CN111922087B - Pipe removing structure and pipe removing machine - Google Patents
Pipe removing structure and pipe removing machine Download PDFInfo
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- CN111922087B CN111922087B CN202010803755.0A CN202010803755A CN111922087B CN 111922087 B CN111922087 B CN 111922087B CN 202010803755 A CN202010803755 A CN 202010803755A CN 111922087 B CN111922087 B CN 111922087B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B27/00—Rolls, roll alloys or roll fabrication; Lubricating, cooling or heating rolls while in use
- B21B27/02—Shape or construction of rolls
- B21B27/024—Rolls for bars, rods, rounds, tubes, wire or the like
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21B—ROLLING OF METAL
- B21B25/00—Mandrels for metal tube rolling mills, e.g. mandrels of the types used in the methods covered by group B21B17/00; Accessories or auxiliary means therefor ; Construction of, or alloys for, mandrels or plugs
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02E—REDUCTION OF GREENHOUSE GAS [GHG] EMISSIONS, RELATED TO ENERGY GENERATION, TRANSMISSION OR DISTRIBUTION
- Y02E30/00—Energy generation of nuclear origin
- Y02E30/30—Nuclear fission reactors
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Abstract
The invention mainly aims to provide a pipe removing structure and a pipe removing machine, wherein the pipe removing structure comprises a plurality of rollers, each roller comprises a roller body, and each roller body comprises: the outer circumferential surface is formed by rotating a first curve for 360 degrees around the axis of the roller body; two side surfaces, the two side surfaces are positioned at two opposite sides of the peripheral surface; each side surface is connected with the outer peripheral surface through a transition surface; each transition surface is formed by rotating two second curves for 360 degrees around the axis of the roller body, the first curve is a partial curve section of an elliptic curve, the second curve is an arc-shaped curve, and the radius of the second curve ranges from 0.05 to 0.15 times of the sum of the radius of the long axis and the radius of the short axis of the elliptic curve where the first curve is located. Through the technical scheme, the problem that various quality defects easily occur in the steel pipe after the pipe removing machine is removed in the prior art is solved.
Description
Technical Field
The invention relates to the field of steel pipe production, in particular to a pipe removing structure and a pipe removing machine.
Background
In the production process of large-diameter seamless steel pipes, a continuous pipe mill group is a main machine type for steel pipe production, and a pipe stripper is an online device of the continuous pipe mill group, and aims to strip pierced billets which are continuously rolled by the continuous pipe mill group from a mandrel.
The pipe removing machine in the prior art comprises three frames which are arranged in series, each frame comprises a pipe removing machine structure, each pipe removing structure comprises three rollers which form grooves with the same shape and form an angle of 120 degrees with each other, and the rollers are connected with a driving motor through a connecting handle. After the continuously rolled steel pipe enters the pipe stripping machine hole groove, the radial dimension is restricted by the hole pattern of the pipe stripping structure, the outer diameter of the steel pipe is reduced to a certain extent, so that a force parallel to the rolling line direction, namely a force parallel to the axial direction of the steel pipe is generated between the roller and the steel pipe, the force overcomes the friction force between the steel pipe and the mandrel, and the bar stripping of the steel pipe can be finally completed.
In the prior art, along the pipe removing direction of a steel pipe, a first pipe removing structure of a pipe removing machine is an oval hole type and bears a certain relative reducing amount; the second pipe removing structure is also an oval hole type and bears most of the reducing amount; the third pipe-separating structure is a round hole type, plays a role in rounding the steel pipe and bears the extremely small reduction amount.
Firstly, if a steel pipe is bent after being continuously rolled by a continuous rolling unit, large impact can be generated on a pipe removing machine, the roller of the pipe removing machine in the prior art is stressed greatly, the edge of the roller is easy to be damaged, quality problems can be caused, and the roller possibly fails, and the surface quality of the steel pipe after pipe removing is directly determined by the surface quality of the roller of the pipe removing machine and the quality of the edge of the roller, so that high requirements are provided for the quality of the steel pipe after continuous rolling, or high requirements are provided for correcting the central line of the continuous rolling machine.
Secondly, the roller of the pipe removing machine applies pressure along the radial direction of the steel pipe to the steel pipe so as to enable the steel pipe to generate rod removing force and diameter reduction parallel to the axial direction of the steel pipe, and meanwhile, the steel pipe also generates reaction force along the radial direction of the steel pipe to the roller, and the reaction force comprises force along the radial direction of the roller and force along the axial direction of the roller. The forces can cause bending deformation or axial movement of the roller, and the actual hole pattern of the pipe removing structure formed by the roller can not meet the preset requirement no matter the roller deforms or moves axially, so that the quality defect of the steel pipe removed by the pipe removing machine is caused.
Finally, in production, the size and shape of the holes (i.e. the hole type) of the pipe removing structure, the matching among the three hole types of each rack and the distribution of the reducing amount of the three holes can generate a key influence on the pipe removing process of the pipe removing machine, and can also generate a direct influence on the quality of the steel pipe after the rod is removed.
In conclusion, the rollers are damaged and deformed, rolling marks are generated on the surface of the steel pipe, the surface of the steel pipe is scratched, and the phenomena of wire drawing, blue lines and the like occur; the roll moves, so that the roll gap is uneven, the hole pattern of the actual pipe-removing structure cannot meet the design requirement, and the shape of the rolled steel pipe does not meet the expectation; the roll edge of the roll is locally protruded after being damaged, and when steel passes through, the protruded roll edge is contacted with the steel pipe, so that the steel pipe is indented.
Therefore, various quality defects are easy to occur to the steel pipe which is separated out by the pipe removing machine, the service life of the pipe removing machine is short, the replacement times are frequent, and the production efficiency is low.
Disclosure of Invention
The invention mainly aims to provide a pipe removing structure and a pipe removing machine, and aims to solve the problem that various quality defects are easy to occur in a steel pipe removed by the pipe removing machine in the prior art.
In order to achieve the above object, according to a first aspect of the present invention, there is provided a roll including a roll body including: the outer circumferential surface is formed by rotating a first curve for 360 degrees around the axis of the roller body; two side surfaces located on opposite sides of the peripheral surface; each side surface is connected with the outer peripheral surface through a transition surface; each transition surface is formed by rotating two second curves for 360 degrees around the axis of the roller body, the first curve is a partial curve section of an elliptic curve, the second curve is an arc-shaped curve, and the radius of the second curve ranges from 0.05 to 0.15 times of the sum of the radius of the long axis and the radius of the short axis of the elliptic curve where the first curve is located.
Furthermore, the two side surfaces are formed by rotating two first straight line segments for 360 degrees around the axis of the roller body respectively, the two first straight line segments are arranged at two ends of the first curve respectively, and a second included angle between the two first straight line segments is 120 degrees.
Furthermore, the center of the second curve and the center of the first curve form a connecting line, and a first included angle between a straight line where the connecting line is located and a straight line where the first straight line segment connected with the corresponding second curve is located is an acute angle.
Further, the two first included angles respectively corresponding to the two second curves are the same in size.
Further, each transition surface comprises a first outer periphery and a second outer periphery, the first outer periphery of the first transition surface is connected with the outer peripheral surface, and the second outer periphery of the first transition surface is connected with one side surface; the first outer periphery of the second transition surface is connected to the outer peripheral surface, and the second outer periphery of the second transition surface is connected to the other side surface.
Furthermore, the roller body also comprises two end faces which are oppositely arranged and respectively connected with the two side faces, and the outer surface of the roller body is enclosed by the outer peripheral face, the two side faces, the two end faces and the two transition faces.
Furthermore, the roller body also comprises a center hole, and the center hole is formed by rotating the third straight line section for 360 degrees around the axis of the roller body; the center hole is provided with a spline part, and the roller body is connected with the driving assembly through the spline part so as to drive the roller body to move through the driving assembly.
According to a second aspect of the present invention, there is provided a tube removing structure, which comprises a plurality of rollers, wherein the rollers are the above rollers, any two rollers of the plurality of rollers are arranged adjacently, and the outer peripheral surfaces of the plurality of rollers jointly enclose a tube removing space of the tube removing structure; wherein, two adjacent sides of two adjacent rollers are parallel to each other, and the shape and size of a plurality of rollers in a pipe-removing structure are the same.
Further, a roll gap is formed between two parallel side surfaces which are adjacently arranged of two adjacent rolls; and a connecting line is formed between the circle center of the second curve of each roller and the circle center of the first curve, and a third included angle between a straight line where the connecting line is located and a center line close to the roller gap of the second curve is an acute angle.
Further, the pipe stripping structure is provided with three rollers, and fourth included angles between center lines of two adjacent roller gaps in the three rollers are all 120 degrees.
According to a third aspect of the present invention, there is provided a pipe removing machine, including a plurality of pipe removing structures, where the pipe removing structures are the pipe removing structures, central axes of the plurality of pipe removing structures are overlapped to be sequentially arranged along a pipe removing direction of a steel pipe, and a sum of major axis radiuses and minor axis radiuses of elliptic curves where first curves of the plurality of pipe removing structures are located is sequentially reduced along the pipe removing direction of the steel pipe.
Further, in the pipe removing direction of the steel pipe, in two adjacent pipe removing structures of the plurality of pipe removing structures, the minor axis radius of the elliptic curve where the first curve of the pipe removing structure close to the inlet of the pipe removing machine is located is smaller than the major axis radius of the elliptic curve where the first curve of the pipe removing structure close to the outlet of the pipe removing machine is located.
Further, the pipe removing machine is provided with three pipe removing structures, and the reducing ratios of the three pipe removing structures are 1.60%, 2.01% and 0.39% in sequence along the pipe removing direction of the steel pipe.
Furthermore, the pipe stripping machine is provided with three pipe stripping structures, along the pipe stripping direction of the steel pipe, the major axis radiuses corresponding to the first curves in the three pipe stripping structures are 119.00mm, 115.50mm and 114.60mm respectively, and the minor axis radiuses corresponding to the first curves in the three pipe stripping structures are 115.20mm, 114.00mm and 114.00mm respectively.
Further, the pipe removing machine is provided with three pipe removing structures, and the radiuses of second curves in the three pipe removing structures are 18.25mm, 23.60mm and 24.04mm in sequence along the pipe removing direction of the steel pipe.
Further, the pipe removing machine is provided with three pipe removing structures, a roll gap is formed between two adjacent parallel side faces of two adjacent rolls in each roll of the three pipe removing structures, a connecting line is formed between the circle center of the second curve and the circle center of the first curve, a third included angle is formed between a straight line where the connecting line is located and a center line close to the roll gap of the second curve, and the third included angles in the three pipe removing structures are 9 degrees, 11 degrees and 11 degrees in sequence along the pipe removing direction of the steel pipe.
The pipe removing machine and the pipe removing structure comprise a roller, wherein the roller comprises a roller body with an outer peripheral surface, two side surfaces and two transition surfaces, wherein the outer peripheral surface formed by rotating part of curve segments of a preset elliptic curve for 360 degrees around the axis of the roller body is used as a main contact and stress surface of the roller and a steel pipe when the steel pipe is rolled; two side surfaces positioned on two opposite sides of the peripheral surface are connected with the peripheral surface through a transition surface formed by rotating an arc curve for 360 degrees around the axis of the roller body; preferably, the radius of the arc-shaped curve ranges from 0.05 to 0.15 times the sum of the major and minor axis radii of the predetermined elliptic curve. Through the technical scheme, the technical effect of reducing the adverse effect of the axial movement of the roller or the bending deformation of the roller on the quality of the steel pipe is achieved, and the problems that in the prior art, various quality defects easily occur to the steel pipe after the pipe removing machine is removed, meanwhile, the service life of the pipe removing machine is short, the replacement frequency is frequent, and the production efficiency is low are solved.
Drawings
The accompanying drawings, which are incorporated in and constitute a part of this application, illustrate embodiments of the invention and, together with the description, serve to explain the invention and not to limit the invention. In the drawings:
FIG. 1 shows a schematic structural view of a roll provided according to the present invention;
FIG. 2 shows a front view of the roll shown in FIG. 1 in one direction;
FIG. 3 showsbase:Sub>A cross-sectional view of the roll shown in FIG. 2 in the direction A-A;
FIG. 4 is a schematic diagram of the construction of a pipe stripper pass made up of rolls provided in accordance with the present invention;
FIG. 5 shows a close-up view of the roll shown in FIG. 4 at B;
FIG. 6 is a schematic diagram of a first pipe stripping configuration in a pipe stripping machine;
FIG. 7 is a schematic diagram of a second pipe stripping configuration in the pipe stripping machine;
FIG. 8 is a schematic diagram of a third pipe stripping configuration in the pipe stripping machine; and
fig. 9 shows a force deformation diagram of the pipe-separating structure provided by the invention.
Wherein the figures include the following reference numerals:
1. a first curve; 10. an outer peripheral surface; 2. a second curve; 20. a transition surface; 3. a first straight line segment; 30. a side surface; 4. a second straight line segment; 40. an end face; 5. a third straight line segment; 50. a central bore; 6. an axis; 7. a connecting wire; 8. a first included angle; 9. a second included angle; 100. rolling; 110. roll gap; 120. a third included angle; 130. a fourth included angle; 140. a long half shaft; 150. a short half shaft; 200. a pipe-removing structure; 210. a first pipe-removing structure; 220. a second tube removal structure; 230. and a third pipe-removing structure.
Detailed Description
It should be noted that, in the present application, the embodiments and features of the embodiments may be combined with each other without conflict. The present invention will be described in detail below with reference to the accompanying drawings in conjunction with embodiments.
As shown in fig. 1 to 9, the present application provides a roll including a roll body including: an outer circumferential surface 10, the outer circumferential surface 10 being formed by rotating the first curve 1 360 degrees around the axis 6 of the roller body; two side surfaces 30, the two side surfaces 30 being located on opposite sides of the outer peripheral surface 10; the transition surfaces 20 are connected between each side surface 30 and the peripheral surface 10 through one transition surface 20; each transition surface 20 is formed by rotating two second curves 2 for 360 degrees around the axis 6 of the roller body, the first curve 1 is a partial curve section of an elliptic curve, the second curve 2 is an arc-shaped curve, and the radius of the second curve 2 is in a range of 0.05 to 0.15 times of the sum of the major axis radius and the minor axis radius of the elliptic curve in which the first curve 1 is located.
The pipe stripping machine and pipe stripping structure of the present invention comprises a roll comprising a roll body having an outer circumferential surface 10, two side surfaces 30 and two transition surfaces 20. The outer circumferential surface 10 formed by rotating part of the curve segment of the elliptic curve for 360 degrees around the axis 6 of the roller body is used as a main contact and stress surface of the roller and the steel pipe when the steel pipe is rolled; two side surfaces 30 positioned at two opposite sides of the outer peripheral surface 10 are connected with the outer peripheral surface 10 through a transition surface 20 formed by rotating 360 degrees around the axis 6 of the roller body by an arc curve; preferably, the radius of the arc-shaped curve ranges from 0.05 to 0.15 times the sum of the major axis radius and the minor axis radius of the elliptic curve. Through the technical scheme, the technical effect of reducing the adverse effect of the axial movement of the roller or the bending deformation of the roller on the quality of the steel pipe is achieved, and the problems that in the prior art, the steel pipe removed from the pipe removing machine is easy to have various quality defects, the service life of the pipe removing machine is short, the replacement frequency is frequent, and the production efficiency is low are solved.
Wherein, as shown in fig. 4, the elliptic curve has a major semi-axis 140 and a minor semi-axis 150, the side surface 30 is parallel to the major semi-axis 140, and the two first curves 1 are symmetrical about the minor semi-axis 150.
A pipe removing machine: and (4) steel pipe production equipment for releasing the steel pipe continuously rolled by the continuous pipe rolling mill group from the mandrel.
Specifically, the arrangement mode of the second curve 2 in the roller provided by the invention can offset the adverse effects of roller movement and stress bending of the roller shaft on the quality of the steel pipe to a certain extent, and plays a certain guiding role in the movement of the steel pipe in the pipe removing machine. Compared with the pipe removing machine in the prior art, the pipe removing machine using the roller provided by the invention has the following advantages: the requirement on the contact ratio of the pipe removing machine and the central line of the continuous rolling mill is low, the requirement on the installation precision of a roller in the pipe removing machine is low, and the requirements on the bearing quality of a frame of the pipe removing machine, the quality of a pull rod and the like are also low.
On the one hand, the pipe removing machine rolls the steel pipe through a pipe removing structure, so that the outer diameter of the steel pipe is reduced, and the steel pipe generates a rod removing force for removing the steel pipe from the mandrel. Because the pass of the pipe stripping structure limits the outer diameter of the steel pipe, the roller can generate pressure along the radial direction of the steel pipe on the steel pipe, the steel pipe can also generate stripping force along the axial direction of the steel pipe (namely force parallel to the rolling line direction/force parallel to the axial direction of the steel pipe), so that the steel pipe is stripped from a mandrel, meanwhile, the steel pipe can generate reaction force along the radial direction of the steel pipe on the roller when being stressed, the force not only comprises force along the axial direction of the roller but also comprises force along the radial direction of the roller, the stress of the roller can not be completely symmetrical left and right, and the forces act on the roller and a driving component thereof, so that the roller has the tendency of axial movement or roller deformation.
As shown in fig. 9, the shape of the axis 6 is curved from the straight line C-C to the center point M (i.e., the center of the first curve) under the rolling force, and becomes a curve D-D. At this time, the roller is deformed, the originally designed curved surface contacting the steel pipe is deformed similarly to the axis 6, the middle of the curved surface is protruded upwards, the two ends close to the roller gap are bent towards the central point M, so that the actual peripheral surface 10 of the roller is deviated from the preset elliptic curved surface, the pass of the pipe removing structure consisting of a plurality of rollers is closer to a circle, the shape of the rolled steel pipe is deviated from the preset steel pipe shape, the steel pipe removed from the outlet of the pipe removing machine cannot reach the preset shape, or the rod removing force generated by the steel pipe is insufficient, so that the steel pipe cannot be removed from the core rod.
If the roller in the prior art axially moves or deforms, the pass of a pipe stripping structure consisting of a plurality of rollers is changed, and the quality defect of the outer surface of the stripped steel pipe is caused. In the setting mode of the invention for the larger circular arc size of the second curve 2, the middle of the roller axially moves or the roller is stressed to be convex, and the two ends close to the roller gap are bent towards the circle center, so that when the roller shaft is deformed, the transition surfaces 20 at the two ends close to the roller gap of the roller can not be contacted with the outer diameter of the steel pipe, and the appearance of the steel pipe can not be adversely affected. Therefore, the special arrangement mode of the arc-shaped curve of the second curve 2 can reduce the adverse effect of roll movement or roll deformation on the surface of the steel pipe, so that the second curve 2 can reduce the axial movement of the roll or the bending deformation of the roll, the steel pipe is not easy to have quality defects, and the requirements on the installation and processing quality of the continuous rolling pipe unit are not as high as those in the prior art.
On the other hand, if the roll having a common curve in the prior art is bent after the steel pipe is continuously rolled, the roll is impacted by the steel pipe to damage and deform the roll edge (i.e., the transition edge between the outer peripheral surface 10 and the side surface 30 is sharp), so that the quality of the roll is easily affected, and the rolling effect on the steel pipe may be lost. The roll edge of the roll with the second curve 2 provided by the application is the transition surface 20, and the transition surface 20 is a curved surface, so that the roll is smooth and can bear certain steel pipe impact without being easily deformed like a sharp edge, and the adverse effect on the outer diameter of the steel pipe can be reduced. One of the rollers in the same stand of the pipe removing machine is provided with a common curve, and the other roller is provided with a second curve 2 provided by the application, if the shape of the continuously rolled steel pipe deviates from the preset shape, the roller with the common curve is easily damaged by the deviation of the steel pipe, so that the continuously rolled steel pipe is not easy to deviate, the quality of the continuously rolled steel pipe is higher, or the correction of the center line of the continuous rolling machine is higher. And the roll that has second curve 2 that this application provided has certain bearing capacity because of being difficult to appear the roll limit impaired, to deviating from the condition of predetermined shape of steel pipe after the tandem rolling, if steel pipe axis and appearance deviate with the predetermined value after the steel pipe goes out the tandem rolling mill, can make its correction after the rolling of tub separator, get back to the rolling line on, parallel with the rolling line, more be favorable to the motion of steel pipe, can say that play the guide effect to the motion of steel pipe.
As shown in fig. 2 and 3, the two side surfaces 30 are formed by rotating two first straight lines 3 around the axis 6 of the roller body by 360 degrees, the two first straight lines 3 are respectively arranged at two ends of the first curve 1, and a second included angle 9 between the two first straight lines 3 is 120 degrees.
As shown in fig. 3, the center of the second curve 2 and the center of the first curve 1 form a connecting line 7, and a first included angle 8 between a straight line of the connecting line 7 and a straight line of the first straight line segment 3 connected with the corresponding second curve 2 is an acute angle.
Specifically, the circle center of the second curve 2, namely the arc curve, is N, the circle center of the first curve 1, namely the elliptic curve, is M, the connecting line 7 is the line segment MN, and the first included angle 8 is the included angle between the straight line of the line segment MN and the straight line of the first straight line segment 3 connected with the second curve 2 at the circle center N.
Wherein, the two first included angles 8 corresponding to the two second curves 2 are the same in size.
As shown in fig. 1 to 3, each transition surface 20 includes a first outer periphery and a second outer periphery, the first outer periphery of the first transition surface 20 is connected to the outer peripheral surface 10, and the second outer periphery of the first transition surface 20 is connected to one side surface 30; a first outer circumference of the second transition surface 20 is connected to the outer circumferential surface 10, and a second outer circumference of the second transition surface 20 is connected to the other side surface 30.
As shown in fig. 1, the roller body further includes two end faces 40, the two end faces 40 are disposed opposite to each other and are respectively connected to the two side faces 30, and the outer circumferential surface 10, the two side faces 30, the two end faces 40, and the two transition faces 20 together enclose an outer surface of the roller body.
As shown in fig. 1, the roller body further comprises a central hole 50, the central hole 50 being formed by a third straight section 5 rotating 360 degrees around the axis 6 of the roller body; the central bore 50 has a splined portion by which the roller body is connected to the drive assembly to drive the roller body to move by the drive assembly.
Optionally, the drive assembly includes a motor that is splined to the central bore 50 of the roll via a drive shaft such that the motor outputs power and rotates the roll.
As shown in fig. 4, the present application provides a pipe removing structure, which includes a plurality of rollers 100, where the rollers 100 are the above rollers, any two rollers 100 of the plurality of rollers 100 are disposed adjacent to each other, and the outer peripheral surfaces 10 of the plurality of rollers 100 jointly enclose a pipe removing space of the pipe removing structure; wherein, two adjacent sides 30 of two adjacent rollers 100 are parallel to each other, and the shape and size of a plurality of rollers 100 in a pipe-removing structure are the same.
As shown in fig. 4 and 5, a roll gap 110 is formed between the two parallel side surfaces 30 of the two adjacent rolls 100; wherein, a connecting line 7 is formed between the center of the second curve 2 of each roller 100 and the center of the first curve 1, and a third included angle 120 between a straight line where the connecting line 7 is located and a center line of the roll gap 110 close to the second curve 2 is an acute angle. Since the two side surfaces 30 forming the roll gap 110 are parallel to each other, the first included angle 8 and the third included angle 120 have the same size.
Preferably, as shown in fig. 4, the pipe stripping structure has three rollers 100, and the fourth included angles 130 between the center lines of two adjacent roller gaps 110 of the three rollers 100 are all 120 degrees. The centers M of the first curves 1 of the three rolls 100 are uniformly arranged in the circumferential direction.
The application provides a pipe removing machine, pipe removing machine includes a plurality of pipe structures 200 of taking off, and a plurality of pipe structures 200 of taking off coincide of the structure of taking off for foretell tub structure to arrange in proper order along the steel pipe orientation of taking off, the oval major axis radius in a plurality of 1 places of first curve of taking off structure 200 and minor axis radius sum reduce in proper order along the steel pipe orientation of taking off. The pipe-removing spaces of the plurality of pipe-removing structures 200 are similar to the shape of a circular hole, and the sum of the major axis radius and the minor axis radius of the elliptic curve where the first curve 1 of the pipe-removing structures 200 is the hole-type diameter of the corresponding pipe-removing space. Therefore, the purpose that the outer diameter of the steel pipe is sequentially reduced along the pipe removing direction of the steel pipe can be achieved.
The steel pipe is firstly fed into the pipe removing machine from the inlet of the pipe removing machine, and finally is removed from the mandrel at the outlet of the pipe removing machine after passing through the plurality of pipe removing structures 200, and the pipe removing direction of the steel pipe is directed to the outlet direction of the pipe removing machine from the inlet direction of the pipe removing machine.
The pipe-removing structure comprises: the outer peripheral surfaces 10 of the plurality of rollers are uniformly arranged around the same axis for 360 degrees, and the adjacent side surfaces 30 of every two adjacent rollers in the plurality of rollers are parallel to each other to form a pipe-removing structure, and a pipe-removing space similar to a circular hole shape is defined by the outer peripheral surfaces 10 of the plurality of rollers and is used for allowing the steel pipe to pass through.
Hole pattern of tube-removing space: the size and shape of the grooves formed between the rollers that make up a tube removal structure.
In the steel pipe stripping direction, in two adjacent stripping structures 200 of the plurality of stripping structures 200, the radius of the minor axis of the elliptic curve in which the first curve 1 of the stripping structure 200 close to the inlet of the stripping machine is located is smaller than the radius of the major axis of the elliptic curve in which the first curve 1 of the stripping structure 200 close to the outlet of the stripping machine is located. Therefore, the impact on the roller when the steel pipe enters the pipe stripping structure 200 can be reduced, and when the shape of the steel pipe deviates from the preset shape, the adverse effects of the steel pipe on the axial movement of the roller and the deformation of the roller shaft can be reduced by the arrangement mode, so that the damage probability of the roller is reduced, the service life of the roller is prolonged, and the probability of quality defects of the steel pipe is reduced.
The inlet of the pipe removing machine is the first door of the pipe removing machine, the steel pipe sleeved on the mandrel and the mandrel enter the pipe removing machine from the inlet of the pipe removing machine, after being rolled by the pipe removing structures of a plurality of racks of the pipe removing machine, the steel pipe is removed from the mandrel and leaves the pipe removing machine from the outlet of the pipe removing machine, and the outlet of the pipe removing machine is the last door of the steel pipe which comes out of the pipe removing machine after the pipe removing is finished.
In the production process, the hole pattern of the pipe removing structure 200 of the pipe removing machine and the matching between the hole patterns of the pipe removing structures 200 of the racks can generate critical influence on the pipe removing process of the pipe removing machine and can also generate direct influence on the quality of the steel pipe after the rod is removed.
Because the pipe removing machine is an online device of the continuous pipe rolling machine set, a continuously rolled steel pipe can quickly impact the pipe removing machine, the pipe removing machine is stressed greatly and can possibly influence the quality of a roller, and the quality of the roller surface of the pipe removing machine and the quality of a roller edge (a transition connection part of the peripheral surface 10 and the side surface 30) directly determine the surface quality of the pipe removed steel pipe.
As shown in table 1 below, for an existing 198-hole type pipe removing machine (i.e. the outer diameter of a steel pipe before entering the pipe removing machine is 198 mm), a first hole of the pipe removing machine is an oval hole type and bears a relatively certain reduction amount; the second hole is also an elliptical hole and bears most of the reducing amount; the third hole is a circular hole, only bears a very small reduction amount, and mainly plays a role in rounding the steel pipe so that the outer diameter of the steel pipe is closer to a perfect circle, but the hole design of the three racks is not reasonable enough.
TABLE 1 existing 198 hole type pipe removing machine
As shown in table 2 below, a first embodiment of the present invention is provided: the 238-hole type pipe removing machine of the application (namely, the outer diameter of a steel pipe before entering the pipe removing machine is 238 mm).
Table 2 hole type 238 pipe removing machine of the present application
| Pipe-removing structure | Long semi-axis mm | Short semi-axis mm | Ovality mm | Hole diameter mm | Rate of reduction of diameter | Third angle (°) | R(mm) |
| 210 | 119.00 | 115.20 | 1.033 | 234.20 | 1.60％ | 9 | 18.25 |
| 220 | 115.50 | 114.00 | 1.013 | 229.50 | 2.01％ | 11 | 23.60 |
| 230 | 114.60 | 114.00 | 1.005 | 228.60 | 0.39％ | 11 | 24.04 |
Wherein the content of the first and second substances,
ovality of the run-off structure: the ratio of the major axis radius to the minor axis radius of the ellipse in which the first curve 1 of the release liner lies.
Hole type diameter of pipe removal space: the first curve 1 of the pipe-separating structure is the sum of the major axis radius and the minor axis radius of the ellipse.
Reduction of single pipe-removing structure: the difference between the outer diameter of the steel pipe before the steel pipe enters the pipe-removing structure (i.e. before the pipe is removed) and the hole pattern diameter of the pipe-removing structure.
Reduction rate of single run-out structure: the ratio of the reducing amount of the single pipe-removing structure to the outer diameter of the steel pipe before entering the pipe-removing structure.
The total reducing amount of the pipe removing machine is as follows: the difference between the outer diameter of the steel pipe before entering the pipe removing machine and the hole type diameter of the last pipe removing structure of the pipe removing machine.
The total reducing ratio of the pipe removing machine is as follows: the ratio of the total reducing capacity of the pipe stripping machine to the outer diameter of the steel pipe before entering the pipe stripping machine.
Preferably, as shown in fig. 6 to 8 and table 2, the pipe removing machine has three pipe removing structures 200, and the reducing ratios of the three pipe removing structures 200 are 1.60%, 2.01%, and 0.39% in order along the pipe removing direction.
Specifically, the reducing ratio of the first pipe-removing structure 210 is 1.60%; the reduction ratio of the second pipe-removing structure 220 is 2.01%; the third pipe-removing structure 230 had a reduction of 0.39%.
Specifically, the pipe removing machine comprises three frames, each of the three frames has a pipe removing structure 200, and along the pipe removing direction of the steel pipe, the three pipe removing structures 200 are a first pipe removing structure 210, a second pipe removing structure 220 and a third pipe removing structure 230 in sequence. The three pipe removing structures 200 are all oval pass, that is, the first curves 1 of the rollers forming the three pipe removing structures 200 are all partial curve sections of oval curves, the central axes of the first pipe removing structure 210, the second pipe removing structure 220 and the third pipe removing structure 230 are overlapped, and the three pipe removing structures 200 are sequentially arranged in series along the pipe removing direction of the steel pipe.
The pipe removing machine needs to ensure enough total reducing amount, otherwise, the rod removing force generated by the steel pipe is insufficient, but if the reducing amount born by a single pipe removing structure 200 is too large, the design bearing capacity of the pipe removing structure 200 and a rack is exceeded, and the quality of the pipe removing machine is easy to cause problems. The reducing amounts of the three pipe-removing structures 200 are sequentially arranged from large to small as a second pipe-removing structure 220, a first pipe-removing structure 210 and a third pipe-removing structure 230.
On one hand, the reducing amount of the first pipe removing structure 210 cannot be too large, and the first pipe removing structure has a certain reasonable ovality and is mainly used for adapting to the impact of a steel pipe entering the pipe removing machine on incoming materials formed by the pipe removing machine; on the other hand, the reducing amount of the first pipe removing structure 210 cannot be too small, and if the reducing amount is too small, the reducing amount borne by the second pipe removing structure 220 and the third pipe removing structure 230 will be too large, which may easily cause damage to the pipe removing structures. The first pipe-separating structure 210 in the scheme has moderate reducing amount, reasonable ellipticity and wide adaptability to supplied materials, and the surface and the edge of the roller are not easy to be damaged by collision even if the peripheral surface of the continuously rolled steel pipe is irregular or off-tracking. Meanwhile, the reducing amount of the first pipe stripping structure 210 is moderate, so that the roller is stressed moderately and is not easy to generate large axial movement or bending deformation, therefore, the hole pattern of the first pipe stripping structure 210 is not easy to distort, thereby reducing the probability of quality defect of the outer peripheral surface of the steel pipe under the first pipe stripping structure 210 and prolonging the service life of the first pipe stripping structure 210.
The second pipe stripping structure 220 needs to bear most of the reduction amount under the conditions of sufficient total reduction amount, moderate reduction amount and moderate load during rolling, so as to play a main role in pipe stripping of the steel pipe.
On one hand, the third pipe-stripping structure 230 has a certain ovality, which enables the roller to have better bearing capacity on the impact of the steel pipe, and compensates the bending deformation generated when the roller is stressed to a certain extent, so that the outer diameter of the actually produced steel pipe more meets the design requirement, the ovality is good, and the probability of quality defect occurrence is low; on the other hand, the ovality of the third pipe removing structure 230 is relatively small, and the third pipe removing structure 230 only needs to bear a small reducing amount, so as to perform a rounding function on the steel pipe, and make the outer diameter of the steel pipe coming out from the outlet of the pipe removing machine closer to a circle.
Preferably, the radius of the minor axis of the ellipse in which the first curve 1 is located in the first pipe-removing structure 210 is smaller than the radius of the major axis of the ellipse in which the first curve 1 is located in the second pipe-removing structure 220; the radius of the minor axis of the ellipse in which the first curve 1 is located in the second pipe-removing structure 220 is smaller than the radius of the major axis of the ellipse in which the first curve 1 is located in the third pipe-removing structure 230.
As shown in fig. 6 to 8 and table 2, the pipe removing machine has three pipe removing structures 200, and along the pipe removing direction, the major axis radius corresponding to the first curve 1 in the three pipe removing structures 200 is 119.00mm, 115.50mm and 114.60mm, respectively, and the minor axis radius corresponding to the first curve 1 in the three pipe removing structures 200 is 115.20mm, 114.00mm and 114.00mm, respectively.
Specifically, the major axis radius of the ellipse in which the first curve 1 in the first pipe-separating structure 210 is 119.00mm, and the minor axis radius is 115.20mm; the major axis radius of the ellipse in which the first curve 1 is located in the second pipe-removing structure 220 is 115.50mm, and the minor axis radius is 114.00mm; the radius of the major axis of the ellipse in which the first curve 1 in the third pipe-separating structure 230 is 114.60mm and the radius of the minor axis is 114.00mm.
As shown in fig. 6 to 8 and table 2, the pipe removing machine has three pipe removing structures 200, and the radii of the second curves 2 in the three pipe removing structures 200 are 18.25mm, 23.60mm and 24.04mm in this order in the pipe removing direction of the steel pipe.
Specifically, the radius R of the circle on which the second curve 2 in the first pipe-separating structure 210 is located is 18.25mm; the radius R of the circle where the second curve 2 in the second pipe-removing structure 220 is 23.60mm; the radius R of the circle on which the second curve 2 in the third pipe-separating structure 230 lies is 24.04mm.
As shown in fig. 6 to 8 and table 2, the pipe removing machine has three pipe removing structures 200, a roll gap 110 is formed between two adjacent parallel side surfaces 30 of two adjacent rolls 100 in each roll 100 of the three pipe removing structures 200, a connecting line 7 is formed between the center of the second curve 2 and the center of the first curve 1, a third included angle 120 is formed between the straight line of the connecting line 7 and the center line of the roll gap 110 close to the second curve 2, and the third included angles 120 in the three pipe removing structures 200 are 9 degrees, 11 degrees and 11 degrees in sequence along the pipe removing direction of the steel pipe.
Specifically, the third included angle 120 formed by each roller 100 constituting the first pipe detaching structure 210 is 9 °; the third included angle 120 formed by each roller 100 constituting the second pipe removing structure 220 is 11 °; the third included angle 120 formed by each roller 100 constituting the third pipe stripping structure 230 is 11 °.
The 238-hole type pipe removing machine is used for removing a large-diameter seamless steel pipe from a core rod.
In the embodiment provided by the invention, three pipe removing structures 200 of the pipe removing machine bear a certain amount of reducing amount, and the distribution method of the reducing amount is different from that of a pipe removing structure with a common hole pattern; the hole patterns of the three pipe removing structures are all oval hole patterns, and have certain ovality, and the ovality of each hole pattern is suitable for the actual situation on site. The reducing rate and the ovality of the single pipe-removing structure 200 of the three frames of the embodiment are matched and integrated, so that the frames are stressed uniformly, the service life of the roller is prolonged, the quality problem of the roller is reduced, the production cost of the steel pipe is reduced, and the production efficiency and the production quality of the steel pipe are improved.
In addition, the invention also designs a special arc curve (namely, the second curve 2), and a third included angle 120 formed by a connecting line of the circle center of the special arc curve and the circle center of the elliptic curve (namely, the first curve 1) and the roll gap is an acute angle so as to reduce the adverse effect of the axial movement of the roll or the bending deformation of the roll shaft on the quality of the steel pipe.
The pipe removing machine adopting the common hole type in the prior art has the problems that the steel passes at a single time generally about 3000 times, even the steel passes for hundreds of times in an on-line mode, but the pipe removing machine adopting the embodiment provided by the invention has the advantages that the steel passes at a single time can reach more than 6000 times, the phenomenon that the surface of the roller is stuck with steel is basically not generated in the replacement period, and the quality defects such as meat falling, blue lines, wire drawing and the like of the steel pipe removed by the pipe removing machine basically do not occur.
From the above description, it can be seen that the above-described embodiments of the present invention achieve the following technical effects: the pipe removing machine and the pipe removing structure comprise a roller, wherein the roller comprises a roller body with an outer peripheral surface 10, two side surfaces 30 and two transition surfaces 20, the outer peripheral surface 10 formed by rotating a part of curve section of a preset elliptic curve for 360 degrees around the axis 6 of the roller body is used as a surface which is mainly contacted and stressed with a steel pipe when the steel pipe is rolled; two side surfaces 30 positioned at two opposite sides of the outer peripheral surface 10 are connected with the outer peripheral surface 10 through a transition surface 20 formed by rotating 360 degrees around the axis 6 of the roller body by an arc curve; preferably, the radius of the arc-shaped curve ranges from 0.05 to 0.15 times the sum of the major axis radius and the minor axis radius of the predetermined elliptic curve. Through the technical scheme, the technical effect of reducing the adverse effect of the axial movement or radial deformation of the roller on the quality of the steel pipe is achieved, and the problems that in the prior art, the steel pipe subjected to pipe removal by the pipe removing machine is easy to have various quality defects, the service life of the pipe removing machine is short, the replacement frequency is frequent, and the production efficiency is low are solved.
The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention, and various modifications and changes may be made by those skilled in the art. Any modification, equivalent replacement, or improvement made within the spirit and principle of the present invention should be included in the protection scope of the present invention.
Claims (13)
1. A tube knock-out structure comprising a plurality of rollers (100), the rollers (100) comprising roller bodies, characterized in that,
the roll body includes:
an outer circumferential surface (10), the outer circumferential surface (10) being formed by a first curve (1) rotating 360 degrees around the axis (6) of the roller body;
two side surfaces (30), the two side surfaces (30) being located on opposite sides of the outer peripheral surface (10);
a transition surface (20), each side surface (30) being connected to the outer circumferential surface (10) by one transition surface (20);
each transition surface (20) is formed by rotating two second curves (2) for 360 degrees around the axis (6) of the roller body, the first curve (1) is a partial curve section of an elliptic curve, the second curves (2) are arc-shaped curves, and the radius of each second curve (2) ranges from 0.05 to 0.15 times of the sum of the major axis radius and the minor axis radius of the elliptic curve where the first curve (1) is located;
the center of the second curve (2) and the center of the first curve (1) form a connecting line (7), and a first included angle (8) between a straight line where the connecting line (7) is located and a straight line where a first straight line segment (3) connected with the corresponding second curve (2) is located is an acute angle;
any two of the rollers (100) in the plurality of rollers (100) are adjacently arranged, and the outer peripheral surfaces (10) of the plurality of rollers (100) jointly enclose a pipe removing space of the pipe removing structure; wherein two side surfaces (30) of two adjacent rollers (100) which are adjacently arranged are parallel to each other, and the plurality of rollers (100) in one pipe-removing structure have the same shape and size;
a roll gap (110) is formed between two adjacent parallel side surfaces (30) of two adjacent rolls (100); a connecting line (7) is formed between the circle center of the second curve (2) of each roller (100) and the circle center of the first curve (1), and a third included angle (120) between a straight line where the connecting line (7) is located and a center line of the roller gap (110) close to the second curve (2) is an acute angle.
2. The pipe release structure according to claim 1, wherein the two side surfaces (30) are each formed by two first straight segments (3) rotating 360 degrees around the axis (6) of the roll body, the two first straight segments (3) being arranged at each end of the first curve (1), and the second angle (9) between the two first straight segments (3) being 120 degrees.
3. The pipe release structure according to claim 1, wherein the two first angles (8) corresponding to the two second curves (2) are the same in size.
4. The pipe-release structure according to claim 1, wherein each of said transition surfaces (20) comprises a first outer periphery and a second outer periphery, the first outer periphery of a first one of said transition surfaces (20) being connected to said outer peripheral surface (10), the second outer periphery of a first one of said transition surfaces (20) being connected to one of said side surfaces (30); a first outer periphery of a second one of the transition surfaces (20) is connected to the outer peripheral surface (10), and a second outer periphery of the second one of the transition surfaces (20) is connected to the other one of the side surfaces (30).
5. The pipe removing structure according to claim 1, wherein the roller body further comprises two end surfaces (40), the two end surfaces (40) are oppositely arranged and are respectively connected with the two side surfaces (30), and the outer circumferential surface (10), the two side surfaces (30), the two end surfaces (40) and the two transition surfaces (20) jointly enclose an outer surface of the roller body.
6. The tube-removing structure according to claim 1, characterized in that the roller body further comprises a central hole (50), the central hole (50) being formed by a third straight section (5) rotating 360 degrees around the axis (6) of the roller body; the center hole (50) is provided with a spline part, and the roller body is connected with a driving assembly through the spline part so as to be driven to move through the driving assembly.
7. The pipe release structure of claim 1, wherein the pipe release structure comprises three rolling rollers (100), and fourth included angles (130) between center lines of two adjacent roller gaps (110) in the three rolling rollers (100) are all 120 degrees.
8. A pipe removing machine, characterized in that the pipe removing machine comprises a plurality of pipe removing structures (200), the plurality of pipe removing structures (200) are the pipe removing structures according to any one of claims 1 to 7, the central axes of the plurality of pipe removing structures (200) are overlapped to be arranged in sequence along the pipe removing direction of the steel pipe, and the sum of the major axis radius and the minor axis radius of the elliptic curve of the first curve (1) of the plurality of pipe removing structures (200) is reduced in sequence along the pipe removing direction of the steel pipe.
9. The pipe stripper as defined in claim 8, wherein in two adjacent ones (200) of the plurality of pipe stripper structures (200) along a steel pipe stripping direction, a minor axis radius of an elliptic curve of the first curve (1) of the pipe stripper structure (200) near an inlet of the pipe stripper is smaller than a major axis radius of an elliptic curve of the first curve (1) of the pipe stripper structure (200) near an outlet of the pipe stripper.
10. The pipe removing machine according to claim 8, wherein the pipe removing machine comprises three pipe removing structures (200), and the reducing ratio of the three pipe removing structures (200) along the pipe removing direction is 1.60%, 2.01% and 0.39% in sequence.
11. The pipe stripper as claimed in claim 8, wherein the pipe stripper has three pipe stripper structures (200), and the major axis radius of the first curve (1) in the three pipe stripper structures (200) is 119.00mm, 115.50mm and 114.60mm respectively, and the corresponding minor axis radius of the first curve (1) in the three pipe stripper structures (200) is 115.20mm, 114.00mm and 114.00mm in this order.
12. The pipe stripper as defined in claim 8, wherein the pipe stripper has three pipe stripper structures (200), and the radii of the second curve (2) in the three pipe stripper structures (200) are 18.25mm, 23.60mm and 24.04mm in sequence along the direction of pipe stripping.
13. The pipe removing machine according to claim 8, wherein the pipe removing machine comprises three pipe removing structures (200), a roll gap (110) is formed between two adjacent parallel side surfaces (30) of two adjacent rolls (100) in each roll (100) of the three pipe removing structures (200), a connecting line (7) is formed between the center of the second curve (2) and the center of the first curve (1), a third included angle (120) is formed between a straight line where the connecting line (7) is located and a center line of the roll gap (110) close to the second curve (2), and the third included angles (120) in the three pipe removing structures (200) are 9 degrees, 11 degrees and 11 degrees in sequence along the pipe removing direction of the steel pipe.
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| JP3777150B2 (en) * | 2002-11-15 | 2006-05-24 | 株式会社不二鉄工所 | Winding core shaft of winding machine with core forming function |
| CN101474634B (en) * | 2009-02-05 | 2010-12-01 | 太原重工股份有限公司 | Three-roller tube-rolling machine |
| CN202860982U (en) * | 2012-08-31 | 2013-04-10 | 浙江格洛斯无缝钢管有限公司 | Rollers of steel tube sizing and reducing mill and steel tube sizing and reducing mill using the same |
| CN207823570U (en) * | 2017-12-13 | 2018-09-07 | 河北金奥管业有限公司 | A kind of small-sized hot rolling piercing mill of seamless steel tube automatic control system |
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