Photovoltaic module transmission system
Technical Field
The invention relates to the technical field of photovoltaic module transmission, in particular to a photovoltaic module transmission system.
Background
The single solar cell cannot be directly used as a power supply. The power supply must be composed of several single batteries connected in series, parallel and tightly packed. The photovoltaic module (also called solar panel) is a core part in a solar power generation system and is also the most important part in the solar power generation system. The solar energy is converted into electric energy and then is transmitted to a storage battery for storage or the load is pushed to work. However, with the use of the micro inverter, the current source of the photovoltaic module can be directly converted into a voltage source of about 40V, and then the electric appliance can be driven to be applied to our life. Meanwhile, the photovoltaic module is continuously innovated, because the photovoltaic module is called as Chinese manufacturing in the industry, China should be created, and further upgraded and innovated products of the photovoltaic module, such as photovoltaic ceramic tiles and photovoltaic color steel tiles, can directly replace traditional building material tiles, have the functions of the photovoltaic module, and once the photovoltaic module is put into the general market, will cause certain impact on the photovoltaic module and the traditional building materials. Refers to a minimally indivisible photovoltaic cell assembly having encapsulated and inter-coupled photovoltaic cells that independently provide a direct current output. Photovoltaic modules (also known as solar panels) are formed by combining solar panels (two sizes 125 × 125mm, 156 × 156mm, 124 × 124mm, etc. of the whole panel) or solar panels of different sizes cut by a laser cutting machine or a steel wire cutting machine. Since the current and the voltage of the monolithic solar cell are very small, the monolithic solar cell is firstly connected in series to obtain high voltage, then connected in parallel to obtain high current, and then passes through a diode (to prevent the current from returning) and then is output. And packaging them on a stainless steel, aluminum or other non-metal frame, installing the glass on the frame and the back plate on the back, filling nitrogen, and sealing. The whole is referred to as a module, i.e. a photovoltaic module or a solar module.
For example, chinese patent application No.: CN201710281499.1 discloses a photovoltaic module transmission system, which includes: discharge mechanism, defeated material mechanism and hoist mechanism, defeated material mechanism is located the hoist mechanism input, and discharge mechanism is located defeated material mechanism input, and photovoltaic module is deposited to discharge mechanism, and photovoltaic module exports to defeated material mechanism input from discharge mechanism, transmits to hoist mechanism through defeated material mechanism. The photovoltaic module transmission system provided by the invention has the beneficial effects that: according to the photovoltaic module transmission system, the processes of automatic feeding, automatic material conveying and automatic lifting are realized, so that the automatic transmission in the installation process of the photovoltaic module is realized, the automation is realized, the manpower is saved, and the working efficiency is improved.
The problem that scratches are caused by mutual touch and extrusion easily in rainy day transmission and transmission processes cannot be well solved in the structure.
Disclosure of Invention
The invention provides a photovoltaic module transmission system, aiming at solving the problem that scratches are caused by mutual touching and extrusion easily in the transmission process in rainy days and the prior art.
The invention discloses a photovoltaic module transmission system which comprises a photovoltaic module transmission device main body, wherein the photovoltaic module transmission device main body comprises a base and a rack, the rack is arranged above the base, the base is fixed on the ground, a baffle is arranged outside the rack, a material storage chamber, a feeding device, a transmission device, a discharging device, a power device and a control system are arranged in the rack, the material storage chamber is connected with the transmission device through the feeding device, the discharging device is arranged on the right side of the transmission device, the power device is arranged in the base, a sensor is arranged in the material storage chamber, a moving platform is arranged below the material storage chamber, the feeding device comprises a feeding hole and a clamping groove, the feeding hole of the feeding device is connected with the moving platform, the clamping groove is arranged at the feeding hole, the width of the clamping groove is sequentially increased, the transmission device comprises a sliding rail and a sliding rail, Conveyer belt and tray, sliding linkage the draw-in groove, the slide rail divide into first slide rail, second slide rail and third slide rail, first slide rail, second slide rail and third slide rail are turned right from a left side and are installed in proper order, the conveyer belt is installed respectively in first slide rail, second slide rail and the third slide rail, the conveyer belt both ends are installed on the rotation axis, the tray is installed on the slide rail, install the blotter on the tray, power device includes motor, rotation axis, the bearing of motor is connected the rotation axis, the motor is installed in the base, discharging device includes discharge gate and cushion, the discharge gate is connected first slide rail, second slide rail and third slide rail, discharge gate department installs the cushion.
On this basis, control system includes the controller, size detection module, removes module, feeding module and transmission module, size detection module, removal module, feeding module and transmission module are connected the controller, size detection module is used for detecting the photovoltaic module's in the stock room size, it is used for controlling to remove to the draw-in groove that corresponds to remove the mobile station to remove the module, feeding module is used for detecting the categorised state that passes through the draw-in groove of photovoltaic module, transmission module is used for detecting the state that photovoltaic module reachd the slide rail.
On this basis, the width of first slide rail, second slide rail and third slide rail increases from left to right in proper order.
On this basis, the width of slide rail all is greater than photovoltaic module.
On the basis, the baffle is transparent.
On the basis, the sensor is connected with the size detection module.
On this basis, the mobile station moves left and right.
On this basis, the number of draw-in groove equals the number of slide rail.
On this basis, the width of draw-in groove equals the width of first slide rail, second slide rail and third slide rail, the height of draw-in groove equals photovoltaic module's height.
On the basis, the controller is in wireless connection with the size detection module, the feeding module and the transmission module.
Compared with the prior art, the invention has the beneficial effects that:
(1) according to the photovoltaic module transmission system, the baffle is arranged outside the rack, so that the photovoltaic module is ensured to be transmitted in a sealed environment without dust, and meanwhile, the transmission of the photovoltaic module is not influenced in rainy days and severe environments, the baffle is transparent, the condition inside the photovoltaic module transmission device can be seen, and the problem can be solved in time when the problem occurs in the transmission process.
(2) According to the photovoltaic module transmission system, the tray is arranged on the transmission channel, and the cushion pad is arranged on the tray, so that the contact among the photovoltaic modules is reduced, the extrusion is prevented, and the scratches are avoided.
(3) According to the photovoltaic module transmission system, the clamping grooves are installed, the width of each clamping groove is sequentially increased, the width of each clamping groove is equal to the width of the first sliding rail, the width of the second sliding rail and the width of the third sliding rail, the height of each clamping groove is equal to the height of the photovoltaic module, the photovoltaic modules with the same size and the same type are placed on the corresponding rails for transmission, and the photovoltaic module transmission system is orderly and free of disorder.
Drawings
FIG. 1 is a schematic front view of a photovoltaic module transport system according to the present invention;
FIG. 2 is a schematic left view of a photovoltaic module transport system according to the present invention;
fig. 3 is a schematic diagram of a photovoltaic module transport system control system according to the present invention.
In the figure: 1. the automatic feeding device comprises a base, 2, a mobile platform, 3, a clamping groove, 4, a feeding hole, 5, a baffle, 6, a motor, 7, a conveying belt, 8, a rotating shaft, 9, an elastic pad, 10, a discharging hole, 11, a first sliding rail, 12, a second sliding rail, 13, a third sliding rail, 14, a buffering pad, 15, a tray, 16, a rack, 17, a sensor, 18 and a storage chamber.
Detailed Description
The present invention will be described in further detail with reference to the following drawings and examples. It should be understood that the specific embodiments described herein are merely illustrative of the invention and are not intended to limit the invention.
The invention discloses a photovoltaic module transmission system, which comprises a photovoltaic module transmission device main body with reference to figures 1 and 2, wherein the photovoltaic module transmission device main body comprises a base 1 and a frame 16, the frame 16 is arranged above the base 1, the base 1 is fixed on the ground, a baffle 5 is arranged outside the frame 16, a material storage chamber 18, a feeding device, a transmission device, a discharging device, a power device and a control system are arranged in the frame 16, the material storage chamber 18 is connected with the transmission device through the feeding device, the discharging device is arranged at the right side of the transmission device, the power device is arranged in the base 1, a sensor 17 is arranged in the material storage chamber 18, a movable platform 2 is arranged below the material storage chamber 18, the feeding device comprises a feeding hole 4 and a clamping groove 3, the feeding hole 4 of the feeding device is connected with the movable platform 2, the feeding port 4 is provided with a clamping groove 3, the width of the clamping groove 3 is increased in sequence, the transmission device comprises a sliding rail, a conveying belt 7 and a tray 15, the sliding rail is connected with the clamping groove 3, the sliding rail is divided into a first sliding rail 11, a second sliding rail 12 and a third sliding rail 13, the first sliding rail 11, the second sliding rail 12 and the third sliding rail 13 are sequentially installed from left to right, the conveying belt 7 is respectively installed in the first sliding rail 11, the second sliding rail 12 and the third sliding rail 13, two ends of the conveying belt 7 are installed on the rotating shaft 8, the tray 15 is installed on the sliding rail, a cushion pad 14 is installed on the tray 15, buffering is guaranteed, touch between photovoltaic components is reduced, extrusion is prevented, scratches are avoided, the power device comprises a motor 6 and a rotating shaft 8, a bearing of the motor 6 is connected with the rotating shaft 8, the motor 6 is installed in the base 1, the discharging device comprises a discharging port 10 and an elastic pad 9, the discharging port 10 is connected with a first sliding rail 11, a second sliding rail 12 and a third sliding rail 13, and the elastic pad 9 is installed at the discharging port 10.
As a preferred embodiment of the present invention, in this embodiment, the control system includes a controller, a size detection module, a moving module, a feeding module, and a transmission module, where the size detection module, the moving module, the feeding module, and the transmission module are connected to the controller, the size detection module is configured to detect a size of a photovoltaic module in the storage chamber 18, the moving module is configured to control the moving stage 2 to move to a corresponding card slot 3, the feeding module is configured to detect a state where the photovoltaic module passes through the card slot in a classified manner, and the transmission module is configured to detect a state where the photovoltaic module reaches the slide rail.
As a preferred embodiment of the present invention, in this embodiment, the widths of the first slide rail 11, the second slide rail 12, and the third slide rail 13 sequentially increase from left to right, and the photovoltaic modules with different sizes sequentially pass through.
As a preferred embodiment of the present invention, in this embodiment, the width of each of the sliding rails is greater than that of the photovoltaic module.
As a preferred embodiment of the present invention, in this embodiment, the baffle 5 is transparent, so as to ensure that the inside of the photovoltaic module transmission device can be seen, and the problem can be solved in time when the problem occurs in the transmission process.
In the present embodiment, the sensor 17 is connected to the size detection module as a preferred embodiment of the present invention.
As a preferred embodiment of the present invention, in this embodiment, the mobile station 2 moves left and right to transport the photovoltaic module to the corresponding card slot.
As a preferred embodiment of the present invention, in this embodiment, the number of the card slots 3 is equal to the number of the slide rails.
As a preferred embodiment of the present invention, in this embodiment, the width of the card slot 3 is equal to the widths of the first sliding rail 11, the second sliding rail 12 and the third sliding rail 13, and the height of the card slot 3 is equal to the height of the photovoltaic module.
In this embodiment, the controller is wirelessly connected with the size detection module, the feeding module and the transmission module.
In the actual use process, photovoltaic modules with different sizes and models are placed in a storage chamber, a sensor in the storage chamber detects the size of the photovoltaic modules, the sensor transmits signals to a control system, the width and the height of each clamping groove are sequentially increased, a control system mobile station moves to the corresponding clamping groove and transmits the photovoltaic modules with the same size and model to the corresponding clamping groove, the photovoltaic modules enter the corresponding first slide rail, second slide rail and third slide rail from a feed inlet, the width of the first slide rail, the width of the second slide rail and the width of the third slide rail are sequentially increased from left to right, the height of each slide rail is equal to the height of the photovoltaic modules, a motor rotates, a bearing of the motor is connected with a rotating shaft to drive the rotating shaft to rotate, a conveying belt is arranged on the rotating shaft, a tray is arranged on the conveying belt, a cushion pad is arranged on the tray, and the photovoltaic modules are ensured not to, the extrusion can not be caused each other, the transparent baffle of frame outside installation, guarantee that photovoltaic module transmits under sealed environment, can not have the dust, guarantee simultaneously under cloudy rainy day and adverse circumstances, can not influence photovoltaic module's transmission, the baffle is the transparence, can see the inside condition of photovoltaic module transmission device, can in time solve when the problem appears in the transmission course, discharge gate department installation cushion, guarantee simultaneously that the photovoltaic module of transmission completion can not cause the mar.
In the description of the present invention, it is to be understood that the terms "coaxial", "bottom", "one end", "top", "middle", "other end", "upper", "one side", "top", "inner", "front", "center", "both ends", and the like, indicate orientations or positional relationships based on those shown in the drawings, and are only for convenience of description and simplicity of description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and thus, are not to be construed as limiting the present invention.
In the present invention, unless otherwise specifically stated or limited, the terms "mounted," "disposed," "connected," "fixed," "screwed," "padded," and the like are to be construed broadly, e.g., as being fixedly connected, detachably connected, or integrated; can be mechanically or electrically connected; the terms may be directly connected or indirectly connected through an intermediate, and may be communication between two elements or interaction relationship between two elements, unless otherwise specifically limited, and the specific meaning of the terms in the present invention will be understood by those skilled in the art according to specific situations.
While the foregoing description shows and describes the preferred embodiments of the present invention, it is to be understood that the invention is not limited to the forms disclosed herein, but is not to be construed as excluding other embodiments and is capable of use in various other combinations, modifications, and environments and is capable of changes within the scope of the inventive concept as described herein, commensurate with the above teachings, or the skill or knowledge of the relevant art. And that modifications and variations may be effected by those skilled in the art without departing from the spirit and scope of the invention as defined by the appended claims.