CN111978072A - 一种基于镁砖回收料的中频感应炉捣打料 - Google Patents
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Abstract
本发明涉及一种基于镁砖回收料的中频感应炉捣打料,包含以下各组分及重量份:镁砖回收料34~45份、电熔刚玉25~35份、α‑Al2O3微粉10~14份、Al(OH)3细粉10~12份、勃姆石5‑7份、二氧化钛3~5份、金属铝粉0.5~1.5份、硼酸1~1.5份。本发明所制得的捣打料成本低、节能环保、强度高和体积稳定性好。
Description
技术领域
本发明属于中频感应炉用耐火材料技术领域。具体涉及一种基于镁砖回收料的中频感应炉捣打料。
背景技术
中频感应炉是冶金行业中重要的熔炼设备,在国内外得到了迅速发展,在机械零件的铸造和热处理以及金属和合金的热加工行业得到了广泛的应用。中频感应炉耐火材料炉衬起着盛装金属液和保护炉体等作用,是中频感应炉的重要组成部分。
大部分中频感应炉企业所采用耐火材料炉衬为干式捣打料,在烘烤和使用过程中,干式捣打料形成烧结层、过渡层和松散层。有较高的强度的烧结层可抵抗金属液体冲刷和侵蚀;松散层主要避免炉衬在使用过程中出现贯穿裂纹。目前,氧化镁是中频感应炉干式捣打料的主要成分之一,然而,随着我国矿产资源的大量开采,氧化镁原料的价格上涨,因此,利用水泥和钢铁等行业产生的废弃镁砖制备捣打料愈加重要。
专利号为201610667100.9的中国专利中添加了大量的乳酸铝和乳酸镁,导致成本昂贵;申请号为201811466855.8的中国专利和专利号201710895884.5的中国专利中分别引入的八水氧氯化锆和由桐油等组成的有机结合剂,在高温下产生对人体有强烈刺激作用的氯化氢和有毒气体;申请号为201710497381.2和201910247841.5的中国专利中碳化硅的使用阻碍了高温下捣打料工作面的烧结,降低烧结层的强度;专利号为201610681549.0的中国专利中废镁砖料的用量过高导致强度偏低。
发明内容
本发明所要解决的技术问题在于提供一种基于镁砖回收料的中频感应炉捣打料,所制得的捣打料成本低、节能环保、强度高和体积稳定性好。
为解决上述技术问题,本发明提供的一种基于镁砖回收料的中频感应炉捣打料,包含以下各组分及重量份:
优选地,所述镁砖回收料的粒度为0.088~5mm。
优选地,所述镁砖回收料包括粒度为0.088~3mm、3~5mm两种规格,各种规格的重量份如下:
0.088~3mm镁砖回收料 16~20份
3~5mm镁砖回收料 18~25份。
优选地,所述镁砖回收料MgO的质量百分含量不小于96%,SiO2的质量百分含量不大于2%。
优选地,所述电熔刚玉的粒度为0.045~5mm,所述电熔刚玉中Al2O3的质量百分含量不小于94%。
优选地,所述Al(OH)3细粉的粒度≤0.045mm。
优选地,所述勃姆石的粒度≤0.088mm。
优选地,所述二氧化钛的粒度≤0.004mm,所述二氧化钛中TiO2的质量百分含量不小于98%。
优选地,所述金属铝粉的粒度≤0.088mm,所述金属铝粉中Al的质量百分含量不小于99%。
本发明的有益效果在于:本发明以镁砖回收料为主要原料,实现固体废弃物再利用的目的,节能环保和成本低;利用Al(OH)3细粉和勃姆石在高温下分解得到的高活性产物与镁砖回收料反应,有利于尖晶石的生成;在基质中引入二氧化钛,降低尖晶石的形成温度;金属铝粉高温熔融并被氧化生成高活性Al2O3,进一步与镁砖回收料反应生成尖晶石,达到了促进烧结和提高强度的目的。
具体实施方式
实施例1
一种基于镁砖回收料的中频感应炉捣打料,包含以下各组分及重量份:
其中,所述镁砖回收料MgO的质量百分含量不小于96%,SiO2的质量百分含量不大于2%;所述电熔刚玉的粒度为0.045~5mm;所述电熔刚玉Al2O3的质量百分含量不小于94%;所述Al(OH)3细粉的粒度≤0.045mm;所述勃姆石的粒度≤0.088mm;所述二氧化钛的粒度≤0.004mm,所述二氧化钛中TiO2的质量百分含量不小于98%;所述金属铝粉的粒度≤0.088mm,所述金属铝粉中Al的质量百分含量不小于99%。
实施例2
一种基于镁砖回收料的中频感应炉捣打料,包含以下各组分及重量份:
其中,所述镁砖回收料MgO的质量百分含量不小于96%,SiO2的质量百分含量不大于2%;所述电熔刚玉的粒度为0.045~5mm;所述电熔刚玉Al2O3的质量百分含量不小于94%;所述Al(OH)3细粉的粒度≤0.045mm;所述勃姆石的粒度≤0.088mm;所述二氧化钛的粒度≤0.004mm,所述二氧化钛中TiO2的质量百分含量不小于98%;所述金属铝粉的粒度≤0.088mm,所述金属铝粉中Al的质量百分含量不小于99%。
实施例3
一种基于镁砖回收料的中频感应炉捣打料,包含以下各组分及重量份:
其中,所述镁砖回收料MgO的质量百分含量不小于96%,SiO2的质量百分含量不大于2%;所述电熔刚玉的粒度为0.045~5mm;所述电熔刚玉Al2O3的质量百分含量不小于94%;所述Al(OH)3细粉的粒度≤0.045mm;所述勃姆石的粒度≤0.088mm;所述二氧化钛的粒度≤0.004mm,所述二氧化钛中TiO2的质量百分含量不小于98%;所述金属铝粉的粒度≤0.088mm,所述金属铝粉中Al的质量百分含量不小于99%。
实施例4
一种基于镁砖回收料的中频感应炉捣打料,包含以下各组分及重量份:
其中,所述镁砖回收料MgO的质量百分含量不小于96%,SiO2的质量百分含量不大于2%;所述电熔刚玉的粒度为0.045~5mm;所述电熔刚玉Al2O3的质量百分含量不小于94%;所述Al(OH)3细粉的粒度≤0.045mm;所述勃姆石的粒度≤0.088mm;所述二氧化钛的粒度≤0.004mm,所述二氧化钛中TiO2的质量百分含量不小于98%;所述金属铝粉的粒度≤0.088mm,所述金属铝粉中Al的质量百分含量不小于99%。
上述实施例1-4所制备的基于镁砖回收料的中频感应炉捣打料性能如下:
由上述性能指标可知,本发明所制备的基于镁砖回收料的中频感应炉捣打料性能良好。
本发明以镁砖回收料为主要原料,实现固体废弃物再利用的目的,节能环保和成本低;利用Al(OH)3细粉和勃姆石在高温下分解得到的高活性产物与镁砖回收料反应,有利于尖晶石的生成;在基质中引入二氧化钛,降低尖晶石的形成温度;金属铝粉高温熔融并被氧化生成高活性Al2O3,进一步与镁砖回收料反应生成尖晶石,达到了促进烧结和提高强度的目的。
上述说明是示例性的而非限制性的。通过上述说明本领域技术人员可以意识到本发明的许多种改变和变形,其也将落在本发明的实质和范围之内。
Claims (9)
2.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述镁砖回收料的粒度为0.088~5mm。
3.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述镁砖回收料包括粒度为0.088~3mm、3~5mm两种规格,各种规格的重量份如下:
0.088~3mm镁砖回收料 16~20份
3~5mm镁砖回收料 18~25份。
4.根据权利要求1-3任意一项所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述镁砖回收料中MgO的质量百分含量不小于96%,SiO2的质量百分含量不大于2%。
5.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述电熔刚玉的粒度为0.045~5mm,所述电熔刚玉中Al2O3的质量百分含量不小于94%。
6.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述Al(OH)3细粉的粒度≤0.045mm。
7.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述勃姆石的粒度≤0.088mm。
8.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述二氧化钛的粒度≤0.004mm,所述二氧化钛中TiO2的质量百分含量不小于98%。
9.根据权利要求1所述的基于镁砖回收料的中频感应炉捣打料,其特征在于,所述金属铝粉的粒度≤0.088mm,所述金属铝粉中Al的质量百分含量不小于99%。
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