) move upwards simultaneously, the mass center of the system of the invention gradually moves upwards, the posture of the system of the invention gradually changes from a standing posture to a lying posture along with the upwards movement of the mass center, and the axis of a revolving body of the pipe (1) to be scattered is parallel, closing a seventh switch of the inflation tube (7), and disconnecting the left end of a seventh round tube of the inflation tube (7) from the high-pressure air pump;
step 12: the system of the invention is changed from a lying posture to a standing posture: opening a seventh switch of the gas-filled tube (7), discharging high-pressure gas in a closed space formed by a fourth lower end circular plane of the lower end cover (4), a third lower end inner cylindrical surface of the shell (3) and an eighth upper end circular plane of the temporary baffle plate (8), connecting the left end of a seventh circular tube of the gas-filled tube (7) with a vacuum pump, vacuumizing the closed space formed by the fourth lower end circular plane of the lower end cover (4), the third lower end inner cylindrical surface of the shell (3) and the eighth upper end circular plane of the temporary baffle plate (8), so that the fourth lower end circular plane of the lower end cover (4) is subjected to negative pressure, the lower end cover (4) transmits the negative pressure to the scattering tube (1) and the liquid (6), the liquid (6) transmits the negative pressure to the upper end cover (2), and the scattering tube (1), the upper end cover (2), the lower end cover (4) and the liquid (6) simultaneously move towards the direction close to the temporary baffle plate (8), the center of mass of the system is gradually close to the temporary baffle (8), the posture of the system is gradually changed from a lying posture to a standing posture along with the approach of the center of mass to the temporary baffle (8), the axis of the revolving body of the pipe (1) to be scattered is vertical to the horizontal plane, a seventh switch of the air charging pipe (7) is closed, and the connection between the left end of a seventh circular pipe of the air charging pipe (7) and the vacuum pump is disconnected;
Step 13: and (3) screwing the positioning screw (9), extruding a second upper end concentric circle plane of the upper end cover (2) through the positioning screw (9), fixing the position of the upper end cover (2), so that the upper end cover (2) and the shell (3) can not move relatively, and dismounting the temporary baffle (8), wherein the system of the invention finishes preparation before an experiment.
2. The ten-ton-class liquid phase material filling shell capable of automatically overturning through the adjustment of the position of the center of mass according to claim 1, characterized in that a detection device is placed at the left side of the device of the invention, the device for detecting the rotational angular velocity and the angular acceleration of the device of the invention is connected with the air inflation tube (7) at the same time, the flow rate of the gas inside the air inflation tube (7) can be controlled, and when the detection device detects that the rotational angular velocity of the device of the invention is 0.02 radian per second to 0.04 radian per second and detects that the rotational angular acceleration of the device of the invention is not more than 0.01 radian per square second, the flow rate of the gas inside the air inflation tube (7) is not changed; when the rotation angular acceleration of the device exceeds 0.01 radian per square second, the flow velocity of the gas in the gas filling pipe (7) is reduced; when the rotation angular speed of the device exceeds 0.04 radian per second, the flow speed of the gas in the gas filling pipe (7) is reduced; when the device measures that the rotation angular speed of the device is lower than 0.02 radian per second, the flow velocity of the gas in the gas filling pipe (7) is increased;
The basic size of the second outer cylindrical surface of the upper end cover (2) is the same as that of the third inner cylindrical surface of the shell (3), the size tolerance grade of the second outer cylindrical surface of the upper end cover (2) is d10 grade, and the size tolerance grade of the third inner cylindrical surface of the shell (3) is H10 grade;
the basic size of the fourth outer cylindrical surface of the lower end cover (4) is the same as that of the third inner cylindrical surface of the shell (3), the size tolerance grade of the fourth outer cylindrical surface of the lower end cover (4) is d10 grade, and the size tolerance grade of the third inner cylindrical surface of the shell (3) is H10 grade.
3. The ten-ton-class liquid phase material loading shell capable of automatic overturning through center of mass position adjustment according to claim 1,
a detection instrument is arranged on the left side of the device, the detection instrument can detect internal stress of each part of the device, and when the internal stress of any part reaches 60 percent of the strength limit of a parent material in the rotating process of the device, an alarm is given;
two sealing rings are arranged on the second outer cylindrical surface of the upper end cover (2), the distance between the sealing ring at the upper end of the second outer cylindrical surface of the upper end cover (2) and the second upper end concentric circular plane of the upper end cover (2) is 2mm, and the distance between the sealing ring at the lower end of the second outer cylindrical surface of the upper end cover (2) and the second lower end concentric circular plane of the upper end cover (2) is 2 mm.
4. The ten-ton-class liquid phase material filling shell capable of automatically overturning through center of mass position adjustment is characterized in that a testing device is arranged on the left side of the shell, the testing device is respectively connected with a throwing pipe (1), a lower end cover (4) and a seventh switch of an inflation pipe (7), the testing device can detect the flow rate of gas in the inflation pipe (7), the testing device can detect the movement speeds of the throwing pipe (1) and the lower end cover (4), and when the testing device detects that the throwing pipe (1) or the lower end cover (4) is suddenly stopped by movement and the gas in the inflation pipe (7) still has the flow rate, the testing device immediately closes the seventh switch of the inflation pipe (7);
the cylindricity of the third outer cylindrical surface of the shell (3) is not more than 0.09 mm.
5. The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment according to claim 1, wherein a damping device is installed at the rotating fit connection position of the fifth cylinder of the hanging ring (5) and the fifth ring body of the hanging ring (5), and the damping device can limit the relative movement speed of the fifth cylinder of the hanging ring (5) and the fifth ring body of the hanging ring (5), so that the fifth cylinder of the hanging ring (5) and the fifth ring body of the hanging ring (5) can only rotate at the relative speed of 0.02 radian per second at most;
Turning a blank of the shell (3) by using a common lathe, clamping the lower end of the shell (3), machining the upper end and the outer circle of the shell (3) by using a 45-degree offset tool, machining the inner hole at the upper end of the shell (3) by using a 90-degree offset tool, clamping the upper end of the shell (3), machining the lower end and the outer circle of the shell (3) by using the 45-degree offset tool, and machining the inner hole at the lower end of the shell (3) by using the 90-degree offset tool; milling the finely turned shell (3) by using a common milling machine, processing the lower end of the shell (3) by using a dividing head, processing the bottom holes of sixteen third threaded through holes of the shell (3) by using a drill bit, clamping the upper end of the main shell (3) by using a disc, propping the disc by using a tip, processing the bottom hole of the third threaded blind hole of the shell (3) by using the drill bit, and processing the third threaded through hole and the third threaded blind hole by using a screw tap.
6. The ten-ton-level liquid phase material filling shell capable of automatically overturning through center of mass position adjustment is characterized in that a friction force inspection device is arranged below the device, the friction force inspection device can detect the friction force of the fifth cylinder of the hanging ring (5) and the fifth ring body of the hanging ring (5) in rotating fit, when the friction force of the fifth cylinder and the fifth ring body of the hanging ring (5) in rotating fit is lower than 3000N, the inspection device displays green to represent safety, and when the friction force of the fifth cylinder and the fifth ring body of the hanging ring (5) in rotating fit is higher than 3000N, the inspection device displays red to represent danger;
The base material of the shell (3) is 45 steel, after rough machining, quenching treatment is carried out, the quenching temperature is 880-890 ℃, after the heat is fully generated, water is used for cooling to obtain a martensite structure, tempering is carried out, the temperature is 600-620 ℃, the temperature is kept for 2 hours, and cooling is carried out in the air to obtain a tempered martensite structure.
7. The ten-ton-class liquid phase material loading shell capable of automatic overturning through center of mass position adjustment according to claim 1, wherein the step 1: the blank of the shell (3) is cast aluminum, the casting forming is carried out by an integral casting method, a bottom plate is placed, a lower box is placed, a model with the same appearance shape of the shell (3) is placed on the bottom plate, sand is added, compaction is carried out, the turnover is carried out, an upper box is placed, sand is added, compaction is carried out, an air vent is pricked, the upper box is opened, the model is taken, a core is placed again, the size and the shape of the outer surface of the core are the same as the size and the shape of the inner surface of the shell (3), the upper box is placed again, the casting is carried out to form the blank, the finish machining forming is carried out, the shell (3) is;
step 10: the lifting rope penetrates through a fifth ring body of the lifting ring (5), then the lifting rope is hung on a crane, the shell (3) is lifted by the crane, the temporary baffle (8) is separated from the ground, the left and right points at the upper end of the shell (3) are connected with the crane through the safety lifting rope, the left and right points at the lower end of the shell (3) are connected with the crane through the safety lifting rope, the safety lifting rope is connected with a monitor, the monitor detects the rotation angle of the device, signals are transmitted to the safety lifting rope, the safety lifting rope automatically stretches according to the rotation angle of the device, and the safety lifting rope always keeps tight without influencing the rotation length of the shell.
8. The ten-ton-level liquid phase material filling shell capable of automatically overturning through the adjustment of the position of the center of mass according to claim 1, wherein the shell (3) is provided with two reinforcing ribs on the third inner cylindrical surface, the two reinforcing ribs are both annular, the two reinforcing ribs are in movable fit contact with the third inner cylindrical surface of the shell (3), the two reinforcing ribs can only axially move relative to the shell (3) and can not rotate relative to the shell (3), the two reinforcing ribs are both provided with 4 threaded through holes, the upper end cover (2) is connected with 4 lead screws, each lead screw is in rotary fit contact with the upper end cover (2), the outer surface of each lead screw is provided with external threads, the 4 lead screws are matched with the 4 threaded through holes of the two reinforcing ribs, the upper ends of the 4 lead screws are both connected with a fixed-axis gear, the upper end cover (2) is provided with 4 other fixed-axis gears, in addition, the 4 fixed-axis gears and the fixed-axis gears at the upper ends of the 4 lead screws form a fixed-axis gear train, each gear drives the other seven gears to rotate, and the rotation of the 8 gears can drive the two reinforcing ribs on the third inner cylindrical surface of the shell (3) to axially move, so that the adjustment of the mass center is realized.
9. The ten-ton-class liquid phase material-filled casing capable of automatic turnover by center-of-mass position adjustment according to claim 1, wherein the third cylinder of the casing (3) has a piston at the left of the upper end thereof, the third cylinder of the casing (3) has a piston at the right of the upper end thereof, the third cylinder of the casing (3) has a piston at the left of the lower end thereof, the third cylinder of the casing (3) has a piston at the right of the lower end thereof, each piston is screw-coupled to the casing (3), a universal hinge is connected to the inside of each piston, the universal hinge of the piston at the left of the upper end of the third cylinder of the casing (3) and the universal hinge of the piston at the right of the lower end of the third cylinder of the casing (3) are connected by a connecting rod, the universal hinge of the piston at the left of the lower end of the third cylinder of the casing (3) and the universal hinge of the piston at the right of the upper end of the third cylinder of the casing (3) are connected, the universal hinge of the piston on the left of the upper end of the third cylinder of the shell (3) and the universal hinge of the piston on the right of the lower end of the third cylinder of the shell (3) form a double universal hinge mechanism, the universal hinge of the piston on the left of the lower end of the third cylinder of the shell (3) and the universal hinge of the piston on the right of the upper end of the third cylinder of the shell (3) form a double universal hinge mechanism, and the piston on the lower end can be rotated to drive the piston on the upper end to rotate, so that the fluid on the lower end enters the space on the upper end, or the fluid on the upper end enters the space on the lower end, so that the invention.
CN202010809897.8A 2020-08-13 2020-08-13 Ten-ton-level liquid phase material filling shell capable of automatically overturning through mass center position adjustment Active CN112007305B (en)

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CN116183110A (en) * 2023-04-28 2023-05-30 湖北工业大学 Measuring device and measuring method for centroid adjusting mechanism

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