CN111974986A - Aluminum metal composite powder and laser additive prepared from same - Google Patents

Aluminum metal composite powder and laser additive prepared from same Download PDF

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Publication number
CN111974986A
CN111974986A CN202010784748.0A CN202010784748A CN111974986A CN 111974986 A CN111974986 A CN 111974986A CN 202010784748 A CN202010784748 A CN 202010784748A CN 111974986 A CN111974986 A CN 111974986A
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China
Prior art keywords
powder
laser
aluminum alloy
laser additive
metal composite
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CN202010784748.0A
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Chinese (zh)
Inventor
袁超
初铭强
张书彦
张鹏
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Guangdong Shuyan Material Gene Innovation Technology Co ltd
Centre Of Excellence For Advanced Materials
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Guangdong Shuyan Material Gene Innovation Technology Co ltd
Centre Of Excellence For Advanced Materials
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Priority to CN202010784748.0A priority Critical patent/CN111974986A/en
Publication of CN111974986A publication Critical patent/CN111974986A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F1/00Metallic powder; Treatment of metallic powder, e.g. to facilitate working or to improve properties
    • B22F1/16Metallic particles coated with a non-metal
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y10/00Processes of additive manufacturing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B33ADDITIVE MANUFACTURING TECHNOLOGY
    • B33YADDITIVE MANUFACTURING, i.e. MANUFACTURING OF THREE-DIMENSIONAL [3-D] OBJECTS BY ADDITIVE DEPOSITION, ADDITIVE AGGLOMERATION OR ADDITIVE LAYERING, e.g. BY 3-D PRINTING, STEREOLITHOGRAPHY OR SELECTIVE LASER SINTERING
    • B33Y70/00Materials specially adapted for additive manufacturing
    • B33Y70/10Composites of different types of material, e.g. mixtures of ceramics and polymers or mixtures of metals and biomaterials
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F2998/00Supplementary information concerning processes or compositions relating to powder metallurgy
    • B22F2998/10Processes characterised by the sequence of their steps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The invention discloses aluminum metal composite powder and a laser additive prepared by using the same, wherein the aluminum metal composite powder for laser additive uses aluminum alloy powder as a matrix, nano-oxide ceramic particles are added to induce the transformation of aluminum alloy columnar crystal structure to isometric crystal structure in the solidification process of a laser molten pool, so that the defects of gaps and cracks caused by solidification shrinkage can be effectively reduced or avoided, and the density of the formed laser additive can be more than or equal to 99%. The laser additive has the characteristics of few gaps and crack defects, low anisotropy, high mechanical strength and good processing performance, obviously improves the comprehensive performance of aluminum alloy laser additive manufacturing parts, has the advantages of simple process, low cost and the like, and is suitable for industrial popularization.

Description

Aluminum metal composite powder and laser additive prepared from same
Technical Field
The invention relates to the technical field of additive manufacturing, in particular to aluminum metal composite powder and a laser additive manufactured by using the same.
Background
The aluminum-based metal material has structural and functional characteristics of low density, high specific strength, corrosion resistance, high heat conductivity and the like, and is widely applied to the fields of aviation, aerospace, traffic, energy sources and the like. However, with the development of the cost and technical requirements of the application field, the traditional machining technologies such as forging, extrusion, turning and milling are difficult to meet the requirements of complex fine structures and multifunctional applications of aluminum metal parts, and the development of a new high-efficiency and low-cost fine machining technology is urgently needed. The laser powder additive manufacturing technology comprises a laser powder bed and a laser powder feeding process, wherein metal powder is directly used as a raw material according to a three-dimensional solid digital model of a part, and the metal powder is melted and deposited layer by layer under the action of laser so as to directly realize the processing and molding of the part from bottom to top. As a revolutionary metal forming process technology, a laser powder additive manufacturing technology is applied to aluminum metal, can simultaneously achieve both complex shapes and rapid forming of parts, and is receiving attention and favor in high-end manufacturing fields such as aerospace.
However, due to the characteristics of high laser reflection, high thermal conductivity, high thermal expansion and the like of aluminum, aluminum alloy is easy to form defects such as cracks in the laser additive manufacturing process. The high temperature gradient under the action of laser can easily cause the growth of columnar crystals in the solidification process of an aluminum alloy molten pool, the columnar crystals have large solidification shrinkage in the temperature reduction process, and the solidification holes are generated and further developed into solidification cracks along the crystal boundary of the columnar crystals due to the fact that liquid-phase metal cannot be timely fed. Therefore, currently, the laser powder additive manufacturing aluminum alloys capable of being practically applied are mainly some AlSi10Mg and AlSi12 high-Si aluminum alloys with high fluidity, and for high-end application aluminum alloys in high-performance 2xxx, 5xxx, 6xxx and 7xxx Al and other high-end fields, the manufacturing defects such as severe solidification cracking and the like are caused due to the large solid-liquid solidification interval, so that the application and popularization of the high-performance aluminum alloy laser additive manufacturing parts are severely limited.
In recent years, researchers at home and abroad find that inhibiting the growth of columnar crystals in the laser additive manufacturing process is an effective means for avoiding and eliminating the solidification cracking defect of the aluminum alloy. The introduction of the nano particles not only promotes the transformation of columnar crystal structure to isometric crystal in the solidification process of an SLM (Selective laser melting) molten pool of the aluminum alloy, but also strengthens an alloy matrix to improve the mechanical property of a forming material. However, with the decrease of the size of the added particles, the specific surface area of the particles is increased, the molecular force is exerted, and the nano-ceramic phase particles are mostly poorly infiltrated with aluminum metal, so that the nano-particles are extremely easy to agglomerate in the solidification process of the molten pool, and finally the improvement and adjustment effect of the solidification structure of the molten pool is difficult to effectively exert, and the occurrence probability of defects such as holes, cracks and the like of the molding material is increased. Therefore, most of the existing composite powder is obtained by adding the nano ceramic phase, the problem of cracking in the solidification process of an aluminum metal melting pool cannot be effectively solved, and the industrial application of laser powder additive manufacturing of high-performance aluminum metal materials is difficult to realize.
Disclosure of Invention
In order to overcome the defects of the prior art, the invention aims to provide the aluminum metal composite powder, which is used for preparing the laser additive, can overcome the problem of forming cracking in the solidification process of a molten pool, and reduces the solidification gaps and cracking defects of the laser additive.
The other purpose of the invention is to provide a laser additive prepared by using the powder through a laser powder additive manufacturing technology, wherein the laser additive has the advantages of few solidification gaps and crack defects, low anisotropy and good mechanical property, and parts prepared by the laser additive can be applied to the high-tech fields of aerospace and the like.
One of the purposes of the invention is realized by adopting the following technical scheme:
aluminum alloy powder is used as a matrix, and nano oxide ceramic particles are uniformly distributed on the surface of the aluminum alloy powder, wherein the mass percent of the nano oxide ceramic particles is 0.2-5 wt%; the nano oxide ceramic particles are ZrO2、TiO2、Fe2O3、WO3、Nb2O5And MoO3One or more of them. The aluminum alloy powder is used as a matrix, and the nano oxide ceramic particles are introduced, so that the transformation of columnar crystal structure to isometric crystal in the solidification process of the SLM molten pool of the aluminum alloy is promoted, the aluminum alloy matrix can be strengthened by the nano oxide ceramic particles, and the mechanical property of the formed material is improved.
Further, the shape of the aluminum alloy powder is spherical or nearly spherical.
Still further, the nano-oxide ceramic particles have a size of 40nm to 500 nm.
Further, the nano oxide ceramic particles are dispersed on the surface of the aluminum alloy through one or more of mechanical ball milling, high-speed stirring, ultrasonic dispersion and electrochemical assistance. In order to ensure the high fluidity of the aluminum metal composite powder and realize the uniform dispersion of the nano oxide ceramic particles on the surface of the matrix aluminum alloy powder, through one or more modes of mechanical ball milling, high-speed stirring, ultrasonic dispersion and electrochemical assistance, the fluidity reduction caused by the deformation of the aluminum alloy powder is avoided, and the uniform dispersion of the nano oxide ceramic particles on the surface of the aluminum alloy powder is realized.
The second purpose of the invention is realized by adopting the following technical scheme:
the laser additive is prepared from the aluminum metal composite powder by a laser powder bed process or a laser powder feeding process. In the aluminum alloy matrix, ceramic oxide nanoparticles of metal elements with low solid solubility are adopted as additional nanoparticles, under the action of high-energy laser beams, the infiltration effect with aluminum metal melt is improved through the aluminothermic reduction reaction of the ceramic oxide nanoparticles in a high-temperature molten pool, the dispersion of the ceramic nanoparticles is promoted, and the growth of columnar crystals is inhibited, so that the defect of aluminum alloy solidification cracking is eliminated.
If the laser additive is prepared by a laser powder bed process, the diameter of the aluminum alloy powder is 10-80 μm. If the laser additive is prepared by a laser powder feeding process, the diameter of the aluminum alloy powder is 40-200 mu m.
The laser additive manufactured parts can be applied to the high-tech fields of aerospace and the like.
Compared with the prior art, the invention has the beneficial effects that:
the aluminum metal composite powder for laser additive uses aluminum alloy powder as a matrix, nano oxide ceramic particles are added to induce the transformation of an aluminum alloy columnar crystal structure to an equiaxial crystal structure in the solidification process of a laser melting pool, so that the defects of gaps and cracks caused by solidification shrinkage can be effectively reduced or avoided, and the density of the formed laser additive can be more than or equal to 99%. The laser additive has the characteristics of few gaps and crack defects, low anisotropy, high mechanical strength and good processing performance, obviously improves the comprehensive performance of aluminum alloy laser additive manufacturing parts, has the advantages of simple process, low cost and the like, and is suitable for industrial popularization.
Detailed Description
The present invention is further described below with reference to specific embodiments, and it should be noted that, without conflict, any combination between the embodiments or technical features described below may form a new embodiment.
Example 1
From 0.5 wt% ZrO2The preparation method of the laser additive for preparing the molding of the/5083 Al composite powder by the laser powder bed process comprises the following steps:
the base aluminum alloy powder is gas atomized spherical 5083Al, the spherical rate of the aluminum alloy powder is more than 85 percent, the diameter of the powder is 15-50 mu m, and the median diameter is 28 mu m; the nano oxide ceramic particles are ZrO2The average diameter is 60nm, and the mass content ratio is 0.5 wt%.
ZrO 0.5 wt% in mass percentage2Performing ultrasonic-assisted dispersion with spherical 5083Al powder in alcohol as medium, drying the composite powder at low temperature under vacuum condition to remove alcohol to obtain ZrO2 with uniformly dispersed ZrO2 on surface2/5083 Al-Al metal composite powder.
Using the 0.5 wt% ZrO obtained2The method adopts a laser powder bed process to prepare the aluminum metal/5083 Al composite powder, can obtain laser additive without crack defects under optimized process conditions, has a density of 99.6%, a tensile strength of 520MPa and a fracture elongation of 9%。
Under the same laser forming process, a comparative sample of a 5083Al alloy material of a matrix has obvious cracks, the density is 97.5%, the breaking strength is 380MPa, and the breaking elongation is 4.1%.
Example 2
From 0.2 wt% TiO2The preparation method of the laser additive formed by the 6061Al composite powder through the laser powder bed process comprises the following steps:
the base aluminum alloy powder is gas atomized spherical 6061Al, the spherical rate of the aluminum alloy powder is more than 85 percent, the diameter of the powder is 15-50 mu m, and the median particle diameter is 30 mu m; the nano oxide ceramic particles are TiO2The average diameter is 40nm, and the mass content ratio is 0.2 wt%.
TiO 0.2 wt% in mass percentage2With spherical 6061Al powder, TiO is realized by electrochemical assistance and electrostatic adsorption2Uniformly dispersing on the surface of a base 6061Al powder, and after electrochemical dispersion and adsorption, performing vacuum drying to obtain 0.2 wt% of TiO2The/6061 Al metal composite powder.
The obtained 0.2 wt% TiO2/6061Al metal composite powder is used for sample preparation by adopting a laser powder bed process, so that the laser additive material without crack defects is obtained, the density is 99.4%, the tensile strength reaches 390MPa, and the fracture elongation is-12%.
Under the same laser forming process, a matrix 6061Al alloy material comparison sample has obvious cracks, the density is 97%, the breaking strength is 350MPa, and the breaking elongation is 4.8%.
Example 3
From 2.0% by weight of WO3The preparation method of the laser additive formed by the AlSi10Mg composite powder through the laser powder bed process comprises the following steps:
the base aluminum alloy powder is gas atomized spherical AlSi10Mg, the spherical percentage of the aluminum alloy powder is more than 90%, the diameter of the powder is 10-80 μm, and the median diameter is 35 μm; the nano oxide ceramic particles are WO3The average diameter is 200nm, and the mass content ratio is 2.0 wt%.
WO3 and spherical AlSi10Mg powder with the mass percent of 2.0 wt% are directly stirred at high speedMixing, and using mechanical shearing force generated by high-speed stirring to realize nano WO3Uniform mixing on the surface of AlSi10Mg powder.
Using the obtained 2.0 wt% WO3the/AlSi 10Mg metal composite powder is prepared by adopting a laser powder bed process to prepare a sample, so that the laser additive without crack defects is obtained, the density is 100%, the tensile strength reaches 430MPa, and the fracture elongation is 12%.
Under the same laser forming process, the laser additive of the matrix AlSi10Mg alloy material has a few cracks, the compactness is 98.5%, the breaking strength is 400MPa, and the breaking elongation is 7.8%.
Example 4
From 5.0 wt% Fe2O3The preparation method of the laser additive prepared from the/2024 Al composite powder by the laser powder feeding process comprises the following steps:
the base aluminum alloy powder is gas atomized spherical 2024Al, the spherical rate of the aluminum alloy powder is more than 80%, the diameter of the powder is 40-200 μm, and the median particle diameter is 90 μm; the nano oxide ceramic particles are Fe2O3, the average diameter is 500nm, and the mass content ratio is 5.0 wt%.
5.0 wt% Fe2O3Dispersing with spherical 2024Al powder by low speed mechanical ball milling, and screening out grinding balls after dispersion to obtain 5.0 wt% Fe2O3/2024Al composite metal powder.
Utilizing the 5.0 wt% Fe obtained2O3The/2024 Al metal composite powder is prepared by adopting a laser powder feeding process to prepare a sample, so that the laser additive without crack defects is obtained, the density is 99.5%, the fracture strength reaches 650MPa, and the fracture elongation is 7%.
Under the same laser forming process, a matrix 2024Al alloy material comparison sample has obvious cracks, the density is 96%, the breaking strength is 290MPa, and the breaking elongation is 3.2%.
Example 5
From 1.0 wt% MoO3The preparation method of the laser additive prepared from the/7075 Al composite powder by a laser powder feeding process comprises the following steps:
matrix aluminum alloyThe powder is gas atomized spherical 7075Al, the spherical rate of the aluminum alloy powder is more than 85 percent, the diameter of the powder is 50-150 mu m, and the median particle diameter is 80 mu m; the nano oxide ceramic particles are MoO3The average diameter is 100nm, and the mass content ratio is 1.0 wt%.
MoO with the mass percent of 1.0 wt%3Dispersing with spherical 7075Al powder by low-speed mechanical ball milling, and screening out grinding balls to obtain 1.0 wt% MoO3The/7075 Al composite metal powder.
Using the 1.0 wt% MoO obtained3The/7075 Al metal composite powder is prepared by a laser powder feeding process to obtain a laser additive without crack defects, the density is 99.1%, the tensile strength reaches 510MPa, and the fracture elongation is 6%.
Under the same laser forming process, a matrix 7075Al alloy material comparison sample has obvious cracks, the density is 95.5%, the breaking strength is 250MPa, and the breaking elongation is 2.2%.
The above embodiments are only preferred embodiments of the present invention, and the protection scope of the present invention is not limited thereby, and any insubstantial changes and substitutions made by those skilled in the art based on the present invention are within the protection scope of the present invention.

Claims (7)

1. The aluminum metal composite powder is characterized in that aluminum alloy powder is used as a matrix, and nano-oxide ceramic particles are uniformly distributed on the surface of the aluminum alloy powder, wherein the mass percent of the nano-oxide ceramic particles is 0.2-5 wt%; the nano oxide ceramic particles are ZrO2、TiO2、Fe2O3、WO3、Nb2O5And MoO3One or more of them.
2. The aluminum metal composite powder of claim 1, wherein the aluminum alloy powder is spherical or near-spherical in shape.
3. The aluminum metal composite powder of claim 1, wherein the nano-oxide ceramic particles are 40nm to 500nm in size.
4. The aluminum metal composite powder of claim 1, wherein the nano-oxide ceramic particles are dispersed onto the surface of the aluminum alloy by one or more of mechanical ball milling, high speed stirring, ultrasonic dispersion, and electrochemical assistance.
5. A laser additive, characterized in that it is prepared from the aluminum metal composite powder according to any one of claims 1 to 4 by a laser powder bed process or a laser powder feeding process.
6. The laser additive of claim 5 prepared by a laser powder bed process, wherein the aluminum alloy powder has a diameter of 10 μm to 80 μm.
7. The laser additive of claim 5, wherein the aluminum alloy powder is prepared by a laser powder feeding process and has a diameter of 40 μm to 200 μm.
CN202010784748.0A 2020-08-06 2020-08-06 Aluminum metal composite powder and laser additive prepared from same Pending CN111974986A (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114273653A (en) * 2021-12-24 2022-04-05 长沙新材料产业研究院有限公司 Composite powder for additive manufacturing and preparation method thereof
CN116900306A (en) * 2023-09-14 2023-10-20 内蒙古工业大学 AlSi10Mg/ZrO 2 Composite metal powder and forming process thereof

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002075023A2 (en) * 2001-03-20 2002-09-26 Groupe Minutia Inc. Inert electrode material in nanocrystalline powder form
CN108754242A (en) * 2018-06-15 2018-11-06 淮阴工学院 A kind of in-situ endogenic is micro-/receive across scale ceramic phase collaboration reinforced aluminum matrix composites and its manufacturing process
CN109513943A (en) * 2019-01-07 2019-03-26 华南理工大学 A kind of 3D printing Al alloy powder and preparation method through nano-ceramic particle modification
CN110331324A (en) * 2019-06-28 2019-10-15 西安交通大学 It is a kind of for ceramics-aluminium composite material of increasing material manufacturing, preparation method and ceramics-aluminium composite material structural member increasing material manufacturing method
CN110508805A (en) * 2019-09-28 2019-11-29 华南理工大学 A kind of composite powder and the preparation method and application thereof being able to achieve 7075 aluminium alloy flawless SLM forming

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO2002075023A2 (en) * 2001-03-20 2002-09-26 Groupe Minutia Inc. Inert electrode material in nanocrystalline powder form
CN108754242A (en) * 2018-06-15 2018-11-06 淮阴工学院 A kind of in-situ endogenic is micro-/receive across scale ceramic phase collaboration reinforced aluminum matrix composites and its manufacturing process
CN109513943A (en) * 2019-01-07 2019-03-26 华南理工大学 A kind of 3D printing Al alloy powder and preparation method through nano-ceramic particle modification
CN110331324A (en) * 2019-06-28 2019-10-15 西安交通大学 It is a kind of for ceramics-aluminium composite material of increasing material manufacturing, preparation method and ceramics-aluminium composite material structural member increasing material manufacturing method
CN110508805A (en) * 2019-09-28 2019-11-29 华南理工大学 A kind of composite powder and the preparation method and application thereof being able to achieve 7075 aluminium alloy flawless SLM forming

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114273653A (en) * 2021-12-24 2022-04-05 长沙新材料产业研究院有限公司 Composite powder for additive manufacturing and preparation method thereof
CN116900306A (en) * 2023-09-14 2023-10-20 内蒙古工业大学 AlSi10Mg/ZrO 2 Composite metal powder and forming process thereof

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