CN111958945B - Production method of water-cooling brace with intelligent monitoring function - Google Patents
Production method of water-cooling brace with intelligent monitoring function Download PDFInfo
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- CN111958945B CN111958945B CN202010542280.4A CN202010542280A CN111958945B CN 111958945 B CN111958945 B CN 111958945B CN 202010542280 A CN202010542280 A CN 202010542280A CN 111958945 B CN111958945 B CN 111958945B
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- guide roller
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- gear
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- 238000001816 cooling Methods 0.000 title claims abstract description 56
- 238000004519 manufacturing process Methods 0.000 title claims abstract description 45
- 238000012544 monitoring process Methods 0.000 title claims abstract description 21
- 238000001125 extrusion Methods 0.000 claims abstract description 23
- 230000005540 biological transmission Effects 0.000 claims abstract description 12
- 238000003754 machining Methods 0.000 claims description 2
- 230000000149 penetrating effect Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims 1
- 238000012545 processing Methods 0.000 abstract description 5
- 238000009825 accumulation Methods 0.000 abstract description 3
- 238000000034 method Methods 0.000 description 3
- 230000002035 prolonged effect Effects 0.000 description 3
- 230000003139 buffering effect Effects 0.000 description 2
- 230000008569 process Effects 0.000 description 2
- 239000000523 sample Substances 0.000 description 2
- 230000009471 action Effects 0.000 description 1
- 238000010622 cold drawing Methods 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 230000007246 mechanism Effects 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000001960 triggered effect Effects 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/96—Safety devices
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29B—PREPARATION OR PRETREATMENT OF THE MATERIAL TO BE SHAPED; MAKING GRANULES OR PREFORMS; RECOVERY OF PLASTICS OR OTHER CONSTITUENTS OF WASTE MATERIAL CONTAINING PLASTICS
- B29B9/00—Making granules
- B29B9/02—Making granules by dividing preformed material
- B29B9/06—Making granules by dividing preformed material in the form of filamentary material, e.g. combined with extrusion
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B29—WORKING OF PLASTICS; WORKING OF SUBSTANCES IN A PLASTIC STATE IN GENERAL
- B29C—SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING
- B29C48/00—Extrusion moulding, i.e. expressing the moulding material through a die or nozzle which imparts the desired form; Apparatus therefor
- B29C48/25—Component parts, details or accessories; Auxiliary operations
- B29C48/355—Conveyors for extruded articles
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
Abstract
The invention discloses a production method of a water-cooling brace with intelligent monitoring, which comprises a device main body, an extrusion box connected to one side of the device main body and a support frame arranged on one side of the extrusion box opposite to the device main body, wherein a plurality of first guide rollers are arranged between a first fixed plate and a second fixed plate, a second guide roller is arranged above each first guide roller, the top of the first fixed plate is connected with a movable plate, the movable plate is rotatably connected with the movable plate through a rotating assembly, one end of each second guide roller is embedded and installed on the movable plate, the other end of each second guide roller is connected with a fixed block, a bump is arranged on the lower surface of the fixed block, and a plurality of grooves for embedding the bumps are formed in the upper surface of the second fixed plate. The invention not only realizes the automatic transmission of the water-cooling brace, but also can well support and limit the water-cooling brace, improves the production and processing efficiency, and can also perform early warning treatment on broken bars in time to prevent the accumulation of the broken bars from influencing the production efficiency and even damaging the machine.
Description
Technical Field
The invention relates to a production method of water-cooling braces with intelligent monitoring, and belongs to the technical field of water-cooling brace production.
Background
During the production process of the water-cooling brace, a corresponding alarm device is generally required to be installed on production machinery, and the alarm device is utilized to give an alarm in time when the brace is broken, so that the water-cooling brace is prevented from being accumulated due to the broken brace, and the working efficiency is improved.
However, when the existing water-cooling brace production method with intelligent monitoring is in a broken strip state, the water-cooling brace needs to be pulled out and is inserted into the middle positions of the upper guide roller group and the lower guide roller group, the water-cooling brace is linearly guided out by utilizing the upper guide roller group and the lower guide roller group, and then after the brace is broken, a new brace is difficult to be guided into the other ends of the upper guide roller group and the lower guide roller group, so that the work efficiency is reduced to a certain degree, the maintenance time is prolonged, and the driving mechanism of the existing water-cooling brace production method with intelligent monitoring is labor-consuming when in use, so that the utilization rate is reduced to a certain degree.
Disclosure of Invention
The invention aims to solve the technical problem of providing a water-cooling brace production method with intelligent monitoring, which not only realizes automatic transmission of the water-cooling brace, but also can well support and limit the water-cooling brace, improves the production and processing efficiency, and can timely perform early warning treatment on broken strips to prevent the accumulation of the broken strips from influencing the production efficiency and even damaging a machine.
In order to solve the technical problems, the invention adopts the technical scheme that: a production method of a water-cooling brace with intelligent monitoring is based on a production device, and the production device comprises a device main body, an extrusion box connected to one side of the device main body and a support frame arranged on one side of the extrusion box opposite to the device main body;
a first fixing plate is arranged at one end of the upper surface of the support frame, a second fixing plate opposite to the first fixing plate is arranged at the other end of the upper surface of the support frame, a plurality of first guide rollers are arranged between the first fixing plate and the second fixing plate, one end of each first guide roller is rotatably connected with the second fixing plate, the other end of each first guide roller penetrates through the first fixing plate and is rotatably connected with the first fixing plate, a connecting shaft is arranged at one end of each first guide roller penetrating through the first fixing plate, a third gear is sleeved on the connecting shaft, and a plurality of third gears are in transmission connection through a second chain;
one of the connecting shafts is also sleeved with a second gear, the second gear is arranged at one end of the connecting shaft, which is back to the first guide roller, and a first gear connected to the output end of the motor through a rotating shaft is in transmission connection with the second gear through a first chain;
a second guide roller is arranged above each first guide roller, each first guide roller comprises a rotating rod and a plurality of first guide wheels which are arranged on the rotating rod at intervals and can rotate along with the rotating rod, each second guide roller comprises a central rod and a plurality of second guide wheels which are arranged on the central rod at intervals, and the first guide wheels and the second guide wheels are arranged correspondingly, so that a guide area for passing a cold drawing strip is formed between the first guide wheels and the second guide wheels;
the top of the first fixed plate is connected with a movable plate, the movable plate is rotatably connected with the movable plate through a rotating assembly, the rotating assembly comprises a first connecting piece fixedly connected with the bottom of the movable plate, a second connecting piece fixedly connected with the top of the first fixed plate and a rotating shaft arranged on the inner sides of the first connecting piece and the second connecting piece, the rotating shaft is fixedly connected with the first connecting piece, and the rotating shaft is movably connected with the second connecting piece;
a plurality of sleeves are arranged on the first fixing plate and below the rotating assembly, one end of each sleeve is fixedly connected with the first fixing plate, a loop bar is embedded into the other end of each sleeve, one end of each loop bar, opposite to the sleeve, is fixed on the movable plate, an elastic part is arranged in each sleeve, two ends of each elastic part are respectively fixedly connected with the corresponding sleeve and the corresponding loop bar, and a limiting plate is arranged on the outer side of the upper end of each sleeve;
one end of the second guide roller is embedded and mounted on the movable plate, the other end of the second guide roller is connected with a fixed block, a convex block is arranged on the lower surface of the fixed block, a plurality of grooves for embedding the convex block are formed in the upper surface of the second fixed plate, the fixed block is detachably connected with the second fixed plate through the mutual matching of the convex block and the grooves, a top frame is mounted on the top surfaces of the first fixed plate and the second fixed plate, and a plurality of infrared detectors are uniformly mounted on the top frame;
the production method comprises the following steps:
step one, switching on a power supply, processing and forming a water-cooling brace by an extrusion box, and outputting the water-cooling brace through an output end of the extrusion box;
step two, the water-cooling brace output from the extrusion box sequentially passes through a guide area between a first guide wheel and a second guide wheel, meanwhile, the output end of the motor drives a rotating shaft and a first gear to rotate, drives a second gear and a corresponding third gear to rotate under the coordination of a first chain, and drives the other third gears to rotate through the second chain, so that a first guide roller is driven to rotate, and the water-cooling brace is conveyed forwards;
step three, when the water-cooled brace passes below the infrared detector, the infrared detector detects whether the water-cooled brace is broken, and if the water-cooled brace is broken, the infrared detector alarms the broken strip position;
after alarming, a driving motor arranged on the side face of the first fixing plate drives the rotating shaft to rotate and drives the first connecting piece to rotate by taking the rotating shaft as a base point, so that the movable plate, the second guide roller and the fixing block are driven to rotate by taking the rotating shaft as the base point, and the convex block at the bottom of the fixing block is separated from the groove;
and step five, pulling out the water-cooling brace after the brace is broken by the staff, putting the water-cooling brace at a proper position on the first guide roller, and resetting the second guide roller.
The further improved scheme in the technical scheme is as follows:
1. in the above scheme, first guide roll includes that dwang and a plurality of interval install the leading wheel on the dwang.
2. In the above scheme, the diameter of the first gear is twice that of the second gear and the third gear.
3. In the above scheme, all be provided with the bearing frame that the bearing was inlayed to a plurality of on fly leaf and the fixed block, the both ends of second guide roll are inlayed respectively in the bearing frame on fly leaf, the fixed block, rotate with fly leaf, fixed block and are connected.
Due to the application of the technical scheme, compared with the prior art, the invention has the following advantages:
1. the production method of the water-cooling brace with intelligent monitoring not only realizes automatic transmission of the water-cooling brace, but also can well support and limit the water-cooling brace, improves the production and processing efficiency, and can also perform early warning treatment on broken strips in time to prevent the broken strips from being accumulated to influence the production efficiency and even damage the machine.
2. The invention relates to a production method of a water-cooling brace with intelligent monitoring, wherein the top of a first fixed plate is connected with a movable plate, the movable plate is rotatably connected with the movable plate through a rotating assembly, the rotating assembly comprises a first connecting piece fixedly connected with the bottom of the movable plate, a second connecting piece fixedly connected with the top of the first fixed plate and a rotating shaft arranged on the inner side of the first connecting piece and the second connecting piece, the rotating shaft is fixedly connected with the first connecting piece, and the rotating shaft is movably connected with the second connecting piece.
3. The invention relates to a production method of a water-cooling brace with intelligent monitoring, wherein a plurality of sleeves are arranged on a first fixed plate and below a rotating assembly, one end of each sleeve is fixedly connected with the first fixed plate, the other end of each sleeve is provided with a loop bar in an embedded manner, one end of each loop bar, opposite to the sleeve, is fixed on a movable plate, and an elastic part is arranged in each sleeve, so that a good buffering effect can be achieved in the rotating process of the movable plate, the movable plate is prevented from directly falling to generate fracture and the like after being opened to a certain angle, the movable plate is convenient to reset, the safety and convenience of the integral use of equipment are ensured, and the service life of the equipment is prolonged; in addition, one end of each of the two guide rollers is embedded in the movable plate, the other end of the second guide roller is connected with a fixed block, a bump is arranged on the lower surface of the fixed block, and a plurality of grooves for embedding the bump are formed in the upper surface of the second fixed plate.
Drawings
FIG. 1 is a schematic structural view of a water-cooling brace production method with intelligent monitoring of the invention;
FIG. 2 is a perspective view showing a partial structure of the method for producing water-cooled braces with intelligent monitoring according to the present invention;
FIG. 3 is a side view of a partial structure of the method of the present invention for producing water-cooled riblets with intelligent monitoring;
FIG. 4 is a schematic structural view of a driving assembly in the production method of the water-cooling riblets;
FIG. 5 is an enlarged view taken at A of FIG. 2;
FIG. 6 is an enlarged view of a portion of the structure of FIG. 3;
fig. 7 is an enlarged view at C in fig. 3.
In the drawings above: 1. a device main body; 2. an extrusion box; 3. a support frame; 4. a first fixing plate; 5. a movable plate; 6. a buffer assembly; 601. a sleeve; 602. a loop bar; 603. an elastic member; 604. a limiting plate; 7. a rotating assembly; 701. a first connecting member; 702. a second connecting member; 703. a rotating shaft; 8. a drive assembly; 801. a motor; 802. a rotating shaft; 803. a first gear; 804. a connecting shaft; 805. a second gear; 806. a third gear; 807. a first chain; 808. a second chain; 9. a fixed block; 10. a bump; 11. a groove; 12. a top frame; 13. an infrared detector; 14. a first guide roller; 15. a second guide roller; 16. and a second fixing plate.
Detailed Description
In the description of this patent, it is noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inner", "outer", etc. indicate orientations or positional relationships based on the orientations or positional relationships shown in the drawings, merely for convenience in describing the present invention and for simplicity in description, and do not indicate or imply that the device or element referred to must have a particular orientation, be constructed in a particular orientation, and be operated, and thus, should not be construed as limiting the present invention; the terms "first," "second," and "third" are used for descriptive purposes only and are not to be construed as indicating or implying relative importance; furthermore, unless expressly stated or limited otherwise, the terms "mounted," "connected," and "connected" are to be construed broadly, as they may be fixedly connected, detachably connected, or integrally connected, for example; can be mechanically or electrically connected; they may be connected directly or indirectly through intervening media, or they may be interconnected between two elements. The meaning of the above terms in this patent may be specifically understood by those of ordinary skill in the art.
Example 1: a production method of a water-cooling brace with intelligent monitoring is based on a production device, and the production device comprises a device main body 1, an extrusion box 2 connected to one side of the device main body 1 and a support frame 3 arranged on one side of the extrusion box 2 opposite to the device main body 1;
a first fixing plate 4 is arranged at one end of the upper surface of the support frame 3, a second fixing plate 16 which is opposite to the first fixing plate 4 is arranged at the other end of the upper surface of the support frame 3, a plurality of first guide rollers 14 are arranged between the first fixing plate 4 and the second fixing plate 16, one end of each first guide roller 14 is rotatably connected with the second fixing plate 16, the other end of each first guide roller 14 penetrates through the first fixing plate 4 and is rotatably connected with the first fixing plate 4, a connecting shaft 804 is arranged at one end of each first guide roller 14 which penetrates through the first fixing plate 4, a third gear 806 is sleeved on the connecting shaft 804, and the third gears 806 are in transmission connection through a second chain 808;
a second gear 805 is further sleeved on one of the connecting shafts 804, the second gear 805 is arranged at one end of the connecting shaft 804 opposite to the first guide roller 14, and a first gear 803 connected to the output end of the motor 801 through a rotating shaft 802 is in transmission connection with the second gear 805 through a first chain 807;
a second guide roller 15 is arranged above each first guide roller 14, each first guide roller 14 comprises a rotating rod 141 and a plurality of first guide wheels 142 which are arranged on the rotating rod 141 at intervals and can rotate along with the rotating rod 141, each second guide roller 15 comprises a central rod 151 and a plurality of second guide wheels 152 which are arranged on the central rod 151 at intervals, and the first guide wheels 142 and the second guide wheels 152 are arranged correspondingly, so that a guide area for passing a cold-drawn strip is formed between the first guide wheels 142 and the second guide wheels 152;
the top of the first fixed plate 4 is connected with a movable plate 5, the movable plate 5 is rotatably connected with the movable plate 5 through a rotating assembly 7, the rotating assembly 7 comprises a first connecting piece 701 fixedly connected with the bottom of the movable plate 5, a second connecting piece 702 fixedly connected with the top of the first fixed plate 4, and a rotating shaft 703 arranged on the inner side of the first connecting piece 701 and the second connecting piece 702, the rotating shaft 703 is fixedly connected with the first connecting piece 701, and the rotating shaft 703 is movably connected with the second connecting piece 702;
a plurality of sleeves 601 are arranged on the first fixed plate 4 and below the rotating assembly 7, one end of each sleeve 601 is fixedly connected with the first fixed plate 4, the other end of each sleeve 601 is provided with a loop bar 602 in an embedded manner, one end of each loop bar 602, which is opposite to the corresponding sleeve 601, is fixed on the movable plate 5, an elastic part 603 is arranged in each sleeve 601, two ends of each elastic part 603 are respectively and fixedly connected with the corresponding sleeve 601 and the corresponding loop bar 602, and a limit plate 604 is arranged on the outer side of the upper end of each sleeve 601;
one end of the second guide roller 15 is embedded in the movable plate 5, the other end of the second guide roller 15 is connected with a fixed block 9, a bump 10 is arranged on the lower surface of the fixed block 9, a plurality of grooves 11 for embedding the bump 10 are formed in the upper surface of the second fixed plate 16, the fixed block 9 is detachably connected with the second fixed plate 16 through the mutual matching of the bump 10 and the grooves 11, a top frame 12 is arranged on the top surfaces of the first fixed plate 4 and the second fixed plate 16, and a plurality of infrared detectors 13 are uniformly arranged on the top frame 12;
the production method comprises the following steps:
step one, switching on a power supply, machining and forming a water-cooling brace by an extrusion box 2, and outputting the water-cooling brace through an output end of the extrusion box 2;
step two, the water-cooling braces output from the extrusion box 2 sequentially pass through a guide area between the first guide wheel 142 and the second guide wheel 152, meanwhile, the output end of the motor 801 drives the rotating shaft 802 and the first gear 803 to rotate, drives the second gear 805 and the corresponding third gear 806 to rotate under the cooperation of the first chain 807, and drives the other third gears 806 to rotate through the second chain 808, so as to drive the first guide roller 14 to rotate, so that the water-cooling braces are conveyed forwards, the second guide roller 15 rotates towards the opposite direction of the first guide roller 14 under the combined action of the water-cooling braces and the first guide roller 14, so that the conveying of the water-cooling braces is realized, the guided water-cooling braces are smoothly pulled out, and the time for the water-cooling braces to extend outside is prolonged, so that the water-cooling braces are cooled;
step three, when the water-cooling brace passes below the infrared detector 13, the infrared detector 13 detects whether the water-cooling brace is broken, if the water-cooling brace is broken, the infrared detector 13 alarms the broken position, a plurality of groups of sensitive probes matched with the infrared detector 13 are uniformly arranged at the top of the support frame 3, and when the infrared rays emitted by the output end of the infrared detector 13 contact with the sensitive probes, a corresponding alarm is triggered;
after alarming, a driving motor arranged on the side surface of the first fixing plate 4 drives the rotating shaft 703 to rotate and drives the first connecting piece 701 to rotate by taking the rotating shaft 703 as a base point, so that the movable plate 5, the second guide roller 15 and the fixing block 9 are driven to rotate by taking the rotating shaft 703 as a base point, the bump 10 at the bottom of the fixing block 9 is separated from the groove 11, the distance between the first guide roller 14 and the second guide roller 15 is increased, and then a worker can conveniently and directly pull out the water-cooling brace after the strip breaking;
and step five, pulling out the water-cooled brace after the brace is broken by the staff, putting the water-cooled brace at a proper position on the first guide roller 14, and resetting the second guide roller 15.
The number of the first guide roller 14 and the third gear 806 is 3; the first guide roller 14 comprises a rotating rod and a plurality of guide wheels which are arranged on the rotating rod at intervals; the first gear 803 is twice as large in diameter as the second gear 805 and the third gear 806.
Example 2: a production method of a water-cooling brace with intelligent monitoring is based on a production device, and the production device comprises a device main body 1, an extrusion box 2 connected to one side of the device main body 1 and a support frame 3 arranged on one side of the extrusion box 2 opposite to the device main body 1;
a first fixing plate 4 is arranged at one end of the upper surface of the support frame 3, a second fixing plate 16 which is opposite to the first fixing plate 4 is arranged at the other end of the upper surface of the support frame 3, a plurality of first guide rollers 14 are arranged between the first fixing plate 4 and the second fixing plate 16, one end of each first guide roller 14 is rotatably connected with the second fixing plate 16, the other end of each first guide roller 14 penetrates through the first fixing plate 4 and is rotatably connected with the first fixing plate 4, a connecting shaft 804 is arranged at one end of each first guide roller 14 which penetrates through the first fixing plate 4, a third gear 806 is sleeved on the connecting shaft 804, and the third gears 806 are in transmission connection through a second chain 808;
one connecting shaft 804 of the connecting shafts 804 is further sleeved with a second gear 805, the second gear 805 is arranged at one end of the connecting shaft 804, which is opposite to the first guide roller 14, and a first gear 803 connected to the output end of the motor 801 through a rotating shaft 802 is in transmission connection with the second gear 805 through a first chain 807;
a second guide roller 15 is arranged above each first guide roller 14, each first guide roller 14 comprises a rotating rod 141 and a plurality of first guide wheels 142 which are arranged on the rotating rod 141 at intervals and can rotate along with the rotating rod 141, each second guide roller 15 comprises a central rod 151 and a plurality of second guide wheels 152 which are arranged on the central rod 151 at intervals, and the first guide wheels 142 and the second guide wheels 152 are arranged correspondingly, so that a guide area for passing a cold-drawn strip is formed between the first guide wheels 142 and the second guide wheels 152;
the top of the first fixed plate 4 is connected with a movable plate 5, the movable plate 5 is rotatably connected with the movable plate 5 through a rotating assembly 7, the rotating assembly 7 comprises a first connecting piece 701 fixedly connected with the bottom of the movable plate 5, a second connecting piece 702 fixedly connected with the top of the first fixed plate 4, and a rotating shaft 703 arranged on the inner side of the first connecting piece 701 and the second connecting piece 702, the rotating shaft 703 is fixedly connected with the first connecting piece 701, and the rotating shaft 703 is movably connected with the second connecting piece 702;
a plurality of sleeves 601 are arranged on the first fixed plate 4 and below the rotating assembly 7, one end of each sleeve 601 is fixedly connected with the first fixed plate 4, the other end of each sleeve 601 is provided with a loop bar 602 in an embedded manner, one end of each loop bar 602, which is opposite to the corresponding sleeve 601, is fixed on the movable plate 5, an elastic part 603 is arranged in each sleeve 601, two ends of each elastic part 603 are respectively and fixedly connected with the corresponding sleeve 601 and the corresponding loop bar 602, and a limit plate 604 is arranged on the outer side of the upper end of each sleeve 601;
one end of the second guide roller 15 is embedded in the movable plate 5, the other end of the second guide roller 15 is connected with a fixed block 9, a bump 10 is arranged on the lower surface of the fixed block 9, a plurality of grooves 11 for embedding the bump 10 are formed in the upper surface of the second fixed plate 16, the fixed block 9 is detachably connected with the second fixed plate 16 through the mutual matching of the bump 10 and the grooves 11, a top frame 12 is arranged on the top surfaces of the first fixed plate 4 and the second fixed plate 16, and a plurality of infrared detectors 13 are uniformly arranged on the top frame 12;
the production method comprises the following steps:
step one, a power supply is switched on, the water-cooling brace is processed and formed by the extrusion box 2 and is output through the output end of the extrusion box 2;
step two, the water-cooled braces output from the extrusion box 2 sequentially pass through a guide area between the first guide wheel 142 and the second guide wheel 152, meanwhile, the output end of the motor 801 drives the rotating shaft 802 and the first gear 803 to rotate, drives the second gear 805 and the corresponding third gear 806 to rotate under the cooperation of the first chain 807, and drives the other third gears 806 to rotate through the second chain 808, so that the first guide roller 14 is driven to rotate, and the water-cooled braces are conveyed forwards;
step three, when the water-cooled brace passes below the infrared detector 13, the infrared detector 13 detects whether the water-cooled brace is broken, and if the water-cooled brace is broken, the infrared detector 13 alarms the broken position;
after alarming, the driving motor installed on the side surface of the first fixing plate 4 drives the rotating shaft 703 to rotate and drives the first connecting piece 701 to rotate by taking the rotating shaft 703 as a base point, so as to drive the movable plate 5, the second guide roller 15 and the fixing block 9 to rotate by taking the rotating shaft 703 as a base point and separate the bump 10 at the bottom of the fixing block 9 from the groove 11;
and step five, pulling out the water-cooled brace after the brace is broken by the staff, putting the water-cooled brace at a proper position on the first guide roller 14, and resetting the second guide roller 15.
The elastic member 603 is a spring; the movable plate 5 and the fixed block 9 are both provided with a plurality of bearing seats embedded with bearings, and two ends of the second guide roller 15 are respectively embedded into the bearing seats on the movable plate 5 and the fixed block 9 and are rotatably connected with the movable plate 5 and the fixed block 9.
By adopting the production method of the water-cooling brace with the intelligent monitoring function, the automatic transmission of the water-cooling brace is realized, the water-cooling brace can be well supported and limited, the production and processing efficiency is improved, the early warning treatment can be timely carried out on broken strips, and the influence on the production efficiency and even the damage to a machine caused by accumulation of the broken strips is prevented; in addition, after the broken strip is found, the second guide roller and the first guide roller are separated and then closed through the rotation of the movable plate, so that a new brace with the broken strip can be conveniently reloaded between the two guide rollers, and the production efficiency is further improved;
in addition, the movable plate can play a good role in buffering in the rotating process of the movable plate, prevent the movable plate from being broken and the like due to direct falling after being opened to a certain angle, also facilitate the resetting of the movable plate, ensure the safety and convenience of the integral use of the equipment and prolong the service life of the equipment;
in addition, the second guide rollers are opened, and meanwhile the resetting precision of the second guide rollers is guaranteed, so that the repeatability of the position between each second guide roller and the corresponding first guide roller is good, and the precision and the stability of brace conveying are guaranteed.
The above embodiments are merely illustrative of the technical ideas and features of the present invention, and the purpose thereof is to enable those skilled in the art to understand the contents of the present invention and implement the present invention, and not to limit the protection scope of the present invention. All equivalent changes and modifications made according to the spirit of the present invention should be covered within the protection scope of the present invention.
Claims (4)
1. A production method of water-cooling braces with intelligent monitoring is characterized by comprising the following steps: based on a production device, the production device comprises a device body (1), an extrusion box (2) connected to one side of the device body (1) and a support frame (3) arranged on one side, opposite to the device body (1), of the extrusion box (2);
a first fixing plate (4) is arranged at one end of the upper surface of the support frame (3), a second fixing plate (16) opposite to the first fixing plate (4) is arranged at the other end of the upper surface of the support frame (3), a plurality of first guide rollers (14) are arranged between the first fixing plate (4) and the second fixing plate (16), one end of each first guide roller (14) is rotatably connected with the second fixing plate (16), the other end of each first guide roller penetrates through the first fixing plate (4) and is rotatably connected with the first fixing plate (4), a connecting shaft (804) is arranged at one end of each first guide roller (14) penetrating through the first fixing plate (4), a third gear (806) is sleeved on the connecting shaft (804), and the plurality of third gears (806) are in transmission connection through a second chain (808);
a second gear (805) is further sleeved on one connecting shaft (804) of the connecting shafts (804), the second gear (805) is arranged at one end, back to the first guide roller (14), of the connecting shaft (804), and a first gear (803) connected to the output end of the motor (801) through a rotating shaft (802) is in transmission connection with the second gear (805) through a first chain (807);
a second guide roller (15) is arranged above each first guide roller (14), each first guide roller (14) comprises a rotating rod (141) and a plurality of first guide wheels (142) which are arranged on the rotating rod (141) at intervals and can rotate along with the rotating rod (141), each second guide roller (15) comprises a central rod (151) and a plurality of second guide wheels (152) which are arranged on the central rod (151) at intervals, and the first guide wheels (142) and the second guide wheels (152) are correspondingly arranged, so that a guide area for water to pass through is formed between the first guide wheels (142) and the second guide wheels (152);
the top of the first fixed plate (4) is connected with a movable plate (5), the movable plate (5) is rotatably connected with the movable plate (5) through a rotating assembly (7), the rotating assembly (7) comprises a first connecting piece (701) fixedly connected with the bottom of the movable plate (5), a second connecting piece (702) fixedly connected with the top of the first fixed plate (4) and a rotating shaft (703) arranged on the inner sides of the first connecting piece (701) and the second connecting piece (702), the rotating shaft (703) is fixedly connected with the first connecting piece (701), and the rotating shaft (703) is movably connected with the second connecting piece (702);
a plurality of sleeves (601) are arranged on the first fixing plate (4) and below the rotating assembly (7), one end of each sleeve (601) is fixedly connected with the first fixing plate (4), the other end of each sleeve (601) is provided with a loop bar (602) in an embedded manner, one end, opposite to the sleeve (601), of each loop bar (602) is fixed on the movable plate (5), an elastic part (603) is arranged in each sleeve (601), the two ends of each elastic part (603) are fixedly connected with the corresponding sleeve (601) and the corresponding loop bar (602), and a limiting plate (604) is arranged on the outer side of the upper end of each sleeve (601);
one end of the second guide roller (15) is embedded in the movable plate (5), the other end of the second guide roller (15) is connected with a fixing block (9), a convex block (10) is arranged on the lower surface of the fixing block (9), a plurality of grooves (11) for the convex block (10) to be embedded in are formed in the upper surface of the second fixing plate (16), the fixing block (9) is detachably connected with the second fixing plate (16) through the mutual matching of the convex block (10) and the groove (11), a top frame (12) is installed on the top surfaces of the first fixing plate (4) and the second fixing plate (16), and a plurality of infrared detectors (13) are evenly installed on the top frame (12);
the production method comprises the following steps:
step one, switching on a power supply, machining and forming the water-cooling brace by the extrusion box (2), and outputting the water-cooling brace through the output end of the extrusion box (2);
step two, water-cooling braces output from the extrusion box (2) sequentially pass through a guide area between a first guide wheel (142) and a second guide wheel (152), meanwhile, the output end of a motor (801) drives a rotating shaft (802) and a first gear (803) to rotate, a second gear (805) and a corresponding third gear (806) are driven to rotate under the cooperation of a first chain (807), and the rest of third gears (806) are driven to rotate through a second chain (808), so that a first guide roller (14) is driven to rotate, and the water-cooling braces are conveyed forwards;
step three, when the water-cooled brace passes below the infrared detector (13), the infrared detector (13) detects whether the water-cooled brace is broken, and if the water-cooled brace is broken, the infrared detector (13) alarms the broken position;
after alarming, a driving motor arranged on the side surface of the first fixing plate (4) drives the rotating shaft (703) to rotate and drives the first connecting piece (701) to rotate by taking the rotating shaft (703) as a base point, so that the movable plate (5), the second guide roller (15) and the fixing block (9) are driven to rotate by taking the rotating shaft (703) as a base point, and the bump (10) at the bottom of the fixing block (9) is separated from the groove (11);
and step five, pulling out the water-cooling brace after the brace is broken by the staff, putting the water-cooling brace at a proper position on the first guide roller (14), and then resetting the second guide roller (15).
2. The method for producing water-cooled riblets with intelligent monitoring as defined in claim 1 wherein: the first guide roller (14) comprises a rotating rod and a plurality of guide wheels which are arranged on the rotating rod at intervals.
3. The method for producing water-cooled riblets with intelligent monitoring as defined in claim 1 wherein: the diameter of the first gear (803) is twice that of the second gear (805) and the third gear (806).
4. The method for producing water-cooled braces with intelligent monitoring as claimed in claim 1, wherein: the movable plate (5) and the fixed block (9) are respectively provided with a plurality of bearing seats embedded with bearings, and two ends of the second guide roller (15) are respectively embedded into the bearing seats on the movable plate (5) and the fixed block (9) and are rotationally connected with the movable plate (5) and the fixed block (9).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010542280.4A CN111958945B (en) | 2020-06-15 | 2020-06-15 | Production method of water-cooling brace with intelligent monitoring function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010542280.4A CN111958945B (en) | 2020-06-15 | 2020-06-15 | Production method of water-cooling brace with intelligent monitoring function |
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| Publication Number | Publication Date |
|---|---|
| CN111958945A CN111958945A (en) | 2020-11-20 |
| CN111958945B true CN111958945B (en) | 2022-07-26 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN202010542280.4A Expired - Fee Related CN111958945B (en) | 2020-06-15 | 2020-06-15 | Production method of water-cooling brace with intelligent monitoring function |
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| Country | Link |
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| CN (1) | CN111958945B (en) |
Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1390614A (en) * | 1971-04-14 | 1975-04-16 | Ici Ltd | Extrusion |
| CN101966731A (en) * | 2010-07-06 | 2011-02-09 | 苏州市科创聚合物有限公司 | Device for automatically alarming breaking of water-cooling bracing wire size dicing production line of double-screw extruder |
| CN210233960U (en) * | 2019-04-19 | 2020-04-03 | 广州速维嘉机电工程有限公司 | Broken bar alarm device of plastic extruder |
-
2020
- 2020-06-15 CN CN202010542280.4A patent/CN111958945B/en not_active Expired - Fee Related
Patent Citations (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| GB1390614A (en) * | 1971-04-14 | 1975-04-16 | Ici Ltd | Extrusion |
| CN101966731A (en) * | 2010-07-06 | 2011-02-09 | 苏州市科创聚合物有限公司 | Device for automatically alarming breaking of water-cooling bracing wire size dicing production line of double-screw extruder |
| CN210233960U (en) * | 2019-04-19 | 2020-04-03 | 广州速维嘉机电工程有限公司 | Broken bar alarm device of plastic extruder |
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| Publication number | Publication date |
|---|---|
| CN111958945A (en) | 2020-11-20 |
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Effective date of registration: 20220809 Address after: Room 1307, No. 368, Zhujiang South Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province 215101 Patentee after: Suzhou Newfield New Material Technology Co., Ltd. Address before: 215101 room 4201, building 4, science and Technology Pioneer Park, 888 Zhujiang South Road, Mudu Town, Wuzhong District, Suzhou City, Jiangsu Province Patentee before: SUZHOU GLENWEI INTELLIGENT TECHNOLOGY CO.,LTD. |
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