CN111941630A - Automatic production system of PC component - Google Patents
Automatic production system of PC component Download PDFInfo
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- CN111941630A CN111941630A CN202010969165.5A CN202010969165A CN111941630A CN 111941630 A CN111941630 A CN 111941630A CN 202010969165 A CN202010969165 A CN 202010969165A CN 111941630 A CN111941630 A CN 111941630A
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- component
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 22
- 238000004140 cleaning Methods 0.000 claims abstract description 68
- 230000007246 mechanism Effects 0.000 claims abstract description 61
- 238000012423 maintenance Methods 0.000 claims abstract description 43
- 239000000463 material Substances 0.000 claims abstract description 31
- 238000003860 storage Methods 0.000 claims abstract description 23
- 238000009826 distribution Methods 0.000 claims abstract description 14
- 239000004744 fabric Substances 0.000 claims description 19
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 13
- 238000005507 spraying Methods 0.000 claims description 12
- 238000007599 discharging Methods 0.000 claims description 10
- 238000004062 sedimentation Methods 0.000 claims description 7
- 230000005540 biological transmission Effects 0.000 claims 1
- 238000010276 construction Methods 0.000 description 5
- 238000004321 preservation Methods 0.000 description 5
- 238000005406 washing Methods 0.000 description 5
- 239000003795 chemical substances by application Substances 0.000 description 4
- 230000002000 scavenging effect Effects 0.000 description 4
- 238000010408 sweeping Methods 0.000 description 4
- 244000309464 bull Species 0.000 description 3
- 239000004568 cement Substances 0.000 description 3
- 238000000465 moulding Methods 0.000 description 3
- 239000000243 solution Substances 0.000 description 3
- 229920000742 Cotton Polymers 0.000 description 2
- 229910001294 Reinforcing steel Inorganic materials 0.000 description 2
- 239000011248 coating agent Substances 0.000 description 2
- 238000000576 coating method Methods 0.000 description 2
- 238000005056 compaction Methods 0.000 description 2
- 238000007667 floating Methods 0.000 description 2
- 238000009434 installation Methods 0.000 description 2
- 238000009413 insulation Methods 0.000 description 2
- 239000006082 mold release agent Substances 0.000 description 2
- 230000001681 protective effect Effects 0.000 description 2
- 239000007921 spray Substances 0.000 description 2
- 229910000831 Steel Inorganic materials 0.000 description 1
- 230000004075 alteration Effects 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000007664 blowing Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 239000004567 concrete Substances 0.000 description 1
- 230000008602 contraction Effects 0.000 description 1
- 238000012937 correction Methods 0.000 description 1
- 230000007547 defect Effects 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000003912 environmental pollution Methods 0.000 description 1
- 238000009415 formwork Methods 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000002347 injection Methods 0.000 description 1
- 239000007924 injection Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 239000011178 precast concrete Substances 0.000 description 1
- 238000009417 prefabrication Methods 0.000 description 1
- 230000003014 reinforcing effect Effects 0.000 description 1
- 239000010959 steel Substances 0.000 description 1
- 238000003756 stirring Methods 0.000 description 1
- 238000006467 substitution reaction Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B15/00—General arrangement or layout of plant ; Industrial outlines or plant installations
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B08—CLEANING
- B08B—CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- B08B3/00—Cleaning by methods involving the use or presence of liquid or steam
- B08B3/02—Cleaning by the force of jets or sprays
- B08B3/022—Cleaning travelling work
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B1/00—Producing shaped prefabricated articles from the material
- B28B1/08—Producing shaped prefabricated articles from the material by vibrating or jolting
- B28B1/087—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould
- B28B1/0873—Producing shaped prefabricated articles from the material by vibrating or jolting by means acting on the mould ; Fixation thereof to the mould the mould being placed on vibrating or jolting supports, e.g. moulding tables
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/22—Apparatus or processes for treating or working the shaped or preshaped articles for cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/245—Curing concrete articles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B11/00—Apparatus or processes for treating or working the shaped or preshaped articles
- B28B11/24—Apparatus or processes for treating or working the shaped or preshaped articles for curing, setting or hardening
- B28B11/247—Controlling the humidity during curing, setting or hardening
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B17/00—Details of, or accessories for, apparatus for shaping the material; Auxiliary measures taken in connection with such shaping
- B28B17/0063—Control arrangements
- B28B17/0081—Process control
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/382—Devices for treating, e.g. sanding
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/386—Cleaning
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B28—WORKING CEMENT, CLAY, OR STONE
- B28B—SHAPING CLAY OR OTHER CERAMIC COMPOSITIONS; SHAPING SLAG; SHAPING MIXTURES CONTAINING CEMENTITIOUS MATERIAL, e.g. PLASTER
- B28B7/00—Moulds; Cores; Mandrels
- B28B7/38—Treating surfaces of moulds, cores, or mandrels to prevent sticking
- B28B7/388—Treating surfaces of moulds, cores, or mandrels to prevent sticking with liquid material, e.g. lubricating
Landscapes
- Engineering & Computer Science (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Mechanical Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Structural Engineering (AREA)
- Automation & Control Theory (AREA)
- Cleaning By Liquid Or Steam (AREA)
Abstract
The invention discloses an automatic production system of a PC component, which comprises a mould, an automatic material distribution machine mechanism, an automatic mould dismounting and mounting machine, a cleaning device, a maintenance device and a logistics storage mechanism, wherein the automatic mould dismounting and mounting machine is used for automatically mounting and mounting the mould, the automatic material distribution machine mechanism is used for automatically distributing the mould after mounting and mounting, the maintenance device is used for performing steam maintenance on the material in the mould after being distributed by the automatic material distribution machine mechanism, the maintained material in the mould forms the PC component after being dismounted by the automatic mould dismounting and mounting machine, the cleaning device is used for cleaning the PC component and the mould, and the logistics storage mechanism is used for storing and managing the PC component cleaned by the cleaning device.
Description
Technical Field
The invention relates to the technical field of PC component production, in particular to an automatic production system of a PC component.
Background
Precast concrete members (abbreviated as PC members) are the basis for realizing prefabrication of a main structure, PC is widely used in germany, uk, usa, japan and other countries, and PC has been used as a main mode of modern construction in developed countries. But the building industry in China still mainly adopts a rough type, a standardized system is not formed, the building industrialization rate is only 1 percent, the building industrialization rate is about 1/70 which is the average level of developed countries, the building industrialization rate has great development space, the domestic PC factory has large investment, low yield, high cost, low automation degree and long construction period, a large amount of infrastructure needs to be made, the factory does not have to move and can only be fixed in a specific city, and the transportation cost of relatively remote areas is high. Therefore, a solution is made for the existing conditions of the factory, and a novel factory solution, namely a movable factory, is provided. The mobile factory has the advantages of short construction period, simple factory foundation, less equipment, low cost and high automation degree, and can be constructed along with the construction of a developer building. The mobile factory can produce laminated plates, wall plates, anisotropic components and the like, and comprises five devices: the automatic material distribution machine comprises an automatic material distribution machine mechanism, an automatic die disassembly and assembly machine, a cleaning device, a maintenance device and a logistics storage mechanism. The five devices constitute a production line of a mobile factory, and the five devices include: the automatic feeding, automatic cleaning, automatic mold release agent coating, automatic material distribution, compaction, floating, steam curing, mold cleaning, purchased part cleaning, logistics storage intelligent management and other functions of the steel bars and the molds.
Disclosure of Invention
Aiming at the defects in the prior art, the invention provides an automatic production system of a PC component, which has the following specific technical scheme:
the utility model provides an automatic production system of PC component, includes mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and commodity circulation storage mechanism, automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for the warp material carries out steam curing in the mould behind the automatic cloth machine mechanism cloth, and the material warp in the mould after the maintenance forms the PC component behind the automatic dismouting mould machine demolding, belt cleaning device is used for right PC component and mould wash, commodity circulation storage mechanism is used for storing, manages the warp PC component after the belt cleaning device washs.
Preferably, the automatic die assembling and disassembling machine comprises a first rack, a lifting device, a cleaning device and a first universal driving wheel, and is characterized in that a track and a carrying platform are arranged on the first rack, the carrying platform is located below the track, a transverse trolley is arranged on the track in a sliding manner, the lifting device is arranged below the transverse trolley through a lifting oil cylinder, and the cleaning device is arranged below the carrying platform through a first oil cylinder.
Preferably, the lifting device comprises two rows of manipulators and a working plate, the bottom of the working plate is provided with a transverse moving oil cylinder, two sides of the working plate are respectively provided with a clamping oil cylinder, the bottom of the clamping oil cylinder is provided with a plurality of fingers, one side of the clamping oil cylinder is provided with a sliding block, and the manipulator drives the sliding block to realize transverse moving through the transverse moving oil cylinder.
Preferably, an electric screwdriver is arranged at the front end of the manipulator and is fixedly installed through a flange.
Preferably, the cleaning device comprises a cleaning support, one side of the cleaning support is provided with a cleaning large wheel, the other side of the cleaning support is provided with a cleaning small wheel, a garbage storage box is arranged between the cleaning large wheel and the cleaning small wheel, and the cleaning device is controlled by a motor.
Preferably, the automatic distributing machine mechanism contains a second frame, a vibrator device, a troweling machine and a spiral distributing machine, a plurality of tracks are arranged on the second frame, the spiral distributing machine contains a distribution trolley arranged on the tracks and a hopper arranged in the distribution trolley, a spiral discharging shaft is arranged in the middle of the hopper, spiral blades are arranged on two sides of the spiral discharging shaft, a first motor is arranged on one side of the bottom of the hopper, a door opening mechanism is arranged on the other side of the bottom of the hopper, the spiral discharging shaft is connected with the first motor, the two bottoms of the second frame are both connected with a second universal driving wheel, the traveling trolley is connected to one side of the second frame in a sliding mode, and the vibrator device and the troweling machine are arranged on the traveling trolley.
Preferably, the vibrator device comprises a bottom plate and a second support plate, the bottom plate is provided with the first support plate, the first support plate is connected with the second support plate through a conveyor belt wheel mechanism, the back of the second support plate is provided with a clamping block, the second support plate is vertically connected with the second support plate, the conveyor belt wheel mechanism is connected with the clamping block, two guide rails are respectively arranged on two sides of the top surface of the second support plate, two slide blocks are arranged on the two guide rails in a sliding mode, connecting rods are arranged on the inner sides of the two slide blocks and connected with the slide blocks, the slide blocks are arranged on the surface of the second support plate in a vertical sliding mode and connected with a screw rod mechanism, the screw rod mechanism enables the slide blocks to move transversely, a plurality of vibrators are evenly.
Preferably, the trowelling machine comprises a second motor, the second motor is connected with a gear, the gear is connected with a rack, the rack is connected with a third motor, and the third motor is connected with the blades.
Preferably, a protective cover is fixedly arranged at the outer end of the rack.
Preferably, belt cleaning device contains conveyer belt, support, band pulley drive mechanism and washing pipeline, be equipped with swiveling wheel, fourth motor, drive shaft on the support, conveyer belt one end is adorned on the swiveling wheel, and the conveyer belt other end links to each other with the drive shaft, the fourth motor links to each other with the drive shaft, it includes scavenging pump, pipeline and nozzle one to wash the pipeline, the scavenging pump sets up subaerially, the pipeline sets up on the support, just be equipped with several nozzle one on the pipeline, nozzle one divide into high pressure nozzle and low pressure nozzle.
Preferably, the first nozzle is provided with a plurality of nozzles which are uniformly distributed on the pipeline.
Preferably, the bracket can be covered with a waterproof cover.
Preferably, commodity circulation storage mechanism contains material loading dolly, goods frame, spraying system and sedimentation tank, the material loading dolly is rotatory by fourth motor drive band pulley, spraying system is equipped with nozzle two and temperature and humidity sensor for every position and realizes automatic spray, subaerial water groove has been seted up below the goods frame, water groove links to each other with the sedimentation tank.
Preferably, the maintenance device comprises a third universal driving wheel, a standard joint pipeline, a napping machine and a folding maintenance cover, the napping machine comprises a napping machine shaft, a napping plate and a fixed block, the folding maintenance cover is mounted on the third universal driving wheel, the napping machine is arranged at the front end of the folding maintenance cover, the napping plate is connected to the napping machine shaft, the folding maintenance cover runs on the standard joint pipeline, a temperature and humidity sensor is arranged on the standard joint pipeline, heat-preservation tarpaulin is arranged on the outer side of the folding maintenance cover, and hard heat-preservation cotton or a support frame is arranged on the inner side of the folding maintenance cover.
Compared with the prior art, the invention has the beneficial effects that:
1. the invention can realize the functions of automatic mould feeding, automatic cleaning, automatic mold release agent coating, automatic material distribution, compaction, trowelling, steam curing, mould cleaning, component cleaning, logistics storage management and the like;
2. the invention has the advantages of low cost, quick construction period, high output, mobility, high automation degree, equipment reutilization and the like;
3. the material placing trolley is used for walking left, right, up and down, and placing components in different bin positions; this commodity circulation storage mechanism who places component comprises through N position in a storehouse, and the position in a storehouse is the sky from top to bottom, and four components of disposable transportation are piled up and are placed on a position in a storehouse, and the maintenance of regularly spraying water is carried out to the pipeline of rethread position in survey installation or the several nozzle two of outside installation, because the goods shelves are open-air, also can aim at the goods shelves injection through large-scale squirt promptly. A plurality of water grooves are dug at the bottom of the goods shelf, water of the cleaning device is led to the periphery of the goods shelf, and the humidity around the goods shelf is ensured for a long time, so that the quality of components is more reliable;
4. the standard joint pipeline in the maintenance device is used for accurately controlling temperature and humidity, energy is saved, so that components are maintained more scientifically and accurately, the foldable maintenance cover is used for covering the long-line bench formwork to prevent temperature and humidity from dissipating, the maintenance cover is in a folding form, length maintenance can be unfolded according to maintenance requirements, the foldable maintenance cover is made of a thin insulation board and has a heat insulation effect, the universal driving wheel III drives the foldable maintenance cover to walk on the standard joint pipeline, and positioning correction can be carried out;
5. a plurality of nozzles on the cleaning device are uniformly arranged on the pipeline, and the component and the mould can be cleaned in 360 degrees in all aspects. The waterproof cover covered on the bracket can prevent water from splashing to other places;
6. the motor can make two rows of vibrators slide on the guide rail, and the changed distance is suitable for components with different widths, so that the vibration of different die tables can be realized.
Drawings
The accompanying drawings, which are included to provide a further understanding of the invention and are incorporated in and constitute a part of this specification, illustrate embodiments of the invention and together with the description serve to explain the principles of the invention. In the drawings:
FIG. 1 is a left side view of an automatic molding machine of the present invention;
FIG. 2 is a front view of the automatic molding machine of the present invention;
FIG. 3 is a top view of the automatic molding machine of the present invention;
FIG. 4 is a front view of the lifting device of the present invention;
FIG. 5 is a front view of the sweeping device of the present invention;
FIG. 6 is a front view of the automatic distributor mechanism of the present invention;
FIG. 7 is a top view of the automatic distributor mechanism of the present invention;
FIG. 8 is a perspective view of the automatic distributor mechanism of the present invention;
FIG. 9 is a front view of a vibrator assembly of the present invention;
FIG. 10 is a left side view of the vibrator appliance of the present invention;
FIG. 11 is a rear view of the vibrator assembly of the present invention;
FIG. 12 is a left side view of the trowel of the present invention;
FIG. 13 is a front view of the cleaning apparatus of the present invention;
FIG. 14 is a top view of the cleaning device of the present invention;
FIG. 15 is a left side view of the cleaning device of the present invention;
fig. 16 is a perspective view of the logistics storage mechanism of the present invention;
FIG. 17 is a left side view of the maintenance device of the present invention;
FIG. 18 is a front view of the maintenance device of the present invention;
FIG. 19 is a perspective view of the maintenance device of the present invention;
in the figure: 1-clamping oil cylinder, 2-finger, 3-slide block, 4-sweeping bracket, 5-sweeping big wheel, 6-sweeping small wheel, 7-garbage storage box, 8-pipeline, 9-fourth motor, 10-screw mechanism, 11-vibrator, 12-conveyor belt, 13-first support plate, 14-guide rail, 15-slide block, 16-second support plate, 17-slide block, 18-rack, 19-gear, 20-second motor, 21-third motor, 22-blade, 23-first nozzle, 24-rotating wheel, 25-cleaning pump, 26-goods shelf, 27-feeding trolley, 28-folding protecting cover, 29-napping machine shaft, 30-napping plate, 31-universal driving wheel, 32-standard joint pipeline, 33-connecting rod, 34-bracket II, 35-trowelling machine, 36-vibrator device, 37-first oil cylinder, 38-universal driving wheel II, 39-traversing trolley, 40-hopper, 41-spiral discharging shaft, 42-door opening mechanism, 43-distributing trolley, 44-frame I, 45-cleaning device, 46-lifting device, 47-carrying platform, 48-electric screwdriver, 49-driving shaft, 50-bottom plate, 51-rail, 52-manipulator, 53-frame II, 54-helical blade, 55-walking trolley, 56-universal driving wheel III, 57-working plate, 58-traversing oil cylinder and 59-clamping block.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
Referring to fig. 1-19, an automatic production system of PC component, including mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and logistics storage mechanism, its characterized in that: automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for the warp material carries out steam curing in the mould behind the automatic cloth machine mechanism cloth, and the material warp in the mould after the maintenance forms the PC component after automatic dismouting mould machine demolishs the mould, belt cleaning device is used for right PC component and mould wash, commodity circulation storage mechanism is used for storing, manages the warp PC component after belt cleaning device washs, can form the automatic production flow of a PC component like this, realizes functions such as reinforcing bar, the automatic line that goes up of mould, automatic cleaning, automatic release agent that scribbles, automatic cloth, plain, steam curing, mould washing, purchase a washing, commodity circulation storage and management.
The automatic die dismounting and mounting machine comprises a first rack 44, a lifting device 46, a cleaning device 45 and a first universal driving wheel 31 and is characterized in that a track 51 and a carrying platform 47 are arranged on the first rack 44, the carrying platform 47 is located below the track 51, a cross sliding trolley 39 is arranged on the track 51 in a sliding mode, the lifting device 46 is arranged below the cross sliding trolley 39 through a lifting oil cylinder 12, the cleaning device 45 is arranged below the carrying platform 47 through a first oil cylinder 37, the automatic die dismounting and mounting machine can freely walk on the ground through the arranged first universal driving wheel, the cleaning device 45 can automatically clean and coat a release agent on a die along with the vertical movement of the carrying platform 47, and the cross sliding trolley 39 drives the lifting device 46 to transversely move on the track 51 to lift a component and the die.
The lifting device 46 comprises a manipulator 52 and a working plate 57, wherein the manipulator 52 is provided with two rows, a transverse moving oil cylinder 58 is arranged at the bottom of the working plate 57, clamping oil cylinders 1 are respectively arranged on two sides of the working plate 57, a plurality of fingers 2 are arranged at the bottom of each clamping oil cylinder 1, a slide block 3 is arranged on one side of each clamping oil cylinder 1, the manipulator 52 drives the slide block to realize transverse moving through the transverse moving oil cylinder 58, and the fingers 2 are driven to clamp and loosen a component or a mold through contraction and release of the clamping oil cylinders 1.
The front end of the manipulator 52 is provided with an electric screwdriver 48, and the electric screwdriver 48 is installed and fixed through a flange to realize the compression of a mold or a component.
Cleaning device is including cleaning support 4, clean support 4 one side and be equipped with and clean bull wheel 5, the opposite side is equipped with and cleans steamboat 6, clean bull wheel 5 and clean the middle garbage storage box 7 that is equipped with of steamboat 6, cleaning device is by motor control, the motor drives and cleans bull wheel 5 and slightly sweeps before going on, and the rethread cleans steamboat 6 backs, realizes the spraying release agent, and through garbage storage box 7 storage rubbish, can prevent environmental pollution.
The automatic distributing mechanism comprises a second frame 53, a vibrator device 36, a trowelling machine 35 and a spiral distributing machine, wherein a plurality of tracks are arranged on the second frame 53, the spiral distributing machine comprises a distributing trolley 43 arranged on the tracks and a hopper 40 arranged in the distributing trolley 43, a spiral discharging shaft 41 is arranged in the middle of the hopper 40, spiral blades 54 are arranged on two sides of the spiral discharging shaft 41, a first motor is arranged on one side of the bottom of the hopper 40, a door opening mechanism 42 is arranged on the other side of the bottom of the hopper 40, the spiral discharging shaft 41 is connected with the first motor, the bottom end of the second frame 53 is connected with a second universal driving wheel 38, one side of the second frame 53 is connected with a walking trolley 55 in a sliding manner, the walking trolley 55 is provided with the vibrator device 36 and the trowelling machine 35, the first motor drives the spiral blades 54 to rotate, and the walking trolley 55 on the second frame 53 runs on the, realize accurate weight cloth, realize the switch door of cloth through mechanism 42 of opening the door, spiral blowing axle 41 constantly rotates the stirring when having the material in hopper 40, prevents to mix earth caking, simultaneously walking dolly 55 drives vibrator device 36 and trowelling machine 35 and moves on the track to realize the floating and the vibration of different positions, two drive automatic cloth machine mechanisms of universal drive wheel walk and accurate orientation.
The vibrator device 36 comprises a bottom plate 50 and a second support plate 16, wherein the bottom plate 50 is provided with a first support plate 13, the first support plate 13 is connected with the second support plate 16 through a conveyor belt wheel mechanism, the back of the second support plate 16 is provided with a clamping block 59, the second support plate 16 is vertically connected with a second support plate 34, the conveyor belt wheel mechanism is connected with the clamping block 59, two sides of the top surface of the second support plate 34 are respectively provided with a guide rail 14, two guide rails 14 are respectively provided with a sliding block 15 in a sliding manner, the inner sides of the two sliding blocks 15 are respectively provided with a connecting rod 33, the two connecting rods 33 are both connected with a sliding block 17, the sliding block 17 is arranged on the surface of the second support plate 16 in a sliding manner and is connected with a screw rod mechanism 10, the screw rod mechanism 10 enables the sliding block 15 to move transversely, the second support plate 34 is uniformly provided with a plurality of vibrators 11, the vibrators 11, the belt wheel mechanism drives the clamping block 59 to move up and down, so that the second support 34 is driven to do up-and-down linear motion on the second support plate 16, the lead screw structure 10 enables the sliding block 17 to drive the connecting rod 33 to drive the sliding block 15 in the guide rail 14 on the second support 34 to do transverse motion, and therefore the distance between the two rows of vibrators 11 is adjusted, the belt wheel mechanism is suitable for components with different widths, and vibration of different die tables is achieved.
The trowelling machine 35 comprises a second motor 20, the second motor 20 is connected with a gear 19, the gear 19 is connected with a rack 18, the rack 18 is connected with a third motor 21, the third motor 21 is connected with a blade 22, and the second motor 20 drives the rack 18 on the gear 19 to move up and down, so that the third motor 21 drives the blade 22 to rotate, and materials distributed on the die table are trowelled.
And a protective cover is fixedly arranged at the outer end of the rack 18 and can be used for preventing cement from splashing everywhere.
Belt cleaning device contains conveyer belt 12, support, pulley drive mechanism, washing pipeline, be equipped with swiveling wheel 24, fourth motor 9, drive shaft 49 on the support, 12 one ends of conveyer belt are adorned on swiveling wheel 24, and the 12 other ends of conveyer belt link to each other with drive shaft 49, fourth motor 9 links to each other with drive shaft 49, it includes scavenging pump 25, pipeline 8 and nozzle 23 to wash the pipeline, scavenging pump 25 sets up in subaerial, pipeline 8 sets up on the support, just be equipped with nozzle 23 on pipeline 8, nozzle 23 divide into high pressure nozzle and low pressure nozzle, fourth motor 9 among the pulley drive mechanism drives drive shaft 49 and rotates to it rotates to drive the conveyer belt 12 that links to each other with swiveling wheel 24, component and the mould on the a pair of conveyer belt of the nozzle of the pipeline setting on the support carry out the washing of 360 degrees omnisides.
The first nozzle 23 is provided with a plurality of nozzles which are uniformly distributed on the pipeline 8.
The bracket can be covered with a layer of waterproof cover, so that the cleaned water can be prevented from splashing to other places.
Commodity circulation storage mechanism contains material loading dolly 27, goods frame 26, spraying system and sedimentation tank, material loading dolly 27 is rotatory by fourth motor drive band pulley, spraying system is equipped with two nozzles and temperature and humidity sensor realization automatic spraying for every position of storehouse, subaerial water groove has been seted up to goods frame 26, water groove links to each other with the sedimentation tank, fourth motor drive band pulley is rotatory to be driven material loading dolly 27 and carries out the sideslip on the goods frame and carry, spraying system on the position of storehouse carries out regular water spray maintenance to the component through automatic spraying, guarantees the humidity around the goods frame, makes the component quality more reliable, and unnecessary water flows into the sedimentation tank through the basin ditch and retrieves reuse.
The maintenance device comprises a third universal driving wheel 56, a third standard joint pipeline 32, a napping machine and a folding maintenance cover 28, the napping machine comprises a napping machine shaft 29, a napping plate 30 and a fixed block, the folding maintenance cover 28 is mounted on the third universal driving wheel 56, the napping machine is arranged at the front end of the folding maintenance cover 28, the napping plate 30 is connected to the napping machine shaft 29, the folding maintenance cover 28 runs on the third standard joint pipeline 32, a temperature and humidity sensor is arranged on the third standard joint pipeline 32, heat-preservation tarpaulin is arranged on the outer side of the folding maintenance cover, and hard heat-preservation cotton or a support frame is arranged on the inner side of the folding maintenance cover. Standard festival pipeline 32 is used for accurate control temperature and humidity, thereby it is more scientific more accurate maintenance to energy-conserving messenger's component, folding heat preservation that the guard shield 28 can be further, three 56 drive of universal drive wheel are folded and are supported the guard shield 28 and walk on standard festival pipeline 32, and can fix a position and correct, napping machine axle 29 drives napping board 30 and can carry out the napping for the component superimposed sheet.
When the automatic assembling and disassembling machine is used, a reinforcing steel bar and a mould are combined in an equipment placing area and then lifted and placed on a carrying platform of the automatic assembling and disassembling machine, namely the automatic assembling and disassembling machine is positioned and walks to a long line platform mould (planned cement ground) through a universal driving wheel, a cleaning device at the bottom of the automatic assembling and disassembling machine is started to clean a mode and coat a release agent, the lifting device lifts the mould and the reinforcing steel bar on a fixed mould platform (another planned cement ground) according to a path and a distance set by a program, the mould is fixed through a mechanical arm, the mould is assembled and then spirally distributed through an automatic distributing machine mechanism, if wallboard production can be leveled through a leveling machine on the automatic distributing machine mechanism, and concrete is compacted and flattened through vibration of a vibrator device on the automatic distributing machine mechanism to form a PC component. After the materials are distributed, the fixed die table is covered through the maintenance device (the covering length of the folding maintenance cover can be adjusted randomly according to the length of the long-line table die), steam is conveyed into the folding maintenance cover through the standard section pipeline (10 m section, each section is controlled independently) to purchase and maintain, and the maintenance can be adjusted through the temperature and humidity induction on the standard section pipeline. If the composite board is produced, the maintenance device can be used for carrying out napping by a napping machine which is used for folding the front side of the maintenance cover when the maintenance device walks to cover the fixed die table. After maintenance, the mold is disassembled and lifted by an automatic disassembling and assembling mold machine, and the mold is loosened by a manipulator through lifting by a lifting device as same as mold filling. The component hoisting has two modes, namely, the laminated slab hoisting and the wallboard hoisting, the laminated slab hoisting can be achieved by grabbing through a mechanical arm on a hoisting device, the wallboard hoisting enables a wallboard to be separated from a fixed mold table through a sucker to adsorb the surface of the wallboard, then the wallboard is grabbed through the mechanical arm on the hoisting device, the component and a mold are separately placed on the left side and the right side of a carrying platform of an automatic mold dismounting and mounting machine, the automatic mold dismounting and mounting machine moves to a cleaning station, the component is placed on a conveyor belt of the cleaning device, the component is conveyed to a position with a cleaning nozzle I through the conveyor belt to be cleaned, the component is conveyed to the other end of the cleaning station after being cleaned for a certain time. After the components are cleaned, the molds are placed on the conveying belt and cleaned once like the components, and after the cleaning is finished, the molds are conveyed to the equipment placing area through the forklift to wait for being automatically assembled and disassembled again, namely, the production process is provided.
The invention is not described in detail, but is well known to those skilled in the art. Although embodiments of the present invention have been shown and described, it will be appreciated by those skilled in the art that changes, modifications, substitutions and alterations can be made in these embodiments without departing from the principles and spirit of the invention, the scope of which is defined in the appended claims and their equivalents.
Claims (10)
1. The utility model provides an automatic production system of PC component, includes mould, automatic cloth machine mechanism, automatic dismouting mould machine, belt cleaning device, curing means and logistics storage mechanism, its characterized in that: the automatic dismouting mould machine is used for the mould to go on the line automatically, automatic cloth machine mechanism is used for making the automatic cloth of mould after going on the line, curing means is used for the warp material carries out steam curing in the mould behind the automatic cloth machine mechanism cloth, and the material warp in the mould after the maintenance forms the PC component after automatic dismouting mould machine demolishs the mould, belt cleaning device is used for right PC component and mould wash, commodity circulation storage mechanism is used for storing, manages the warp PC component after belt cleaning device washs.
2. The automated PC component manufacturing system of claim 1, wherein: the automatic die dismounting and mounting machine comprises a first rack (44), a lifting device (46), a cleaning device (45) and a first universal driving wheel (31), and is characterized in that a track (51) and a carrying platform (47) are arranged on the first rack (44), the carrying platform (47) is located below the track (51), a transverse trolley (39) is arranged on the track (51) in a sliding mode, the lifting device (46) is installed below the transverse trolley (39) through a lifting oil cylinder (12), and the cleaning device (45) is installed below the carrying platform (47) through a first oil cylinder (37).
3. The automatic production system of the PC component according to claim 2, wherein the hoisting device (46) comprises a manipulator (52) and a working plate (57), the manipulator (52) is provided with two rows, a transverse moving oil cylinder (58) is arranged at the bottom of the working plate (57), clamping oil cylinders (1) are respectively arranged at two sides of the working plate (57), a plurality of fingers (2) are arranged at the bottom of each clamping oil cylinder (1), a sliding block (3) is arranged at one side of each clamping oil cylinder (1), and the manipulator (52) drives the sliding block (3) to realize transverse moving through the transverse moving oil cylinder (58).
4. The automatic production system of PC components according to claim 2, wherein said cleaning device comprises a cleaning support (4), said cleaning support (4) is provided with a cleaning large wheel (5) on one side and a cleaning small wheel (6) on the other side, said cleaning large wheel (5) and cleaning small wheel (6) are provided with a garbage storage box (7) therebetween, said cleaning device is controlled by a motor.
5. The automatic production system of the PC component according to claim 1, wherein the automatic material distribution mechanism comprises a second frame (53), a vibrator device (36), a trowelling machine (35) and a spiral material distribution machine, the second frame (53) is provided with a plurality of rails, the spiral material distribution machine comprises a material distribution trolley (43) arranged on the rails, a hopper (40) arranged in the material distribution trolley (43), a spiral discharging shaft (41) is arranged in the middle of the hopper (40), spiral blades (54) are arranged on two sides of the spiral discharging shaft (41), a first motor is arranged on one side of the bottom of the hopper (40), an opening mechanism (42) is arranged on the other side of the bottom of the hopper (40), the spiral discharging shaft (41) is connected with the first motor, the bottom of the second frame (53) is connected with a second universal driving wheel (38), and a walking trolley (55) is slidably connected to one side of the second frame (53), and the walking trolley (55) is provided with a vibrator device (36) and a trowelling machine (35).
6. The automated PC component manufacturing system of claim 5, wherein: the vibrator device (36) comprises a bottom plate (50) and a second support plate (16), a first support plate (13) is arranged on the bottom plate (50), the first support plate (13) is connected with the second support plate (16) through a conveyor belt wheel mechanism, clamping blocks (59) are arranged on the back of the second support plate (16), the second support plate (16) is vertically connected with a second support plate (34), the conveyor belt wheel mechanism is connected with the clamping blocks (59), guide rails (14) are respectively arranged on two sides of the top surface of the second support plate (34), sliding blocks (15) are arranged on the two guide rails (14) in a sliding mode, connecting rods (33) are arranged on the inner sides of the two sliding blocks (15), the two sliding blocks (33) are connected with sliding blocks (17), the sliding blocks (17) are arranged on the surface of the second support plate (16) in a vertical sliding mode and are connected with a screw rod mechanism (10), and the screw rod mechanism (10) enables, and a plurality of vibrators (11) are uniformly arranged on the second support (34).
7. An automated production system of PC components according to claim 5, characterized in that: the trowelling machine (35) comprises a second motor (20), the second motor (20) is connected with a gear (19), the gear (19) is connected with a rack (18), the rack (18) is connected with a third motor (21), and the third motor (21) is connected with blades (22).
8. The automated PC component manufacturing system of claim 1, wherein: the cleaning device comprises a conveyor belt (12), a support, a belt wheel transmission mechanism and a cleaning pipeline, wherein a rotating wheel (24), a fourth motor (9) and a driving shaft (49) are arranged on the support, one end of the conveyor belt (12) is installed on the rotating wheel (24), the other end of the conveyor belt (12) is connected with the driving shaft (49), the fourth motor (9) is connected with the driving shaft (49), the cleaning pipeline comprises a cleaning pump (25), a pipeline (8) and a first nozzle (23), the cleaning pump (25) is arranged on the ground, the pipeline (8) is arranged on the support, the first nozzle (23) is arranged on the pipeline (8), and the first nozzle (23) is divided into a high-pressure nozzle and a low-pressure nozzle.
9. The automated PC component manufacturing system of claim 1, wherein: the commodity circulation storage mechanism contains material loading dolly (27), goods frame (26), spraying system and sedimentation tank, material loading dolly (27) are rotatory by fourth motor drive band pulley, spraying system is equipped with nozzle two and temperature and humidity sensor for every position and realizes automatic spraying, subaerial water groove has been seted up below goods frame (26), water groove links to each other with the sedimentation tank.
10. The automated PC component manufacturing system of claim 1, wherein: maintenance device includes universal driving wheel three (56), standard festival pipeline (32), napping machine and folding protecting cover (28), the napping machine is including napping machine axle (29), napping board (30) and fixed block, folding protecting cover (28) adorn in on the universal driving wheel three (56), the napping machine is located folding protecting cover (28) front end of keeping, napping board (30) are connected on napping machine axle (29), folding protecting cover (28) of keeping are walked on standard festival pipeline (32), be equipped with temperature and humidity sensor on standard festival pipeline (32).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010969165.5A CN111941630A (en) | 2020-09-15 | 2020-09-15 | Automatic production system of PC component |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010969165.5A CN111941630A (en) | 2020-09-15 | 2020-09-15 | Automatic production system of PC component |
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| CN111941630A true CN111941630A (en) | 2020-11-17 |
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| CN202010969165.5A Pending CN111941630A (en) | 2020-09-15 | 2020-09-15 | Automatic production system of PC component |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659346A (en) * | 2020-12-07 | 2021-04-16 | 中铁十二局集团有限公司 | Automatic production line for small prefabricated parts |
| CN114130727A (en) * | 2021-12-04 | 2022-03-04 | 淄博永正化工设备有限公司 | Glass lining equipment tank mouth processing and forming device |
-
2020
- 2020-09-15 CN CN202010969165.5A patent/CN111941630A/en active Pending
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112659346A (en) * | 2020-12-07 | 2021-04-16 | 中铁十二局集团有限公司 | Automatic production line for small prefabricated parts |
| CN112659346B (en) * | 2020-12-07 | 2022-06-14 | 中铁十二局集团有限公司 | Automatic production line for small prefabricated parts |
| CN114130727A (en) * | 2021-12-04 | 2022-03-04 | 淄博永正化工设备有限公司 | Glass lining equipment tank mouth processing and forming device |
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