CN111923482A - High-adsorbability granular activated carbon preparation and processing system and preparation and processing method - Google Patents

High-adsorbability granular activated carbon preparation and processing system and preparation and processing method Download PDF

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Publication number
CN111923482A
CN111923482A CN202010801657.3A CN202010801657A CN111923482A CN 111923482 A CN111923482 A CN 111923482A CN 202010801657 A CN202010801657 A CN 202010801657A CN 111923482 A CN111923482 A CN 111923482A
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China
Prior art keywords
plate
activated carbon
processing
punching
mounting
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CN202010801657.3A
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Chinese (zh)
Inventor
胡红建
李超
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Priority to CN202010801657.3A priority Critical patent/CN111923482A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
    • B30B11/02—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space
    • B30B11/04—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses using a ram exerting pressure on the material in a moulding space co-operating with a fixed mould
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/022—Moulds for compacting material in powder, granular of pasta form
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
    • B30B15/022—Moulds for compacting material in powder, granular of pasta form
    • B30B15/024—Moulds for compacting material in powder, granular of pasta form using elastic mould parts
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B30—PRESSES
    • B30B—PRESSES IN GENERAL
    • B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
    • B30B15/32—Discharging presses
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00—Carbon; Compounds thereof
    • C01B32/30—Active carbon
    • C01B32/354—After-treatment
    • C01B32/384—Granulation
    • C—CHEMISTRY; METALLURGY
    • C01—INORGANIC CHEMISTRY
    • C01B—NON-METALLIC ELEMENTS; COMPOUNDS THEREOF; METALLOIDS OR COMPOUNDS THEREOF NOT COVERED BY SUBCLASS C01C
    • C01B32/00—Carbon; Compounds thereof
    • C01B32/30—Active carbon
    • C01B32/39—Apparatus for the preparation thereof

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  • Chemical & Material Sciences (AREA)
  • Organic Chemistry (AREA)
  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Inorganic Chemistry (AREA)
  • Carbon And Carbon Compounds (AREA)

Abstract

The invention provides a high-adsorptivity granular activated carbon preparation and processing system and a preparation and processing method, wherein the system comprises a top plate, a bottom plate, a connecting column, a mounting plate, a processing die and a punching mechanism; the design of the stamping structure can lead the stamping structure to stamp the high-grade coal activated carbon powder in the die for multiple times, thereby improving the forming effect and solving the problems that the stamping equipment in the prior art has simple structure and poor stamping effect, so that the honeycomb activated carbon after stamping forming is too loose; after the honeycomb activated carbon is formed, the pair of die shells can move downwards from the surface of the mounting plate, so that the honeycomb activated carbon formed by punching can be quickly separated from the die shells, and the problem that the honeycomb activated carbon is difficult to take out of a die is solved.

Description

High-adsorbability granular activated carbon preparation and processing system and preparation and processing method
Technical Field
The invention relates to the technical field of activated carbon preparation and processing, in particular to a high-adsorbability granular activated carbon preparation and processing system and a preparation and processing method.
Background
Activated carbon is a specially treated carbon, and is generally classified into two major types, powder and granule, according to the shape of the activated carbon. With the development of modern industry and science and technology, a plurality of new active carbon varieties appear, such as honeycomb-shaped active carbon, which is a novel environment-friendly active carbon waste gas purification product, can effectively reduce peculiar smell and pollutants and reach the national primary emission standard of waste gas. Since most of the high-grade coal-based activated carbon powder on the market is manufactured into honeycomb-shaped activated carbon, the activated carbon is called honeycomb-shaped activated carbon.
In the prior art, the honeycomb activated carbon needs to be placed into a special die in the preparation process, and then is subjected to punch forming by a punching device; however, the stamping equipment in the prior art has a simple structure and a poor stamping effect, so that the problem that the honeycomb activated carbon after stamping forming is too loose is caused; in addition, the honeycomb activated carbon needs to be taken out of the die after being formed, and the dies in the prior art are all of an integrated forming structure, so that the problem that the honeycomb activated carbon is difficult to take out of the dies is caused.
Disclosure of Invention
In order to achieve the above purpose, the invention adopts the following technical scheme that the high-adsorptivity granular activated carbon preparation and processing system comprises a top plate, a bottom plate, a connecting column, a mounting plate, processing dies and a punching mechanism, wherein the bottom plate is positioned right above the top plate, the top plate and the bottom plate are parallel to each other, four corners of the bottom plate of the top plate are fixedly connected through the connecting column, the mounting plate is horizontally mounted between the top plate and the bottom plate, a plurality of groups of processing dies are uniformly arranged on the surface of the mounting plate at equal intervals, the punching mechanism is arranged right above each group of processing dies and is mounted on the surface of the bottom plate, and the high-adsorptivity granular activated carbon:
the processing die comprises a first electric lifting rod, a stamping plate, a fixed plate, mounting holes, movable rods, telescopic springs and a connecting rod, wherein the first electric lifting rod is vertically arranged between the top of the stamping plate and the bottom of the top plate, the fixed end of the first electric lifting rod is fixedly connected with the bottom surface of the top plate, the movable end of the first electric lifting rod is fixedly connected with the top center of the stamping plate, the fixed plate is horizontally arranged under the stamping plate, the left side and the right side of the surface of the stamping plate are symmetrically provided with two pairs of mounting holes in a penetrating manner, the inner cavity of each mounting hole is respectively in sliding connection with the peripheral side walls of each movable rod, the bottom ends of the movable rods are fixedly connected with the top surface of the fixed plate, the top ends of two adjacent groups of the movable rods are fixedly connected through the connecting rod, and the telescopic springs are sleeved around the bottoms of the movable rods, the top tail end of the telescopic spring is overlapped with the bottom surface of the stamping plate, and the bottom tail end of the telescopic spring is overlapped with the top surface of the fixing plate;
the stamping mechanism comprises a T-shaped mounting platform, a second electric telescopic rod, a die shell, a convex block, a through groove and a sliding groove, a plurality of groups of through grooves are uniformly drilled on the surface of the mounting plate at equal intervals, sliding grooves are drilled in the centers of the left side and the right side of each group of through grooves, a pair of mould shells are arranged in the inner cavity of the through groove, a convex block is vertically arranged at the center of the outer side of each group of mould shells, two groups of convex blocks are respectively connected with two groups of sliding grooves in a sliding way, a second electric telescopic rod is arranged between the outer side of the bottom of the die shell and the bottom plate, the fixed end of the second electric telescopic rod is fixedly connected with the top surface of the bottom plate, the movable end of the second electric telescopic rod is fixedly connected with the outer side of the bottom of the die shell, a T-shaped mounting table is embedded in the center of an inner cavity of the through groove, and the bottom of the T-shaped mounting table is fixedly connected with the center of the top of the bottom plate;
preferably; the horizontal plane of T type mount table with the top surface of mounting panel is located same horizontal plane, the horizontal plane of T type mount table is located a pair of the inner chamber of mould shell, the cross section of T type mount table is equal with a pair of the inner chamber of mould shell.
Preferably; and the inner wall of the mounting hole is provided with a wear-resistant rubber ring.
Preferably; the cross section of the fixing plate is of a square structure, and the cross section of the fixing plate is not larger than an inner cavity formed by splicing the pair of die shells.
Preferably; the even vertical multiunit post of punching that sets up of bottom equidistance of fixed plate, the cross section of post of punching is regular hexagon.
Preferably; the preparation method of the high-adsorbability granular activated carbon of the preparation and processing system of the high-adsorbability granular activated carbon comprises the following steps:
s1: adjusting the processing equipment, namely adjusting the two groups of second electric telescopic rods, and lifting the pair of mould shells upwards until the bottoms of the mould shells are flush with the mounting plate;
s2: molding honeycomb activated carbon, namely pouring the prepared high-grade coal activated carbon powder into a mold shell, and downwards punching a first electric lifting rod to mold the honeycomb activated carbon;
s3: the honeycomb activated carbon is taken out, and a first electric lifting rod is adjusted after the honeycomb activated carbon is formed, so that the first electric lifting rod drives the die shell to slide downwards along the sliding groove until the top of the die shell is flush with the top of the mounting plate, and the honeycomb activated carbon is taken out from the T-shaped mounting table.
Has the advantages that:
the design of the stamping structure can lead the stamping structure to stamp the high-grade coal activated carbon powder in the die for multiple times, thereby improving the forming effect and solving the problems that the stamping equipment in the prior art has simple structure and poor stamping effect, so that the honeycomb activated carbon after stamping forming is too loose; after the honeycomb activated carbon is formed, the pair of die shells can move downwards from the surface of the mounting plate, so that the honeycomb activated carbon formed by punching can be quickly separated from the die shells, and the problem that the honeycomb activated carbon is difficult to take out of a die is solved.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a flow chart of a method for preparing and processing a high-adsorptivity granular activated carbon in the invention;
FIG. 2 is a front cross-sectional view of the present invention;
FIG. 3 is a top view of the present invention;
FIG. 4 is an enlarged schematic view of A in FIG. 2;
FIG. 5 is an enlarged schematic view of B of FIG. 2;
fig. 6 is an enlarged schematic view of C in fig. 3.
Detailed Description
Embodiments of the present invention will be described below with reference to the drawings. In this process, the width of the lines or the size of the components in the drawings may be exaggerated for clarity and convenience of description.
The following terms are defined based on the functions of the present invention, and may be different depending on the intention of the user or the operator or the convention. Therefore, these terms are defined based on the entire contents of the present specification.
As shown in fig. 1 to 6, a high-adsorptivity granular activated carbon preparation and processing system comprises a top plate 1, a bottom plate 2, a connecting column 3, a mounting plate 4, processing molds 5 and a punching mechanism 6, wherein the bottom plate 2 is positioned right above the top plate 1, the top plate 1 and the bottom plate 2 are parallel to each other, four corners of the bottom plate 2 of the top plate 1 are fixedly connected through the connecting column 3, the mounting plate 4 is horizontally arranged between the top plate 1 and the bottom plate 2, a plurality of groups of processing molds 5 are uniformly arranged on the surface of the mounting plate 4 at equal intervals, the punching mechanism 6 is arranged right above each group of processing molds 5, and the punching mechanism 6 is arranged on the bottom surface of the top plate 1;
the processing mold 5 comprises a first electric lifting rod 51, a stamping plate 52, a fixed plate 53, mounting holes 54, movable rods 55, a telescopic spring 56 and a connecting rod 57, wherein a first electric lifting rod 51 is vertically arranged between the top of the stamping plate 52 and the bottom of the top plate 1, the fixed end of the first electric lifting rod 51 is fixedly connected with the bottom surface of the top plate 1, the movable end of the first electric lifting rod 51 is fixedly connected with the center of the top of the stamping plate 52, the fixed plate 53 is horizontally arranged under the stamping plate 52, a plurality of groups of punching columns are uniformly and vertically arranged at equal intervals at the bottom of the fixed plate 53, the cross section of each punching column is a regular hexagon, the left side and the right side of the surface of the stamping plate 52 are symmetrically provided with two pairs of mounting holes 54 in a penetrating manner, the inner wall of each mounting hole 54 is provided with a wear-resistant rubber ring, and each group of the inner cavity of each mounting hole 54 is respectively connected with the peripheral side wall, the bottom tail ends of the movable rods 55 are fixedly connected with the top surface of the fixed plate 53, the top tail ends of two adjacent groups of the movable rods 55 are fixedly connected through a connecting rod 57, the telescopic springs 56 are sleeved on the periphery of the bottom of the movable rods 55, the top tail ends of the telescopic springs 56 are overlapped with the bottom surface of the stamping plate 52, and the bottom tail ends of the telescopic springs 56 are overlapped with the top surface of the fixed plate 53;
stamping mechanism 6 includes T type mount table 61, second electric telescopic handle 62, mould shell 63, lug 64, leads to groove 65 and spout 66, the even chisel in surface equidistance of mounting panel 4 has the multiunit to lead to groove 65, every group the left and right sides center that leads to groove 65 has all dug spout 66, the inner chamber that leads to groove 65 is provided with a pair of mould shell 63, the horizontal plane of T type mount table 61 with the top surface of mounting panel 4 is located same horizontal plane, the horizontal plane of T type mount table 61 is located a pair of mould shell 63's inner chamber, the cross section of T type mount table 61 is equal with a pair of mould shell 63's inner chamber, the cross section of fixed plate 53 is the square structure, the cross section of fixed plate 53 is not more than a pair of mould shell 63 splices inner chamber, every group mould shell 63's the equal vertical lug 64 of installing in outside center, two sets of the lug 64 respectively with two sets of spout 66 sliding connection, the bottom outside of mould shell 63 with be equipped with second electric telescopic handle 62 between the bottom plate 2, second electric telescopic handle 62 the stiff end with the top fixed surface of bottom plate 2 is connected, second electric telescopic handle 62 the expansion end with the bottom outside fixed connection of mould shell 63, the inner chamber center that leads to groove 65 is inlayed and is had T type mount table 61, the bottom of T type mount table 61 with the top center fixed connection of bottom plate 2.
The preparation method of the high-adsorbability granular activated carbon of the preparation and processing system of the high-adsorbability granular activated carbon comprises the following steps:
s1: adjusting the processing equipment, namely adjusting two groups of second electric telescopic rods 62, and lifting a pair of mould shells 63 upwards until the bottoms of the mould shells 63 are flush with the mounting plate 4;
s2: molding honeycomb activated carbon, namely pouring the prepared high-grade coal activated carbon powder into a mold shell 63, and downwards punching a first electric lifting rod 51 to mold the honeycomb activated carbon;
s3: the honeycomb activated carbon is taken out, the first electric lifting rod 51 is adjusted after the honeycomb activated carbon is formed, the first electric lifting rod 51 drives the die shell 63 to slide downwards along the sliding groove 66 until the top of the die shell 63 is flush with the top of the mounting plate 4, and the honeycomb activated carbon is taken out from the T-shaped mounting table 61.
In the using process of the invention, the second electric telescopic rod 62 is adjusted to enable the lug 64 to move upwards along the sliding chute 66, so that the die shell 63 moves upwards until the bottom of the die shell 63 is flush with the top of the mounting plate 4, then the high-grade coal activated carbon powder is poured into the die shell 63, the first electric lifting rod 51 is started, at this time, the fixed plate 53 moves downwards, the stamping plate 52 moves downwards under the action of the first electric lifting rod 51, when the fixed plate 53 stamps the high-grade coal activated carbon powder, the stamping plate 52 moves towards the fixed plate 53 under the action of the telescopic spring 56, at this time, the distance between the stamping plate 52 and the fixed plate 53 is reduced, the telescopic spring 56 compresses, at this time, the fixed plate 53 is subjected to the downward acting force from the telescopic spring 56, so that the fixed plate 53 stamps the high-grade coal activated carbon powder downwards again and repeatedly, thereby being capable of punching and forming the honeycomb active carbon; after the preparation of the honeycomb activated carbon is completed, the second electric telescopic rod 62 is adjusted to enable the second electric telescopic rod 62 to drive the projection 64 to move downwards along the sliding groove 66 until the die shell 63 is far away from the honeycomb activated carbon.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.

Claims (6)

1. The utility model provides a high adsorptivity granule activated carbon preparation system of processing, includes roof (1), bottom plate (2), spliced pole (3), mounting panel (4), mold processing (5) and punching press mechanism (6), its characterized in that: the bottom plate (2) is located right above the top plate (1), the top plate (1) and the bottom plate (2) are parallel to each other, four corners of the bottom plate (2) of the top plate (1) are fixedly connected through connecting columns (3), a mounting plate (4) is horizontally mounted between the top plate (1) and the bottom plate (2), multiple groups of processing dies (5) are uniformly arranged on the surface of the mounting plate (4) at equal intervals, a stamping mechanism (6) is arranged right above each group of processing dies (5), and the stamping mechanism (6) is mounted on the bottom surface of the top plate (1);
the processing die (5) comprises a first electric lifting rod (51), a punching plate (52), a fixing plate (53), mounting holes (54), movable rods (55), a telescopic spring (56) and a connecting rod (57), wherein the first electric lifting rod (51) is vertically arranged between the top of the punching plate (52) and the bottom of the top plate (1), the fixed end of the first electric lifting rod (51) is fixedly connected with the bottom surface of the top plate (1), the movable end of the first electric lifting rod (51) is fixedly connected with the center of the top of the punching plate (52), the fixing plate (53) is horizontally arranged under the punching plate (52), two pairs of mounting holes (54) are symmetrically arranged on the left side and the right side of the surface of the punching plate (52), and each group of the mounting holes (54) is respectively connected with the peripheral side walls of each movable rod (55) in a sliding manner, the bottom tail ends of the movable rods (55) are fixedly connected with the top surface of the fixed plate (53), the top tail ends of two adjacent groups of the movable rods (55) are fixedly connected through a connecting rod (57), the telescopic springs (56) are sleeved on the periphery of the bottom of the movable rods (55), the top tail ends of the telescopic springs (56) are overlapped with the bottom surface of the stamping plate (52), and the bottom tail ends of the telescopic springs (56) are overlapped with the top surface of the fixed plate (53);
the punching mechanism (6) comprises a T-shaped mounting table (61), a second electric telescopic rod (62), a mold shell (63), a lug (64), a through groove (65) and a sliding groove (66), a plurality of groups of through grooves (65) are uniformly drilled in the surface of the mounting plate (4) at equal intervals, the sliding grooves (66) are drilled in the centers of the left side and the right side of each group of through grooves (65), an inner cavity of each through groove (65) is provided with a pair of mold shells (63), the lug (64) is vertically installed in the center of the outer side of each group of mold shell (63), the two groups of lugs (64) are respectively in sliding connection with the two groups of sliding grooves (66), the second electric telescopic rod (62) is arranged between the outer side of the bottom of each mold shell (63) and the bottom plate (2), the fixed end of the second electric telescopic rod (62) is fixedly connected with the surface of the top of the bottom plate (2), and the movable end of the second electric telescopic rod (62), t-shaped mounting tables (61) are embedded in the centers of the inner cavities of the through grooves (65), and the bottoms of the T-shaped mounting tables (61) are fixedly connected with the center of the top of the bottom plate (2).
2. The system for preparing and processing high-adsorptivity granular activated carbon according to claim 1, wherein: the horizontal plane of T type mount table (61) with the top surface of mounting panel (4) is located same horizontal plane, the horizontal plane of T type mount table (61) is located a pair of the inner chamber of mould shell (63), the cross section of T type mount table (61) is equal with a pair of the inner chamber of mould shell (63).
3. The system for preparing and processing high-adsorptivity granular activated carbon according to claim 1, wherein: and a wear-resistant rubber ring is arranged on the inner wall of the mounting hole (54).
4. The system for preparing and processing high-adsorptivity granular activated carbon according to claim 1, wherein: the cross section of the fixing plate (53) is of a square structure, and the cross section of the fixing plate (53) is not larger than an inner cavity formed by splicing a pair of the die shells (63).
5. The system for preparing and processing high-adsorptivity granular activated carbon according to claim 4, wherein: the even vertical multiunit post of punching that sets up of bottom equidistance of fixed plate (53), the cross section of post of punching is regular hexagon.
6. The system for preparing and processing high-adsorptivity granular activated carbon according to any one of claims 1 to 5, wherein: the preparation method of the high-adsorbability granular activated carbon of the preparation and processing system of the high-adsorbability granular activated carbon comprises the following steps:
s1: adjusting the processing equipment, namely adjusting two groups of second electric telescopic rods (62), and lifting a pair of mould shells (63) upwards until the bottoms of the mould shells (63) are flush with the mounting plate (4);
s2: molding the honeycomb activated carbon, pouring the prepared high-grade coal activated carbon powder into a mold shell (63), and downwards punching a first electric lifting rod (51) to mold the honeycomb activated carbon;
s3: the honeycomb-shaped activated carbon is taken out, the first electric lifting rod (51) is adjusted after the honeycomb-shaped activated carbon is formed, the first electric lifting rod (51) drives the die shell (63) to slide downwards along the sliding groove (66) until the top of the die shell (63) is flush with the top of the mounting plate (4), and the honeycomb-shaped activated carbon is taken out of the T-shaped mounting table (61).
CN202010801657.3A 2020-08-11 2020-08-11 High-adsorbability granular activated carbon preparation and processing system and preparation and processing method Pending CN111923482A (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114654785A (en) * 2022-03-09 2022-06-24 尤清滨 Physical wrapping type processing equipment for activated carbon filter element of water purifier

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JP2008254842A (en) * 2007-04-02 2008-10-23 Canon Inc Image forming device
CN109291495A (en) * 2018-09-26 2019-02-01 邱爱玲 A kind of honeycomb briquette manufacture is mechanical
CN109435314A (en) * 2018-12-28 2019-03-08 枣庄学院 A kind of heated type honeycomb biomass solidified fuel molding machine
CN109466103A (en) * 2018-12-24 2019-03-15 枣庄学院 A kind of heated type honeycomb biomass solidified fuel molded test device
CN208758478U (en) * 2018-09-30 2019-04-19 东莞市运成金属塑胶制品有限公司 A kind of rotor punch process mold
CN208772240U (en) * 2018-10-08 2019-04-23 武汉鑫金泽机械有限公司 Mold automatic releasing device
CN210362244U (en) * 2019-06-28 2020-04-21 郭玉英 Novel plastic mould

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
JP2008254842A (en) * 2007-04-02 2008-10-23 Canon Inc Image forming device
CN109291495A (en) * 2018-09-26 2019-02-01 邱爱玲 A kind of honeycomb briquette manufacture is mechanical
CN208758478U (en) * 2018-09-30 2019-04-19 东莞市运成金属塑胶制品有限公司 A kind of rotor punch process mold
CN208772240U (en) * 2018-10-08 2019-04-23 武汉鑫金泽机械有限公司 Mold automatic releasing device
CN109466103A (en) * 2018-12-24 2019-03-15 枣庄学院 A kind of heated type honeycomb biomass solidified fuel molded test device
CN109435314A (en) * 2018-12-28 2019-03-08 枣庄学院 A kind of heated type honeycomb biomass solidified fuel molding machine
CN210362244U (en) * 2019-06-28 2020-04-21 郭玉英 Novel plastic mould

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114654785A (en) * 2022-03-09 2022-06-24 尤清滨 Physical wrapping type processing equipment for activated carbon filter element of water purifier
CN114654785B (en) * 2022-03-09 2024-04-26 贵州泉天欣实业有限责任公司 Physical wrapping type water purifier active carbon filter element processing equipment

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Application publication date: 20201113