CN111962016A - Preparation method of steel lamp pole - Google Patents

Preparation method of steel lamp pole Download PDF

Info

Publication number
CN111962016A
CN111962016A CN202010912564.8A CN202010912564A CN111962016A CN 111962016 A CN111962016 A CN 111962016A CN 202010912564 A CN202010912564 A CN 202010912564A CN 111962016 A CN111962016 A CN 111962016A
Authority
CN
China
Prior art keywords
steel lamp
lamp pole
steel
treatment
permeation
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN202010912564.8A
Other languages
Chinese (zh)
Inventor
唐振兴
郝纬
崔国栋
杨川
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Jiangsu Liangchuan Technology Development Co ltd
Southwest Jiaotong University
Original Assignee
Jiangsu Liangchuan Technology Development Co ltd
Southwest Jiaotong University
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Jiangsu Liangchuan Technology Development Co ltd, Southwest Jiaotong University filed Critical Jiangsu Liangchuan Technology Development Co ltd
Priority to CN202010912564.8A priority Critical patent/CN111962016A/en
Publication of CN111962016A publication Critical patent/CN111962016A/en
Pending legal-status Critical Current

Links

Images

Classifications

    • CCHEMISTRY; METALLURGY
    • C23COATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; CHEMICAL SURFACE TREATMENT; DIFFUSION TREATMENT OF METALLIC MATERIAL; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL; INHIBITING CORROSION OF METALLIC MATERIAL OR INCRUSTATION IN GENERAL
    • C23CCOATING METALLIC MATERIAL; COATING MATERIAL WITH METALLIC MATERIAL; SURFACE TREATMENT OF METALLIC MATERIAL BY DIFFUSION INTO THE SURFACE, BY CHEMICAL CONVERSION OR SUBSTITUTION; COATING BY VACUUM EVAPORATION, BY SPUTTERING, BY ION IMPLANTATION OR BY CHEMICAL VAPOUR DEPOSITION, IN GENERAL
    • C23C8/00Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals
    • C23C8/06Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases
    • C23C8/28Solid state diffusion of only non-metal elements into metallic material surfaces; Chemical surface treatment of metallic material by reaction of the surface with a reactive gas, leaving reaction products of surface material in the coating, e.g. conversion coatings, passivation of metals using gases more than one element being applied in one step
    • C23C8/30Carbo-nitriding
    • C23C8/32Carbo-nitriding of ferrous surfaces
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B23MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23PMETAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P15/00Making specific metal objects by operations not covered by a single other subclass or a group in this subclass

Abstract

The invention relates to the technical field of lamp post preparation methods, in particular to a preparation method of a steel lamp post, which comprises the following processing steps: (1) a surface cleaning treatment process; (2) a preheating process; (3) a gas co-permeation process; (4) a cooling process; (5) spraying plastics; and after plastic spraying, air-cooling the steel lamp pole sample to room temperature to obtain a finished steel lamp pole product with an anticorrosive surface. The steel lamp pole manufactured by the invention can realize surface cleaning and activation treatment without acid pickling treatment, no waste liquid discharge is generated, no three-waste discharge is generated in the whole production process, and the steel lamp pole is green and environment-friendly; the production can be carried out in a developed continuous production line, the production process is easy to operate, and the cost is low; the prepared steel lamp pole is detected through a 500-hour neutral salt spray corrosion experiment, corrosion does not occur, corrosion resistance is high, and meanwhile, the surface treatment layer has high hardness and wear resistance, so that surface damage caused by collision and friction in the transportation and installation processes can be avoided.

Description

Preparation method of steel lamp pole
Technical Field
The invention relates to the technical field of lamp post manufacturing methods, in particular to a manufacturing method of a steel lamp post.
Background
The steel lamp pole is one of the important products widely applied to municipal engineering, and the main production method at present is to roll low-carbon steel plates into various shapes and then weld the shapes. The molded steel lamp post comprises other steel products including a signal tower, an electric power tower, a signal lamp, a traffic guardrail, a traffic sign board and the like, and the surface anticorrosion treatment is required, wherein the anticorrosion treatment process is hot-dip galvanizing and plastic spraying composite treatment, and the service life is required to be 20-30 years.
The main problems existing at present are: before the steel lamp pole carries out surface anticorrosion treatment, the surface all has more rust and oxide skin or a small amount of greasy dirt etc. this can seriously influence surface anticorrosion treatment's effect. Therefore, when hot dip galvanizing is carried out, pickling treatment needs to be carried out on the steel lamp pole, a large amount of waste liquid is generated, the waste liquid needs to be treated and discharged, and the environment is seriously polluted. Meanwhile, plating assistant treatment is needed before hot-dip galvanizing, harmful smoke and dust are generated during galvanizing, and the environment is also polluted; during hot dip galvanizing, harmful substances to human bodies such as zinc vapor and zinc oxide dust are also generated. Meanwhile, the surface of a sample after hot dip galvanizing is uneven, and plastic spraying treatment is carried out after polishing, so that the cost is increased; the abraded part of the zinc coating is easy to rust. In addition, the galvanized layer is not resistant to acid rain and marine corrosion, and the binding force of the surface plastic spraying layer can be seriously influenced after the galvanized layer is corroded, so that the plastic spraying layer is easy to fall off.
Based on the above problems, a new anti-corrosion technology replacing the galvanization process is needed to prepare a new steel lamp post.
Disclosure of Invention
The invention provides a preparation method of a steel lamp post to solve the problems, and aims to solve the problems that the steel lamp post generates sealwort pollution in the surface anticorrosion treatment process and the like. The method does not need acid washing for surface cleaning and activating treatment, does not discharge three wastes in the production process, and is green and environment-friendly; the production is carried out in a developed continuous production line, the operation is easy, and the cost is low; the corrosion resistance is excellent.
The purpose of the invention can be realized by the following technical scheme: a preparation method of a steel lamp post comprises the following processing steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then cleaning the surface of the blanked steel plate to remove dust and rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 1-2 MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, the dust and the rust generated in the cleaning treatment process are recycled;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.01-0.02 MPa, the preheating treatment temperature is 500-600 ℃, and the preheating time is 1 hour;
(3) and (3) gas co-permeation process: directly feeding the steel lamp post sample subjected to the preheating treatment in the step (2) into a 650-680 ℃ gas co-permeation furnace, performing co-permeation for 1-1.5 hours, wherein the atmosphere in the co-permeation furnace is a mixed gas of ammonia gas, air and an additive, and the air pressure in the co-permeation furnace is always kept at positive pressure of 0.018-0.022 MPa;
(4) and (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.01-0.02 Mpa, and cooling the steel lamp pole sample to 200-220 ℃;
(5) and (3) a plastic spraying process: and (3) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 50-100 micrometers, and air-cooling the steel lamp pole sample to room temperature after plastic spraying, thus obtaining a steel lamp pole finished product with an anticorrosive surface.
Further, the volume ratio of the ammonia gas, the air and the additive in the step (3) is 12: 1: 2.
further, the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3.
further, the additive is a mixture of methanol, acetone, triethanolamine and ammonia water.
Further, in the step (3), the air pressure in the co-permeation furnace is always kept at the positive pressure of 0.02 MPa.
Further, in the step (3), the ammonia gas is directly introduced into a co-permeation furnace, and the air and the additive are preheated at 100-120 ℃ and then introduced into the co-permeation furnace.
Further, the steel lamp pole sample in the step (4) is cooled to 200 ℃.
Further, the thickness of a compound layer in a surface permeation layer of the finished product of the steel lamp post is 30-50 micrometers, the thickness of a total permeation layer is 0.1-0.2 millimeter, and the thickness of a plastic spraying layer is 50-100 micrometers.
The invention has the beneficial effects that:
1. the steel lamp pole manufactured by the invention can realize surface cleaning and activation treatment without acid pickling treatment, does not generate a large amount of waste liquid, does not generate three-waste discharge in the whole production process, and is more environment-friendly;
2. the invention can be produced in a developed continuous production line, is convenient to operate and has low cost;
3. the finished product of the steel lamp post prepared by the invention can pass a neutral salt spray corrosion actual experiment for 500 hours, is not rusted and has strong corrosion resistance.
Description of the drawings:
FIG. 1 is a process flow diagram of the present invention;
FIG. 2 shows the microscopic appearance of the surface anticorrosion treatment layer of the finished steel lamp post product manufactured by the invention.
Detailed Description
The technical solution of the present invention will be further illustrated and described below with reference to the accompanying drawings by means of specific embodiments.
Example 1
A treatment method for corrosion prevention of the surface of a steel lamp post sample comprises the following treatment steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then cleaning the surface of the blanked steel plate to remove dust and floating rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 1MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, dust and floating rust generated in the cleaning treatment process are recycled and then mixed with asphalt for paving, so that the environmental pollution and the discharge of solid wastes are avoided;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.01MPa, the preheating treatment temperature is 500 ℃, and the preheating treatment time is 1 hour;
(3) and (3) gas co-permeation process: directly feeding the steel lamp post sample subjected to preheating treatment in the step (2) into a gas co-permeation furnace at 680 ℃, co-permeating for 1 hour, wherein the atmosphere in the co-permeation furnace mainly comprises ammonia gas, air and an additive, and the volume ratio of the ammonia gas to the air to the additive is 12: 1: 2, the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3, methanol, acetone, triethanolamine and ammonia water can be selected. When the device is used, ammonia gas is directly introduced into the co-permeation furnace in proportion, then air and additives are preheated at 100 ℃ and then introduced into the co-permeation furnace in proportion, the total amount of gas introduced into the co-permeation furnace can be controlled by the instantaneous gas pressure in the furnace, and the gas pressure in the co-permeation furnace is always kept at the positive pressure of 0.02 MPa.
(4) And (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.02Mpa, and cooling the steel lamp pole sample to 200 ℃;
(5) and (3) a plastic spraying process: and (4) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 50 microns, and air-cooling the steel lamp pole sample to room temperature after plastic spraying to obtain a steel lamp pole finished product with an anticorrosive surface.
The thickness of a compound layer in the surface permeable layer of the steel lamp post prepared by the invention is 50 microns, the thickness of the total permeable layer is 0.15 mm, and the thickness of the plastic spraying layer is 50 microns. The corrosion can be avoided and the corrosion resistance is strong through a neutral salt spray corrosion actual experiment for 500 hours.
Example 2
A treatment method for corrosion prevention of the surface of a steel lamp post sample comprises the following treatment steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then carrying out surface cleaning treatment on the blanked steel plate to remove dust and floating rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 1.5MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, dust and floating rust generated in the cleaning treatment process are recycled and then mixed with asphalt for paving, so that the environmental pollution and the discharge of solid wastes are avoided;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.02MPa, the preheating treatment temperature is 575 ℃, and the preheating treatment time is 1 hour;
(3) and (3) gas co-permeation process: directly feeding the steel lamp post sample subjected to preheating treatment in the step (2) into a gas co-permeation furnace at 670 ℃, co-permeating for 1.5 hours, wherein the atmosphere in the co-permeation furnace mainly comprises ammonia gas, air and an additive, and the volume ratio of the ammonia gas to the air to the additive is 12: 1: 2, the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3, methanol, acetone, triethanolamine and ammonia water can be selected. When in use, ammonia gas is directly introduced into the co-permeation furnace in proportion, then air and an additive are preheated at 110 ℃ and then introduced into the co-permeation furnace in proportion, the total amount of the gas introduced into the co-permeation furnace can be controlled by the instantaneous gas pressure in the furnace, and the gas pressure in the co-permeation furnace is always kept at the positive pressure of 0.02 Mpa;
(4) and (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.015Mpa, and cooling the steel lamp pole sample to 200 ℃;
(5) and (3) a plastic spraying process: and (4) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 80 microns, and air-cooling the steel lamp pole sample to room temperature after plastic spraying to obtain a steel lamp pole finished product with an anticorrosive surface.
The thickness of a compound layer in the surface permeable layer of the steel lamp post prepared by the invention is 45 micrometers, the thickness of the total permeable layer is 0.2 millimeter, and the thickness of the plastic spraying layer is 80 micrometers. The corrosion can be avoided and the corrosion resistance is strong through a neutral salt spray corrosion actual experiment for 500 hours.
Example 3
A treatment method for corrosion prevention of the surface of a steel lamp post sample comprises the following treatment steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then cleaning the surface of the blanked steel plate to remove dust and floating rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 2MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, dust and floating rust generated in the cleaning treatment process are recycled and then mixed with asphalt for paving, so that the environmental pollution and the discharge of solid wastes are avoided;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.02MPa, the preheating treatment temperature is 500 ℃, and the preheating treatment time is 1 hour;
(3) and (3) gas co-permeation process: directly feeding the steel lamp post sample subjected to the preheating treatment in the step (2) into a 650 ℃ gas co-permeation furnace, carrying out co-permeation for 1 hour, wherein the atmosphere in the co-permeation furnace mainly comprises ammonia gas, air and an additive, and the volume ratio of the ammonia gas to the air to the additive is 12: 1: 2, the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3, methanol, acetone, triethanolamine and ammonia water can be selected. When in use, ammonia gas is directly introduced into the co-permeation furnace in proportion, then air and an additive are preheated at 120 ℃ and then introduced into the co-permeation furnace in proportion, the total amount of the gas introduced into the co-permeation furnace can be controlled by the instantaneous gas pressure in the furnace, and the gas pressure in the co-permeation furnace is always kept at the positive pressure of 0.02 Mpa;
(4) and (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.01Mpa, and cooling the steel lamp pole sample to 200 ℃;
(5) and (3) a plastic spraying process: and (4) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 100 microns, and air-cooling the steel lamp pole sample to room temperature after plastic spraying to obtain a steel lamp pole finished product with an anticorrosive surface.
The thickness of a compound layer in the surface permeable layer of the steel lamp post prepared by the invention is 30 micrometers, the thickness of the total permeable layer is 0.1 millimeter, and the thickness of the plastic spraying layer is 100 micrometers. The corrosion can be avoided and the corrosion resistance is strong through a neutral salt spray corrosion actual experiment for 500 hours.
Example 4
A treatment method for corrosion prevention of the surface of a steel lamp post sample comprises the following treatment steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then cleaning the surface of the blanked steel plate to remove dust and floating rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 1MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, dust and floating rust generated in the cleaning treatment process are recycled and then mixed with asphalt for paving, so that the environmental pollution and the discharge of solid wastes are avoided;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.01MPa, the preheating treatment temperature is 500 ℃, and the preheating treatment time is 1 hour;
(3) and (3) gas co-permeation process: directly feeding the steel lamp post sample subjected to the preheating treatment in the step (2) into a gas co-permeation furnace at 680 ℃, co-permeating for 1.5 hours, wherein the atmosphere in the co-permeation furnace mainly comprises ammonia gas, air and an additive, and the volume ratio of the ammonia gas to the air to the additive is 12: 1: 2, the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3, methanol, acetone, triethanolamine and ammonia water can be selected. When the device is used, ammonia gas is directly introduced into the co-permeation furnace in proportion, then air and additives are preheated at 120 ℃ and then introduced into the co-permeation furnace in proportion, the total amount of gas introduced into the co-permeation furnace can be controlled by the instantaneous gas pressure in the furnace, and the gas pressure in the co-permeation furnace is always kept at the positive pressure of 0.02 MPa.
(4) And (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.02Mpa, and cooling the steel lamp pole sample to 200 ℃;
(5) and (3) a plastic spraying process: and (4) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 50 microns, and air-cooling the steel lamp pole sample to room temperature after plastic spraying to obtain a steel lamp pole finished product with an anticorrosive surface.
The thickness of a compound layer in the surface permeable layer of the steel lamp post prepared by the invention is 50 microns, the thickness of the total permeable layer is 0.2 mm, and the thickness of the plastic spraying layer is 50 microns. The corrosion can be avoided and the corrosion resistance is strong through a neutral salt spray corrosion actual experiment for 500 hours.
Example 5
A treatment method for corrosion prevention of the surface of a steel lamp post sample comprises the following treatment steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then carrying out surface cleaning treatment on the blanked steel plate to remove dust and floating rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 1.5MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, dust and floating rust generated in the cleaning treatment process are recycled and then mixed with asphalt for paving, so that the environmental pollution and the discharge of solid wastes are avoided;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.018MPa, the preheating treatment temperature is 600 ℃, and the preheating treatment time is 1 hour;
(3) and (3) gas co-permeation process: directly putting the steel lamp post sample subjected to the preheating treatment in the step (2) into a 675 ℃ gas co-permeation furnace, carrying out co-permeation for 1.2 hours, wherein the atmosphere in the co-permeation furnace mainly comprises ammonia gas, air and an additive, and the volume ratio of the ammonia gas to the air to the additive is 12: 1: 2, the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3, methanol, acetone, triethanolamine and ammonia water can be selected. When the device is used, ammonia gas is directly introduced into the co-permeation furnace in proportion, then air and additives are preheated at 110 ℃ and then introduced into the co-permeation furnace in proportion, the total amount of gas introduced into the co-permeation furnace can be controlled by the instantaneous gas pressure in the furnace, and the gas pressure in the co-permeation furnace is always kept at the positive pressure of 0.02 MPa.
(4) And (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.015Mpa, and cooling the steel lamp pole sample to 200 ℃;
(5) and (3) a plastic spraying process: and (4) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 75 micrometers, and air-cooling the steel lamp pole sample to room temperature after plastic spraying to obtain a steel lamp pole finished product with an anticorrosive surface.
The thickness of a compound layer in the surface permeable layer of the steel lamp post prepared by the invention is 40 micrometers, the thickness of the total permeable layer is 0.17 millimeter, and the thickness of the plastic spraying layer is 75 micrometers. The corrosion can be avoided and the corrosion resistance is strong through a neutral salt spray corrosion actual experiment for 500 hours.
In a word, the steel lamp pole manufactured by the invention can realize surface cleaning and activation treatment without acid washing treatment, no waste liquid discharge is generated, no three-waste discharge is generated in the whole production process, and the production process is green and environment-friendly; the method can be used for continuous production in a developed continuous production line, the production process is easy to operate, and the cost is low; the prepared steel lamp pole product is detected through a 500-hour neutral salt spray corrosion experiment, corrosion does not occur, corrosion resistance is high, and meanwhile, the surface treatment layer has high hardness and wear resistance, so that surface damage caused by collision and friction in the transportation and installation processes can be avoided.
In summary, the present invention is only a preferred embodiment, and not intended to limit the scope of the invention, and all equivalent changes and modifications in the shape, structure, characteristics and spirit of the present invention described in the claims should be included in the scope of the present invention.

Claims (8)

1. A preparation method of a steel lamp post is characterized by comprising the following steps:
the method comprises the following processing steps:
(1) surface cleaning treatment process: blanking a low-carbon steel plate, then cleaning the surface of the blanked steel plate to remove dust and rust on the surface of the steel plate, wherein the treatment condition is a closed space, compressed air with the pressure of 1-2 MPa is used for rolling and welding the cleaned plate to obtain a steel lamp pole sample, and meanwhile, the dust and the rust generated in the cleaning treatment process are recycled;
(2) preheating: putting the steel lamp pole sample obtained in the step (1) into a preheating furnace for nitrogen protection preheating treatment, wherein the atmosphere pressure in the furnace is kept at positive pressure of 0.01-0.02 MPa, the preheating treatment temperature is 500-600 ℃, and the preheating treatment time is 1 hour;
(3) and (3) gas co-permeation process: directly feeding the steel lamp post sample subjected to the preheating treatment in the step (2) into a 650-680 ℃ gas co-permeation furnace, performing co-permeation for 1-1.5 hours, wherein the atmosphere in the co-permeation furnace is a mixed gas of ammonia gas, air and an additive, and the air pressure in the co-permeation furnace is always kept at positive pressure of 0.018-0.022 MPa;
(4) and (3) cooling: putting the steel lamp pole sample treated in the step (3) into a cooling chamber protected by nitrogen for cooling treatment, keeping the nitrogen pressure in the cooling chamber at positive pressure of 0.01-0.02 Mpa, and cooling the steel lamp pole sample to 200-220 ℃;
(5) and (3) a plastic spraying process: and (3) moving the steel lamp pole sample obtained in the step (4) into a plastic spraying chamber, sealing the plastic spraying chamber, carrying out surface plastic spraying treatment by using the waste heat of the steel lamp pole sample, controlling the thickness of the plastic spraying layer to be 50-100 micrometers, and air-cooling the steel lamp pole sample to room temperature after plastic spraying, thus obtaining a steel lamp pole finished product with an anticorrosive surface.
2. The method for manufacturing a steel lamp post according to claim 1, wherein the method comprises the following steps: the volume ratio of the ammonia gas, the air and the additive in the step (3) is 12: 1: 2.
3. the method for manufacturing a steel lamp post according to claim 2, wherein the method comprises the following steps: the atomic ratio of C, H, O, N in the additive is 10: 20: 5: 3.
4. the method for manufacturing a steel lamp post according to claim 3, wherein the method comprises the following steps: the additive is a mixture of methanol, acetone, triethanolamine and ammonia water.
5. The method for manufacturing a steel lamp post according to claim 1, wherein the method comprises the following steps: and (3) keeping the air pressure in the co-permeation furnace at positive pressure of 0.02MPa all the time.
6. The method for manufacturing a steel lamp post according to claim 1, wherein the method comprises the following steps: and (3) directly introducing the ammonia gas into a co-permeation furnace, and introducing the air and the additive into the co-permeation furnace after preheating at 100-120 ℃.
7. The method for manufacturing a steel lamp post according to claim 1, wherein the method comprises the following steps: and (4) cooling the steel lamp pole sample to 200 ℃.
8. The method for manufacturing a steel lamp post according to claim 1, wherein the method comprises the following steps: the thickness of a compound layer in the surface permeation layer of the finished product of the steel lamp post is 30-50 micrometers, the thickness of the total permeation layer is 0.1-0.2 millimeter, and the thickness of the plastic spraying layer is 50-100 micrometers.
CN202010912564.8A 2020-09-03 2020-09-03 Preparation method of steel lamp pole Pending CN111962016A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN202010912564.8A CN111962016A (en) 2020-09-03 2020-09-03 Preparation method of steel lamp pole

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN202010912564.8A CN111962016A (en) 2020-09-03 2020-09-03 Preparation method of steel lamp pole

Publications (1)

Publication Number Publication Date
CN111962016A true CN111962016A (en) 2020-11-20

Family

ID=73393453

Family Applications (1)

Application Number Title Priority Date Filing Date
CN202010912564.8A Pending CN111962016A (en) 2020-09-03 2020-09-03 Preparation method of steel lamp pole

Country Status (1)

Country Link
CN (1) CN111962016A (en)

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19644051A1 (en) * 1996-10-31 1998-05-07 Moebius Hans Heinrich Prof Dr Monitoring carbonitriding and nitriding gas mixtures
CN101353801A (en) * 2008-09-12 2009-01-28 余煌 Anti-corrosion and heat tinting composite surface treating method for steel
CN104233090A (en) * 2013-06-21 2014-12-24 无锡市方正金属捆带有限公司 Preparation process of steel-plastic composite strapping belt for packaging
CN107326322A (en) * 2017-06-23 2017-11-07 江苏丰东热处理及表面改性工程技术研究有限公司 A kind of parts of bearings is without fragility nitriding process
CN109913737A (en) * 2019-05-05 2019-06-21 宁波浩渤涂覆科技有限公司 High-strength bolt and preparation method thereof
CN110359009A (en) * 2019-08-08 2019-10-22 江苏良川科技发展有限公司 A kind of multicomponent gas permeation consolidation system and its technique
WO2019205114A1 (en) * 2018-04-28 2019-10-31 邢台三厦铸铁有限公司 Cast iron cookware and method for treating surface thereof

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
DE19644051A1 (en) * 1996-10-31 1998-05-07 Moebius Hans Heinrich Prof Dr Monitoring carbonitriding and nitriding gas mixtures
CN101353801A (en) * 2008-09-12 2009-01-28 余煌 Anti-corrosion and heat tinting composite surface treating method for steel
CN104233090A (en) * 2013-06-21 2014-12-24 无锡市方正金属捆带有限公司 Preparation process of steel-plastic composite strapping belt for packaging
CN107326322A (en) * 2017-06-23 2017-11-07 江苏丰东热处理及表面改性工程技术研究有限公司 A kind of parts of bearings is without fragility nitriding process
WO2019205114A1 (en) * 2018-04-28 2019-10-31 邢台三厦铸铁有限公司 Cast iron cookware and method for treating surface thereof
CN109913737A (en) * 2019-05-05 2019-06-21 宁波浩渤涂覆科技有限公司 High-strength bolt and preparation method thereof
CN110359009A (en) * 2019-08-08 2019-10-22 江苏良川科技发展有限公司 A kind of multicomponent gas permeation consolidation system and its technique

Non-Patent Citations (2)

* Cited by examiner, † Cited by third party
Title
王展等: "《工业产品设计初步》", 31 December 2015, 国防工业出版社 *
田国富等: "《汽车车身制造工艺基础》", 30 June 2020, 机械工业出版社 *

Similar Documents

Publication Publication Date Title
van Eijnsbergen Duplex systems: hot-dip galvanizing plus painting
CN101725268B (en) Long-life anti-corrosive layer for transmission tower and method for making same
CN100590156C (en) Chromium-free Dyclo paint
CN101158013A (en) Pretreatment technique for steel member hot spraying
KR20100052534A (en) Process for producing an active cathodic anti-corrosion coating on steel components
CN1861717A (en) Anticorrosive ethenyl ester resin glass flake paint for wet flue desulfating equipment
CN100566851C (en) Reforming method of old express way guard plate
CN1861718A (en) Anticorrosive ethenyl ester resin glass flake inter-coating paint for wet flue desulfating equipment
CN103276282A (en) Fabrication method of anti-corrosive and wear-resistant pipeline for delivering minerals
CN1861719A (en) Anticorrosive ethenyl ester resin glass flake surface coating paint forwet flue desulfating equipment
CN104250462A (en) Dacromet coating
CN100532476C (en) Surface antiseptic treating agent for cable bridge frame
CN101538356A (en) Nano waste fly ash reinforced polyurethane polyurea elastic material as well as preparation method and application thereof
CN101775597A (en) High temperature resistant metal passivator
CN102703914A (en) Environment-friendly derusting conditioning fluid for metal equipment of flue-curing barn
CN111962016A (en) Preparation method of steel lamp pole
CN102408817A (en) Sandblast-free corrosion-proof composite coating for thermal spraying and preparation process thereof
CN105861982A (en) Zinc-aluminum-nickel alloy co-diffusion agent for bridge embedded part
CN105114708A (en) Processing method of corrosion-resistant uvioresistant exposed steel gas pipeline
CN101187026A (en) Rust conversion and rust-proof coating agent for construction steel structure and its usage method
KR101414185B1 (en) Coating compositions exhibiting corrosion resistance properties and coating method
CN115785707A (en) Environment-friendly anticorrosive paint for highway steel guardrail and preparation method and application thereof
CN113861781A (en) Super quick-drying and rapidly-packaged thick-coating type single-component water-based anticorrosive coating for cast pipe
CN107400840A (en) A kind of nanometer technology galvanized anticorrosive etching technique
CN101413098B (en) Derusting anti-corrosive pulp and processing method for metallic surface

Legal Events

Date Code Title Description
PB01 Publication
PB01 Publication
SE01 Entry into force of request for substantive examination
SE01 Entry into force of request for substantive examination