CN111975314A - Automatic cover mounting device for clamp spring and machining process thereof - Google Patents
Automatic cover mounting device for clamp spring and machining process thereof Download PDFInfo
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- CN111975314A CN111975314A CN202010798740.XA CN202010798740A CN111975314A CN 111975314 A CN111975314 A CN 111975314A CN 202010798740 A CN202010798740 A CN 202010798740A CN 111975314 A CN111975314 A CN 111975314A
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- clamp spring
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
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- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F16—ENGINEERING ELEMENTS AND UNITS; GENERAL MEASURES FOR PRODUCING AND MAINTAINING EFFECTIVE FUNCTIONING OF MACHINES OR INSTALLATIONS; THERMAL INSULATION IN GENERAL
- F16N—LUBRICATING
- F16N37/00—Equipment for transferring lubricant from one container to another
- F16N37/003—Equipment for transferring lubricant from one container to another for filling bearings
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Abstract
The clamp spring automatic cover loading device comprises a rack, wherein a feeding turntable and a feeding and pushing station are arranged on the left side of the rack, a guide plate is arranged on the rack, and a flange is machined on the guide plate; the automatic oil filling machine is characterized in that a positive and negative image detection station, a turnover station I, an oil injection station, an oil injection image detection station, a clamp spring A surface installation station, a turnover station II, a clamp spring B surface installation station, an elimination station, an oil equalizing station and a discharging and pushing station are sequentially arranged on the guide plate, a connecting long plate moving back and forth is arranged on the rack, a plurality of positioning clamping plates are arranged on the side surface of the connecting long plate, and the positioning clamping plates face the stations. Compared with the prior art, the processes of grease injection, cover filling and clamp spring filling are integrated, so that the processing steps are reduced, and the equipment manufacturing cost is saved; meanwhile, the CT value is less than 3s, 3 devices can be operated by one person at the same time, the daily per capita yield is more than 10000 x 3 sets, and the labor cost can be saved by more than 70%.
Description
Technical Field
The invention relates to the technical field of bearing processing, in particular to an automatic clamp spring cover mounting device and a processing technology thereof.
Background
After the support of the retainer is installed, the bearing needs to be covered and clamped on the front and back surfaces of the bearing, in the original assembling process, the grease is injected and the clamping spring is installed in two independent processes, and the bearing is transferred to the next process to install the clamping spring after the grease is injected and the cover is installed, so that the number of working steps in the equipment is increased suddenly, and the improvement of yield is not facilitated.
Disclosure of Invention
The invention aims to solve the technical problem of the prior art and provides an automatic clamp spring capping device and a processing technology thereof.
In order to solve the technical problems, the invention adopts the technical scheme that:
the clamp spring automatic cover loading device comprises a rack, wherein a feeding turntable and a feeding and pushing station are arranged on the left side of the rack, a guide plate is arranged on the rack, and a flange is machined on the guide plate; the guide plate is sequentially provided with a positive and negative image detection station, a turnover station I, an oil injection station, an oil injection image detection station, a clamp spring A surface installation station, a turnover station II, a clamp spring B surface installation station, a removal station, a fat homogenizing station and a discharging and pushing station, a transverse guide rail assembly I is arranged on the rack, and a support plate is connected above the guide rail assembly I; a longitudinal guide rail assembly II is arranged above the supporting plate, and a connecting long plate is connected above the guide rail assembly II; a plurality of positioning clamping plates are arranged on one side of the connecting long plate, and a first air cylinder and a second air cylinder are arranged on the other side of the connecting long plate; the positioning clamping plate faces to the stations; the first air cylinder is transversely arranged on the rack, and the piston end of the first air cylinder is connected with the side face of the supporting plate; the second cylinder is longitudinally connected above the rack, and the side surface of the connecting long plate is provided with an extension block; and the piston end of the second cylinder faces the extension block.
Furthermore, the feeding turntable is rotationally connected to the rack, and an inclined feeding channel is processed in the feeding turntable; the feeding and pushing station comprises a pushing cylinder, and the pushing cylinder is arranged on the rack; the movable end of the material pushing cylinder is connected with a pushing sheet, and the pushing sheet faces to the outlet side of the feeding channel.
Furthermore, the positive and negative image detection station and the oiling image detection station both adopt industrial cameras.
Furthermore, the first turnover station and the second turnover station both adopt turnover cylinders, and the piston ends of the turnover cylinders are connected with chucks.
Furthermore, the oil injection station comprises an oil injection cylinder, and the oil injection cylinder is connected to the rack through an oil injection support; the side face of the movable end of the oil injection cylinder is connected with a proportional valve through a clamping block, and the lower end of the proportional valve is connected with an oil injection head.
Further, the clamp spring A surface mounting station sequentially comprises a surface A cover feeding and covering mechanism, a surface A cover checking mechanism, a surface A clamp spring feeding and covering mechanism and a surface A clamp spring checking mechanism, wherein the surface A cover feeding and covering mechanism comprises a rotary table, a guide rail I, a cover feeding cylinder II, a press head I and a press head II; one side of the turntable is provided with a guide pillar, and the guide pillar is provided with a guide groove; the guide post is sleeved with a sliding seat, and the inside of the sliding seat is embedded in the guide groove; a first synchronizing wheel is mounted above the guide pillar, a driving motor is mounted on the rack, the output end of the driving motor is connected with a second synchronizing wheel, and the second synchronizing wheel is connected with the first synchronizing wheel through a synchronizing belt; a bayonet at one end of the sliding seat is arranged on the synchronous belt, the other end of the sliding seat is connected with a supporting plate, and a supporting column is arranged on the supporting plate; the supporting column is buckled below the supporting sleeve; the first guide rail is transversely connected above the rack through a first upright post; the first guide rail is provided with a first sliding block and a second sliding block in a sliding manner, and the upper ends of the first sliding block and the second sliding block are connected through a bridging rod; the first pressure head and the second pressure head are respectively connected to the lower parts of the first sliding block and the second sliding block; the first cover conveying cylinder is arranged between the first sliding block and the second sliding block, and the piston end of the first cover conveying cylinder is connected with the bottom of the bridging rod; the second cover conveying cylinder is connected above the first guide rail, and the piston end of the second cover conveying cylinder pushes the side edge of the bridging rod; the side edge of the lower part of the upright post is connected with a supporting seat, the upper part of the supporting seat is connected with a storage support through a vertical rod, and the storage support is positioned below the second pressing head; the cover detection mechanism for the surface A comprises a cover detection cylinder, and the cover detection cylinder is connected to the rack; the side surface of the movable end of the cover detection cylinder is connected with a cover detection seat, and a first hanging post is arranged in the cover detection seat in a penetrating manner; the bottom of the first hanging column is connected with a cover checking head; the A surface clamp spring feeding and clamping spring installing mechanism comprises a guide rail II, a clamp feeding cylinder I and a clamp feeding cylinder II, wherein the guide rail II is connected above the rack through an upright post II, and a sliding rail III is arranged on the guide rail II in a sliding manner; the first card feeding cylinder is connected to the third sliding block, the side face of the movable end of the first card feeding cylinder is connected with a card feeding support, a second hanging column penetrates through the card feeding support, and the bottom of the second hanging column is connected with a pneumatic clamping plate; the center of the bottom of the pneumatic gripping chuck is connected with a positioning column, and three gripping clamps are uniformly distributed on the outer side of the positioning column; the card feeding cylinder II is connected to the two side edges of the stand column through a support platform, and a gantry support is connected above the card feeding cylinder II; the gantry support is provided with a guide rod; a positioning plate is connected to the movable end of the second card feeding cylinder, a clamp spring positioning groove is connected to the front end of the positioning plate, an avoidance notch is formed in the outer side of the clamp spring positioning groove, and the avoidance notch is matched with the shape of the gripper; the bottom of the guide rod is provided with a clamp spring discharge hole which is communicated to the clamp spring positioning groove; the surface A snap spring detection mechanism is the same as the surface A cover detection mechanism, and a snap spring detection head is arranged below the surface A snap spring detection mechanism.
Furthermore, the clamp spring B surface installation station and the clamp spring A surface installation station are identical in structure.
Further, the removing station comprises a removing cylinder I and a removing cylinder I, and the removing cylinder I is arranged on the side edge of the rack; the guide plate is provided with an opening at the rejection station, the opening is connected with a sealing plate, and the sealing plate is connected with a piston end of the rejection cylinder I; the second removing cylinder is arranged above the sealing plate, and the lower end of the second removing cylinder is connected with a removing rod; the grease homogenizing station comprises a grease homogenizing cylinder, and the grease homogenizing cylinder is connected to the rack through a grease homogenizing support; the movable end of the grease homogenizing cylinder is connected with a grease homogenizing supporting block, a grease homogenizing rod penetrates through the grease homogenizing supporting block, and a conical end is arranged at the bottom of the grease homogenizing rod; the upper end of the grease equalizing rod is provided with a motor, and the output end of the motor is connected with the upper end of the grease equalizing rod; the discharging and pushing station comprises a discharging cylinder, and a piston end of the discharging cylinder is connected with a pushing block; the material pushing block is positioned at the tail end of the guide plate.
A processing technology of an automatic clamp spring cover loading device comprises the steps that a feeding turntable rotates to feed materials, a bearing slides out through a feeding channel in a guiding mode, the bearing is pushed onto a guide plate by a feeding and pushing station once, a first air cylinder and a second air cylinder work simultaneously, a positioning clamp plate on a long connecting plate moves transversely and then longitudinally, and the bearing is moved to a next station sequentially; then detecting the front side and the back side of the bearing by a front-back image detection station, if the bearing is positioned on the back side (namely B side), turning over the bearing by a chuck if a turning cylinder works; after the surface cover is installed, the surface cover detection mechanism detects whether the surface cover is installed in place by the cover detection head, after the detection is finished, a pneumatic clamping chuck of the surface clamp spring installation mechanism clamps a clamp spring, the clamp spring is installed on the bearing, and whether the clamp spring is installed in place is detected by the clamp spring detection head of the surface clamp spring installation mechanism; after the surface A is installed, the overturning cylinder overturns the bearing through the chuck to complete the surface B installation; unqualified products are removed by a removing station, a removing cylinder I is opened to form an opening, a removing cylinder II is pressed downwards to press a bearing out of a guide plate, a grease equalizing rod of a grease equalizing station is pressed downwards, a conical end of the grease equalizing rod is inserted into an inner ring of the bearing, grease equalizing is carried out by driving a rotary bearing through a motor, and finally qualified products are sent out by a discharging and pushing station.
Compared with the prior art, the automatic clamp spring capping device and the processing technology thereof have the following beneficial effects:
1. the processes of filling grease and filling the cover and the clamp spring are integrated, so that the processing steps are reduced, and the manufacturing cost of equipment is saved;
2. CT value <3s, 3 equipment can be operated simultaneously to one person, and daily per capita output >10000 x 3 sets, can practice thrift more than 70% cost of labor.
Drawings
FIG. 1 is a schematic structural view of the present invention;
FIG. 2 is a schematic structural diagram of a feeding turntable and a feeding and pushing station of the invention;
FIG. 3 is a schematic structural view of the turn-over station of the present invention;
FIG. 4 is a schematic structural view of a positioning card of the present invention;
FIG. 5 is a schematic view of the oiling station of the present invention;
FIG. 6 is a schematic structural view of the A-side cap feeding and loading mechanism of the present invention;
FIG. 7 is a schematic structural view of the surface A cover inspection mechanism of the present invention;
FIG. 8 is a schematic structural view of the A-side snap spring feeding and mounting mechanism of the present invention;
FIG. 9 is a schematic structural view of the A-side snap spring detecting mechanism of the invention;
FIG. 10 is a schematic diagram of the rejection station of the present invention;
FIG. 11 is a schematic structural view of a homogenizing station according to the present invention;
FIG. 12 is a schematic diagram of the construction of the outfeed pusher station of the present invention;
the device comprises a machine frame 1, a machine frame 2, a feeding turntable 3, a feeding and pushing station 4, a guide plate 5, a positive and negative image detection station 6, a turnover station I, a turnover station 7, an oil injection station 8, an oil injection image detection station 9, a turnover station II, a removal station 10, a removal station 11, a grease homogenizing station 12, a discharge and pushing station 13, a support plate 14, a connecting long plate 15, a positioning clamping plate 16, a cylinder I, a cylinder II, a cylinder 18, an extension block 19, an A surface cap feeding and mounting mechanism 20, an A surface cap detecting mechanism 21, an A surface spring feeding and mounting clamping spring mechanism 22, an A surface clamping spring detecting mechanism 211, a feeding channel 311, a pushing cylinder 312, a push sheet 611, a turnover cylinder 612, a chuck 711, an oil injection cylinder 712, a quantitative valve 713, an oil injection head 1011, a removal cylinder I, 1012, a removal cylinder II, 1013, a seal plate 1111, a grease homogenizing cylinder 1112, a grease injection cylinder 1112, a removal cylinder, a grease removal cylinder, the automatic capping device comprises a grease homogenizing rod 1113, a motor 1211, a discharging air cylinder 1212, a pushing block 1911, a rotary disc 1912, a first guide rail 1913, a first capping conveying air cylinder 1914, a second capping conveying air cylinder 1915, a first pressure head 1916, a second pressure head 1917, a material penetrating rod 1918, a support sleeve 1919, a guide post 1920, a sliding seat 1921, a driving motor 1922, a synchronous belt 1923, a support post 1924, a first sliding block 1925, a second sliding block 1926, a bridging rod 1927, a storage support base 2011, a capping detection air cylinder 2012, a first hanging post 2013, a capping detection head 2111, a second guide rail 2112, a first card conveying air cylinder 2113, a second card conveying air cylinder 2114, a second hanging post 2115, a pneumatic chuck 2116, a clamping clip 2117, a guide rod 2118, a positioning plate 2119, a positioning groove, a 2211 and a spring detection head.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below.
As shown in fig. 1-12, the automatic cover mounting device for the snap spring comprises a frame 1, wherein a feeding turntable 2 and a feeding and pushing station 3 are arranged on the left side of the frame 1, a guide plate 4 is mounted on the frame, and a flange is machined on the guide plate 4; the guide plate 4 is sequentially provided with a positive and negative image detection station 5, a turnover station I6, an oil injection station 7, an oil injection image detection station 8, a clamp spring A surface installation station, a turnover station II 9, a clamp spring B surface installation station, an elimination station 10, a grease homogenizing station 11 and a discharging and pushing station 12, wherein the positive and negative image detection station 5 and the oil injection image detection station 8 both adopt industrial cameras, the positive and negative image detection station 5 is used for detecting the positive and negative surfaces of a bearing, and the oil injection image detection station 8 is used for detecting whether oil is injected into the bearing; the first turnover station 6 and the second turnover station 9 both adopt turnover cylinders 611, the piston ends of the turnover cylinders 611 are connected with clamping heads 612, and the clamping heads 612 are used for clamping bearings; a transverse guide rail assembly I is arranged on the rack 1, and a supporting plate 13 is connected above the guide rail assembly I; a longitudinal guide rail assembly II is arranged above the supporting plate 13, and a connecting long plate 14 is connected above the guide rail assembly II; a plurality of positioning clamping plates 15 are arranged on one side of the connecting long plate 14, and a first air cylinder 16 and a second air cylinder 17 are arranged on the other side of the connecting long plate; a V-shaped positioning opening is formed in the positioning clamping plate 15, and the V-shaped positioning opening of the positioning clamping plate 15 faces to each station; the first cylinder 16 is transversely arranged on the rack 1, and the piston end of the first cylinder 16 is connected with the side surface of the supporting plate 13; the second air cylinder 17 is longitudinally connected above the rack 1, and the side surface of the connecting long plate 14 is provided with an extension block 18; the piston end of the second cylinder 17 faces the extension block 18.
The feeding turntable 2 is rotationally connected to the frame 1, and an inclined feeding channel 211 is processed in the feeding turntable 2; the feeding and pushing station 3 comprises a pushing cylinder 311, and the pushing cylinder 311 is arranged on the rack 1; the movable end of the pushing cylinder 311 is connected with a pushing piece 312, and the pushing piece 312 faces the outlet side of the feeding channel 211.
The oil injection station 7 comprises an oil injection cylinder 711, and the oil injection cylinder 711 is connected to the rack 1 through an oil injection support; the side surface of the movable end of the oil injection cylinder 711 is connected with a proportional valve 712 through a clamping block, and the lower end of the proportional valve 712 is connected with an oil injection head 713.
The clamp spring A surface mounting station sequentially comprises an A surface cover feeding and covering mechanism 19, an A surface cover detecting mechanism 20, an A surface clamp spring feeding and covering mechanism 21 and an A surface clamp spring detecting mechanism 22, wherein the A surface cover feeding and covering mechanism 19 comprises a turntable 1911, a guide rail I1912, a cover feeding cylinder I1913, a cover feeding cylinder II 1914, a pressure head I1915 and a pressure head II 1916, the turntable 1911 is rotatably arranged on the rack 1, material penetrating rods 1917 are uniformly distributed and connected on the outer ring of the turntable 1911, a supporting sleeve 1918 is sleeved on the material penetrating rods 1917, and the upper end of the supporting sleeve 1918 is used for supporting a surface cover; a guide post 1919 is arranged on one side of the turntable 1911, and a guide groove is formed on the guide post 1919; the guide post 1919 is sleeved with a sliding seat 1920, and the inside of the sliding seat 1920 is embedded in the guide groove; a first synchronizing wheel is mounted above the guide post 1920, a driving motor 1921 is mounted on the rack 1, the output end of the driving motor 1921 is connected with a second synchronizing wheel, and the second synchronizing wheel is connected with the first synchronizing wheel through a synchronizing belt 1922; one end of the sliding seat 1920 is clamped on the synchronous belt 1922, the other end of the sliding seat is connected with a supporting plate, and a supporting column 1923 is arranged on the supporting plate; the support post 1923 abuts against the underside of the support sleeve 1918; the first guide rail 1912 is transversely connected above the rack 1 through the first upright post; the first guide rail 1912 is provided with a first sliding block 1924 and a second sliding block 1925 in a sliding manner, and the upper ends of the first sliding block 1924 and the second sliding block 1925 are connected through a bridging rod 1926; the first pressure head 1915 and the second pressure head 1916 are respectively connected to the lower parts of the first sliding block 1924 and the second sliding block 1925; the cover feeding cylinder I1913 is arranged between the sliding block I1924 and the sliding block II 1925, and the piston end of the cover feeding cylinder I1913 is connected with the bottom of the bridging rod 1926; the second lid conveying cylinder 1914 is connected above the first guide rail 1912, and the piston end of the second lid conveying cylinder 1914 pushes the side edge of the bridging rod 1926; a supporting seat is connected to the side edge of the lower side of the upright column, a storage support 1927 is connected to the upper portion of the supporting seat through a vertical rod, and the storage support 1927 is located below the second pressure head 1916; when the a-side cap feeding and capping mechanism 19 is operated, the first pressure head 1915 sucks the cap from the support sleeve 1918, the sucked cap is stored on the storage support 1927, and the second pressure head 1916 sucks the panel from the storage support 1927 and mounts the panel to the bearing surface; the cover detection mechanism 20 for the surface A comprises a cover detection cylinder 2011, and the cover detection cylinder 2011 is connected to the rack 1; the side surface of the movable end of the cover detection air cylinder 2011 is connected with a cover detection seat, and a hanging post I2012 penetrates through the cover detection seat; the bottom of the first hanging post 2012 is connected with a cover checking head 2013, and the cover checking head 2013 is a sensor used for detecting whether the face cover is installed flatly; the A-surface card spring feeding and clamping spring installing mechanism 21 comprises a second guide rail 2111, a first card feeding cylinder 2112 and a second card feeding cylinder 2113, wherein the second guide rail 2111 is connected above the rack 1 through a second upright post, and a third sliding rail is arranged on the second guide rail 2111 in a sliding manner; the first card feeding cylinder 2112 is connected to the third sliding block, the side face of the movable end of the first card feeding cylinder 2112 is connected with a card feeding bracket, a second hanging post 2114 penetrates through the card feeding bracket, and the bottom of the second hanging post 2114 is connected with a pneumatic gripping disc 2115; the center of the bottom of the pneumatic gripping disk 2115 is connected with a positioning column, and three gripping grippers 2116 are uniformly distributed on the outer side of the positioning column; the second card feeding cylinder 2113 is connected to the two sides of the upright post through the support platform, and a gantry support is connected above the second card feeding cylinder 2113; a guide rod 2117 is arranged on the gantry support, and the guide rod 2117 is used for storing a clamp spring; a positioning plate 2118 is connected to the movable end of the second card sending cylinder 2113, a clamp spring positioning groove 2119 is connected to the front end of the positioning plate 2118, an avoidance notch is formed in the outer side of the clamp spring positioning groove 2119, and the avoidance notch is matched with the shape of the gripper 2116; a clamp spring discharge hole is formed in the bottom of the guide rod 2117 and communicated to the clamp spring positioning groove 2119; the surface A inspection circlip mechanism 22 is the same as the surface A inspection cover mechanism 20, and an inspection circlip head 2211 is arranged below the surface A inspection circlip mechanism 22.
The clamp spring B surface mounting station and the clamp spring A surface mounting station are identical in structure.
The removing station 10 comprises a removing cylinder I1011 and a removing cylinder 1012, and the removing cylinder I1011 is arranged on the side edge of the rack 1; the guide plate 4 is provided with an opening at a removing station, the opening is connected with a sealing plate 1013, and the sealing plate 1013 is connected with a piston end of a removing cylinder I1011; the second removing cylinder 1012 is arranged above the sealing plate 1013, the lower end of the second removing cylinder 1012 is connected with a removing rod, and the removing rod is positioned above the sealing plate 1013; the grease equalizing station 11 comprises a grease equalizing cylinder 1111, and the grease equalizing cylinder 1111 is connected to the rack 1 through a grease equalizing support; the movable end of the grease equalizing cylinder 1111 is connected with a grease equalizing support block, a grease equalizing rod 1112 penetrates through the grease equalizing support block, and a conical end is arranged at the bottom of the grease equalizing rod 1112; the upper end of the grease homogenizing rod 1112 is provided with a motor 1113, and the output end of the motor 1113 is connected with the upper end of the grease homogenizing rod 1112; the discharging and pushing 12 station comprises a discharging cylinder 1211, and a piston end of the discharging cylinder 1211 is connected with a pushing block 1212; the pusher block 1212 is located at the end of the guide plate 4.
A processing technology of a jump ring automatic capping device comprises the steps that a feeding rotary table 2 rotates to feed materials, a bearing slides out under the guidance of a feeding channel 211, a feeding and pushing station 3 pushes the bearing onto a guide plate 4 once in work, a first air cylinder 16 and a second air cylinder 17 work simultaneously, a positioning clamping plate 15 on a connecting long plate 14 moves transversely firstly and then moves longitudinally, and the bearing is moved to a next station sequentially; then, the positive and negative image detection station 5 detects the positive and negative surfaces of the bearing, if the bearing is positioned on the negative surface (namely the surface B), the overturning cylinder 611 works, and the bearing is overturned by the chuck 612; the turned bearing is injected with lubricating oil through an oil injection station 7, whether the oil injection station finishes operation is detected by an oil injection image detection station 8, then a surface cover feeding and covering mechanism 21 works, high-pressure gas is introduced into a pressure head I1915 and a pressure head II 1916 to adsorb a surface cover, the surface cover is completely covered by actions of a cover feeding cylinder I1913 and a cover feeding cylinder II 1914, after the surface cover is completely covered, the surface cover detecting mechanism 20 detects whether the surface cover is installed in place by using a cover detecting head 2013, after the detection is finished, a pneumatic clamping disc 2115 of the surface cover feeding and clamping mechanism 21 clamps a clamp spring, the clamp spring is installed on the bearing, and whether the clamp spring is installed in place is detected by a clamp detecting head 2211 of a surface clamp detecting mechanism 22; after the surface A is installed, the overturning cylinder 611 overturns the bearing through the chuck 612 to complete the surface B installation; unqualified products are removed by a removing station 10, a removing cylinder I1011 is opened with an opening, a removing cylinder II 1012 is pressed downwards to press a bearing out of a guide plate 4, a grease equalizing rod 1112 of the grease equalizing station 10 is pressed downwards, the conical end of the grease equalizing rod 1112 is inserted into the inner ring of the bearing, a motor 1113 is used for driving a rotary bearing to equalize grease, and finally qualified products are sent out by a discharging and pushing station 12.
The present invention is not limited to the embodiments described above, and those skilled in the art may make modifications or changes within the scope of the disclosure without departing from the spirit of the present invention, so that the scope of the present invention is defined by the appended claims.
Claims (9)
1. Automatic dress of jump ring covers device, including the frame, its characterized in that: a feeding turntable and a feeding and pushing station are arranged on the left side of the rack, a guide plate is mounted on the rack, and a flange is machined on the guide plate; the guide plate is sequentially provided with a positive and negative image detection station, a turnover station I, an oil injection station, an oil injection image detection station, a clamp spring A surface installation station, a turnover station II, a clamp spring B surface installation station, a removal station, a fat homogenizing station and a discharging and pushing station, a transverse guide rail assembly I is arranged on the rack, and a support plate is connected above the guide rail assembly I; a longitudinal guide rail assembly II is arranged above the supporting plate, and a connecting long plate is connected above the guide rail assembly II; a plurality of positioning clamping plates are arranged on one side of the connecting long plate, and a first air cylinder and a second air cylinder are arranged on the other side of the connecting long plate; the positioning clamping plate faces to the stations; the first air cylinder is transversely arranged on the rack, and the piston end of the first air cylinder is connected with the side face of the supporting plate; the second cylinder is longitudinally connected above the rack, and the side surface of the connecting long plate is provided with an extension block; and the piston end of the second cylinder faces the extension block.
2. The automatic cover installing device for the clamp spring according to claim 1, wherein: the feeding turntable is rotationally connected to the rack, and an inclined feeding channel is processed in the feeding turntable; the feeding and pushing station comprises a pushing cylinder, and the pushing cylinder is arranged on the rack; the movable end of the material pushing cylinder is connected with a pushing sheet, and the pushing sheet faces to the outlet side of the feeding channel.
3. The automatic cover installing device for the clamp spring according to claim 1, wherein: and the positive and negative image detection station and the oil injection image detection station both adopt industrial cameras.
4. The automatic cover installing device for the clamp spring according to claim 1, wherein: and the first turnover station and the second turnover station both adopt turnover cylinders, and the piston ends of the turnover cylinders are connected with chucks.
5. The automatic cover installing device for the clamp spring according to claim 1, wherein: the oil injection station comprises an oil injection cylinder, and the oil injection cylinder is connected to the rack through an oil injection support; the side face of the movable end of the oil injection cylinder is connected with a proportional valve through a clamping block, and the lower end of the proportional valve is connected with an oil injection head.
6. The automatic cover installing device for the clamp spring according to claim 1, wherein: the clamp spring A surface mounting station sequentially comprises a surface A cover conveying and assembling mechanism, a surface A cover checking mechanism, a surface A clamp spring conveying and assembling mechanism and a surface A clamp spring checking mechanism, wherein the surface A cover conveying and assembling mechanism comprises a turntable, a guide rail I, a cover conveying cylinder II, a pressure head I and a pressure head II; one side of the turntable is provided with a guide pillar, and the guide pillar is provided with a guide groove; the guide post is sleeved with a sliding seat, and the inside of the sliding seat is embedded in the guide groove; a first synchronizing wheel is mounted above the guide pillar, a driving motor is mounted on the rack, the output end of the driving motor is connected with a second synchronizing wheel, and the second synchronizing wheel is connected with the first synchronizing wheel through a synchronizing belt; a bayonet at one end of the sliding seat is arranged on the synchronous belt, the other end of the sliding seat is connected with a supporting plate, and a supporting column is arranged on the supporting plate; the supporting column is buckled below the supporting sleeve; the first guide rail is transversely connected above the rack through a first upright post; the first guide rail is provided with a first sliding block and a second sliding block in a sliding manner, and the upper ends of the first sliding block and the second sliding block are connected through a bridging rod; the first pressure head and the second pressure head are respectively connected to the lower parts of the first sliding block and the second sliding block; the first cover conveying cylinder is arranged between the first sliding block and the second sliding block, and the piston end of the first cover conveying cylinder is connected with the bottom of the bridging rod; the second cover conveying cylinder is connected above the first guide rail, and the piston end of the second cover conveying cylinder pushes the side edge of the bridging rod; the side edge of the lower part of the upright post is connected with a supporting seat, the upper part of the supporting seat is connected with a storage support through a vertical rod, and the storage support is positioned below the second pressing head; the cover detection mechanism for the surface A comprises a cover detection cylinder, and the cover detection cylinder is connected to the rack; the side surface of the movable end of the cover detection cylinder is connected with a cover detection seat, and a first hanging post is arranged in the cover detection seat in a penetrating manner; the bottom of the first hanging column is connected with a cover checking head; the A surface clamp spring feeding and clamping spring installing mechanism comprises a guide rail II, a clamp feeding cylinder I and a clamp feeding cylinder II, wherein the guide rail II is connected above the rack through an upright post II, and a sliding rail III is arranged on the guide rail II in a sliding manner; the first card feeding cylinder is connected to the third sliding block, the side face of the movable end of the first card feeding cylinder is connected with a card feeding support, a second hanging column penetrates through the card feeding support, and the bottom of the second hanging column is connected with a pneumatic clamping plate; the center of the bottom of the pneumatic gripping chuck is connected with a positioning column, and three gripping clamps are uniformly distributed on the outer side of the positioning column; the card feeding cylinder II is connected to the two side edges of the stand column through a support platform, and a gantry support is connected above the card feeding cylinder II; the gantry support is provided with a guide rod; a positioning plate is connected to the movable end of the second card feeding cylinder, a clamp spring positioning groove is connected to the front end of the positioning plate, an avoidance notch is formed in the outer side of the clamp spring positioning groove, and the avoidance notch is matched with the shape of the gripper; the bottom of the guide rod is provided with a clamp spring discharge hole which is communicated to the clamp spring positioning groove; the surface A snap spring detection mechanism is the same as the surface A cover detection mechanism, and a snap spring detection head is arranged below the surface A snap spring detection mechanism.
7. The automatic cover installing device for the clamp spring according to claim 6, wherein: the clamp spring B surface mounting station and the clamp spring A surface mounting station are identical in structure.
8. The automatic cover installing device for the clamp spring according to claim 1, wherein: the removing station comprises a removing cylinder I and a removing cylinder I, and the removing cylinder I is arranged on the side edge of the rack; the guide plate is provided with an opening at the rejection station, the opening is connected with a sealing plate, and the sealing plate is connected with a piston end of the rejection cylinder I; the second removing cylinder is arranged above the sealing plate, and the lower end of the second removing cylinder is connected with a removing rod; the grease homogenizing station comprises a grease homogenizing cylinder, and the grease homogenizing cylinder is connected to the rack through a grease homogenizing support; the movable end of the grease homogenizing cylinder is connected with a grease homogenizing supporting block, a grease homogenizing rod penetrates through the grease homogenizing supporting block, and a conical end is arranged at the bottom of the grease homogenizing rod; the upper end of the grease equalizing rod is provided with a motor, and the output end of the motor is connected with the upper end of the grease equalizing rod; the discharging and pushing station comprises a discharging cylinder, and a piston end of the discharging cylinder is connected with a pushing block; the material pushing block is positioned at the tail end of the guide plate.
9. The processing technology of the automatic cover installing device for the clamp spring based on claim 1 is characterized in that: the feeding turntable rotates to feed, the bearing slides out under the guidance of the feeding channel, the bearing is pushed onto the guide plate by the feeding and pushing station once, the first air cylinder and the second air cylinder work simultaneously, the positioning clamping plate on the connecting long plate firstly moves transversely and then moves longitudinally, and the bearings are sequentially moved to the next station; detecting the front side and the back side of the bearing by a front-back image detection station, if the bearing is positioned on the back side (namely B side), turning over the cylinder to work, and turning over the bearing by a chuck; after the surface cover is installed, the surface cover detection mechanism detects whether the surface cover is installed in place by the cover detection head, after the detection is finished, a pneumatic clamping chuck of the surface clamp spring installation mechanism clamps a clamp spring, the clamp spring is installed on the bearing, and whether the clamp spring is installed in place is detected by the clamp spring detection head of the surface clamp spring installation mechanism; after the surface A is installed, the overturning cylinder overturns the bearing through the chuck to complete the surface B installation; unqualified products are removed by a removing station, a removing cylinder I is opened to form an opening, a removing cylinder II is pressed downwards to press a bearing out of a guide plate, a grease equalizing rod of a grease equalizing station is pressed downwards, a conical end of the grease equalizing rod is inserted into an inner ring of the bearing, grease equalizing is carried out by driving a rotary bearing through a motor, and finally qualified products are sent out by a discharging and pushing station.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010798740.XA CN111975314A (en) | 2020-08-11 | 2020-08-11 | Automatic cover mounting device for clamp spring and machining process thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010798740.XA CN111975314A (en) | 2020-08-11 | 2020-08-11 | Automatic cover mounting device for clamp spring and machining process thereof |
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| Publication Number | Publication Date |
|---|---|
| CN111975314A true CN111975314A (en) | 2020-11-24 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN202010798740.XA Pending CN111975314A (en) | 2020-08-11 | 2020-08-11 | Automatic cover mounting device for clamp spring and machining process thereof |
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| Country | Link |
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| CN (1) | CN111975314A (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770095A (en) * | 2021-09-22 | 2021-12-10 | 南通山口精工机电有限公司 | Bearing cleaning machine and cleaning method thereof |
| CN114952238A (en) * | 2022-06-06 | 2022-08-30 | 广东英达思迅智能制造有限公司 | Automatic kludge of shell fragment and rotor of motor |
-
2020
- 2020-08-11 CN CN202010798740.XA patent/CN111975314A/en active Pending
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113770095A (en) * | 2021-09-22 | 2021-12-10 | 南通山口精工机电有限公司 | Bearing cleaning machine and cleaning method thereof |
| CN114952238A (en) * | 2022-06-06 | 2022-08-30 | 广东英达思迅智能制造有限公司 | Automatic kludge of shell fragment and rotor of motor |
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