CN111934117B - Jack and jack fixed knot of removable contact of installing construct - Google Patents
Jack and jack fixed knot of removable contact of installing construct Download PDFInfo
- Publication number
- CN111934117B CN111934117B CN202010703624.5A CN202010703624A CN111934117B CN 111934117 B CN111934117 B CN 111934117B CN 202010703624 A CN202010703624 A CN 202010703624A CN 111934117 B CN111934117 B CN 111934117B
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- clamping
- jack
- contact
- notches
- annular
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/02—Contact members
- H01R13/15—Pins, blades or sockets having separate spring member for producing or increasing contact pressure
- H01R13/187—Pins, blades or sockets having separate spring member for producing or increasing contact pressure with spring member in the socket
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01R—ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS
- H01R13/00—Details of coupling devices of the kinds covered by groups H01R12/70 or H01R24/00 - H01R33/00
- H01R13/40—Securing contact members in or to a base or case; Insulating of contact members
- H01R13/42—Securing in a demountable manner
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- Details Of Connecting Devices For Male And Female Coupling (AREA)
Abstract
The invention discloses a jack with a replaceable contact element and a jack fixing structure, wherein the jack comprises a jack sleeve, a contact element and a clamping cover, an annular table is arranged in the jack sleeve, a plurality of first clamping blocks are arranged on the annular table, a plurality of first notches are formed in the end part of one end of the jack sleeve, and an annular clamping groove is formed in the outer wall of the jack sleeve; the two ends of the contact element are respectively provided with a plurality of second notches and a plurality of third notches, the first fixture blocks are respectively clamped in the second notches, the plurality of first notches respectively correspond to the plurality of third notches, and the waist part of the contact element comprises a plurality of grids inclined with the tangent plane of the contact element; a plurality of second clamping blocks are arranged on one end face of the clamping cover, each second clamping block is clamped into the corresponding first notch and the corresponding third notch to be fixed in the clamping cover, a plurality of first clamping hooks are arranged on the side wall of the clamping cover, and the first clamping hooks are clamped into the annular clamping grooves to be fixed in the clamping cover. The invention provides a jack with a replaceable contact element, which is convenient for taking out the contact element by detaching a buckle structure of a clamping cover and a hole sleeve; and the maintenance cost is saved by replacing the contact.
Description
Technical Field
The invention relates to the technical field of contact piece jack structures and jack fixing structures, in particular to a jack with a replaceable contact piece and a jack fixing structure.
Background
Because the large-current contactor of the electric automobile and the oil-electric hybrid automobile is charged, the contact pin and the socket can be plugged and pulled out for many times. Because long-time plug, contact pin and socket can wear and tear, and contact pin and socket can influence the reliability of pegging graft between the two because of wearing and tearing, lead to its contact failure, perhaps influence its electric contact effect because of the jack of socket is dirty, these all can arouse socket and contact pin overheated in charging process, can arouse the conflagration when serious.
When the contact between the socket and the contact pin is poor, the existing method replaces the socket component of which the innermost layer of the socket is contacted with the contact pin so as to ensure that the socket and the contact pin have good insertion and extraction force. Contact device of removable dress jack as chinese patent CN201720813382.9 discloses, including the contact pin, socket and sub-jack subassembly, the socket is equipped with the plug-in mounting hole, sub-jack subassembly includes the plug bush, the hole cover, first contact elasticity reed and second contact elasticity reed, be equipped with the step in the plug bush, plug bush and hole cover are located in the plug bush hole, hole cover one end is equipped with the trepanning, the other end is equipped with cable junction portion, first contact elasticity reed and plug bush are located in the trepanning of hole cover, the plug bush is fixed with the hole cover through first contact elasticity reed, the plug bush is equipped with the jack, second contact elasticity reed is located in the jack, the plug bush passes through second contact elasticity reed and contact pin plug-in connection. Good plugging force of the socket can be recovered only by disassembling and replacing the sub plug bushes.
However, the main cause of the reliability of the mating between the pin and the socket is the failure of the resilient contact inside the sub-socket. Therefore, replacing the entire sub-jack would waste both the sleeve and the sleeve, resulting in unnecessary economic loss.
Disclosure of Invention
The invention aims to provide a jack with a replaceable contact piece, which is convenient to maintain and can save the maintenance cost.
The technical scheme adopted by the jack with the replaceable contact piece is as follows:
a jack with a replaceable contact element comprises a jack sleeve, a contact element and a clamping cover, wherein an annular table is arranged inside the jack sleeve, a plurality of first clamping blocks are arranged on the annular table, a plurality of first notches are formed in the end part of one end of the jack sleeve, and an annular clamping groove is formed in the outer wall of the jack sleeve; the two ends of the contact element are respectively provided with a plurality of second notches and a plurality of third notches, the plurality of first fixture blocks are respectively clamped in the plurality of second notches, the plurality of first notches respectively correspond to the plurality of third notches, and the waist part of the contact element comprises a plurality of grid bars inclined to the tangent plane of the contact element; one end face of the clamping cover is provided with a plurality of second clamping blocks, each second clamping block is clamped into a corresponding first notch and a corresponding third notch, the side wall of the clamping cover is provided with a plurality of first clamping hooks, the first clamping hooks are clamped into the annular clamping groove and are fixed in the annular clamping groove, a plurality of half grooves and inserting seams are formed in the other end face of the clamping cover, and the inserting seams are close to the inner wall of the first clamping hooks.
Preferably, the number of the first clamping blocks is the same as that of the first notches.
Preferably, the grid bars are straight bars, and the included angle between the grid bars and the tangent plane of the contact piece ranges from 50 degrees to 90 degrees.
As a preferred scheme, one end face of the clamping cover is provided with a guide ring, the second clamping blocks and the guide ring are coplanar, and the second clamping blocks are arranged around the guide ring at equal intervals.
Preferably, the inner wall of the guide ring is provided with reinforcing strips at equal intervals.
Preferably, the other end face of the clamping cover is provided with a plurality of insertion slits, and the insertion slits are close to the inner wall of the first clamping hook.
Preferably, the other end face of the clamping cover is provided with a plurality of half grooves.
Preferably, an annular spring is arranged inside the hole sleeve, and the annular spring is sleeved on the waist of the contact element.
As a preferred scheme, the inner wall of the hole sleeve is provided with an annular groove, and the annular spring is clamped in the annular groove for fixation.
The invention also provides a jack fixing structure which comprises the jack with the replaceable contact element, a socket and a locking plate, wherein the side wall of a hole sleeve of the jack is provided with a side clamping groove which is arranged at one end of the hole sleeve, which is far away from the clamping cover; the middle of the socket is provided with two accommodating holes, one end of the jack provided with a clamping cover is inserted into the accommodating holes, the socket also comprises an annular fixing wall, the fixing wall is distributed around the two accommodating holes, and the fixing wall is provided with a plurality of fixing holes; the relative fourth breach has been seted up to the lock plate lateral wall, fourth breach and side draw-in groove joint, the lock plate lateral wall still is equipped with a plurality of fixed lugs, fixed lug card is gone into the fixed orifices and is fixed.
The invention discloses a jack with a replaceable contact piece, which has the advantages that: the jack includes hole cover, contact and card lid, and the hole cover is inside to be equipped with the annular table, is equipped with the first fixture block of polylith on the annular table, and hole cover one end tip is equipped with a plurality of first breachs, and the hole cover outer wall is equipped with ring groove. The contact piece both ends are equipped with a plurality of second breachs and a plurality of third breach respectively, and the first fixture block of polylith is gone into respectively in a plurality of second breachs, and a plurality of first breachs correspond with a plurality of third breach respectively, and the contact piece waist includes many bars with the contact piece tangent plane slope. A plurality of second clamping blocks are arranged on one end face of the clamping cover, each second clamping block is clamped into the corresponding first notch and the corresponding third notch to be fixed in the clamping cover, a plurality of first clamping hooks are arranged on the side wall of the clamping cover, and the first clamping hooks are clamped into the annular clamping grooves to be fixed in the clamping cover. The clamping structure of the clamping cover and the hole sleeve is disassembled so as to be convenient for taking out the contact element; and the maintenance cost is saved by replacing the contact.
Drawings
Fig. 1 is an exploded view of a receptacle to which a contact can be attached in accordance with an embodiment of the present invention.
Fig. 2 is a schematic view of a receptacle assembly with interchangeable contacts according to an embodiment of the invention.
Figure 3 is a cross-sectional view of a receptacle for a replaceable contact according to an embodiment of the invention.
Fig. 4 is a schematic view of a receptacle housing with interchangeable attachment contacts according to an embodiment of the invention.
Fig. 5 is a schematic view of a receptacle contact of an interchangeable contact according to an embodiment of the present invention.
Figure 6 is a side view of a receptacle contact of an interchangeable attachment contact according to an embodiment of the invention.
Figure 7 is a bottom view of a receptacle contact of an interchangeable contact according to an embodiment of the invention.
Fig. 8 is a schematic view of a receptacle card cover with interchangeable attachment contacts according to an embodiment of the invention.
Fig. 9 is an exploded physical view of a receptacle and a pin of a replaceable contact according to an embodiment of the invention.
Fig. 10 is a schematic view of a receptacle and pin combination of a replaceable contact according to an embodiment of the invention.
Fig. 11 is a cross-sectional view of a receptacle and pin of an interchangeable contact according to an embodiment of the invention.
Figure 12 is an exploded view of a jack to which the contact is attached according to the second alternative embodiment of the present invention.
Figure 13 is a cross-sectional view of a receptacle of a second interchangeable contact of an embodiment of the invention.
Fig. 14 is a cross-sectional view of a receptacle and a pin of a second interchangeable contact according to an embodiment of the invention.
Fig. 15 is an exploded view of the jack fixing structure of the present invention.
Fig. 16 is a partially exploded view of the jack fixing structure of the present invention.
Fig. 17 is a sectional view of the jack fixing structure of the present invention.
Detailed Description
The invention will be further elucidated and described with reference to the embodiments and drawings of the specification:
the first embodiment is as follows:
referring to fig. 1-3, a replaceable contact receptacle 10 includes a housing 11, contacts 12, and a card cover 13.
Referring to fig. 4, an annular table 111 is disposed inside the hole sleeve 11, a plurality of first locking blocks 1111 are disposed on the annular table 111, a plurality of first notches 112 are disposed at an end of one end of the hole sleeve 11, and an annular locking groove 113 is disposed on an outer wall of the hole sleeve 11.
Referring to fig. 5-7, the contact 12 has a plurality of second notches 121 and a plurality of third notches 122 at two ends thereof. The number of the first fixture blocks 1111 is the same as that of the second notches 121, and the plurality of first fixture blocks 1111 are respectively clamped into the plurality of second notches 121 for fixation. The plurality of first notches 112 respectively correspond to the plurality of third notches 122, that is, the first notches 112 and the second notches 121 form a notch group. The waist of the contact 12 includes a plurality of bars 123 that are inclined to the tangent plane of the contact 12. Specifically, the contact element 12 in this embodiment is an annular structure, a plurality of bars 123 are punched on the side wall of the contact element, and then one end of the contact element 12 is fixed and the other end is rotated, in this process, the bars 123 are kept in a straight bar shape, and finally, a waisted annular structure is formed.
Referring to fig. 8, a plurality of second latches 131 are disposed on an end surface of the latch cover 13, wherein the number of the second latches 131, the number of the first notches 112 and the number of the third notches 122 are the same. Each second latch 131 is snapped into the corresponding first notch 112 and third notch 122 for fixation, in other words, the second latch 131 is snapped into the notch group for fixation. The hole sleeve 11 and the contact element 12 can be fixed by using a clamping block, and the two can be tightly fixed together, so that the stability of connection and fixation is improved.
The side wall of the card cover 13 is provided with a plurality of first hooks 132 arranged around at equal intervals, and the plurality of first hooks 132 are clamped into the annular card slot 113 and fixed. The locking and fixing of the clamping cover 13 and the hole sleeve 11 are realized through a simple clamping hook structure. If the elasticity of the contact 12 is weakened to be incapable of being normally connected and conducted, the snap structure of the card cover 13 and the hole sleeve 11 is disassembled to realize the removal of the contact 12. And then the structure of the card cover 13 and the hole sleeve 11 is reserved by replacing the contact piece 12, so that the cost expenditure of unnecessary components is saved, and the maintenance cost is saved.
Referring to fig. 9-11, the angle between the grid 123 and the tangent plane of the contact 12 is in the range of 50 ° to 90 °, and the over-twisting of the contact 12 can be achieved within this angle range. Under the premise that the waist of the contact 12 in the overtwisted state is in contact with the inner diameter of the contact pin 20, and the outer diameter of the standard contact pin 20 is the same, the included angle degree between the grid 123 of the contact 12 and the tangent plane is increased, so that the outer diameter formed by the end part of the grid 123 is increased, and the outer diameter of the contact 12 can be increased. The increased outer diameter of the contacts 12 may correspond to an increased density of the bars 123, i.e., an increased number of bars 123. The increased number of bars 123 corresponds to an increased effective conductive cross-sectional area a when the pin 20 is in contact conduction with the contact 12.
the main factors affecting the conductive resistance are: a. effective conductor conducting distance L (m), b resistivity p (omega mm) of conductor2Effective conductive cross section area A (mm) of conductor2)。
It can be seen from the above that the contact resistance R in the overtorque state of the contact 12 decreases with the increase of the effective conductive cross-sectional area a. Therefore, the conductivity of the contact 12 in the overtwisted state is significantly improved.
Preferably, the number of the first locking blocks 1111 is the same as that of the first notches 112, so as to ensure that the two ends of the contact 12 have the same torsion.
One end surface of the card cover 13 is provided with a guide ring 133. The plurality of second blocks 131 and the guide ring 133 are coplanar, and the plurality of second blocks 131 are arranged around the guide ring 133 at equal intervals. In assembly, the guide ring 133 is inserted into the middle of the contact 12 to push the contact 12 against the inner wall of the pocket 11. The second latch 131 is locked in the notch set by rotating the latch cover 13, and the first hook 132 is locked in the annular slot 113. The first hook 132 and the guide ring 133 clamp the socket 11 and the contact 12 to be fixed, so that both ends of the socket 11 and the contact 12 are fully contacted.
Combining the above formula, the two ends of the sleeve 11 and the contact 12 are fully contacted, i.e. the effective conductive cross-section area a of the conductor is increased, and therefore, the contact resistance R can be reduced. Helping to improve the electrical conduction efficiency of the jack 10.
Meanwhile, the inner wall of the guide ring 133 is provided with reinforcing strips 1331 at equal intervals to improve the firmness.
In this embodiment, the other end surface of the card cover 13 is provided with a plurality of half slots 134 and insertion slits 135, and the insertion slits 135 are close to the inner wall of the first hook 132. The quick disassembly and assembly can be realized by utilizing the disassembly and assembly tool matched with the quick disassembly and assembly tool. The disassembling tool comprises an annular main body, wherein one end of the annular main body is provided with a plurality of third clamping blocks, and the third clamping blocks are clamped into the half grooves 134 for fixing. Specifically, the third block of the dismounting tool is inserted into the half-groove 134 to realize the connection combination of the dismounting tool and the card cover 13, and at this time, the dismounting tool can be rotated, so that the operation of rotating the card cover 13 can be realized. The user uses the assembly and disassembly tools of looks adaptation, makes the assembling process more convenient.
The other end face of the annular main body is provided with a plurality of inserting pieces, and the inserting pieces are inserted into the inserting slits 135. Specifically, when the maintenance is needed to be dismantled, the inserting sheet is inserted into the inserting slot 135 and then continuously pushed until the inserting sheet is inserted between the first hook 132 and the hole sleeve 11, at the moment, the hook part of the first hook 132 is pulled out of the annular slot 113, and then the clamping cover 13 is pulled out, so that the dismantling process is more convenient.
Example two:
referring to fig. 12-14, in the first embodiment, an annular spring 115 is disposed inside the hole sleeve 11, and the annular spring 115 is sleeved on the waist portion of the contact 12.
When the contact pin 20 is inserted, the contact pin 20 is in top contact with the inner surface of the middle part of the grid bar 123, and then the grid bar 123 deforms and moves towards the inner wall direction of the hole sleeve 11, and the annular spring 115 is extruded and deformed; at this time, the current can pass through the contact area in the middle of the grid 123, the annular spring 115 and the hole sleeve 11 at one time, the conductive distance is shortened, the conductive sectional area is increased, the contact resistance is further reduced, and the conductivity of the grid is obviously improved. Because the annular spring 115 and the grid 123 are adopted to jointly push against the contact pin 20, the restoring capability of the contact 12 is relatively improved, and the durability of the contact is further improved.
Preferably, the inner wall of the hole sleeve 11 is further provided with an annular groove 116, and the annular spring 115 is clamped in the annular groove 116 for fixation. The annular spring 115 can be effectively prevented from being biased under pressure; and the groove wall and the groove bottom of the annular groove 116 are both contacted with the annular spring 115, so that the effective conductive sectional area is increased relative to the inner wall of the direct contact hole sleeve 11, and the contact resistance is further reduced.
Preferably, in this embodiment, an auxiliary annular spring may be additionally disposed at two sides of the annular spring 115 to assist the grid 123 of the contact 12 to be pressed against, so as to further improve the conductivity.
Referring to fig. 15-17, the present disclosure further provides a fixing structure for a jack 10, which includes the jack 10, a socket 30 and a locking plate 40.
The side wall of the hole sleeve 11 of the jack 10 is provided with a side clamping groove 114, and the side clamping groove 114 is arranged at one end of the hole sleeve 11 far away from the clamping cover 13.
Two containing holes 31 are formed in the middle of the socket 30, one end of the jack 10, which is provided with the clamping cover 13, is inserted into the containing holes 31, the socket 30 further comprises an annular fixing wall 32, the fixing wall 32 is arranged around the two containing holes 31, and the fixing wall 32 is provided with a plurality of fixing holes 321.
The relative fourth breach 41 has been seted up to the locking plate 40 lateral wall, and fourth breach 41 and side draw-in groove 114 joint, and the locking plate 40 lateral wall still is equipped with a plurality of fixed lugs 42, and fixed lug 42 card is gone into the fixed orifices 321 internal fixation.
At present, the same kind of products need two sets of large and small jacks 10 to be nested and fixed in the socket 30 to form a plug connector, and then the plug connector is conducted with the pins 20 with standard outer diameters. The multilevel nested structure is complex, and the multilevel nested structure belongs to the extended conducting distance L by combining the contact resistance formula, so the conducting performance of the structure is limited to a certain extent. Also, the complex structure is not easily repaired after the contact 12 fails.
On the premise of ensuring that the contact inner diameter of the contact 12 is the same as the outer diameter of the standard pin 20, the angle between the grid 123 of the contact 12 and the tangent plane thereof is increased (i.e. the overtwist structure described in the first embodiment), and the outer diameter formed by the end of the grid 123 is increased, so that the outer diameter of the hole sleeve 11 can be increased. Finally, one group of jack 10 structure can meet the contact conduction of the nested structure of two groups of jacks 10 of the same type. The structure of the set of jacks 10 will greatly reduce the conductive distance L, so it will have a significant effect on the conductivity of the socket 30.
The invention provides a jack with a replaceable contact element, which comprises a jack sleeve, a contact element and a clamping cover, wherein an annular table is arranged inside the jack sleeve, a plurality of first clamping blocks are arranged on the annular table, a plurality of first notches are arranged at one end part of the jack sleeve, and an annular clamping groove is arranged on the outer wall of the jack sleeve. The contact piece both ends are equipped with a plurality of second breachs and a plurality of third breach respectively, and the first fixture block of polylith is gone into respectively in a plurality of second breachs, and a plurality of first breachs correspond with a plurality of third breach respectively, and the contact piece waist includes many bars with the contact piece tangent plane slope. One end face of the clamping cover is provided with a plurality of second clamping blocks, one second clamping block is clamped into the corresponding first notch and the third notch to be fixed in the clamping cover, the side wall of the clamping cover is provided with a plurality of first clamping hooks, and the plurality of first clamping hooks are clamped into the annular clamping groove to be fixed in the clamping cover. The clamping structure of the clamping cover and the hole sleeve is disassembled so as to be convenient for taking out the contact element; and the maintenance cost is saved by replacing the contact.
Finally, it should be noted that the above embodiments are only used for illustrating the technical solutions of the present invention, and not for limiting the protection scope of the present invention, although the present invention is described in detail with reference to the preferred embodiments, it should be understood by those skilled in the art that modifications or equivalent substitutions can be made on the technical solutions of the present invention without departing from the spirit and scope of the technical solutions of the present invention.
Claims (9)
1. The jack with the replaceable contact piece is characterized by comprising a jack sleeve, wherein an annular table is arranged inside the jack sleeve, a plurality of first clamping blocks are arranged on the annular table, a plurality of first notches are arranged at one end part of the jack sleeve, and an annular clamping groove is formed in the outer wall of the jack sleeve;
the two ends of the contact element are respectively provided with a plurality of second notches and a plurality of third notches, the plurality of first fixture blocks are respectively clamped in the plurality of second notches, the plurality of first notches respectively correspond to the plurality of third notches, and the waist part of the contact element comprises a plurality of grid bars inclined to the tangent plane of the contact element;
the clamping cover is characterized in that a plurality of second clamping blocks and a guide ring are arranged on one end face of the clamping cover, each second clamping block is clamped into a corresponding first notch and a corresponding third notch, a plurality of first clamping hooks are arranged on the side wall of the clamping cover and are clamped into annular clamping grooves, and the plurality of first clamping hooks are coplanar with the guide ring and are distributed around the guide ring at equal intervals.
2. The replaceable contact receptacle of claim 1, wherein the number of first detents is the same as the number of first notches.
3. The replaceable contact receptacle of claim 1, wherein the bars are straight and the bars are angled from the contact section by an angle in the range of 50 ° to 90 °.
4. The socket with the interchangeable contact according to claim 1, wherein the inner wall of the guide ring is provided with reinforcing strips at equal intervals.
5. The socket with the replaceable contact according to claim 1, wherein the other end face of the card cover is provided with a plurality of insertion slits, and the insertion slits are close to the inner wall of the first hook.
6. The socket with the interchangeable attachment contact of claim 1, wherein the card cover has a plurality of half grooves formed in the other end surface thereof.
7. The interchangeable contact receptacle of claim 1, wherein the housing has a ring spring disposed therein, the ring spring engaging a contact waist.
8. The socket with the replaceable contact according to claim 7, wherein the inner wall of the socket has an annular groove, and the annular spring is locked into the annular groove.
9. A jack fixing structure, which is characterized by comprising the jack of the replaceable contact piece according to any one of claims 1 to 8, wherein the side wall of the jack sleeve of the jack is provided with a side clamping groove, and the side clamping groove is arranged at one end of the jack sleeve, which is far away from the clamping cover;
the socket also comprises an annular fixed wall, the fixed wall is arranged around the two accommodating holes, and the fixed wall is provided with a plurality of fixed holes;
the locking plate, relative fourth breach has been seted up to the locking plate lateral wall, fourth breach and side draw-in groove joint, the locking plate lateral wall still is equipped with a plurality of fixed lugs, fixed lug card is gone into the fixed orifices and is fixed.
Priority Applications (1)
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CN202010703624.5A CN111934117B (en) | 2020-07-21 | 2020-07-21 | Jack and jack fixed knot of removable contact of installing construct |
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CN202010703624.5A CN111934117B (en) | 2020-07-21 | 2020-07-21 | Jack and jack fixed knot of removable contact of installing construct |
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CN111934117A CN111934117A (en) | 2020-11-13 |
CN111934117B true CN111934117B (en) | 2021-11-23 |
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CN113131254A (en) * | 2021-04-14 | 2021-07-16 | 惠州尼索科连接技术有限公司 | Split type torsional spring jack |
CN117895277B (en) * | 2024-03-14 | 2024-05-14 | 上海京波传输科技有限公司 | Safe heavy current contact |
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