CN111996646A - Production process of graphene printed waterproof breathable functional fabric - Google Patents
Production process of graphene printed waterproof breathable functional fabric Download PDFInfo
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- CN111996646A CN111996646A CN201910446888.4A CN201910446888A CN111996646A CN 111996646 A CN111996646 A CN 111996646A CN 201910446888 A CN201910446888 A CN 201910446888A CN 111996646 A CN111996646 A CN 111996646A
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- fabric
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D15/00—Woven fabrics characterised by the material, structure or properties of the fibres, filaments, yarns, threads or other warp or weft elements used
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B37/00—Methods or apparatus for laminating, e.g. by curing or by ultrasonic bonding
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B32—LAYERED PRODUCTS
- B32B—LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM
- B32B38/00—Ancillary operations in connection with laminating processes
- B32B38/14—Printing or colouring
- B32B38/145—Printing
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- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
-
- D—TEXTILES; PAPER
- D03—WEAVING
- D03D—WOVEN FABRICS; METHODS OF WEAVING; LOOMS
- D03D13/00—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft
- D03D13/008—Woven fabrics characterised by the special disposition of the warp or weft threads, e.g. with curved weft threads, with discontinuous warp threads, with diagonal warp or weft characterised by weave density or surface weight
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
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- D—TEXTILES; PAPER
- D10—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B—INDEXING SCHEME ASSOCIATED WITH SUBLASSES OF SECTION D, RELATING TO TEXTILES
- D10B2331/00—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products
- D10B2331/04—Fibres made from polymers obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. polycondensation products polyesters, e.g. polyethylene terephthalate [PET]
Abstract
The production process of the graphene printed waterproof breathable functional fabric comprises the following steps: s1, preparing shell fabric, wherein the shell fabric is made of 20D nylon ultra-light fabric, warp yarns are 40D/24F, warp density is 180T, weft yarns are 40D/24F, and weft density is 120T; s2, desizing the shell fabric; s3, dyeing the face cloth to form a color cloth; s4, carrying out clear water shaping on the dyed colored cloth; s5, calendering the front surface of the colored cloth; s6, coating a first coating on the surface cloth; and S7, coating a second coating on the fabric, specifically, coating the second coating on the front surface of the fabric after the first coating. The elastic attaching fabric has comfortable hand feeling and appearance, sufficient elasticity, stable functional indexes, good water pressure resistant and moisture permeable effects, emits far infrared wavelengths and achieves the excellent effect of human body health care.
Description
Technical Field
The invention relates to the field of textile functional fabrics, in particular to a production process of a graphene printed waterproof breathable functional fabric.
Background
With the continuous deep change of functional fabrics, the functional requirements of people on the garment fabrics are higher and higher, the requirements of consumers on the functions are not common functional requirements any more, and the consumers are in the direction of specialization and health, and expect that the fabrics have both special functions and beautiful appearance. The back film surface of the conventional functional waterproof moisture permeable fabric in the market is printed, so that the fabric is mainly in an attractive angle, the fabric only has the common functions of water resistance and moisture permeability, and the function is single.
Disclosure of Invention
The invention aims to provide a production process of a graphene printed waterproof and breathable functional fabric, which not only has the common waterproof and breathable functions, but also can resist static electricity, emit far infrared rays and have a very good health-care effect.
The invention realizes the purpose through the following technical scheme: a production process of a graphene printed waterproof breathable functional fabric comprises the following steps:
s1, preparing shell fabric, wherein the shell fabric is made of 100D/96F polyester warp yarns, 120T warp density, 100D/96F polyester weft yarns and 100T weft density;
s2, desizing the shell fabric;
s3, dyeing pretreatment;
s4, dyeing the face cloth to form a color cloth;
s5, carrying out water sprinkling and shaping on the dyed cloth;
s6, adhering the reverse side of the colored cloth by adopting a PU white film; after being rolled into a large roll, the shell fabric is washed by air at the temperature of 150 ℃ in an air washing machine; the film sticking temperature is 110 ℃, the speed is 15m/min, and the film is placed in a ripening chamber for 48 hours after the film sticking is finished;
s7, printing the film surface by adopting a roll coating printing mode, mixing printing raw materials by adopting the proportion of 3 parts of graphene, 3 parts of glue and 4 parts of solvent after a roller is subjected to plate opening, and printing on a coating machine at the speed of 30m/min and the temperature of an oven of 120 ℃.
Further, the S1 shell fabric adopts a woven water jet plain weave method.
Furthermore, 5-6% of alkali content is used in the S3, and the starting speed is 30-40 m/min.
Further, the S4 is dyed by adopting a disperse dye inclined tube; and (3) uniformly heating and cooling the dyeing, taking the dyeing out of the vat, soaping to remove surface dye, and then washing and drying the dyeing by soft water.
Further, the S5 adopts a fluorine-free environment-friendly water-splashing agent, and the amount of the liquid in the water tank is 7%.
Compared with the prior art, the production process of the graphene printed waterproof breathable functional fabric has the beneficial effects that: the elastic attaching fabric has comfortable hand feeling and appearance, sufficient elasticity, stable functional indexes, good water pressure resistant and moisture permeable effects, and can emit far infrared wavelengths, thereby achieving the excellent effect of human body health care.
Drawings
FIG. 1 is a flow chart of the present invention.
Detailed Description
Example 1
A production process of a graphene printed waterproof breathable functional fabric comprises the following steps:
s1, preparing shell fabric, wherein the shell fabric is made of 100D/96F polyester warp yarns, 120T warp density, 100D/96F polyester weft yarns and 100T weft density; the surface cloth adopts a tatting water-jet plain weaving method. The warp and weft are characterized by high-elastic multi-F extinction yarn, and the finished product has delicate and soft hand feeling, high-grade color woven appearance and saturated and uniform color after special weaving and dyeing of the yarn.
S2, desizing the shell fabric;
s3, dyeing pretreatment, fully opening the fiber, using 5% of alkali content, and starting up at 30 m/min. The fibers can be fully opened after being treated, and meanwhile, the elastic yarns of the base fabric in the warp and weft directions are fully contracted, so that excellent elasticity after dyeing is ensured.
S4, dyeing the shell fabric to form colored cloth, and specifically dyeing the colored cloth by adopting a disperse dye inclined tube; dyeing, heating and cooling are uniform, soaping is carried out to remove surface dyes after the fabric is taken out of a vat, and then the fabric is washed by soft water and dried, so that the fabric retracts fully, fibers are fully opened, and the fabric feels soft.
S5, carrying out water sprinkling and shaping on the dyed color cloth, and adopting a fluorine-free environment-friendly water sprinkling agent and 7% of liquid carrying capacity of a water tank;
s6, adhering the reverse side of the colored cloth by adopting a PU white film; after being rolled into a large roll, the fabric is washed by air at the temperature of 150 ℃ in an air washing machine, so that the water pressure of the fabric after film sticking is stable, and the fabric is soft and elastic in hand feeling; the film is adhered by a large roller, the bonding firmness of the cloth and the film is ensured, the temperature is 110 ℃, the speed is 15m/min, the water pressure of a finished product can reach 10000mm (J) by using moisture permeable glue, the moisture permeability reaches 10000(JIS), and the finished film is placed in a ripening chamber for 48 hours after the film adhesion is finished;
s7, printing the film surface by adopting a roll coating printing mode, mixing printing raw materials by adopting the proportion of 3 parts of graphene, 3 parts of glue and 4 parts of solvent after a roller is subjected to plate opening, and printing on a coating machine at the speed of 30m/min and the temperature of an oven of 120 ℃.
Example 2
A production process of a graphene printed waterproof breathable functional fabric comprises the following steps:
s1, preparing shell fabric, wherein the shell fabric is made of 100D/96F polyester warp yarns, 120T warp density, 100D/96F polyester weft yarns and 100T weft density; the surface cloth adopts a tatting water-jet plain weaving method. The warp and weft are characterized by high-elastic multi-F extinction yarn, and the finished product has delicate and soft hand feeling, high-grade color woven appearance and saturated and uniform color after special weaving and dyeing of the yarn.
S2, desizing the shell fabric;
s3, dyeing pretreatment, fully opening the fiber, using 5.5% of alkali content, and starting up at 35 m/min. The fibers can be fully opened after being treated, and meanwhile, the elastic yarns of the base fabric in the warp and weft directions are fully contracted, so that excellent elasticity after dyeing is ensured.
S4, dyeing the shell fabric to form colored cloth, and specifically dyeing the colored cloth by adopting a disperse dye inclined tube; dyeing, heating and cooling are uniform, soaping is carried out to remove surface dyes after the fabric is taken out of a vat, and then the fabric is washed by soft water and dried, so that the fabric retracts fully, fibers are fully opened, and the fabric feels soft.
S5, carrying out water sprinkling and shaping on the dyed color cloth, and adopting a fluorine-free environment-friendly water sprinkling agent and 7% of liquid carrying capacity of a water tank;
s6, adhering the reverse side of the colored cloth by adopting a PU white film; after being rolled into a large roll, the fabric is washed by air at the temperature of 150 ℃ in an air washing machine, so that the water pressure of the fabric after film sticking is stable, and the fabric is soft and elastic in hand feeling; the film is adhered by a large roller, the bonding firmness of the cloth and the film is ensured, the temperature is 110 ℃, the speed is 15m/min, the water pressure of a finished product can reach 10000mm (J) by using moisture permeable glue, the moisture permeability reaches 10000(JIS), and the finished film is placed in a ripening chamber for 48 hours after the film adhesion is finished;
s7, printing the film surface by adopting a roll coating printing mode, mixing printing raw materials by adopting the proportion of 3 parts of graphene, 3 parts of glue and 4 parts of solvent after a roller is subjected to plate opening, and printing on a coating machine at the speed of 30m/min and the temperature of an oven of 120 ℃.
Example 3
A production process of a graphene printed waterproof breathable functional fabric comprises the following steps:
s1, preparing shell fabric, wherein the shell fabric is made of 100D/96F polyester warp yarns, 120T warp density, 100D/96F polyester weft yarns and 100T weft density; the surface cloth adopts a tatting water-jet plain weaving method. The warp and weft are characterized by high-elastic multi-F extinction yarn, and the finished product has delicate and soft hand feeling, high-grade color woven appearance and saturated and uniform color after special weaving and dyeing of the yarn.
S2, desizing the shell fabric;
s3, dyeing pretreatment, fully opening the fiber, using 6% of alkali content, and starting up at 40 m/min. The fibers can be fully opened after being treated, and meanwhile, the elastic yarns of the base fabric in the warp and weft directions are fully contracted, so that excellent elasticity after dyeing is ensured.
S4, dyeing the shell fabric to form colored cloth, and specifically dyeing the colored cloth by adopting a disperse dye inclined tube; dyeing, heating and cooling are uniform, soaping is carried out to remove surface dyes after the fabric is taken out of a vat, and then the fabric is washed by soft water and dried, so that the fabric retracts fully, fibers are fully opened, and the fabric feels soft.
S5, carrying out water sprinkling and shaping on the dyed color cloth, and adopting a fluorine-free environment-friendly water sprinkling agent and 7% of liquid carrying capacity of a water tank;
s6, adhering the reverse side of the colored cloth by adopting a PU white film; after being rolled into a large roll, the fabric is washed by air at the temperature of 150 ℃ in an air washing machine, so that the water pressure of the fabric after film sticking is stable, and the fabric is soft and elastic in hand feeling; the film is adhered by a large roller, the bonding firmness of the cloth and the film is ensured, the temperature is 110 ℃, the speed is 15m/min, the water pressure of a finished product can reach 10000mm (J) by using moisture permeable glue, the moisture permeability reaches 10000(JIS), and the finished film is placed in a ripening chamber for 48 hours after the film adhesion is finished;
s7, printing the film surface by adopting a roll coating printing mode, mixing printing raw materials by adopting the proportion of 3 parts of graphene, 3 parts of glue and 4 parts of solvent after a roller is subjected to plate opening, and printing on a coating machine at the speed of 30m/min and the temperature of an oven of 120 ℃.
The base fabric of the invention uses the warp and weft high-elasticity yarns, so that the fabric has very good elasticity, and the use texture of the clothes can be greatly improved and the hand feeling is very comfortable by combining a special air washing method.
The PU film is laminated in a covering mode, the traditional method is broken through, the finished fabric has very strong film feeling and is soft, no obvious sound exists, and the texture of the laminated fabric is very strong. The functional water pressure moisture permeability reaches 10000 index.
The graphene film surface printing is adopted, so that the functional fabric has the specific antistatic far infrared function, the far infrared ray absorbed by a human body is in the wavelength range, and the far infrared range emitted by the fabric is just within the range. And no functional fabric on the market can have the far infrared function.
The three characteristics make up the defects of the outdoor fabric sufficiently, and the health-care function effect of the functional fabric is realized.
While there have been shown and described what are at present considered the fundamental principles and essential features of the invention and its advantages, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing exemplary embodiments, but is capable of other specific forms without departing from the spirit or essential characteristics thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. Any reference sign in a claim should not be construed as limiting the claim concerned.
Furthermore, it should be understood that although the present description refers to embodiments, not every embodiment may contain only a single embodiment, and such description is for clarity only, and those skilled in the art should integrate the description, and the embodiments may be combined as appropriate to form other embodiments understood by those skilled in the art.
Claims (5)
1. The production process of the graphene printed waterproof breathable functional fabric is characterized by comprising the following steps of:
s1, preparing shell fabric, wherein the shell fabric is made of 100D/96F polyester warp yarns, 120T warp density, 100D/96F polyester weft yarns and 100T weft density;
s2, desizing the shell fabric;
s3, dyeing pretreatment;
s4, dyeing the face cloth to form a color cloth;
s5, carrying out water sprinkling and shaping on the dyed cloth;
s6, adhering the reverse side of the colored cloth by adopting a PU white film; after being rolled into a large roll, the shell fabric is washed by air at the temperature of 150 ℃ in an air washing machine; the film sticking temperature is 110 ℃, the speed is 15m/min, and the film is placed in a ripening chamber for 48 hours after the film sticking is finished;
s7, printing the film surface by adopting a roll coating printing mode, mixing printing raw materials by adopting the proportion of 3 parts of graphene, 3 parts of glue and 4 parts of solvent after a roller is subjected to plate opening, and printing on a coating machine at the speed of 30m/min and the temperature of an oven of 120 ℃.
2. The production process of the graphene printed waterproof and breathable functional fabric according to claim 1 is characterized in that: the S1 shell fabric adopts a woven water jet plain weave method.
3. The production process of the graphene printed waterproof and breathable functional fabric according to claim 1 is characterized in that: the S3 uses 5-6% alkali content, and the starting speed is 30-40 m/min.
4. The production process of the graphene printed waterproof and breathable functional fabric according to claim 1 is characterized in that: s4 is dyed by adopting a disperse dye inclined tube; and (3) uniformly heating and cooling the dyeing, taking the dyeing out of the vat, soaping to remove surface dye, and then washing and drying the dyeing by soft water.
5. The production process of the graphene printed waterproof and breathable functional fabric according to claim 1 is characterized in that: and the S5 adopts a fluorine-free environment-friendly water splashing agent, and the carrying liquid amount of the water tank is 7%.
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| CN201910446888.4A CN111996646A (en) | 2019-05-27 | 2019-05-27 | Production process of graphene printed waterproof breathable functional fabric |
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| CN201910446888.4A CN111996646A (en) | 2019-05-27 | 2019-05-27 | Production process of graphene printed waterproof breathable functional fabric |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| KR100649089B1 (en) * | 2006-06-09 | 2006-11-28 | (주)신원피엔에프 | Triple structure dustproof dress having an elasticity |
| US20070111624A1 (en) * | 2005-11-15 | 2007-05-17 | Tiong Liong Industrial Co. Ltd. | Breathable warm-keeping fabric |
| CN102206920A (en) * | 2011-02-22 | 2011-10-05 | 华懋(厦门)织造染整有限公司 | Production technology for realizing waterproofing and moisture permeability without a coating |
| TW201231760A (en) * | 2011-01-31 | 2012-08-01 | G Fun Ind Corp | Color printing cloth and method for manufacturing color goods |
| CN109203628A (en) * | 2018-08-20 | 2019-01-15 | 福建省向兴纺织科技有限公司 | A kind of fabric combination process |
| CN109235085A (en) * | 2018-09-05 | 2019-01-18 | 厦门安踏体育用品有限公司 | A kind of graphene slurry, fabric and preparation method thereof and dress ornament |
-
2019
- 2019-05-27 CN CN201910446888.4A patent/CN111996646A/en active Pending
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| US20070111624A1 (en) * | 2005-11-15 | 2007-05-17 | Tiong Liong Industrial Co. Ltd. | Breathable warm-keeping fabric |
| KR100649089B1 (en) * | 2006-06-09 | 2006-11-28 | (주)신원피엔에프 | Triple structure dustproof dress having an elasticity |
| TW201231760A (en) * | 2011-01-31 | 2012-08-01 | G Fun Ind Corp | Color printing cloth and method for manufacturing color goods |
| CN102206920A (en) * | 2011-02-22 | 2011-10-05 | 华懋(厦门)织造染整有限公司 | Production technology for realizing waterproofing and moisture permeability without a coating |
| CN109203628A (en) * | 2018-08-20 | 2019-01-15 | 福建省向兴纺织科技有限公司 | A kind of fabric combination process |
| CN109235085A (en) * | 2018-09-05 | 2019-01-18 | 厦门安踏体育用品有限公司 | A kind of graphene slurry, fabric and preparation method thereof and dress ornament |
Non-Patent Citations (1)
| Title |
|---|
| 袁近: "《染色打样技能训练》", 31 October 2012, 东华大学出版社 * |
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