CN111992320B - Ceramic power insulator recycling treatment system and treatment method - Google Patents
Ceramic power insulator recycling treatment system and treatment method Download PDFInfo
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- CN111992320B CN111992320B CN202010813482.8A CN202010813482A CN111992320B CN 111992320 B CN111992320 B CN 111992320B CN 202010813482 A CN202010813482 A CN 202010813482A CN 111992320 B CN111992320 B CN 111992320B
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- 239000000919 ceramic Substances 0.000 title claims abstract description 55
- 238000004064 recycling Methods 0.000 title claims abstract description 20
- 239000012212 insulator Substances 0.000 title claims description 90
- 238000000034 method Methods 0.000 title abstract description 13
- 238000001125 extrusion Methods 0.000 claims abstract description 13
- 239000003989 dielectric material Substances 0.000 claims abstract description 8
- 238000003825 pressing Methods 0.000 claims description 51
- 238000000576 coating method Methods 0.000 claims description 5
- 229910003460 diamond Inorganic materials 0.000 claims description 5
- 239000010432 diamond Substances 0.000 claims description 5
- 239000011248 coating agent Substances 0.000 claims description 4
- 239000000463 material Substances 0.000 claims description 3
- 230000002146 bilateral effect Effects 0.000 claims 1
- 238000003672 processing method Methods 0.000 claims 1
- 238000006073 displacement reaction Methods 0.000 description 11
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 description 4
- 239000010931 gold Substances 0.000 description 4
- 229910052737 gold Inorganic materials 0.000 description 4
- 239000012634 fragment Substances 0.000 description 2
- 238000011084 recovery Methods 0.000 description 2
- 230000005540 biological transmission Effects 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003754 machining Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C21/00—Disintegrating plant with or without drying of the material
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/02—Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/02—Disintegrating by knives or other cutting or tearing members which chop material into fragments with reciprocating knives
- B02C18/04—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C23/00—Auxiliary methods or auxiliary devices or accessories specially adapted for crushing or disintegrating not provided for in preceding groups or not specially adapted to apparatus covered by a single preceding group
- B02C23/02—Feeding devices
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/02—Crushing or disintegrating by roller mills with two or more rollers
- B02C4/08—Crushing or disintegrating by roller mills with two or more rollers with co-operating corrugated or toothed crushing-rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/30—Shape or construction of rollers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C4/00—Crushing or disintegrating by roller mills
- B02C4/28—Details
- B02C4/42—Driving mechanisms; Roller speed control
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B09—DISPOSAL OF SOLID WASTE; RECLAMATION OF CONTAMINATED SOIL
- B09B—DISPOSAL OF SOLID WASTE NOT OTHERWISE PROVIDED FOR
- B09B3/00—Destroying solid waste or transforming solid waste into something useful or harmless
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G47/00—Article or material-handling devices associated with conveyors; Methods employing such devices
- B65G47/22—Devices influencing the relative position or the attitude of articles during transit by conveyors
- B65G47/24—Devices influencing the relative position or the attitude of articles during transit by conveyors orientating the articles
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Mechanical Engineering (AREA)
- Crushing And Grinding (AREA)
Abstract
The invention relates to a recycling treatment system and a treatment method of a ceramic electric insulator, which comprises a workbench, a transportation device, a crushing device and a collection device, wherein the transportation device comprises a fixed plate, a first motor, a chain plate, a toothed chain, a positioning frame, an inverted L-shaped plate, an electric cylinder, a supporting plate and an extrusion frame, the positioning frame comprises a rectangular plate, an arc-shaped long plate, a rectangular long column, a large spring, a circular table block, a cylindrical spring, a limiting column, a small spring and a small ball.
Description
Technical Field
The invention relates to the technical field of electric power insulators, in particular to a ceramic electric power insulator recycling treatment system and a treatment method.
Background
The insulator is a special insulating control, and can play an important role in an overhead transmission line, the discarded insulator generally comprises hardware and ceramics, and the hardware and the ceramics can be recycled, so that the hardware and the ceramics of the insulator need to be separated, and particularly, the ceramics in the insulator can be processed to regenerate the ceramics, so that the recycling and processing industry for the insulator is gradually developed.
In the process of recovering the insulator, due to the structural limitation of the insulator, the following problems exist in the actual operation process:
(1) traditional insulator recovery processing equipment generally needs the manual work to fix it, and needs the manual work to cooperate many times in the processing procedure, very easily influences machining efficiency and processingquality.
(2) The traditional insulator recovery processing equipment generally only separates hardware fittings on the insulator from ceramics, and other equipment is needed for processing the subsequent processing of the ceramics, so that the processing cost is increased.
Disclosure of Invention
In order to make up for the defects of the prior art, the invention provides a ceramic power insulator recycling treatment system and a treatment method.
The technical scheme adopted by the invention to solve the technical problem is as follows: a ceramic electric insulator recycling treatment system comprises a workbench, a conveying device, a crushing device and a collecting device, wherein the conveying device is installed at the upper end of the workbench, the crushing device is installed at the upper end of the middle of the workbench, and the collecting device is installed at the lower end of the workbench; wherein:
the conveying device comprises a fixing plate, a first motor, a chain plate and a toothed chain, the automatic cutting machine comprises a positioning frame, an inverted L-shaped plate, an electric cylinder, a supporting plate and an extrusion frame, wherein the upper ends of the front side and the rear side of a workbench are symmetrically and fixedly provided with a fixed plate, the front end of the right side of the fixed plate at the front side is fixedly provided with a motor I through a motor base, the output shaft of the rear end of the motor I is fixedly provided with a rotating shaft through a coupler, the front side and the rear side of the rotating shaft are symmetrically and fixedly provided with chain plates, the left sides of the fixed plates at the front side and the rear side are symmetrically and uniformly connected with the rotating shaft in a sliding fit mode, the chain plates are fixedly provided with tooth-shaped chains, the outer end surfaces of the tooth-shaped chains are uniformly and fixedly provided with the positioning frame, the upper ends of the fixed plates at the front side are fixedly provided with the inverted L-shaped plate, the lower end of the inverted L-shaped plate is fixedly provided with the electric cylinder, the lower end of the electric cylinder is fixedly provided with the supporting plate, and the extrusion frame is fixedly provided at the lower end of the left side of the supporting plate; the first motor is fixed through the fixing plate, the chain plates are positioned simultaneously, the first motor drives the rotation shaft at the rightmost end to rotate, the chain plates are driven to move, the toothed chain is finally driven to move, the chain plates on the fixing plates on the front side and the rear side rotate under the driving of the toothed chain, the toothed chain is supported simultaneously, the insulator is prevented from driving the toothed chain to deform after being stressed, the positioning frame is fixed through the toothed chain, the positioning frame is driven to move simultaneously, the purpose of driving the insulator to move is achieved, the hardware fitting of the insulator is fixed through the positioning frame, the electric cylinder is fixed through the inverted L-shaped plate, the vertical displacement of the supporting plate is controlled through the electric cylinder, and the movement of the extrusion frame is controlled through the supporting plate.
The crushing device comprises a limiting frame, a containing plate, a pressing plate frame, a motor II, a gear I, a gear II, a crushing roller I and a crushing roller II, wherein the limiting frame is fixedly installed at the upper end of the middle part of the workbench, the containing plate is fixedly installed at the upper end of the left side of the limiting frame, the pressing plate frame is fixedly installed at the left side of the lower end of the supporting plate, the motor II is fixedly installed at the rear end of the right side of the rear fixing plate through a motor base, a plurality of gears I and gears II are uniformly and rotatably installed on the fixing plate from left to right through rotating shafts, the gears I correspond to the two positions of the gears one by one, the lower ends of the gears I are meshed with the upper ends of the gears II, the adjacent gears I on the left and the adjacent gears II on the right are meshed with each other, the gear II at the rightmost position is connected with the output end of the motor II through a coupler, the crushing roller I is fixedly installed at the front end of the gear I, and the crushing roller II is fixedly installed at the front end of the gear II; carry out spacing the blockking through spacing frame to the pottery on the insulator to prevent that the pottery from splashing outside the equipment, support the location through holding the board to the insulator lower extreme through first breakage, carry out first breakage to the insulator through pressing the grillage, drive gear one and two movements of gear through motor two, thereby drive the breakage and roll one and roll two with the breakage and rotate, in order to reach and carry out kibbling purpose to the pottery.
The positioning frame comprises a rectangular plate, an arc-shaped long plate, a rectangular long column, a large spring, a circular platform block, a cylindrical spring, a limiting column, a small spring and a small ball, wherein the outer end surface of the toothed chain is uniformly and fixedly provided with the rectangular plate, the middle part of the rectangular plate is provided with a stepped rectangular groove, the left side and the right side of the lower end of the stepped rectangular groove are symmetrically provided with the small arc-shaped groove, the left side and the right side of the stepped rectangular groove are symmetrically connected with the arc-shaped long plate in a sliding fit manner, the upper end and the lower end of the arc-shaped long plate are symmetrically provided with the arc-shaped grooves, the outer end of the arc-shaped long plate is fixedly provided with the rectangular long column, the left side and the right side of the stepped rectangular groove are symmetrically provided with the rectangular long groove, the outer side of the rectangular long column is provided with the arc-shaped groove, the rectangular long column is connected with the rectangular long groove in a sliding fit manner, the outer side of the rectangular long groove is provided with the large cylindrical groove, the upper end of the lower side of the large cylindrical groove is fixedly provided with the large spring, the upper end of the large spring is fixedly provided with a circular table block, the left side and the right side of the upper end of the circular table block are symmetrically and fixedly provided with cylindrical springs, the upper end of each cylindrical spring is fixedly connected with the lower end face of the upper side of the large circular column groove, the upper end of each circular table block is fixedly provided with a limiting column, the outer surface of the upper side of the limiting column is uniformly provided with small circular column grooves along the circumferential direction, small springs are fixedly arranged in the small circular column grooves, the tail ends of the small springs are fixedly provided with small balls, the upper end of each large circular column groove is provided with a small circular column through hole, and the upper side of each small circular column through hole is uniformly provided with a small arc-shaped groove matched with the small circular balls along the circumferential direction; fix a position the arc long slab through the rectangular plate, fix through the gold utensil of arc long slab to the insulator and compress tightly, through the horizontal displacement of the long post control arc long slab of rectangle, fix round platform piece downside through big spring, through the horizontal displacement of the long post of vertical position control rectangle of round platform piece, fix round platform piece upside through cylindrical spring, through the vertical displacement of spacing post control round platform piece, cooperate with the small circle ball through little spring, fix a position spacing post.
The crushing roller comprises a cylindrical barrel, a toothed plate, toothed columns and sector plates, the cylindrical barrel is fixedly installed at the front end of the gear, the toothed plate is uniformly and fixedly installed on the outer surface of the cylindrical barrel along the circumferential direction, an arc-shaped groove is formed in the middle of the outer end of the toothed plate, the toothed columns are installed in the arc-shaped groove through a rotating shaft, the sector plates are uniformly and fixedly installed on the surfaces of the toothed columns along the circumferential direction, and tooth grooves are uniformly formed in the outer ends of the sector plates along the circumferential direction; fix the pinion rack through the cylinder, fix a position the tooth post through the pinion rack, fix the sector plate through the tooth post, cooperate with the sector plate through the tooth post, rotate when making sector plate and ceramic contact to make the wearing and tearing of sector plate even, in order to reach the purpose that improves pinion rack life.
According to a preferred technical scheme, the collecting device comprises a first collecting box, a second collecting box and a rectangular long plate, the first collecting box is clamped at the right end of the workbench, a rectangular through hole is formed in the middle of the workbench, the second collecting box is clamped at the lower end of the rectangular through hole, the rectangular long plate is fixedly mounted at the lower end of the right side of the supporting plate, the length of the rectangular long plate is smaller than the distance between the tooth-shaped chains on the front side and the rear side, and arc-shaped grooves are symmetrically formed in the front side and the rear side of the rectangular long plate; collect a pair of gold utensil through collecting the box, collect two pairs of ceramic pieces after smashing through collecting the box, push out downwards through the gold utensil of rectangle long slab on to the profile of tooth chain, make it drop smoothly in collecting box one.
As a preferred technical scheme of the invention, the extrusion frame is a T-shaped pressing plate, the length of the T-shaped pressing plate is greater than the distance between the toothed chains on the front side and the rear side, the middle part of the T-shaped pressing plate is uniformly provided with arc-shaped grooves matched with the insulators, and the left side and the right side of the lower end of the T-shaped pressing plate are symmetrically and fixedly provided with small cylindrical blocks; fix small circle post piece through T shape clamp plate, extrude the location through the insulator of arc recess on to the locating rack simultaneously to make the insulator get into the locating rack, extrude spacing post through small circle post piece, thereby fix the insulator.
According to a preferred technical scheme, a rectangular groove is formed in the upper end of the left side of the limiting frame, springs are uniformly and fixedly arranged in the rectangular groove, a rectangular baffle plate is fixedly arranged at the upper end of each spring, and small balls are uniformly connected to the upper end of each rectangular baffle plate in a sliding fit manner; fix the rectangle plate washer through the spring, when the in-process of insulator right movement contacted the rectangle plate washer through little ball, at first with little ball contact to make rectangle plate washer downstream, after the insulator got into spacing frame, the spring drove rectangle plate washer upward movement, thereby blockked the pottery after the insulator breakage, prevented that it from splashing outside equipment.
According to a preferred technical scheme, a triangular groove is formed in the right side of the containing plate, the surface of the triangular groove is smooth, and arc-shaped grooves matched with insulators are uniformly formed in the upper end of the left side of the containing plate; make the ceramic fragment slide right smoothly through the smooth triangle-shaped recess in surface, support the insulator through holding the arc recess on the board, fix a position receiving extruded insulator simultaneously.
According to a preferred technical scheme, the pressing plate frame comprises a fixed long plate, a first pressing plate, a conical rod, a rectangular blade, a conical head, a small circular plate, a conical cutter, a second pressing plate and a cutting knife, wherein the fixed long plate is fixedly arranged on the left side of the lower end of a supporting plate, the first pressing plate is fixedly arranged at the lower end of the left side of the fixed long plate, the conical rod is uniformly and fixedly arranged at the lower end of the pressing plate, the rectangular blade is uniformly and fixedly arranged on the surface of the conical rod along the circumferential direction, the conical head is fixedly arranged at the lower end of the conical rod, a conical groove is formed in the middle of the conical head, the small circular plate is arranged in the conical groove through a pin shaft, the conical cutter is uniformly and fixedly arranged on the outer surface of the small circular plate along the circumferential direction, a diamond coating is coated at the tail end of the conical cutter, the second pressing plate is fixedly arranged on the right side of the first pressing plate, the height of the second pressing plate is smaller than that of the first pressing plate, and the cutting knife is symmetrically and fixedly arranged at the front end and the rear end of the second pressing plate; fix clamp plate one and clamp plate two through fixed long plate, fix rectangle sword and cone through the taper rod, carry out the breakage to pottery through the rectangle blade, pressure when contacting through cone increase taper rod and pottery, in order to reach and carry out broken purpose with pottery, cooperate through small circle shaped plate and taper sword, thereby make the even atress of taper sword when ceramic to on the insulator carries out the breakage, in order to reach the purpose that improves cone life, further improve the life of cone through diamond coating, cooperate with the cutting knife through clamp plate two, get rid of remaining pottery after clamp plate one is broken.
As a preferred technical scheme of the invention, the structure of the crushing roller II is the same as that of the crushing roller I, and the volume of the tooth grooves on the sector plates of the crushing roller II is smaller than that of the tooth grooves on the sector plates of the crushing roller I; the aim of crushing the ceramic again is achieved by the fact that the volume of the tooth grooves in the fan-shaped plates of the crushing roller II is smaller than that of the tooth grooves in the fan-shaped plates of the crushing roller I, and therefore the volume of the ceramic block is further reduced.
The invention also provides a ceramic electric insulator recycling treatment method, which comprises the following steps;
s1, fixing the insulator: placing the insulator on a conveying device and fixing the insulator through the conveying device;
s2, primary crushing: the insulator conveyed to the crushing device is subjected to primary crushing through the crushing device, and meanwhile, the insulator subjected to primary crushing on the right side is completely cleaned, so that no ceramic residue is left on hardware of the insulator;
s3, crushing the insulator: crushing the primarily crushed ceramic, and crushing the ceramic twice by using a crushing device;
s4, collection material: the crushed ceramic is collected through the collecting device, and the hardware fitting is collected simultaneously.
Compared with the prior art, the invention has the following advantages:
1. according to the ceramic electric insulator recycling and reusing treatment system and the treatment method, the insulators are conveyed through the conveying device, hardware fittings at two ends of the insulators are fixed, meanwhile, the remaining hardware fittings after the smashing treatment smoothly drop and are collected, the ceramics in the middle of the insulators are smashed through the smashing device, and the ceramics and the hardware fittings of the insulators are respectively collected through the collecting device.
2. According to the invention, through the arranged transportation device, the arc-shaped long plate is positioned through the rectangular plate, the hardware fitting of the insulator is fixedly pressed through the arc-shaped long plate, the horizontal displacement of the arc-shaped long plate is controlled through the rectangular long column, the lower side of the circular truncated cone block is fixed through the large spring, the horizontal displacement of the rectangular long column is controlled through the vertical position of the circular truncated cone block, the upper side of the circular truncated cone block is fixed through the cylindrical spring, the vertical displacement of the circular truncated cone block is controlled through the limiting column, and the limiting column is positioned through the matching of the small spring and the small ball.
3. According to the invention, the small cylindrical block is fixed through the T-shaped pressing plate by the arranged conveying device, and the insulator on the positioning frame is extruded and positioned through the arc-shaped groove, so that the insulator enters the positioning frame, and the limit column is extruded through the small cylindrical block, so that the insulator is fixed.
4. According to the invention, the toothed plate is fixed through the cylindrical barrel through the arranged crushing device, the toothed column is positioned through the toothed plate, the sector plate is fixed through the toothed column, and the sector plate rotates when contacting with ceramics through the matching of the toothed column and the sector plate, so that the sector plate is uniformly abraded, and the purpose of prolonging the service life of the toothed plate is achieved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic workflow diagram of the present invention;
FIG. 2 is a schematic plan view of the present invention in front elevation;
FIG. 3 is a cross-sectional view taken along line A-A of FIG. 2 of the present invention;
FIG. 4 is a schematic top plan view of the present invention;
FIG. 5 is an enlarged view of a portion of the present invention at N of FIG. 2;
FIG. 6 is an enlarged fragmentary view of the invention at M of FIG. 2;
FIG. 7 is an enlarged fragmentary view of the invention at E of FIG. 2;
fig. 8 is a cross-sectional view of an insulator of the present invention.
Detailed Description
In order to make the technical means, the creation features, the achievement purposes and the effects of the invention easy to understand, the invention is further explained with reference to fig. 1 to 8.
A ceramic electric insulator recycling treatment system comprises a workbench 1, a conveying device 2, a crushing device 3 and a collecting device 4, wherein the conveying device 2 is installed at the upper end of the workbench 1, the crushing device 3 is installed at the upper end of the middle part of the workbench 1, and the collecting device 4 is installed at the lower end of the workbench 1; wherein:
the conveying device 2 comprises a fixing plate 21, a first motor 22, chain plates 23, a toothed chain 24, a positioning frame 25, an inverted L-shaped plate 26, an electric cylinder 27, a supporting plate 28 and an extrusion frame 29, wherein the fixing plate 21 is symmetrically and fixedly arranged at the upper ends of the front side and the rear side of the workbench 1, the first motor 22 is fixedly arranged at the front end of the right side of the fixing plate 21 at the front side through a motor base, a rotating shaft is fixedly arranged at the output shaft of the rear end of the first motor 22 through a coupler, the chain plates 23 are symmetrically and fixedly arranged at the front side and the rear side of the rotating shaft, the left sides of the fixing plates 21 at the front side and the rear side are symmetrically and uniformly connected with the rotating shaft in a sliding fit manner, the chain plates 23 are fixedly arranged on the rotating shaft, the toothed chain 24 is meshed with the toothed chain 23, the positioning frame 25 is uniformly and fixedly arranged on the outer end face of the toothed chain 24, the inverted L-shaped plate 26 is fixedly arranged at the upper end of the fixing plate 21 at the front side, and the electric cylinder 27 is fixedly arranged at the lower end of the inverted L-shaped plate 26, the lower end of the electric cylinder 27 is fixedly provided with a supporting plate 28, the lower end of the left side of the supporting plate 28 is fixedly provided with an extrusion frame 29, the extrusion frame 29 is a T-shaped pressing plate, the length of the T-shaped pressing plate is greater than the distance between the front and rear toothed chains 24, the middle part of the T-shaped pressing plate is uniformly provided with arc-shaped grooves matched with the insulators, and the left side and the right side of the lower end of the T-shaped pressing plate are symmetrically and fixedly provided with small cylindrical blocks; the first motor 22 is fixed through the fixing plate 21, the chain plate 23 is positioned at the same time, the first motor 22 drives the rotating shaft at the rightmost end to rotate, so that the chain plate 23 is driven to move, the toothed chain 24 is driven to move finally, the chain plates 23 on the fixing plates 21 at the front side and the rear side are driven by the toothed chain 24 to rotate, the toothed chain 24 is supported at the same time, so that the insulator is prevented from driving the toothed chain 24 to deform after being stressed, the positioning frame 25 is fixed through the toothed chain 24, the positioning frame 25 is driven to move, so that the purpose of driving the insulator to move is achieved, the hardware fitting of the insulator is fixed through the positioning frame 25, the electric cylinder 27 is fixed through the inverted L-shaped plate 26, the vertical displacement of the supporting plate 28 is controlled through the electric cylinder 27, the movement of the extrusion frame 29 is controlled through the supporting plate 28, the small column block is fixed through the T-shaped pressing plate, and the insulator on the positioning frame 25 is extruded and positioned through the arc-shaped groove, thereby making the insulator get into locating rack 25, extrude spacing post 257 through the little cylinder piece to fix the insulator.
The positioning frame 25 comprises a rectangular plate 251, an arc-shaped long plate 252, a rectangular long column 253, a large spring, a circular platform block, a cylindrical spring 256, a limiting column 257, a small spring 258 and a small round ball 259, the outer end face of the toothed chain 24 is uniformly and fixedly provided with the rectangular plate 251, the middle part of the rectangular plate 251 is provided with a stepped rectangular groove, the left side and the right side of the lower end of the stepped rectangular groove are symmetrically provided with small arc-shaped grooves, the left side and the right side of the stepped rectangular groove are symmetrically connected with the arc-shaped long plate 252 in a sliding fit manner, the upper end and the lower end of the arc-shaped long plate 252 are symmetrically provided with arc-shaped grooves, the outer end of the arc-shaped long plate 252 is fixedly provided with the rectangular long column 253, the left side and the right side of the stepped rectangular groove are symmetrically provided with rectangular long grooves, the outer side of the rectangular long column 253 is connected with the rectangular long grooves in a sliding fit manner, and the outer side of the rectangular long grooves is provided with the large cylindrical grooves, the upper end of the lower side of the large cylindrical groove is fixedly provided with a large spring, the upper end of the large spring is fixedly provided with a circular table block, the left side and the right side of the upper end of the circular table block are symmetrically and fixedly provided with cylindrical springs 256, the upper ends of the cylindrical springs 256 are fixedly connected with the upper end face and the lower end face of the large cylindrical groove, the upper end of the circular table block is fixedly provided with a limiting column 257, the outer surface of the upper side of the limiting column 257 is uniformly provided with small cylindrical grooves along the circumferential direction, small springs 258 are fixedly arranged in the small cylindrical grooves, the tail ends of the small springs 258 are fixedly provided with small round balls 259, the upper ends of the large cylindrical grooves are provided with small cylindrical through holes, and the upper sides of the small cylindrical through holes are uniformly provided with small arc-shaped grooves matched with the small round balls 259 along the circumferential direction; fix a position the long board 252 of arc through rectangular plate 251, the gold utensil to the insulator through the long board 252 of arc is fixed and is compressed tightly, horizontal displacement through the long post 253 control arc long board 252 of rectangle, fix round platform piece downside through big spring, horizontal displacement through the long post 253 of the vertical position control rectangle of round platform piece, fix round platform piece upside through cylindrical spring 256, vertical displacement through spacing post 257 control round platform piece, cooperate with little ball 259 through little spring 258, fix a position spacing post 257.
The crushing device 3 comprises a limiting frame 31, a containing plate 32, a pressing plate frame 33, a motor II 34, a gear I35, a gear II 36, a crushing roller I37 and a crushing roller II 38, the upper end of the middle part of the workbench 1 is fixedly provided with the limiting frame 31, the upper end of the left side of the limiting frame 31 is provided with a rectangular groove, a spring is uniformly and fixedly arranged in the rectangular groove, the upper end of the spring is fixedly provided with a rectangular baffle plate, the upper end of the rectangular baffle plate is uniformly connected with small balls in a sliding fit manner, the upper end of the left side of the limiting frame 31 is fixedly provided with the containing plate 32, the right side of the containing plate 32 is provided with a triangular groove, the surface of the triangular groove is smooth, the upper end of the left side of the containing plate 32 is uniformly provided with an arc-shaped groove matched with an insulator, the pressing plate frame 33 is fixedly arranged on the left side of the lower end of the supporting plate 28, the rear end of the right side of the fixing plate 21 is fixedly provided with the motor II 34 through a rotating shaft, the first gear 35 and the second gear 36 are uniformly rotated and arranged on the fixing plate 21, the first gear 35 corresponds to the second gear 36 in position one to one, the lower end of the first gear 35 is meshed with the upper end of the second gear 36, the left and right adjacent first gears 35 and the left and right adjacent second gears 36 are meshed with each other, the right gear 36 at the position is connected with the output end of the second motor 34 through a coupler, the front end of the first gear 35 is fixedly provided with a crushing roller 37, the crushing roller 37 comprises a cylindrical cylinder 371, a toothed plate 372, toothed columns 373 and sector plates 374, the front end of the first gear 35 is fixedly provided with the cylindrical cylinder 371, the outer surface of the cylindrical cylinder 371 is uniformly and fixedly provided with the toothed plate 372 in the circumferential direction, the middle part of the outer end of the toothed plate 372 is provided with an arc-shaped groove, the toothed columns 373 are mounted in the arc-shaped groove through rotating shafts, the sector plates 374 are uniformly and fixedly mounted on the surface of the toothed columns 373 in the circumferential direction, the outer ends of the sector plates are uniformly provided with toothed grooves in the circumferential direction, the front end of the second gear 36 is fixedly provided with a crushing roller 38, and the structure of the crushing roller 38 is the same as that of the crushing roller 37, the volume of the gullets on the sector plates 374 of only the crushing roller two 38 is smaller than the volume of the gullets on the sector plates 374 of the crushing roller one 37; the ceramic on the insulator is limited and blocked by a limiting frame 31 to prevent the ceramic from splashing outside the equipment, a rectangular baffle is fixed by a spring, when the insulator contacts the rectangular baffle in the process of moving rightwards by a small ball, the small ball is firstly contacted to enable the rectangular baffle to move downwards, after the insulator enters the limiting frame 31, the spring drives the rectangular baffle to move upwards to block the broken ceramic of the insulator and prevent the broken ceramic from splashing outside the equipment, the lower end of the insulator after primary breaking is supported and positioned by a containing plate 32, ceramic fragments smoothly slide rightwards by a triangular groove with a smooth surface, the insulator is supported by an arc-shaped groove on the containing plate 32, the insulator subjected to extrusion is positioned at the same time, the insulator is firstly broken by an over-voltage plate frame 33, and a first gear 35 and a second gear 36 are driven to move by a second motor 34, thereby it rolls a 37 and rolls two 38 with the breakage to drive the breakage, in order to reach and carry out kibbling purpose to the pottery, fix toothed plate 372 through cylinder 371, fix tooth post 373 through toothed plate 372, fix sector plate 374 through tooth post 373, cooperate with sector plate 374, rotate when making sector plate 374 and ceramic contact, thereby make sector plate 374's wearing and tearing even, in order to reach the purpose that improves toothed plate 372 life, the tooth's socket volume on the sector plate 374 through two 38 of breakage rolls is less than the tooth's socket volume on the sector plate 374 of a 37 of breakage and rolls in order to reach the purpose that carries out kibbling once more to the pottery, thereby further reduce the ceramic block volume.
The pressing plate frame 33 comprises a fixed long plate 331, a first pressing plate 332, a tapered rod 333, a rectangular blade 334, a tapered head 335, a small round plate 336, a tapered knife 337, a second pressing plate 338 and a cutting knife 339, a fixed long plate 331 is fixedly installed on the left side of the lower end of the support plate 28, a first pressing plate 332 is fixedly installed on the lower end of the left side of the fixed long plate 331, tapered rods 333 are uniformly and fixedly installed on the lower ends of the first pressing plates 332, rectangular blades 334 are uniformly and fixedly installed on the surface of the tapered rods 333 along the circumferential direction, tapered heads 335 are fixedly installed on the lower ends of the tapered rods 333, tapered grooves are formed in the middle of the tapered heads 335, small circular plates 336 are installed in the tapered grooves through pin shafts, tapered knives 337 are uniformly and fixedly installed on the outer surfaces of the small circular plates 336 along the circumferential direction, diamond coatings are coated on the tail ends of the tapered knives 337, a second pressing plate 338 is fixedly installed on the right side of the first pressing plate 332, the height of the second pressing plate 338 is smaller than that of the first pressing plate 332, and cutting knives 339 are symmetrically and fixedly installed on the front and rear ends of the second pressing plate 338; fix clamp plate one 332 and clamp plate two 338 through fixed long plate 331, fix rectangle sword and cone head 335 through toper pole 333, carry out the breakage to pottery through rectangle blade 334, pressure when increasing toper pole 333 and pottery through cone head 335 and contact, in order to reach and carry out broken purpose with pottery, cooperate with toper sword 337 through small circle shaped plate 336, thereby make toper sword 337 evenly atress when carrying out the breakage to the pottery on the insulator, in order to reach the purpose that improves cone head 335 life, further improve cone head 335's life through diamond coating, cooperate with cutting knife 339 through clamp plate two 338, get rid of remaining pottery after clamp plate one 332 is broken.
The collecting device 4 comprises a first collecting box 41, a second collecting box 42 and a rectangular long plate 43, the first collecting box 41 is clamped at the right end of the workbench 1, a rectangular through hole is formed in the middle of the workbench 1, the second collecting box 42 is clamped at the lower end of the rectangular through hole, the rectangular long plate 43 is fixedly mounted at the lower end of the right side of the supporting plate 28, the length of the rectangular long plate 43 is smaller than the distance between the tooth-shaped chains 24 at the front side and the rear side, and arc-shaped grooves are symmetrically formed in the front side and the rear side of the rectangular long plate 43; the hardware fittings are collected through the first collecting box 41, the crushed ceramic blocks are collected through the second collecting box 42, and the rectangular long plate 43 pushes out the hardware fittings on the toothed chain 24 downwards, so that the hardware fittings fall into the first collecting box 41 smoothly.
The invention also provides a ceramic electric insulator recycling treatment method, which comprises the following steps;
s1, fixing the insulator: placing the insulator on the transportation device 2 and fixing the insulator through the transportation device 2;
s2, primary crushing: the insulator conveyed to the crushing device 3 is subjected to primary crushing through the crushing device 3, and meanwhile, the insulator subjected to primary crushing on the right side is completely cleaned, so that no ceramic residue is left on hardware of the insulator;
s3, crushing the insulator: crushing the primarily crushed ceramic, and crushing the ceramic twice through a crushing device 3;
s4, collection material: the crushed ceramic is collected by the collecting device 4, and the hardware fitting is collected at the same time.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (8)
1. The utility model provides a ceramic power insulator retrieves processing system of recycling, includes workstation (1), conveyer (2), reducing mechanism (3) and collection device (4), its characterized in that: the upper end of the workbench (1) is provided with the conveying device (2), the upper end of the middle part of the workbench (1) is provided with the crushing device (3), and the lower end of the workbench (1) is provided with the collecting device (4); wherein:
the conveying device (2) comprises a fixing plate (21), a first motor (22), chain plates (23), a toothed chain (24), a positioning frame (25), an inverted L-shaped plate (26), an electric cylinder (27), a supporting plate (28) and an extrusion frame (29), wherein the fixing plate (21) is symmetrically and fixedly installed at the upper ends of the front side and the rear side of the workbench (1), the first motor (22) is fixedly installed at the front end of the right side of the fixing plate (21) at the front side through a motor base, a rotating shaft is fixedly installed at the rear end output shaft of the first motor (22) through a coupler, the chain plates (23) are symmetrically and fixedly installed at the front side and the rear side of the rotating shaft, the rotating shaft is uniformly connected to the left sides of the fixing plates (21) at the front side and the rear side in a sliding fit mode, the chain plates (23) are fixedly installed on the rotating shaft, the toothed chain plates (24) are meshed with the toothed chain (24), and the positioning frame (25) is uniformly and fixedly installed on the outer end face of the toothed chain (24), an inverted L-shaped plate (26) is fixedly mounted at the upper end of the fixing plate (21) at the front side, an electric cylinder (27) is fixedly mounted at the lower end of the inverted L-shaped plate (26), a supporting plate (28) is fixedly mounted at the lower end of the electric cylinder (27), and an extrusion frame (29) is fixedly mounted at the lower end of the left side of the supporting plate (28);
the crushing device (3) comprises a limiting frame (31), a containing plate (32), a pressing plate frame (33), a second motor (34), a first gear (35), a second gear (36), a first crushing roller (37) and a second crushing roller (38), the limiting frame (31) is fixedly installed at the upper end of the middle part of the workbench (1), the containing plate (32) is fixedly installed at the upper end of the left side of the limiting frame (31), the pressing plate frame (33) is fixedly installed at the left side of the lower end of the supporting plate (28), the second motor (34) is fixedly installed at the rear end of the right side of the fixing plate (21) at the rear side through a motor base, a plurality of first gears (35) and second gears (36) are uniformly installed on the fixing plate (21) in a rotating mode from left to right through rotating shafts, the first gears (35) correspond to the second gears (36) in position one to one, the lower ends of the first gears (35) are meshed with the upper ends of the second gears (36), the first gears (35) which are adjacent on the left and the right, and the second gears (36) are all meshed with each other, the gear II (36) which is positioned furthest to the right is connected with the output end of the motor II (34) through a coupler, the front end of the gear I (35) is fixedly provided with a crushing roller I (37), and the front end of the gear II (36) is fixedly provided with a crushing roller II (38);
the positioning frame (25) comprises a rectangular plate (251), an arc-shaped long plate (252), a rectangular long column (253), a large spring, a circular table block, a cylindrical spring (256), a limiting column (257), a small spring (258) and a small circular ball (259), the outer end face of the toothed chain (24) is uniformly and fixedly provided with the rectangular plate (251), the middle part of the rectangular plate (251) is provided with a stepped rectangular groove, the left side and the right side of the lower end of the stepped rectangular groove are symmetrically provided with the small arc-shaped groove, the left side and the right side of the stepped rectangular groove are symmetrically connected with the arc-shaped long plate (252) in a sliding fit manner, the upper end and the lower end of the arc-shaped long plate (252) are symmetrically provided with the arc-shaped grooves, the outer end of the arc-shaped long plate (252) is fixedly provided with the rectangular long column (253), the left side and the right side of the stepped rectangular groove are symmetrically provided with the rectangular long groove, the outer side of the rectangular long column (253) is provided with the arc-shaped groove, the rectangular long column (253) is connected with the rectangular long groove in a sliding fit manner, a large cylindrical groove is formed in the outer side of the rectangular long groove, a large spring is fixedly mounted at the upper end of the lower side of the large cylindrical groove, a circular table block is fixedly mounted at the upper end of the large spring, cylindrical springs (256) are symmetrically and fixedly mounted at the left side and the right side of the upper end of the circular table block, the upper end of each cylindrical spring (256) is fixedly connected with the lower end face of the upper side of the large cylindrical groove, a limiting column (257) is fixedly mounted at the upper end of the circular table block, small cylindrical grooves are uniformly formed in the outer surface of the upper side of the limiting column (257) along the circumferential direction, small springs (258) are fixedly mounted in the small cylindrical grooves, small round balls (259) are fixedly mounted at the tail ends of the small springs (258), small cylindrical through holes are formed in the upper end of the large cylindrical grooves, and small arc-shaped grooves matched with the small round balls (259) are uniformly formed in the circumferential direction on the upper side of the small cylindrical through holes;
the crushing roller (37) comprises a cylindrical tube (371), a toothed plate (372), toothed columns (373) and sector plates (374), the front end of the gear (35) is fixedly mounted with the cylindrical tube (371), the toothed plate (372) is uniformly and fixedly mounted on the outer surface of the cylindrical tube (371) along the circumferential direction, arc grooves are formed in the middle of the outer end of the toothed plate (372), the toothed columns (373) are mounted in the arc grooves through rotating shafts, the sector plates (374) are uniformly and fixedly mounted on the surface of the toothed columns (373) along the circumferential direction, and toothed grooves are uniformly formed in the outer end of the sector plates (374) along the circumferential direction.
2. The ceramic power insulator recycling system according to claim 1, wherein: collection device (4) are including collecting box (41), collecting box two (42) and rectangle long slab (43), workstation (1) right-hand member joint has collection box (41), the rectangle through-hole has been seted up at workstation (1) middle part, rectangle through-hole lower extreme joint has collection box two (42), backup pad (28) right side lower extreme fixed mounting has rectangle long slab (43), the length of rectangle long slab (43) is less than the distance between the profile of tooth chain (24) of front and back both sides, the arc recess has been seted up to bilateral symmetry around rectangle long slab (43).
3. The ceramic power insulator recycling system according to claim 1, wherein: the extrusion frame (29) is a T-shaped pressing plate, the length of the T-shaped pressing plate is larger than the distance between the tooth-shaped chains (24) on the front side and the rear side, arc-shaped grooves matched with the insulators are uniformly formed in the middle of the T-shaped pressing plate, and small cylindrical blocks are symmetrically and fixedly mounted on the left side and the right side of the lower end of the T-shaped pressing plate.
4. The ceramic power insulator recycling system according to claim 1, wherein: the limiting frame (31) is characterized in that a rectangular groove is formed in the upper end of the left side of the limiting frame (31), springs are uniformly and fixedly arranged in the rectangular groove, a rectangular baffle is fixedly arranged at the upper end of each spring, and small balls are uniformly connected to the upper end of each rectangular baffle in a sliding fit mode.
5. The ceramic power insulator recycling system according to claim 1, wherein: triangular grooves are formed in the right side of the containing plate (32), the surfaces of the triangular grooves are smooth, and arc-shaped grooves matched with the insulators are uniformly formed in the upper end of the left side of the containing plate (32).
6. The ceramic power insulator recycling system according to claim 1, wherein: the pressing plate frame (33) comprises a fixed long plate (331), a first pressing plate (332), a conical rod (333), a rectangular blade (334), a conical head (335), a small round plate (336), a conical cutter (337), a second pressing plate (338) and a cutting knife (339), the left side of the lower end of the supporting plate (28) is fixedly provided with the fixed long plate (331), the left side lower end of the fixed long plate (331) is fixedly provided with the first pressing plate (332), the lower end of the first pressing plate (332) is uniformly and fixedly provided with the conical rod (333), the surface of the conical rod (333) is uniformly and fixedly provided with the rectangular blade (334) along the circumferential direction, the lower end of the conical rod (333) is fixedly provided with the conical head (335), the middle part of the conical head (335) is provided with a conical groove, the small round plate (336) is installed in the conical groove through a pin shaft, the outer surface of the small round plate (336) is uniformly and fixedly provided with the conical cutter (337) along the circumferential direction, and the tail end of the conical cutter (337) is coated with a diamond coating, the right side of the first pressing plate (332) is fixedly provided with a second pressing plate (338), the height of the second pressing plate (338) is smaller than that of the first pressing plate (332), and the front end and the rear end of the second pressing plate (338) are symmetrically and fixedly provided with cutting knives (339).
7. The ceramic power insulator recycling system according to claim 1, wherein: the structure of the crushing roller II (38) is the same as that of the crushing roller I (37), and the volume of the tooth grooves on the sector plates (374) of the crushing roller II (38) is smaller than that of the tooth grooves on the sector plates (374) of the crushing roller I (37).
8. A ceramic electric insulator recycling processing method, which is mainly completed by the matching of the ceramic electric insulator recycling processing system of any one of claims 1-7, and is characterized in that: comprises the following steps;
s1, fixing the insulator: placing the insulator on a transportation device (2) and fixing the insulator through the transportation device (2);
s2, primary crushing: the insulator conveyed to the crushing device (3) is subjected to primary crushing through the crushing device (3), and meanwhile, the insulator subjected to primary crushing on the right side is completely cleaned, so that no ceramic residue is left on hardware of the insulator;
s3, crushing the insulator: crushing the primarily crushed ceramic, and crushing the ceramic twice through a crushing device (3);
s4, collection material: the crushed ceramic is collected through the collecting device (4), and the hardware is collected at the same time.
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| CN111500358A (en) * | 2020-04-26 | 2020-08-07 | 逯玉红 | Pretreatment process for walnut vegetable oil preparation |
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| CN206631656U (en) * | 2017-02-19 | 2017-11-14 | 季丽红 | A kind of LED lamp tube multi-stage reclaimer |
| CN108043556A (en) * | 2017-11-09 | 2018-05-18 | 深圳市晟腾企业管理有限公司 | A kind of building material factory sandstone multistage sand device |
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Effective date of registration: 20211129 Address after: 1122 Yuanshen Road, China (Shanghai) pilot Free Trade Zone, Pudong New Area, Shanghai, 200122 Applicant after: STATE GRID SHANGHAI MUNICIPAL ELECTRIC POWER Co. Address before: Anhui Jianzhu University, 292 Ziyun Road, Shushan District, Hefei City, Anhui Province, 230031 Applicant before: Guo Hansheng |
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