Disclosure of Invention
In view of the above, the present invention provides a battery packing apparatus for improving the production efficiency of battery packing.
In view of the above object, the present invention provides a battery packing apparatus, comprising:
a first conveyor belt, a first cylinder, a push plate, a turning part, a second cylinder, a vertical conveying part and an automatic box loading part, wherein,
the first conveyor belt is used for conveying the horizontally placed batteries;
the first air cylinder is arranged on one side of the first conveyor belt, and the overturning part is arranged on the other side of the first conveyor belt;
the push plate is fixedly connected to the telescopic shaft of the first cylinder;
the overturning part is used for overturning the horizontally placed battery to be vertically placed;
the second cylinder is used for pushing the batteries in the vertical state on the turnover part to the vertical conveying part;
the vertical conveying part is used for conveying the batteries in a vertical state;
the automatic box packing part is arranged on the right side of the vertical conveying part and used for packing the batteries into a packing box.
Optionally, the turning part comprises a first stepping motor, a rotating shaft is fixedly connected to a rotating shaft of the first stepping motor, and four supports are uniformly distributed on the rotating shaft.
Optionally, the vertical conveying part comprises a second conveying belt, first baffles are arranged on two sides of the second conveying belt, and the two first baffles are used for limiting the batteries in a vertical state.
Optionally, the automatic box packing part comprises a second stepping motor, the second stepping motor is in power connection with a third conveyor belt, a plurality of frame bodies are arranged on the third conveyor belt, the frame bodies are used for preventing packing boxes, sliding plates are connected in the frame bodies in a sliding mode, a third cylinder is arranged on one side of the third conveyor belt, a fourth cylinder is arranged on the other side of the third conveyor belt, the third cylinder is used for pushing the packing boxes into the frame bodies, the fourth cylinder is used for pushing the packing boxes out of the frame bodies, infrared sensor transmitting ends are arranged on two sides of each sliding plate, infrared sensor receiving ends are arranged on the third cylinder and the fourth cylinder, and the infrared sensor receiving ends, the third cylinder and the fourth cylinder are electrically connected to the controller.
Optionally, the vertical conveying part further comprises a guiding unit, and the guiding unit is used for ensuring the neatness of the battery arrangement in the process of loading the batteries in the packing box in the vertical state.
Optionally, the guiding unit includes a fifth cylinder, and a guiding plate is fixedly connected to a telescopic shaft of the fifth cylinder.
Optionally, both sides of the first conveyor belt are provided with second baffles, and a pressing strip is arranged above the first conveyor belt.
Optionally, the packaging device further comprises a fourth conveyor belt, and the fourth conveyor belt is arranged on the left side of the automatic box filling part and used for conveying the packaging box pushed out by the fourth cylinder.
When utilizing this device to pack the battery, the battery is at first in the first conveyer belt of follow last process conveying under the horizontality, first conveyer belt begins conveying the battery, first cylinder work, it promotes repeatedly to drive the push pedal, push away the battery on the first conveyer belt to the upset portion, the battery upset that the upset portion placed with the level is vertical the placing, second cylinder work is with the upset portion on the battery propelling movement under the vertical state to vertical conveying portion, through the vertical conveying portion with the battery automatic conveying to the packing carton in the automatic dress box portion, thereby accomplish the automatic packing operation.
By the aforesaid, degree of automation in this device packaging process is higher to promote the production efficiency of battery packing, reduced staff's intensity of labour simultaneously.
Detailed Description
To make the objects, technical solutions and advantages of the present disclosure more apparent, the present disclosure is further described in detail below with reference to specific embodiments.
It is to be noted that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present specification should have the ordinary meaning as understood by those of ordinary skill in the art to which this disclosure belongs. The use of "first," "second," and similar terms in one or more embodiments of the specification is not intended to indicate any order, quantity, or importance, but rather is used to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "upper", "lower", "left", "right", and the like are used merely to indicate relative positional relationships, and when the absolute position of the object being described is changed, the relative positional relationships may also be changed accordingly.
The embodiment of the invention provides a battery packaging device. As shown in fig. 1 to 3, a battery packing apparatus includes: a first conveyor belt 1, a first air cylinder 2, a push plate 21, a turning part, a second air cylinder 22, a vertical conveying part and an automatic box loading part, wherein,
the first conveyor belt 1 is used for conveying horizontally placed batteries;
the first air cylinder 2 is arranged on one side of the first conveyor belt 1, and the overturning part is arranged on the other side of the first conveyor belt 1;
the push plate 21 is fixedly connected to the telescopic shaft of the first cylinder 2;
the overturning part is used for overturning the horizontally placed battery to be vertically placed;
the second cylinder 22 is used for pushing the batteries in the vertical state on the turnover part to the vertical conveying part;
the vertical conveying part is used for conveying the batteries in a vertical state;
the automatic box packing part is arranged on the right side of the vertical conveying part and used for packing the batteries into a packing box.
When utilizing this device to pack the battery, the battery is at first in the horizontality under from last process conveying to first conveyer belt 1 on, first conveyer belt 1 begins conveying the battery, first cylinder 2 work, it promotes repeatedly to drive push pedal 21, push away the battery on first conveyer belt 1 to the upset portion, the battery upset that the upset portion placed with the level is vertical the placing, second cylinder 22 work is with the battery propelling movement under the vertical state in the upset portion to vertical conveying portion, convey the packing carton in the automatic dress box portion of battery through vertical conveying portion, thereby accomplish automatic packing operation.
By the aforesaid, degree of automation in this device packaging process is higher to promote the production efficiency of battery packing, reduced staff's intensity of labour simultaneously.
In some embodiments, the turning part includes a first stepping motor, a rotating shaft 31 is fixedly connected to a rotating shaft of the first stepping motor, and four brackets 32 are uniformly distributed on the rotating shaft 31.
During operation, push pedal 21 pushes away the battery on first conveyer belt 1 to support 32 on, then first step motor work drives pivot 31 and rotates ninety degrees to drive support 32 and rotate, be vertical the placing with the battery upset of level.
In some embodiments, the vertical conveying part includes a second conveying belt 41, first baffles 42 are disposed on two sides of the second conveying belt 41, and the two first baffles 42 are used for limiting the batteries in a vertical state. The battery under the vertical state is pushed to the second conveyer belt 41 by the second cylinder 22, the second conveyer belt 41 drives the battery to convey, and the first baffle 42 plays a limiting role in the battery conveying process, so that the battery can be prevented from toppling.
In some embodiments, the automatic cartoning section includes a second stepping motor, to which a third conveyor belt 51 is power-connected, the third transfer belt is provided with a plurality of frame bodies 52, the frame bodies 52 are used for preventing the packing boxes, a sliding plate 53 is connected in the frame body 52 in a sliding way, one side of the third conveyor belt 51 is provided with a third air cylinder 54, the other side is provided with a fourth air cylinder 55, the third air cylinder 54 is used for pushing the packing box into the frame body 52, the fourth air cylinder 55 is used for pushing the packing box out of the frame body 52, the two sides of the sliding plate 53 are both provided with infrared sensor transmitting ends, the third cylinder 54 and the fourth cylinder 55 are both provided with infrared sensor receiving ends, the infrared sensor transmitting end, the infrared sensor receiving end, the third cylinder 54 and the fourth cylinder 55 are all electrically connected to the controller.
When the packaging box is in work, a packaging box is sleeved on the telescopic shaft of the third air cylinder 54, when the receiving end of the infrared sensor on the third air cylinder 54 receives a signal sent by the transmitting end of the infrared sensor on the sliding plate 53, the controller controls the third air cylinder 54 to work, the packaging box is pushed into the frame body 52, the batteries are conveyed into the packaging box along with the rightward movement of the vertical conveying part, when one row of batteries in the packaging box is full, the second step motor drives the third conveying belt 51 to rotate for a preset distance, so that the frame body 52 is driven to move for a preset distance, the moving distance can be equal to the outer diameter of the batteries, at the moment, the batteries are driven to move rightward along with the vertical conveying part, the second row of batteries are arranged in the packaging box, the batteries in the packaging box are filled in a circulating manner, after the packaging box is filled, the third conveying belt 51 drives, at this time, the receiving end of the infrared sensor on the fourth cylinder 55 receives the signal from the emitting end of the infrared sensor on the sliding plate 53, and the controller controls the fourth cylinder 55 to operate to push the sliding plate 53, so as to push the battery-filled package out of the frame 52.
By the above, the battery can be automatically packaged in the packaging box through the device, so that the production efficiency of battery packaging is improved, and the labor intensity of workers is reduced.
In some embodiments, the vertical transfer part further includes a guide unit for ensuring the neatness of the arrangement of the batteries during the process of loading the batteries in the vertical state into the packing box. Optionally, the guiding unit includes a fifth cylinder 61, and a guiding plate 62 is fixedly connected to a telescopic shaft of the fifth cylinder 61.
When the battery under vertical state removes in to packing carton, one of them one side of battery has the support of the inner wall of packing carton or the preceding row of battery, but the another side does not, the battery is at the removal in-process, the phenomenon of empting can appear, through the design of guide unit, make at the battery removal inside the packing carton in-process, fifth cylinder 61 extension drives guide plate 62 and stretches into the inside of packing carton, thereby it all has the supporter to support at removal in-process two sides to be the battery, the phenomenon that the battery appearance of having reduced emptys takes place.
In some embodiments, the first conveyor belt 1 is provided with second baffles 71 on both sides, and a pressing strip 72 is provided above the first conveyor belt 1. Through the design of the second baffle 71 and the pressing strip 72, the stability of the battery in the conveying process is improved, and the falling probability of the battery is reduced.
In some embodiments, the packaging apparatus further includes a fourth transfer belt, and the fourth transfer belt 8 is disposed at a left side of the automatic packing portion and transfers the packing box pushed out by the fourth cylinder 55. The packing shell after the packing is accomplished can in time be transported to next process department through fourth conveyer belt 8, has promoted the smoothness nature of production.
It is intended that the one or more embodiments of the present specification embrace all such alternatives, modifications and variations as fall within the broad scope of the appended claims. Therefore, any omissions, modifications, substitutions, improvements, and the like that may be made without departing from the spirit and principles of one or more embodiments of the present disclosure are intended to be included within the scope of the present disclosure.