CN111958542A - Automatic vacuum glass assembling machine and assembling method - Google Patents
Automatic vacuum glass assembling machine and assembling method Download PDFInfo
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- CN111958542A CN111958542A CN202010852893.8A CN202010852893A CN111958542A CN 111958542 A CN111958542 A CN 111958542A CN 202010852893 A CN202010852893 A CN 202010852893A CN 111958542 A CN111958542 A CN 111958542A
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- 239000011521 glass Substances 0.000 title claims abstract description 400
- 238000000034 method Methods 0.000 title claims abstract description 19
- 239000000463 material Substances 0.000 claims abstract description 131
- 238000003825 pressing Methods 0.000 claims abstract description 91
- 238000006073 displacement reaction Methods 0.000 claims abstract description 59
- 238000003860 storage Methods 0.000 claims abstract description 26
- 239000005401 pressed glass Substances 0.000 claims abstract description 16
- 230000008602 contraction Effects 0.000 claims abstract description 4
- 238000001179 sorption measurement Methods 0.000 claims description 8
- 238000009434 installation Methods 0.000 claims 4
- 241000252254 Catostomidae Species 0.000 claims 1
- 230000000694 effects Effects 0.000 abstract description 11
- 238000004519 manufacturing process Methods 0.000 description 9
- 230000002457 bidirectional effect Effects 0.000 description 7
- 238000007689 inspection Methods 0.000 description 4
- 230000003028 elevating effect Effects 0.000 description 3
- 238000007789 sealing Methods 0.000 description 3
- 239000005357 flat glass Substances 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000003344 environmental pollutant Substances 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 239000005431 greenhouse gas Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 231100000719 pollutant Toxicity 0.000 description 1
- 230000001105 regulatory effect Effects 0.000 description 1
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B27/00—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for
- B25B27/02—Hand tools, specially adapted for fitting together or separating parts or objects whether or not involving some deformation, not otherwise provided for for connecting objects by press fit or detaching same
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25B—TOOLS OR BENCH DEVICES NOT OTHERWISE PROVIDED FOR, FOR FASTENING, CONNECTING, DISENGAGING OR HOLDING
- B25B11/00—Work holders not covered by any preceding group in the subclass, e.g. magnetic work holders, vacuum work holders
- B25B11/02—Assembly jigs
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Abstract
The invention relates to an automatic vacuum glass assembling machine and an assembling method, wherein the automatic vacuum glass assembling machine comprises a base, a displacement mechanism, a supporting plate, a material storing mechanism and a spring rod, and is characterized in that: the upper end surface of the base is provided with a displacement mechanism, the corners of the upper end surface of the base are provided with supporting plates, the upper end surface of each supporting plate is provided with a supporting plate, the upper end surface of each supporting plate is provided with a material storage mechanism, the middle part of the upper end surface of each supporting plate is uniformly provided with spring rods, and the outer side surface of the contraction end of each spring rod is provided with scales; the invention can solve the problems existing in the prior vacuum glass assembling machine during the assembling of the vacuum glass: the corners of the pressed glass cannot be aligned, so that the non-aligned parts of the corners of the glass are easy to crack and the like in the pressing process; the glass surface after the pressfitting that the atress was uneven when the pressfitting of glass face leads to is the tilt state, has reduced the effect scheduling problem of assembling vacuum glass.
Description
Technical Field
The invention relates to the field of glass manufacturing, in particular to an automatic vacuum glass assembling machine and an assembling method.
Background
The vacuum glass is developed based on the principle of a vacuum flask by sealing the peripheries of two pieces of plate glass, vacuumizing the gap between the two pieces of plate glass and sealing an exhaust hole. The vacuum glass effectively blocks indoor and outdoor heat conduction by means of a special structure of the vacuum layer, can obviously reduce the power consumption of an air conditioner and the emission of pollutants and greenhouse gases, reduces environmental pollution, can effectively block the transmission of sound by the vacuum layer of the vacuum glass, and has very obvious effect particularly on medium and low frequency with strong penetrability. In the assembly process of the vacuum glass, two pieces of cut glass are sealed through a rubber strip, and then a frame is sleeved outside the two pieces of cut glass;
need carry out the pressfitting to two glass when sealing two glass, the pressfitting step just needs to use vacuum glass assembly machine, nevertheless has following problem when assembling vacuum glass usually in current vacuum glass assembly machine:
1. before the glass is pressed, the glass on one side of the rubber strip needs to be aligned with the glass on the other side of the rubber strip, however, the existing vacuum glass assembling machine is not provided with a position correcting mechanism, the glass can only be placed manually by workers, and the glass is easy to deflect when the workers place the glass manually, so that corners of the pressed glass cannot be aligned, the situation that the unaligned portions of the corners of the glass are cracked and the like in the pressing process is easy to cause, the rejection rate of the glass when the glass is pressed is increased, and the production cost is increased;
2. because the glass is sealed by the rubber strip, when the two pieces of glass are pressed, the stress surface of the glass needs to be uniformly stressed, the existing vacuum glass assembling machine is not provided with a mechanism for detecting whether the stress surface of the glass is uniformly stressed or not, and is also not provided with a mechanism for adjusting the pressing state during pressing, so that the glass surface after pressing, which is easily caused by the uneven stress of the glass surface during pressing, is in an inclined state, the effect of pressing the glass is reduced, the vacuum glass which is used for completing the assembling needs to be detached and pressed again, and the efficiency of assembling the vacuum glass is reduced.
Disclosure of Invention
In order to solve the problems, the invention provides an automatic vacuum glass assembling machine which comprises a base, a displacement mechanism, a supporting plate, a bearing plate, a material storing mechanism and a spring rod, and is characterized in that: the upper end surface of the base is provided with a displacement mechanism, the corners of the upper end surface of the base are provided with supporting plates, the upper end surface of each supporting plate is provided with a supporting plate, the upper end surface of each supporting plate is provided with a material storage mechanism, the middle part of the upper end surface of each supporting plate is uniformly provided with spring rods, and the outer side surface of the contraction end of each spring rod is provided with scales; when the glass pressing device works specifically, the glass and the glass frame can be subjected to position correction, so that the corrected glass and the glass frame can be aligned when being installed, whether the pressing force is uniform can be detected, and when the pressing force is not uniform, the glass pressing force can be adjusted, so that the pressing force on the glass is uniform;
firstly, glass and a glass frame are placed in a material storage mechanism in a distinguishing mode, the position of the glass and the position of the glass frame can be corrected through the material storage mechanism respectively, then the glass and the glass frame can be moved to the middle of the material storage mechanism in sequence through a displacement mechanism, then the glass can be pressed downwards through the displacement mechanism, when the displacement mechanism presses the glass, whether the pressure of the displacement mechanism on the glass is uniform or not can be detected through scales on a spring rod, and when the pressure of the displacement mechanism on the glass is not uniform, the levelness of pressing the glass can be adjusted through the displacement mechanism;
through the position adjustment of material stock mechanism to glass and glass frame, can avoid: the glass is easy to be deviated when a worker places the glass manually, so that the corners of the pressed glass cannot be aligned, the unaligned parts of the corners of the glass are easy to crack in the pressing process, the rejection rate of the glass is increased when the glass is pressed, and the production cost is increased; through pressure levelness inspection and regulation to when the pressfitting, can avoid: the glass surface after the pressfitting that leads to because of the atress is uneven during the pressfitting is the tilt state, has reduced and has carried out the effect of pressfitting to glass to the vacuum glass who leads to accomplishing the equipment need unpack apart and carry out the pressfitting again, has reduced the efficiency scheduling problem of carrying out the equipment to vacuum glass.
The displacement mechanism comprises a T-shaped plate, an adjusting branch chain, a driving motor, a supporting transverse plate, a lifting screw rod, a first material absorbing plate, an adjusting plate, a second material absorbing plate, a sucker top plate, a glass sucker, a pressing plate, a frame sucker, a rectangular plate and a telescopic cylinder, wherein the T-shaped plate is arranged on the upper end surface of the base in a sliding fit mode, the T-shaped plate is of a T-shaped structure, the adjusting branch chain is arranged in the middle of the T-shaped plate, the driving motor is symmetrically arranged in the T-shaped plate through a motor base, the supporting transverse plates are symmetrically arranged on the upper end surface of the T-shaped plate from front to back, screw rod grooves are symmetrically formed in the front side and the rear side of the supporting plate, the lifting screw rod is arranged on the upper end surface of the supporting transverse plate in a rotating fit mode, the lifting screw rod is positioned in the screw, an adjusting plate is arranged on a lifting screw rod positioned in the middle of a T-shaped plate in a thread fit mode, the left side of the adjusting plate is connected with the right side of a first material sucking plate through a hinge, a second material sucking plate is arranged on the lifting screw rod positioned on the right side of the T-shaped plate in a thread fit mode, the left side of the second material sucking plate is connected with the right side of the adjusting plate through a hinge, a sucking plate top plate is arranged at the lower end of the first material sucking plate, glass sucking discs are uniformly arranged at the lower end of the sucking plate top plate, a pressing plate is arranged at the lower end of the second material sucking plate, a frame sucking disc is uniformly arranged at the lower end of the pressing plate, a rectangular plate is arranged at the upper end of the frame sucking disc;
when concrete during operation, displacement mechanism can drive glass and glass frame and remove, when needs drive glass and reciprocate, driving motor can drive first material suction plate through elevating screw, regulating plate and second material suction plate reciprocate, first material suction plate and second material suction plate can pass through the sucking disc roof when reciprocating, glass sucking disc, pressure plate and frame sucking disc drive glass and glass frame respectively and reciprocate, and when the in-process pressure plate that carries out the pressfitting downwards is not the horizontality, can adjust the state of pressure plate through elevating screw through the driving motor output shaft rotation that is located T shaped plate middle part and right side, thereby make pressure plate can carry out the pressfitting downwards by the level, through pressure horizontality inspection and regulation when to the pressfitting, can avoid: the glass surface after the pressfitting that leads to because of the atress is uneven during the pressfitting is the tilt state, has reduced and has carried out the effect of pressfitting to glass to the vacuum glass who leads to accomplishing the equipment need unpack apart and carry out the pressfitting again, has reduced the efficiency scheduling problem of carrying out the equipment to vacuum glass.
The material storing mechanism comprises a glass limiting plate, a rectangular pressing groove, a frame limiting plate, a first baffle, a second baffle, a sliding plate, a limiting baffle, a linkage plate, a bidirectional cylinder and a U-shaped plate, wherein the glass limiting plate, the rectangular pressing groove and the frame limiting plate are sequentially arranged on the upper end surface of the bearing plate from left to right, the first baffle is arranged at the front end and the rear end of the left side of the glass limiting plate through hinges, the second baffle is arranged at the front end and the rear end of the right side of the frame limiting plate through hinges, a rectangular chute and an arc chute are arranged at the corner of the upper end surface of the bearing plate, the lower end of the left side of the first baffle is positioned in the arc chute at the left side of the bearing plate, the lower end of the right side of the second baffle is positioned in the arc chute at the right side of the bearing plate, the sliding plates are, the sliding plates are connected with the limiting baffle through linkage plates, the sliding plates are in sliding connection with the linkage plates, two-way cylinders are arranged between the linkage plates on the left side of the bearing plate and between the linkage plates on the right side of the bearing plate, and the two-way cylinders are arranged on the lower end face of the bearing plate through U-shaped plates;
when the glass frame is placed between the first baffle plates on the upper end surface of the bearing plate and the second baffle plates on the upper end surface of the bearing plate, the output end of the bidirectional air cylinder moves inwards and can respectively drive the first baffle plates, the second baffle plates and the limit baffle plates to move inwards through the sliding plates and the linkage plates, so that the first baffle and the second baffle can respectively adjust and limit the front end surface and the rear end surface of the glass and the front end surface and the rear end surface of the glass frame, meanwhile, the limit baffle can respectively adjust and limit the glass and the outer side surface of the glass frame, when the displacement mechanism adsorbs the glass and the glass baffle plate in the material storage mechanism, the bidirectional air cylinder can drive the first baffle plate, the second baffle plate and the limit baffle plate to simultaneously move outwards through the sliding plate and the linkage plate, the first baffle, the second baffle and the limiting baffle can not limit the glass and the glass frame any more;
through the position adjustment to glass and glass frame, can avoid: the glass is easily placed to be deviated when the worker manually places the glass, so that corners of the glass after being pressed cannot be aligned, the part of the glass, which is not aligned with the corners in the pressing process, is easily cracked, the rejection rate of the glass during pressing the glass is increased, and the production cost is increased.
As a preferred technical scheme of the invention, the adjusting branched chain comprises mounting blocks, adjusting screw rods and a rotating motor, wherein the mounting blocks are symmetrically mounted on the left side and the right side of the upper end surface of the base; when the T-shaped plate is required to be driven to move, the adjusting screw rod can be driven to rotate by rotating the output shaft of the motor, and the T-shaped plate can be driven to move in a thread fit mode when the adjusting screw rod rotates.
As a preferred technical scheme of the invention, the upper outer sides of the upper end surfaces of the supporting transverse plates are symmetrically provided with first supporting blocks, the middle parts of the supporting transverse plates are symmetrically provided with second supporting blocks, and the first supporting blocks and the second supporting blocks are connected with the lower end surfaces of the supporting plates in a sliding fit manner; during specific work, the first supporting block and the second supporting block can support the supporting plate.
As a preferred technical scheme of the invention, the upper end surfaces of the lifting screws are provided with round limiting blocks; when the lifting screw drives the first material suction plate, the adjusting plate and the second material suction plate to move upwards, the circular limiting block can limit the first material suction plate, the adjusting plate and the second material suction plate, and therefore the first material suction plate, the adjusting plate and the second material suction plate can be prevented from being separated from the lifting screw upwards.
As a preferred embodiment of the present invention, the method for assembling vacuum glass using the above-mentioned automated assembling machine comprises the steps of:
s1: placing a glass frame between a frame limiting plate and a second baffle on the upper end surface of the bearing plate, then placing the glass with the rubber strips between the glass limiting plate and the first baffle on the upper end surface of the bearing plate, and then adjusting the positions of the glass with the rubber strips and the glass frame through a material storage mechanism and limiting the positions of the glass and the glass frame;
s2: after the glass and the glass frame are limited, the position of the displacement mechanism can be adjusted by adjusting the branched chain, so that the displacement mechanism can be positioned on the right side of the base, then the second material suction plate moves downwards to enable the frame sucker to adsorb the glass frame, after the glass frame is adsorbed, the material storage mechanism does not limit the glass frame, and then the second material suction plate adsorbing the glass frame moves upwards;
s3: when the second material suction plate adsorbing the glass frame is reset upwards, the adjusting branched chain drives the displacement mechanism to move to the left side of the base, the first material suction plate and the second material suction plate are enabled to move downwards simultaneously, the first material suction plate can adsorb the glass through the glass sucker, and the material storage mechanism can not limit the glass after the glass is adsorbed, and meanwhile, the frame sucker can not adsorb the glass frame, so that the glass frame can be positioned in the rectangular pressing groove;
s4: when the glass frame is positioned in the rectangular pressing groove, the displacement mechanism is driven to move to the right side of the base through the adjusting branched chain, then the first material suction plate and the second material suction plate are driven to move downwards, the second material suction plate does not adsorb the glass frame through the frame suction disc any more, the glass suction disc at the lower end of the first material suction plate does not adsorb the glass any more, and the glass can be positioned at the upper end of the glass frame in the rectangular pressing groove;
s5: placing the other half of the glass frame which can be clamped with the glass frame in the rectangular pressing groove between a frame limiting plate and a second baffle plate on the upper end surface of the bearing plate, placing glass between the glass limiting plate and a first baffle plate on the upper end surface of the bearing plate, and then adjusting the positions of the glass with the rubber strips and the glass frame through a material storage mechanism and limiting the positions of the glass and the glass frame;
s6: after the limitation of the glass and the glass frame is completed again, the displacement mechanism is driven to move leftwards by adjusting the branched chain, then the first material suction plate can move downwards and suck the glass through the glass sucker, and meanwhile, the frame sucker does not suck materials in the rectangular pressing frame any more;
s7: after the adsorption of the glass is finished, the displacement mechanism is driven to move to the right side of the base through the displacement branched chain, and then the first material suction plate and the second material suction plate are driven to move downwards, so that the glass suction cup at the lower end of the first material suction plate can place the glass on the upper end of the rubber strip on the glass below the glass suction cup, and meanwhile, the second material suction plate can adsorb a glass frame;
s8: after the adsorption of the glass frame is finished, the displacement mechanism can be driven to move leftwards by adjusting the branched chain, then the glass frame at the lower end of the second material sucking plate can be positioned at the upper end of the glass, the frame sucker does not adsorb the glass frame any more, and then the rectangular plate and the frame sucker can be driven to move upwards by the telescopic cylinder, so that the glass frame and the glass can be pressed downwards by the pressing plate, and the glass frames can be connected in a clamping manner;
s9: when the pressing plate presses the glass frame and the glass, whether the downward pressure of the pressing plate is uniform can be known by looking up the scales on the spring rods, and when the downward pressure of the pressing plate is not uniform, the corner of the second material suction plate can be adjusted by the driving motor to move up and down, so that the pressing plate can horizontally move downwards to enable the pressure to be uniform;
s10: after the glass frame and the glass are pressed, the rectangular plate and the frame sucker can be driven to move downwards by the driving cylinder, so that the frame sucker can adsorb the pressed glass and then drive the pressed glass to move upwards, and then the displacement mechanism is driven to move rightwards by the adjusting branched chain, so that the frame sucker can place the pressed glass between a glass limiting plate and a first baffle on the upper end surface of the bearing plate, and finally the pressed vacuum glass is taken out;
s11: the glass can be pressed again by repeating the operations of S1-S10.
The invention has the beneficial effects that:
the invention can solve the following problems in the prior vacuum glass assembling machine during assembling vacuum glass: a. before the glass is pressed, the glass on one side of the rubber strip needs to be aligned with the glass on the other side of the rubber strip, however, the existing vacuum glass assembling machine is not provided with a position correcting mechanism, the glass can only be placed manually by workers, and the glass is easy to deflect when the workers place the glass manually, so that corners of the pressed glass cannot be aligned, the problem that the unaligned portions of the corners of the glass are cracked in the pressing process is easy to cause, the rejection rate of the glass when the glass is pressed is improved, and the production cost is increased; b. because the glass is sealed by the rubber strip, when the two pieces of glass are pressed, the stress surface of the glass needs to be uniformly stressed, the existing vacuum glass assembling machine is not provided with a mechanism for detecting whether the stress surface of the glass is uniformly stressed or not, and is also not provided with a mechanism for adjusting the pressing state during pressing, so that the glass surface after pressing, which is easily caused by the uneven stress of the glass surface during pressing, is in an inclined state, the effect of pressing the glass is reduced, the vacuum glass which is used for completing the assembling needs to be detached and pressed again, and the efficiency of assembling the vacuum glass is reduced. The invention can effectively solve the problems;
secondly, the invention can check and adjust the pressure levelness during pressing through the matching of the spring striking rod and the displacement mechanism, thereby avoiding the following problems: the pressed glass surface is in an inclined state due to uneven stress during pressing, so that the effect of pressing the glass is reduced, the assembled vacuum glass needs to be disassembled and pressed again, and the efficiency of assembling the vacuum glass is reduced;
third, the invention adjusts the positions of the glass and the glass frame through the material storage mechanism, so that the displacement mechanism can accurately control the adsorption positions when adsorbing the glass and the glass frame, thereby avoiding the following steps: the glass is easily placed to be deviated when the worker manually places the glass, so that corners of the glass after being pressed cannot be aligned, the part of the glass, which is not aligned with the corners in the pressing process, is easily cracked, the rejection rate of the glass during pressing the glass is increased, and the production cost is increased.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of the structure between the present invention and a glass frame, glass and rubber strip;
FIG. 2 is a schematic structural view of the base, T-shaped plate, cross support plate, first support block and second support block of the present invention;
FIG. 3 is a schematic structural view of the base, the T-shaped plate, the cross support plate, the first support block, the second support block and the support plate of the present invention;
FIG. 4 is a schematic structural view of the displacement mechanism of the present invention, except for the top plate of the suction cup, the glass suction cup and the telescopic cylinder, and between the base and the support plate;
FIG. 5 is a schematic structural view of the first suction plate, the adjusting plate, the second suction plate, the suction plate top plate, the glass suction plate, the laminated plate and the frame suction plate according to the present invention;
FIG. 6 is a schematic structural diagram of the first material suction plate, the adjusting plate, the second material suction plate, the frame sucker, the rectangular plate and the telescopic cylinder;
FIG. 7 is a schematic structural view of the material storing mechanism of the present invention, except for a sliding plate, a linkage plate, a bidirectional cylinder and a U-shaped plate, with a supporting plate;
FIG. 8 is a schematic structural view of the material storing mechanism, except for the glass limiting plate, the rectangular pressing groove and the frame limiting plate, between the material storing mechanism and the supporting plate.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 8, an automatic vacuum glass assembling machine comprises a base 1, a displacement mechanism 2, a support plate 3, a support plate 4, a material storage mechanism 5 and a spring rod 6, and is characterized in that: the upper end face of the base 1 is provided with a displacement mechanism 2, the corners of the upper end face of the base 1 are provided with supporting plates 3, the upper end face of each supporting plate 3 is provided with a supporting plate 4, the upper end face of each supporting plate 4 is provided with a material storage mechanism 5, the middle part of the upper end face of each supporting plate 4 is uniformly provided with spring rods 6, and the outer side face of the contraction end of each spring rod 6 is provided with scales; when the glass pressing device works specifically, the glass and the glass frame can be subjected to position correction, so that the corrected glass and the glass frame can be aligned when being installed, whether the pressing force is uniform can be detected, and when the pressing force is not uniform, the glass pressing force can be adjusted, so that the pressing force on the glass is uniform;
firstly, glass and a glass frame are placed in a material storage mechanism 5 in a distinguishing mode, the material storage mechanism 5 can respectively correct the positions of the glass and the glass frame, then the displacement mechanism 2 can sequentially move the glass and the glass frame to the middle of the material storage mechanism 5, then the displacement mechanism 2 can downwards press the glass, when the displacement mechanism 2 presses the glass, whether the pressure of the displacement mechanism 2 on the glass is even or not can be detected through scales on a spring rod 6, and when the pressure of the displacement mechanism 2 on the glass is not even, the displacement mechanism 2 can adjust the levelness of pressing the glass;
through the position adjustment of stock mechanism 5 to glass and glass frame, can avoid: the glass is easy to be deviated when a worker places the glass manually, so that the corners of the pressed glass cannot be aligned, the unaligned parts of the corners of the glass are easy to crack in the pressing process, the rejection rate of the glass is increased when the glass is pressed, and the production cost is increased; through pressure levelness inspection and regulation to when the pressfitting, can avoid: the glass surface after the pressfitting that leads to because of the atress is uneven during the pressfitting is the tilt state, has reduced and has carried out the effect of pressfitting to glass to the vacuum glass who leads to accomplishing the equipment need unpack apart and carry out the pressfitting again, has reduced the efficiency scheduling problem of carrying out the equipment to vacuum glass.
The material storing mechanism 5 comprises a glass limiting plate 51, a rectangular pressing groove 52, a frame limiting plate 53, a first baffle plate 54, a second baffle plate 55, a sliding plate 56, a limiting baffle plate 57, a linkage plate 58, a bidirectional cylinder 59 and a U-shaped plate 510, wherein the glass limiting plate 51, the rectangular pressing groove 52 and the frame limiting plate 53 are sequentially arranged on the upper end surface of the bearing plate 4 from left to right, the first baffle plate 54 is arranged at the front end and the rear end of the left side of the glass limiting plate 51 through hinges, the second baffle plate 55 is arranged at the front end and the rear end of the right side of the frame limiting plate 53 through hinges, a rectangular sliding groove and an arc sliding groove are arranged at the corner of the upper end surface of the bearing plate 4, the lower end of the left side of the first baffle plate 54 is arranged in the arc sliding groove of the left side of the bearing plate 4, the lower end of the right side of the second baffle, a limiting baffle 57 is installed in a rectangular sliding groove at the corner of the bearing plate 4 in a sliding fit mode, the sliding plate 56 is connected with the limiting baffle 57 through a linkage plate 58, the sliding plate 56 is in sliding connection with the linkage plate 58, two-way cylinders 59 are installed between the linkage plates 58 on the left side of the bearing plate 4 and between the linkage plates 58 on the right side of the bearing plate 4, and the two-way cylinders 59 are installed on the lower end face of the bearing plate 4 through U-shaped plates 510;
when the glass frame is placed between the first baffle plates 54 on the upper end surface of the bearing plate 4 and between the second baffle plates 55 on the upper end surface of the bearing plate 4, the inward movement of the output end of the bidirectional cylinder 59 can drive the first baffle plates 54, the second baffle plates 55 and the limit baffle plates 57 to move inward through the sliding plates 56 and the linkage plates 58, so that the first baffle plates 54 and the second baffle plates 55 can respectively adjust and limit the front and rear end surfaces of the glass and the front and rear end surfaces of the glass frame, and simultaneously, the limit baffle plates 57 can respectively adjust and limit the outer side surfaces of the glass and the glass frame, and when the displacement mechanism 2 adsorbs the glass and the glass baffle plates in the material storage mechanism 5, the bidirectional cylinder 59 can drive the first baffle plates 54, the second baffle plates 55 and the limit baffle plates 57 to move outward through the sliding plates 56 and the linkage plates 58, so that the first baffle plates 54, The second baffle 55 and the limiting baffle 57 can no longer limit the glass and the glass frame;
through the position adjustment to glass and glass frame, can avoid: the glass is easily placed to be deviated when the worker manually places the glass, so that corners of the glass after being pressed cannot be aligned, the part of the glass, which is not aligned with the corners in the pressing process, is easily cracked, the rejection rate of the glass during pressing the glass is increased, and the production cost is increased.
The displacement mechanism 2 comprises a T-shaped plate 21, an adjusting branch chain 22, a driving motor 23, a supporting transverse plate 24, a lifting screw 25, a first material suction plate 26, an adjusting plate 27, a second material suction plate 28, a suction disc top plate 29, a glass suction disc 210, a pressing plate 211, a frame suction disc 212, a rectangular plate 213 and a telescopic cylinder 214, wherein the T-shaped plate 21 is arranged on the upper end surface of the base 1 in a sliding fit manner, the T-shaped plate 21 is of a T-shaped structure, the adjusting branch chain 22 is arranged in the middle of the T-shaped plate 21, the driving motor 23 is symmetrically arranged in the T-shaped plate 21 through a motor base, the supporting transverse plate 24 is symmetrically arranged on the upper end surface of the T-shaped plate 21 in the front-back direction, screw grooves are symmetrically arranged on the front side and the rear side of the bearing plate 4, the lifting screw 25 is arranged on the upper end surface of the supporting transverse plate 24, a first suction plate 26 is arranged on the lifting screw 25 positioned at the left side of the T-shaped plate 21 in a thread fit mode, an adjusting plate 27 is arranged on the lifting screw 25 positioned at the middle part of the T-shaped plate 21 in a thread fit mode, the left side of the adjusting plate 27 is connected with the right side of the first suction plate 26 through a hinge, a second suction plate 28 is arranged on the lifting screw 25 positioned at the right side of the T-shaped plate 21 in a thread fit mode, the left side of the second suction plate 28 is connected with the right side of the adjusting plate 27 through a hinge, a suction plate top plate 29 is arranged at the lower end of the first suction plate 26, glass suction cups 210 are uniformly arranged at the lower end of the suction plate top plate 29, a press plate 211 is arranged at the lower end of the second suction plate 28, frame suction cups 212 are uniformly provided with frame suction cups 213, a rectangular plate 213 is, the lower end of the telescopic cylinder 214 is arranged on the upper end surface of the second material suction plate 28;
when the glass frame moving device works, the displacement mechanism 2 can drive the glass and the glass frame to move, when the glass is required to be driven to move up and down, the driving motor 23 can drive the first material suction plate 26, the adjusting plate 27 and the second material suction plate 28 to move up and down through the lifting screw 25, when the first material suction plate 26 and the second material suction plate 28 move up and down, the glass and the glass frame can be respectively driven to move up and down through the suction cup top plate 29, the glass suction cup 210, the pressing plate 211 and the frame suction cup 212, and when the pressing plate 211 is not in a horizontal state during the process that the pressing plate 211 is pressed downward, the state of the pressing plate 211 can be adjusted by the elevating screw shaft 25 through the rotation of the output shaft of the driving motor 23 located at the middle of the T-shaped plate 21 and at the right side thereof, thereby make pressfitting board 211 can the level down carry out the pressfitting, through pressure levelness inspection and regulation when to the pressfitting, can avoid: the glass surface after the pressfitting that leads to because of the atress is uneven during the pressfitting is the tilt state, has reduced and has carried out the effect of pressfitting to glass to the vacuum glass who leads to accomplishing the equipment need unpack apart and carry out the pressfitting again, has reduced the efficiency scheduling problem of carrying out the equipment to vacuum glass.
The adjusting branched chain 22 comprises mounting blocks 221, adjusting screw rods 222 and rotating motors 223, the mounting blocks 221 are symmetrically mounted on the left side and the right side of the upper end face of the base 1, the adjusting screw rods 222 are mounted between the mounting blocks 221 in a rotating fit mode, the rotating motors 223 are mounted on the right sides of the mounting blocks 221 on the right side of the base 1, output shafts of the rotating motors 223 are connected with the right ends of the adjusting screw rods 222, and the rotating motors 223 are mounted on the right side face of the base 1 through motor bases; during specific work, the adjusting branch chain 22 can drive the T-shaped plate 21 to move left and right, when the T-shaped plate 21 needs to be driven to move, the output shaft of the rotating motor 223 can drive the adjusting screw 222 to rotate, and the adjusting screw 222 can drive the T-shaped plate 21 to move in a thread matching mode when rotating.
The upper outer side of the upper end surface of the supporting transverse plate 24 is symmetrically provided with first supporting blocks 241, the middle part of the supporting transverse plate 24 is symmetrically provided with second supporting blocks 242, and the first supporting blocks 241 and the second supporting blocks 242 are connected with the lower end surface of the supporting plate 4 in a sliding fit manner; in operation, the first support block 241 and the second support block 242 can support the support plate 4.
The upper end surfaces of the lifting screw rods 25 are provided with round limiting blocks 251; during specific work, when the lifting screw 25 drives the first material absorbing plate 26, the adjusting plate 27 and the second material absorbing plate 28 to move upwards, the circular limiting block can limit the first material absorbing plate 26, the adjusting plate 27 and the second material absorbing plate 28, so that the first material absorbing plate 26, the adjusting plate 27 and the second material absorbing plate 28 can be prevented from being separated from the lifting screw 25 upwards.
The method for assembling the vacuum glass by using the automatic assembling machine comprises the following steps:
s1: placing the frame of the glass between a frame limiting plate 53 and a second baffle 55 on the upper end surface of the bearing plate 4, then placing the glass with the rubber strips between a glass limiting plate 51 on the upper end surface of the bearing plate 4 and a first baffle 54, and then adjusting the positions of the glass with the rubber strips and the glass frame through a material storage mechanism 5 and limiting the positions;
s2: after the limit of the glass and the glass frame is finished, the position of the displacement mechanism 2 can be adjusted by adjusting the branched chain 22, so that the displacement mechanism 2 can be positioned on the right side of the base 1, then the second material suction plate 28 moves downwards to enable the frame sucker 212 to suck the glass frame, after the glass frame is sucked, the material storage mechanism 5 does not limit the glass frame, and then the second material suction plate 28 sucking the glass frame moves upwards;
s3: after the second material suction plate 28 adsorbing the glass frame is reset upwards, the adjusting branched chain 22 drives the displacement mechanism 2 to move to the left side of the base 1, and the first material suction plate 26 and the second material suction plate 28 are downward at the same time, so that the first material suction plate 26 can suck the glass through the glass sucker 210, and after the glass is sucked, the material storage mechanism 5 can not limit the glass any more, and meanwhile, the frame sucker 212 can not suck the glass frame any more, so that the glass frame can be positioned in the rectangular pressing groove 52;
s4: when the glass frame is positioned in the rectangular pressing groove 52, the adjusting branched chain 22 drives the displacement mechanism 2 to move to the right side of the base 1, and then drives the first material suction plate 26 and the second material suction plate 28 to move downwards, so that the second material suction plate 28 does not adsorb the glass frame through the frame suction cups 212, and the glass suction cups 210 at the lower end of the first material suction plate 26 do not adsorb the glass, so that the glass can be positioned at the upper end of the glass frame in the rectangular pressing groove 52;
s5: placing the other half of the glass frame which can be clamped with the glass frame in the rectangular pressing groove 52 between a frame limiting plate 53 and a second baffle 55 on the upper end surface of the bearing plate 4, placing the glass between a glass limiting plate 51 on the upper end surface of the bearing plate 4 and a first baffle 54, and then adjusting the positions of the glass with the rubber strips and the glass frame through the material storage mechanism 5 and limiting the positions;
s6: after the limitation of the glass and the glass frame is completed again, the displacement mechanism 2 is driven to move leftwards by adjusting the branched chain 22, then the first material suction plate 26 can move downwards and suck the glass through the glass suction cup 210, and meanwhile, the frame suction cup 212 does not suck the materials in the rectangular pressing frame any more;
s7: after the adsorption of the glass is finished, the displacement mechanism 2 is driven to move to the right side of the base 1 through the displacement branched chain, and then the first material suction plate 26 and the second material suction plate 28 are driven to move downwards, so that the glass suction cup 210 at the lower end of the first material suction plate 26 can place the glass on the upper end of the rubber strip on the glass below the glass suction cup, and meanwhile, the second material suction plate 28 can adsorb the glass frame;
s8: after the adsorption of the glass frame is completed, the displacement mechanism 2 can be driven to move leftwards by adjusting the branched chain 22, then the glass frame at the lower end of the second material suction plate 28 can be positioned at the upper end of the glass, the frame sucker 212 does not adsorb the glass frame any more, and then the rectangular plate 213 and the frame sucker 212 can be driven to move upwards by the telescopic cylinder 214, so that the pressing plate 211 can press the glass frame and the glass downwards, and the glass frame can be connected in a clamping manner;
s9: when the pressing plate 211 presses the glass frame and the glass, whether the downward pressure of the pressing plate 211 is uniform can be known by looking at the scales on the spring rod 6, and when the downward pressure of the pressing plate 211 is not uniform, the driving motor 23 can adjust the corner of the second material suction plate 28 to move up and down, so that the pressing plate 211 can horizontally move downward to make the pressure uniform;
s10: after the pressing between the glass frame and the glass is finished, the rectangular plate 213 and the frame sucker 212 can be driven to move downwards by the driving cylinder, so that the frame sucker 212 can adsorb the pressed glass and then drive the pressed glass to move upwards, the displacement mechanism 2 is driven to move rightwards by the adjusting branched chain 22, the frame sucker 212 can place the pressed glass between the glass limiting plate 51 on the upper end face of the bearing plate 4 and the first baffle 54, and finally the pressed vacuum glass is taken out;
s11: the glass can be pressed again by repeating the operations of S1-S10.
The invention can check and adjust the pressure levelness during pressing through the cooperation of the spring striking rod 6 and the displacement mechanism 2, thereby avoiding the following steps: the pressed glass surface is in an inclined state due to uneven stress during pressing, so that the effect of pressing the glass is reduced, the assembled vacuum glass needs to be disassembled and pressed again, and the efficiency of assembling the vacuum glass is reduced;
according to the invention, the positions of the glass and the glass frame are adjusted by the material storage mechanism 5, so that the displacement mechanism 2 can accurately control the adsorption positions when the glass and the glass frame are adsorbed, and thus the following steps can be avoided: the glass is easily placed to be deviated when the worker manually places the glass, so that corners of the glass after being pressed cannot be aligned, the part of the glass, which is not aligned with the corners in the pressing process, is easily cracked, the rejection rate of the glass during pressing the glass is increased, and the production cost is increased.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (5)
1. The utility model provides an automatic kludge of vacuum glass, includes base (1), displacement mechanism (2), backup pad (3), bearing board (4), stock mechanism (5) and spring beam (6), its characterized in that: the upper end face of the base (1) is provided with a displacement mechanism (2), the corners of the upper end face of the base (1) are provided with supporting plates (3), the upper end face of each supporting plate (3) is provided with a supporting plate (4), the upper end face of each supporting plate (4) is provided with a material storing mechanism (5), spring rods (6) are uniformly arranged in the middle of the upper end face of each supporting plate (4), and the outer side faces of the contraction ends of the spring rods (6) are provided with scales;
the displacement mechanism (2) comprises a T-shaped plate (21), an adjusting branched chain (22), a driving motor (23), a supporting transverse plate (24), a lifting screw (25), a first material suction plate (26), an adjusting plate (27), a second material suction plate (28), a suction plate top plate (29), a glass suction disc (210), a pressing plate (211), a frame suction disc (212), a rectangular plate (213) and a telescopic cylinder (214), wherein the T-shaped plate (21) is installed on the upper end surface of the base (1) in a sliding fit manner, the T-shaped plate (21) is of a T-shaped structure, the adjusting branched chain (22) is installed in the middle of the T-shaped plate (21), the driving motor (23) is symmetrically installed in the T-shaped plate (21) through a motor base, the supporting transverse plate (24) is symmetrically installed on the upper end surface of the T-shaped plate (21) in the front and back direction, screw grooves are symmetrically formed in the front and back sides of the, the lifting screw (25) is positioned in the screw groove, the lower end of the lifting screw (25) penetrates through the supporting transverse plate (24) to be connected with an output shaft of the driving motor (23), a first material suction plate (26) is arranged on the lifting screw (25) on the left side of the T-shaped plate (21) in a thread fit mode, an adjusting plate (27) is arranged on the lifting screw (25) in the middle of the T-shaped plate (21) in a thread fit mode, the left side of the adjusting plate (27) is connected with the right side of the first material suction plate (26) through a hinge, a second material suction plate (28) is arranged on the lifting screw (25) on the right side of the T-shaped plate (21) in a thread fit mode, the left side of the second material suction plate (28) is connected with the right side of the adjusting plate (27) through a hinge, a suction plate top plate (29) is arranged at the lower, the lower end of the second material suction plate (28) is provided with a pressing plate (211), the lower end of the pressing plate (211) is uniformly provided with frame suckers (212), the upper end of each frame sucker (212) penetrates through the pressing plate (211) and the second material suction plate (28) to be provided with a rectangular plate (213), the lower end of each rectangular plate (213) is provided with a telescopic cylinder (214), and the lower end of each telescopic cylinder (214) is arranged on the upper end face of the second material suction plate (28);
the material storage mechanism (5) comprises a glass limiting plate (51), a rectangular pressing groove (52), a frame limiting plate (53), a first baffle plate (54), a second baffle plate (55), a sliding plate (56), a limiting baffle plate (57), a linkage plate (58), a two-way cylinder (59) and a U-shaped plate (510), wherein the glass limiting plate (51), the rectangular pressing groove (52) and the frame limiting plate (53) are sequentially arranged on the upper end surface of the bearing plate (4) from left to right, the front end and the rear end of the left side of the glass limiting plate (51) are respectively provided with the first baffle plate (54) through hinges, the front end and the rear end of the right side of the frame limiting plate (53) are respectively provided with the second baffle plate (55) through hinges, the corner of the upper end surface of the bearing plate (4) is respectively provided with the rectangular sliding groove and the arc sliding groove, the lower end of the left side of the first baffle plate (54) is positioned in the arc sliding groove on, sliding plates (56) are mounted on the inner sides of the lower ends of the first baffle plate (54) and the second baffle plate (55) through hinges, a limiting baffle plate (57) is mounted in a rectangular sliding groove at the corner of the bearing plate (4) in a sliding fit mode, the sliding plates (56) and the limiting baffle plate (57) are connected through linkage plates (58), the sliding plates (56) and the linkage plates (58) are connected in a sliding mode, two-way cylinders (59) are mounted between the linkage plates (58) on the left side of the bearing plate (4) and between the linkage plates (58) on the right side of the bearing plate (4), and the two-way cylinders (59) are mounted on the lower end face of the bearing plate (4) through U-shaped plates (510).
2. The automatic vacuum glass assembling machine according to claim 1, wherein: adjust branch chain (22) including installation piece (221), adjust lead screw (222) and rotation motor (223), installation piece (221) are installed to base (1) up end left and right sides symmetry, install between installation piece (221) and adjust lead screw (222) through normal running fit's mode, installation piece (221) right side that is located base (1) right side is installed and is rotated motor (223), and rotation motor (223) output shaft is connected with adjustment lead screw (222) right-hand member, rotation motor (223) are installed on base (1) right flank through the motor cabinet.
3. The automatic vacuum glass assembling machine according to claim 2, wherein: the supporting device is characterized in that first supporting blocks (241) are symmetrically arranged on the outer side of the upper end face of the supporting transverse plate (24), second supporting blocks (242) are symmetrically arranged in the middle of the supporting transverse plate (24), and the first supporting blocks (241) and the second supporting blocks (242) are connected with the lower end face of the supporting plate (4) in a sliding fit mode.
4. The automatic vacuum glass assembling machine according to claim 3, wherein: the upper end surfaces of the lifting screw rods (25) are provided with round limiting blocks (251).
5. The automated vacuum glass assembling machine according to claim 4, wherein the method for assembling vacuum glass by using the automated assembling machine comprises the following steps:
s1: placing the frame of the glass between a frame limiting plate (53) on the upper end surface of the bearing plate (4) and a second baffle (55), then placing the glass with the rubber strip between a glass limiting plate (51) on the upper end surface of the bearing plate (4) and a first baffle (54), and then adjusting the positions of the glass with the rubber strip and the glass frame through a material storage mechanism (5) and limiting the positions;
s2: after the glass and the glass frame are limited, the position of the displacement mechanism (2) can be adjusted by adjusting the branched chain (22), so that the displacement mechanism (2) can be positioned on the right side of the base (1), then the frame sucker (212) can suck the glass frame by downwards moving the second material sucking plate (28), after the glass frame is sucked, the material storing mechanism (5) does not limit the glass frame, and then the second material sucking plate (28) sucking the glass frame upwards moves;
s3: after the second material suction plate (28) adsorbing the glass frame is reset upwards, the adjusting branched chain (22) drives the displacement mechanism (2) to move to the left side of the base (1), the first material suction plate (26) and the second material suction plate (28) are enabled to simultaneously move downwards, the first material suction plate (26) can adsorb the glass through the glass sucker (210), the material storage mechanism (5) can not limit the glass after the glass is adsorbed, and the frame sucker (212) can not adsorb the glass frame any more, so that the glass frame can be positioned in the rectangular pressing groove (52);
s4: after the glass frame is positioned in the rectangular pressing groove (52), the displacement mechanism (2) is driven to move to the right side of the base (1) through the adjusting branched chain (22), then the first material suction plate (26) and the second material suction plate (28) are driven to move downwards, the second material suction plate (28) does not absorb the glass frame through the frame suction cup (212), the glass suction cup (210) at the lower end of the first material suction plate (26) does not absorb the glass, and the glass can be positioned at the upper end of the glass frame in the rectangular pressing groove (52);
s5: placing the other half of the glass frame which can be clamped with the glass frame in the rectangular pressing groove (52) between a frame limiting plate (53) and a second baffle (55) on the upper end surface of the bearing plate (4), placing the glass between a glass limiting plate (51) and a first baffle (54) on the upper end surface of the bearing plate (4), and then adjusting the positions of the glass frame and the glass frame with the rubber strips through a material storage mechanism (5) and limiting the glass frame;
s6: after the limitation on the glass and the glass frame is completed again, the displacement mechanism (2) is driven to move leftwards by adjusting the branched chain (22), then the first material suction plate (26) can move downwards and suck the glass through the glass suction disc (210), and meanwhile, the frame suction disc (212) does not suck materials in the rectangular pressing frame any more;
s7: after the adsorption of the glass is finished, the displacement mechanism (2) is driven to move to the right side of the base (1) through the displacement branched chain, then the first material absorbing plate (26) and the second material absorbing plate (28) are driven to move downwards, so that the glass can be placed at the upper end of a rubber strip on the glass below the glass by a glass sucker (210) at the lower end of the first material absorbing plate (26), and meanwhile, a glass frame can be adsorbed by the second material absorbing plate (28);
s8: after the adsorption of the glass frame is finished, the displacement mechanism (2) can be driven to move leftwards by adjusting the branched chain (22), then the glass frame at the lower end of the second material suction plate (28) can be positioned at the upper end of the glass, the frame sucker (212) does not adsorb the glass frame any more, and then the rectangular plate (213) and the frame sucker (212) can be driven to move upwards by the telescopic cylinder (214), so that the pressing plate (211) can press the glass frame and the glass downwards, and the glass frames can be connected in a clamping manner;
s9: when the pressing plate (211) presses the glass frame and the glass, whether the downward pressure of the pressing plate (211) is uniform can be known by looking up the scales on the spring rod (6), and when the downward pressure of the pressing plate (211) is not uniform, the corner of the second material suction plate (28) can be adjusted to move up and down through the driving motor (23), so that the pressing plate (211) can horizontally move downwards to make the pressure uniform;
s10: after the glass frames and the glass are pressed, the rectangular plate (213) and the frame sucker (212) can be driven to move downwards by the driving cylinder, so that the frame sucker (212) can adsorb the pressed glass and then drive the pressed glass to move upwards, the displacement mechanism (2) is driven to move rightwards by the adjusting branched chain (22), the frame sucker (212) can place the pressed glass between the glass limiting plate (51) on the upper end face of the bearing plate (4) and the first baffle (54), and finally the pressed vacuum glass is taken out;
s11: the glass can be assembled and laminated again by repeating the operations of S1-S10.
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| CN202010852893.8A CN111958542B (en) | 2020-08-22 | 2020-08-22 | Automatic vacuum glass assembling machine and assembling method |
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| CN112809578A (en) * | 2020-12-30 | 2021-05-18 | 江苏安蒲光学科技有限公司 | Glass positioning jig and glass positioning method |
| CN112960915A (en) * | 2021-03-30 | 2021-06-15 | 福州富兰光学仪器有限公司 | Bonding tool for optical glass and using method thereof |
| CN114905275A (en) * | 2022-05-26 | 2022-08-16 | 宁波力品格自动化科技有限公司 | Automatic spring rod steel pipe assembly assembling device |
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Effective date of registration: 20220322 Address after: 276800 Huifeng Road, industrial park, taoluo Town, Donggang District, Rizhao City, Shandong Province Applicant after: Fangding Technology Co.,Ltd. Address before: 233100 Fengyang Industrial Park, Chuzhou City, Anhui Province Applicant before: Wu Fan |
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