CN111978103A - Manufacturing method of wear-resistant energy-saving plate - Google Patents
Manufacturing method of wear-resistant energy-saving plate Download PDFInfo
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- CN111978103A CN111978103A CN202010426057.3A CN202010426057A CN111978103A CN 111978103 A CN111978103 A CN 111978103A CN 202010426057 A CN202010426057 A CN 202010426057A CN 111978103 A CN111978103 A CN 111978103A
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- plate
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- wood
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B28/00—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements
- C04B28/18—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type
- C04B28/186—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type containing formed Ca-silicates before the final hardening step
- C04B28/188—Compositions of mortars, concrete or artificial stone, containing inorganic binders or the reaction product of an inorganic and an organic binder, e.g. polycarboxylate cements containing mixtures of the silica-lime type containing formed Ca-silicates before the final hardening step the Ca-silicates being present in the starting mixture
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00017—Aspects relating to the protection of the environment
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/00025—Aspects relating to the protection of the health, e.g. materials containing special additives to afford skin protection
-
- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B2111/00—Mortars, concrete or artificial stone or mixtures to prepare them, characterised by specific function, property or use
- C04B2111/40—Porous or lightweight materials
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Ceramic Engineering (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Inorganic Chemistry (AREA)
- Materials Engineering (AREA)
- Structural Engineering (AREA)
- Organic Chemistry (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
The invention belongs to the field of plate preparation, and particularly discloses a method for manufacturing a wear-resistant energy-saving plate, wherein quartz stone, river sand, waste cement bricks, fluorite slag, wollastonite and perlite are adopted to prepare a mixed bottom material, meanwhile, plant straws and pretreated fresh wood are adopted to prepare a wood pulp raw material, cellulose is provided for the plate raw material, the hardness of the plate can be improved, the wear resistance and the heat preservation effect of the plate are improved, the plate has the heat insulation and heat preservation effects, the mixed bottom material is crushed and mixed, the uniform mixing of various raw materials in the mixed bottom material is facilitated, the wood pulp raw material is added, the quality of the formed plate is reduced, the plate is convenient to use by people, the reinforced cellulose, clay and kaolin are added, the plate has a certain adsorption effect, harmful gases in the plate can be adsorbed, the foamed foaming agent is used, the mixed slurry is facilitated to be uniformly foamed, the forming of the blank plate is facilitated, and after the forming, later-period maintenance is carried out to prolong the service life of the plate.
Description
Technical Field
The invention relates to the field of plate preparation, in particular to a manufacturing method of a wear-resistant energy-saving plate.
Background
At present, a plurality of light-weight plates are also produced in the market of China, and although the weight of the plates is reduced, the plates are easy to have other problems in the use process, such as poor wear resistance, low strength, poor heat insulation effect and the like, so that the use requirements of people cannot be met, and certain troubles are brought to users.
Disclosure of Invention
The invention aims to provide a manufacturing method of a wear-resistant energy-saving plate, which aims to solve the problems in the background technology.
In order to achieve the purpose, the invention provides the following technical scheme:
a manufacturing method of a wear-resistant energy-saving plate comprises the following steps:
s1, selecting 10-20 parts of quartz stone, 5-8 parts of river sand, 8-10 parts of waste water mud brick, 3-6 parts of fluorite slag, 10-12 parts of wollastonite and 6-8 parts of perlite according to the weight part ratio, putting the raw materials into a crusher, crushing, and then uniformly stirring to prepare a mixed bottom material;
s2, selecting plant straws and pretreated fresh wood, putting the plant straws and the pretreated fresh wood into a crusher for crushing, adding the crushed raw materials into water, and then grinding the mixture into pulp until the beating degree is 30-45 degrees SR to obtain a wood pulp raw material;
s3, selecting a mixed bottom material and a wood pulp raw material according to a mass ratio of 3: 1, stirring and mixing for 20-25min at low speed, then adding reinforced cellulose, clay and kaolin, stirring for 30min at high speed, and controlling the temperature at 90-100 ℃ to prepare mixed slurry;
s4, adding a reinforcing agent, a pretreated foaming agent and water into the mixed slurry, and uniformly stirring to obtain plate slurry;
and S5, uniformly injecting the plate slurry into a preset die, pressing the plate slurry by a plate forming flat machine, demoulding and taking out the formed blank plate after pressing, curing at normal temperature for 15-20 days, and cutting the blank plate into energy-saving plates with the sizes according with a cutting machine.
Preferably, the particle size of the pulverized raw material in the step S1 is 150-200 meshes, and the stirring time is 20-25 min.
Preferably, the mass ratio of the plant straws to the pretreated fresh wood in the step S2 is 2: the method for pretreating the fresh wood comprises the following steps: firstly, removing barks and cores of the felled wood, then cutting the wood into wood blocks with equal length, wherein the plant straw is one or more than two of wheat straw, corn straw and rice straw.
Preferably, the mass ratio of the reinforcing cellulose to the clay to the kaolin in step S3 is 5: 1: 1, kaolin is screened by a screen, and the particle size of the kaolin is 100-150 meshes.
Preferably, the mass ratio of the mixed bottom material and the wood pulp raw material in the step S3 is 20: 3.
preferably, the foaming agent pretreated in step S4 is a foaming agent, and the foaming agent is fed into a foaming machine for foaming for 20-40 min.
Preferably, the stirring time in step S4 is 20-40min, and the rotation speed of the stirrer used for stirring is 800-1000 rpm.
Preferably, after the plate slurry is pressed in step S5, the unmolded blank is cured for 20-30min in an environment with a temperature of 100-200 ℃, and the pressing pressure of the plate forming flat machine is 30-40T.
Compared with the prior art, the invention has the beneficial effects that: the invention adopts quartz stone, river sand, waste cement brick, fluorite slag, wollastonite and perlite to prepare mixed bottom materials, simultaneously adopts plant straws and pretreated fresh wood to prepare wood pulp raw materials, provides cellulose for the raw materials of the board, can improve the hardness of the board, improves the wear resistance and the heat preservation effect of the board, ensures that the board has the heat insulation and preservation effects, crushes and mixes the mixed bottom materials, is beneficial to uniformly mixing various raw materials in the mixed bottom materials, adds the wood pulp raw materials, reduces the quality of the formed board, is convenient for people to use, adds the reinforced cellulose, the clay and the kaolin, ensures that the board has certain adsorption effect, can adsorb some harmful gases in the board, uses the foaming agent after foaming, is beneficial to uniformly mixing and foaming the mixed slurry, is beneficial to forming a blank board, and carries out later maintenance after forming, so as to prolong the service life of the plate.
Detailed Description
The technical solutions in the embodiments of the present invention are clearly and completely described below, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
The invention provides a technical scheme that: a manufacturing method of a wear-resistant energy-saving plate comprises the following steps:
s1, selecting 10-20 parts of quartz stone, 5-8 parts of river sand, 8-10 parts of waste water mud brick, 3-6 parts of fluorite slag, 10-12 parts of wollastonite and 6-8 parts of perlite according to the weight part ratio, putting the raw materials into a crusher, crushing, and then uniformly stirring to prepare a mixed bottom material;
s2, selecting plant straws and pretreated fresh wood, putting the plant straws and the pretreated fresh wood into a crusher for crushing, adding the crushed raw materials into water, and then grinding the mixture into pulp until the beating degree is 30-45 degrees SR to obtain a wood pulp raw material;
s3, selecting a mixed bottom material and a wood pulp raw material according to a mass ratio of 3: 1, stirring and mixing for 20-25min at low speed, then adding reinforced cellulose, clay and kaolin, stirring for 30min at high speed, and controlling the temperature at 90-100 ℃ to prepare mixed slurry;
s4, adding a reinforcing agent, a pretreated foaming agent and water into the mixed slurry, and uniformly stirring to obtain plate slurry;
and S5, uniformly injecting the plate slurry into a preset die, pressing the plate slurry by a plate forming flat machine, demoulding and taking out the formed blank plate after pressing, curing at normal temperature for 15-20 days, and cutting the blank plate into energy-saving plates with the sizes according with a cutting machine.
Further, the particle size of the pulverized raw material in the step S1 is 150-200 meshes, and the stirring time is 20-25 min.
Further, the mass ratio of the plant straws to the pretreated fresh wood in the step S2 is 2: the method for pretreating fresh wood comprises the following steps: firstly, removing barks and cores of the cut wood, then cutting the wood into wood blocks with equal length, wherein the plant straw is one or more than two of wheat straw, corn straw and rice straw.
Further, in step S3, the mass ratio of the reinforcing cellulose to the clay to the kaolin is 5: 1: 1, screening kaolin through a screen, wherein the particle size of the kaolin is 100-150 meshes.
Further, the ratio of the mass of the mixed bottom material and the wood pulp raw material in the step S3 to the sum of the mass of the added reinforced cellulose, clay and kaolin is 20: 3.
further, the foaming agent pretreated in step S4 is a foaming agent, and the foaming agent is fed into a foaming machine and subjected to foaming treatment for 20 to 40 minutes.
Further, the stirring time in step S4 is 20-40min, and the rotation speed of the stirrer used for stirring is 800-.
Further, after the plate slurry is pressed in step S5, the unmolded blank is cured for 20-30min at 100-200 ℃, and the pressing pressure of the plate forming flat machine is 30-40T
The invention adopts quartz stone, river sand, waste water mud brick, fluorite slag, wollastonite and perlite to prepare mixed bottom materials, simultaneously adopts plant straws and pretreated fresh wood to prepare wood pulp raw materials, provides cellulose for the raw materials of the board, can improve the hardness of the board, improves the wear resistance and the heat preservation effect of the board, ensures that the board has the heat insulation and preservation effects, crushes and mixes the mixed bottom materials, is beneficial to uniformly mixing various raw materials in the mixed bottom materials, adds the wood pulp raw materials, reduces the quality of the board after being formed, is convenient for people to use, adds the reinforced cellulose, the clay and the kaolin, ensures that the board has certain adsorption effect, can adsorb some harmful gases in the board, uses the foaming agent after being foamed, is beneficial to uniformly mixing and foaming the mixed pulp, is beneficial to forming a blank board, carries out later maintenance after being formed, so as to prolong the service life of the plate.
Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (8)
1. A manufacturing method of a wear-resistant energy-saving plate is characterized by comprising the following steps: the method comprises the following steps:
s1, selecting 10-20 parts of quartz stone, 5-8 parts of river sand, 8-10 parts of waste water mud brick, 3-6 parts of fluorite slag, 10-12 parts of wollastonite and 6-8 parts of perlite according to the weight part ratio, putting the raw materials into a crusher, crushing, and then uniformly stirring to prepare a mixed bottom material;
s2, selecting plant straws and pretreated fresh wood, putting the plant straws and the pretreated fresh wood into a crusher for crushing, adding the crushed raw materials into water, and then grinding the mixture into pulp until the beating degree is 30-45 degrees SR to obtain a wood pulp raw material;
s3, selecting a mixed bottom material and a wood pulp raw material according to a mass ratio of 3: 1, stirring and mixing for 20-25min at low speed, then adding reinforced cellulose, clay and kaolin, stirring for 30min at high speed, and controlling the temperature at 90-100 ℃ to prepare mixed slurry;
s4, adding a reinforcing agent, a pretreated foaming agent and water into the mixed slurry, and uniformly stirring to obtain a plate slurry;
and S5, uniformly injecting the plate slurry into a preset die, pressing the plate slurry by a plate forming flat machine, demoulding and taking out the formed blank plate after pressing, curing at normal temperature for 15-20 days, and cutting the blank plate into energy-saving plates with the sizes according with a cutting machine.
2. The method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: the particle size of the crushed raw material in the step S1 is 150-200 meshes, and the stirring time is 20-25 min.
3. The method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: in the step S2, the mass ratio of the plant straws to the pretreated fresh wood is 2: the method for pretreating fresh wood comprises the following steps: firstly, removing barks and cores of the felled wood, then cutting the wood into wood blocks with equal length, wherein the plant straw is one or more than two of wheat straw, corn straw and rice straw.
4. The method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: in step S3, the mass ratio of the reinforcing cellulose to the clay to the kaolin is 5: 1: 1, screening kaolin through a screen, wherein the particle size of the kaolin is 100-150 meshes.
5. The method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: the mass ratio of the mixed bottom material of the step S3 to the wood pulp raw material is 20: 3.
6. the method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: the foaming agent pretreated in step S4 is obtained by foaming the foaming agent, and feeding the foaming agent into a foaming machine for foaming for 20-40 min.
7. The method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: the time for stirring in step S4 is 20-40min, and the rotation speed of the stirrer used for stirring is 800-1000 rpm.
8. The method for manufacturing the wear-resistant energy-saving plate according to claim 1, wherein the method comprises the following steps: and S5, after the plate slurry is pressed, curing the unmolded blank plate for 20-30min in the environment of 100-200 ℃, wherein the pressing pressure of the plate forming flat plate machine is 30-40T.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010426057.3A CN111978103A (en) | 2020-05-19 | 2020-05-19 | Manufacturing method of wear-resistant energy-saving plate |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010426057.3A CN111978103A (en) | 2020-05-19 | 2020-05-19 | Manufacturing method of wear-resistant energy-saving plate |
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| Publication Number | Publication Date |
|---|---|
| CN111978103A true CN111978103A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010426057.3A Pending CN111978103A (en) | 2020-05-19 | 2020-05-19 | Manufacturing method of wear-resistant energy-saving plate |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113173753A (en) * | 2021-04-09 | 2021-07-27 | 山东金诺新型材料有限公司 | Energy-saving plate and preparation method thereof |
| CN113173767A (en) * | 2021-04-09 | 2021-07-27 | 山东金诺新型材料有限公司 | Preparation method of light high-strength energy-saving plate |
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| CN1458367A (en) * | 2002-05-16 | 2003-11-26 | 北新建材(集团)有限公司 | Decorative board and its producing method |
| CN102060479A (en) * | 2009-11-16 | 2011-05-18 | 中冶建筑研究总院有限公司 | Ultrahigh-strength wear-resisting plate with cement base and production method thereof |
| CN102515675A (en) * | 2011-11-16 | 2012-06-27 | 宁波易和绿色板业有限公司 | Novel thermal insulation fireproof wall calcium silicate board and preparation method thereof |
| CN103951332A (en) * | 2014-04-23 | 2014-07-30 | 广西启利新材料科技股份有限公司 | Preparation method of geopolymer-based fiberboard with red mud as raw material |
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| CN106904915A (en) * | 2017-04-11 | 2017-06-30 | 明光市外泰高分子材料有限公司 | A kind of concave convex rod fiber cement board and preparation method thereof |
| CN109053121A (en) * | 2018-10-07 | 2018-12-21 | 天长市禾盛生物质能源科技有限公司 | A kind of insulation board and preparation method thereof using biomass energy preparation |
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2020
- 2020-05-19 CN CN202010426057.3A patent/CN111978103A/en active Pending
Patent Citations (7)
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| CN1458367A (en) * | 2002-05-16 | 2003-11-26 | 北新建材(集团)有限公司 | Decorative board and its producing method |
| CN102060479A (en) * | 2009-11-16 | 2011-05-18 | 中冶建筑研究总院有限公司 | Ultrahigh-strength wear-resisting plate with cement base and production method thereof |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113173753A (en) * | 2021-04-09 | 2021-07-27 | 山东金诺新型材料有限公司 | Energy-saving plate and preparation method thereof |
| CN113173767A (en) * | 2021-04-09 | 2021-07-27 | 山东金诺新型材料有限公司 | Preparation method of light high-strength energy-saving plate |
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Application publication date: 20201124 |