CN111921655A - Particle machine - Google Patents
Particle machine Download PDFInfo
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- CN111921655A CN111921655A CN202010900518.6A CN202010900518A CN111921655A CN 111921655 A CN111921655 A CN 111921655A CN 202010900518 A CN202010900518 A CN 202010900518A CN 111921655 A CN111921655 A CN 111921655A
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Images
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/0084—Disintegrating by knives or other cutting or tearing members which chop material into fragments specially adapted for disintegrating garbage, waste or sewage
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/14—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives within horizontal containers
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C18/00—Disintegrating by knives or other cutting or tearing members which chop material into fragments
- B02C18/06—Disintegrating by knives or other cutting or tearing members which chop material into fragments with rotating knives
- B02C18/16—Details
- B02C18/18—Knives; Mountings thereof
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B02—CRUSHING, PULVERISING, OR DISINTEGRATING; PREPARATORY TREATMENT OF GRAIN FOR MILLING
- B02C—CRUSHING, PULVERISING, OR DISINTEGRATING IN GENERAL; MILLING GRAIN
- B02C2201/00—Codes relating to disintegrating devices adapted for specific materials
- B02C2201/06—Codes relating to disintegrating devices adapted for specific materials for garbage, waste or sewage
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- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Environmental & Geological Engineering (AREA)
- Crushing And Pulverization Processes (AREA)
Abstract
The invention discloses a particle machine, which comprises a machine base, a machine groove arranged in the machine base, a discharge hole arranged at the bottom of one end of the machine groove, a machine cover matched with the machine groove to form a crushing space, a feed hole arranged on the machine base or the machine cover, an arc-piece type crushing knife roller arranged in the crushing space in a matched manner, and a power source in transmission connection with the arc-piece type crushing knife roller. The invention adopts the arc-piece type crushing knife roller to match with the crushing space, essentially changes the cutting and crushing mode of the material from the crushing principle, changes the original single collision or cutting mode into the collision, grinding and cutting composite mode, and matches with the high-speed running state of the device, thereby obtaining excellent crushing and granulating effect, meeting the requirements of the subsequent application field on the material, and particularly having excellent processing capability on the plant raw material with heavy moisture and heavy fiber, which is the pain point in the current industry.
Description
Technical Field
The invention relates to the technical field of particle machines, in particular to a particle machine which can effectively treat agricultural and forestry waste with high humidity and high fiber content into small particles.
Background
The environmental protection problem is one of the important problems for constructing ecological civilization. On one hand, the method controls through relevant policies, on the other hand, the method carries out industrial major tuning, promotes scientific and technological innovation, and solves a plurality of problems in environmental protection by utilizing new technology application. Among them, the prohibition of burning agricultural and forestry wastes is an important aspect of reducing environmental air pollution, and although relevant policies are implemented for many years, relevant departments also spend great manpower and financial resources, the effect is difficult to be ideal, and the situation is likely to continue.
Agricultural waste includes crop stalks, straw, etc., and forestry waste includes old fruit trees, twigs, barks, leftover bits, etc., and eradicated weeds, shrubs, etc. Most of the plants are directly cut or collected, the plant fiber content is high, the humidity is high under the condition that the plants are not dried after cut or collection, the plants are generally treated as waste garbage, the subsequent treatment cost is very high, and the plants are large in quantity, wide in dispersion area, low in value, difficult to treat and narrow in available range. The existing treatment mode is that the agriculture and forestry waste materials distributed in a large range are collected and then simply cut into small pieces for treatment, but the waste materials are still waste materials, have no market economic value and no treatment enthusiasm, and the corresponding environmental protection policy can only be forcibly promoted by strengthening supervision and issuing subsidies by relevant departments, so that a large amount of manpower and financial resources are consumed, the effect is still unsatisfactory, and the environmental protection problem is difficult to solve fundamentally.
After investigation, the inventor finds that, for the directly felled/collected agricultural and forestry waste materials such as branches, crops, shrubs and the like which are not dried, have large humidity and high fiber content, because the waste materials belong to plant materials, if the waste materials can be treated to a small degree in certain specific fields, the waste materials can play a role, generate a utilization value, exert a market economic value, reversely promote the enthusiasm of people for treating the materials, and promote the execution of an environmental protection policy by utilizing the market economic characteristic. Such as organic fertilizer production, mushroom planting, machine-made charcoal production, breeding industry, straw returning and the like. However, in the production of fertilizers, if the granularity of materials is not small enough, the time of fermentation treatment procedures can be obviously increased, the production effect and the production process can be influenced, and organic fertilizer manufacturers can naturally not consider recovering the plant wastes; in mushroom planting, if the material can not reach the level of the conventional sawdust material, the material is difficult to apply; in the production of mechanical carbon, the plant raw materials have specific requirements, and the granularity must be less than 3-5 mm; in the breeding industry, plant materials which are fine enough can be used as feed fillers; in the field returning of the straws, if the granularity of the plant materials such as the straws returned to the field is not small enough, the process of forming humus in the field is greatly increased, the original effect of the soil can be influenced before the humus is formed, the soil fertility cannot be increased, the subsequent agricultural production activity can be seriously influenced, and the like.
Taking the organic fertilizer industry as an example: at present, the aspects of building plants, purchasing equipment, collecting and treating raw materials and the like are subsidized, but the viability of organic fertilizer plants is still a problem, and the main reason is that the existing production cost is high. Organic fertilizers have a wide market, but need to compete with other fertilizers for the market, and the cost performance is critical. Only by reducing the cost can the wide market be occupied. But the cost is difficult to reduce due to the existing treatment process. The current treatment process comprises the following steps: collecting, storing, drying, crushing, mixing additives and fermenting. The difficulty lies in the links of collection, storage, drying and pulverization. And (3) a collection link: because the plant substances are loose and widely distributed, the collection needs to cost a lot of labor cost and transportation cost. A storage-drying link: because the materials are loose, a large area of field is needed for storage, and the drying time is long (generally, a natural air drying mode is adopted, and if a drying device is adopted, high equipment purchasing cost and high energy consumption are needed), so that high storage cost is generated and the risk of fire is high. And (3) a crushing link: because the prior art can only crush and process dry materials, the power demand is high, the energy consumption is high, the noise in a production workshop and dust are very large, serious problems exist in safe and environment-friendly production, the fire risk and the explosion risk exist, the occupational disease risk of staff also exists, and the environmental air pollution is serious. Therefore, the direct cost, the indirect cost and the potential cost of the organic fertilizer production are high, even if subsidies are added, the competitive advantages are still not achieved, and the organic fertilizer industry is still difficult to develop and develop. In addition, theoretically, the wide organic fertilizer market can enable the production of organic fertilizers to become the main power for eliminating agricultural and forestry wastes, and the development of the organic fertilizers cannot be realized, so that the environmental protection policy of prohibiting incineration is difficult to implement.
The existing industrial equipment for processing materials into small volume mainly comprises a crusher and a chipper. The crusher mainly uses a hammer structure which continuously rotates to hammer materials, and then discharges the materials through a screen, but only dry materials can be processed, and the crusher has poor effect on the materials which are not dried, have high humidity and high fiber content and basically cannot achieve the required crushing granularity; when materials with high humidity are actually treated, a drying process is added before treatment, the natural drying time is long, the equipment drying energy consumption is high, and the integral treatment cost is very high. The chipper generally aims at plant raw materials such as bamboo and wood, and the continuously fed materials are cut into small pieces and discharged through a rotating fly cutter structure, but the particle size of the sheet materials obtained by conventional structure treatment is limited (the thickness is generally 3-5mm, and the length is 15-20mm), the required particle size cannot be met, and the sheet materials with high humidity and high fiber content are difficult to treat. The failure to effectively treat plant waste materials with heavy water and heavy fiber is also a pain point and difficulty in the industry.
Therefore, it is necessary to develop a device for crushing and processing the directly felled/collected branches/crops/shrubs which are not dried, have high humidity and high fiber content and other forestry and agricultural residues which are conventionally treated as garbage into particles with practical utilization value, and the particles can meet the requirements of further production and processing in some specific fields by using the particles as raw materials.
The fine particles referred to in the art are regular or irregular fine particles each having a maximum dimension of 5mm or less.
Disclosure of Invention
In view of the above problems in the prior art, the present invention provides a particle machine.
In order to achieve the purpose, the technical scheme adopted by the invention is as follows:
the utility model provides a particle machine, including the frame of fixed arrangement, set up in the frame and its cross-section semicircular in shape quick-witted groove, set up in quick-witted groove one end bottom and run through the discharge gate of frame bottom, settle on the frame and match with quick-witted groove and form the cover that is the crushing space of cylinder form, set up on frame or cover and with the feed inlet of the other end intercommunication of the relative discharge gate in crushing space, settle in crushing space matchingly and with the frame rotation be connected arc piece formula crushing knife roller to and be used for providing the power supply of operation power for arc piece formula crushing knife roller, wherein, arc piece formula crushing knife roller rotates at a high speed in crushing space and utilizes the plant class material to smash into the particle through bumping grinding and cutting compound mode with the curved slice serrated knife that is arranged of several slant and discharges.
Furthermore, a material blocking ring plate used for adjusting the material discharging degree is arranged between the tail end of the crushing space and the material discharging hole.
Furthermore, the tail end of the crushing space is provided with a centrifugal material throwing disc which is arranged on the shaft part of the arc-piece type crushing knife roller and corresponds to the discharge hole.
Furthermore, one side of the cover is hinged with the base, and the base is connected with a hydraulic support rod for controlling the cover to turn.
Furthermore, the inner wall of the machine cover is provided with a material returning groove for blocking the ejection/floating materials.
Furthermore, a flow slowing device for slowing down the floating materials in the crushing space is arranged on the machine cover.
The flow slowing device comprises a guide pipe arranged on the inner wall of the machine cover, a plurality of nozzles arranged on the guide pipe side by side, and a flow slowing interface which is arranged on the machine cover in a penetrating manner and communicated with the guide pipe, wherein the nozzle opening direction of the nozzles is opposite to the rotating direction of the arc blade type crushing knife roller; the slow flow interface is communicated with the air compressor or the water supply pump through an external conduit.
The arc piece type crushing cutter roller comprises a main rotating shaft, a driving wheel, a roller body, a plurality of arranging through grooves, a plurality of arc piece type toothed knives, a cushion block and a sealing block, wherein the main rotating shaft penetrates through the base through a bearing seat, the driving wheel is arranged at the end part of the main rotating shaft and located on the outer side of the base, the roller body is fixedly arranged on the main rotating shaft and located in a crushing space, the arranging through grooves are circumferentially and uniformly distributed and are formed in the circumferential side of the roller body, the arc piece type toothed knives are arranged in the arranging through grooves in a side-by-side clamped mode, the cushion block is arranged in the arranging through grooves and separates adjacent arc piece type toothed knives and enables the arc piece type toothed knives to rotate and incline round surfaces relative to the roller body, the arc piece type toothed knives and the cushion block are arranged in the arranging through grooves in a pressed mode and are fixedly connected.
Furthermore, the arc-shaped blade type serrated knife comprises an arc-shaped blade main body, a connecting part and grinding and cutting teeth, wherein one side of the blade main body protrudes outwards to form a working blade surface, the connecting part is integrally connected to one end of the blade main body and is used for being clamped in the accommodating through groove in a matching mode, the grinding and cutting teeth are densely distributed on the working blade surface of the blade main body along the trend of the working blade surface, and the shape of the connecting part is matched with the shape of the cross section of the accommodating through groove; the thickness of the blade main body is 1-5 mm, the distance from any point on the working blade surface of the blade main body to the same straight line led out from the root of the side of the blade main body gradually increases from the root along the trend direction of the working blade surface, and the included angle towards the working blade surface formed between the tangent line of any point on the working blade surface of the blade main body and the horizontal straight line of the root of the working blade surface is not less than 0 degree.
Furthermore, at least one auxiliary blade is fixedly connected to the sheet-shaped side face of the blade main body, and grinding auxiliary teeth are densely distributed on one side, far away from the blade main body, of the auxiliary blade.
Compared with the prior art, the invention has the following beneficial effects:
(1) the invention adopts the specially designed arc-piece type crushing cutter roller, is matched with the crushing space design which is relatively closed and matched, essentially changes the cutting and crushing mode of the material from the crushing principle, changes the original single collision or cutting mode into a collision, grinding and cutting composite mode, and is matched with the high-speed running state of the cutter roller, thereby obtaining excellent crushing and granulating effect, meeting the requirements of the subsequent application field on the material, particularly having excellent processing capacity on the plant raw material with heavy moisture and heavy fiber which is the pain point in the current industry, and being particularly suitable for crushing and processing the directly cut and collected agricultural and forestry waste materials which are not dried, have larger humidity, have higher fiber content, and the like. The invention has the advantages of ingenious design, simple structure and convenient use, and is suitable for being applied to crushing treatment.
(2) The invention forms grinding cutting in the direction of a rotating ring surface by the auxiliary blade and the grinding cutting auxiliary teeth which are arranged on the side surface of the blade main body, and realizes comprehensive crushing treatment of raw materials in a crushing space by matching with a grinding cutting composite treatment mode of the blade main body with a specific structure in the direction of a rotating circular surface, thereby further improving the crushing and granulating effect and better solving the problem of difficult pain points in the industry.
(3) The invention skillfully utilizes the inclined plane design of the contact end surface of the cushion block and the blade, so that the blade is in a slightly inclined state relative to the rotating circular surface after being arranged, the blade can generate axial movement effect on materials after rotating, thus realizing axial discharging, and the materials can be subjected to more complex acting force to generate more irregular movement in the axial movement process, thereby being more beneficial to being crushed by the composite action of the blade, and can be repeatedly crushed by a plurality of blades which are axially arranged in the axial movement process, and the processed materials can more easily obtain ideal granularity and granularity degree by the multiple actions.
(4) According to the invention, the material return groove is arranged on the inner side of the machine cover, so that the material ejected in the crushing process is blocked, the direction of acting force applied to the material is changed, the material moves more irregularly, and the crushing effect by the composite action of the blade is enhanced.
(5) The flow slowing device is arranged in the machine cover, so that the drifting of materials is slowed down, particularly, after the dried materials are crushed to a certain degree, the dried materials are more easily driven by the integral rotating force of the knife roll to weaken the crushing effect, and through the slowing down effect, the small materials can be impacted and cut again by the composite action of the blades, so that the crushed effect is further improved, and the granularity of the output materials is effectively improved.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is another schematic structural diagram of the embodiment of the invention.
Fig. 3 is a schematic structural diagram of an embodiment of the present invention configured with a lower frame.
Fig. 4 is a schematic view of the structure of the embodiment of the invention with the cover opened.
Fig. 5 is a side cross-sectional structural schematic view of an embodiment of the present invention.
Fig. 6 is a schematic view in partial cross-section of a crushing space section according to an embodiment of the invention.
Fig. 7 is a schematic structural diagram of an arc blade type crushing cutter roller in an embodiment of the invention.
Fig. 8 is a partial exploded view of an arc blade type crushing cutter roll in an embodiment of the invention.
Fig. 9 is a schematic structural diagram of an arc blade type serrated knife in an embodiment of the invention.
Fig. 10 is another structural schematic diagram of the arc blade type serrated knife in the embodiment of the invention.
Fig. 11 is a schematic structural view of a cover part in an embodiment of the present invention.
Fig. 12 is a partial structure diagram of a discharge hole part in the embodiment of the invention.
In the drawings, the names of the parts corresponding to the reference numerals are as follows:
1-lower frame, 2-base, 3-trough, 4-discharge hole, 5-cover, 6-crushing space, 7-feed hole, 8-receiving hopper, 9-power source, 10-discharge hopper, 11-cover body, 12-material blocking ring plate, 13-centrifugal material throwing plate, 14-hinge, 15-connecting base, 16-hydraulic support rod, 17-handle, 18-hydraulic source device, 19-feed back trough, 31-conduit, 32-nozzle, 33-slow flow interface, 34-feed pipe,
20-arc piece type crushing knife roller, 21-main rotating shaft, 22-bearing seat, 23-driving wheel, 24-roller body, 25-arranging through groove, 26-cushion block, 26-1-middle cushion block, 26-2-end cushion block, 27-sealing block,
210-arc blade type serrated knife, 211-blade body, 212-connecting part, 213-grinding cutting tooth, 214-auxiliary blade, 215-grinding cutting auxiliary tooth.
Detailed Description
The present invention is further illustrated by the following figures and examples, which include, but are not limited to, the following examples.
Examples
As shown in fig. 1 to 12, the particle machine comprises a base 2 fixedly arranged, a machine groove 3 arranged in the base and having a semicircular section, a discharge hole 4 arranged at the bottom of one end of the machine groove and penetrating through the bottom of the base, a cover 5 arranged on the base and matching with the machine groove to form a cylindrical crushing space 6, a feed hole 7 arranged on the base or the cover and communicating with the other end of the crushing space opposite to the discharge hole, a cambered crushing cutter roll 20 arranged in the crushing space in a matching manner and rotatably connected with the base, and a power source 9 for providing operation power for the cambered crushing cutter roll, wherein the base can be provided with a corresponding lower frame 1 according to an actual application position; when the feed inlet was seted up on the frame, it was the uncovered form towards the upside to can settle on the feed inlet this moment and be used for connecing the hopper 8 that connects that is the horn mouth form of getting external input material, work as when the feed inlet was seted up on the frame, its transversely settled and through inlet pipe 34 and broken space side lower part intercommunication. The power source is generally configured as a motor and can be arranged in the lower frame and in transmission connection with the arc sheet type crushing knife roller; in order to facilitate discharging and receiving, the discharge hole can be connected with a discharge hopper 10 which obliquely guides the material out, and the discharge hopper generally extends out of the lower frame; a cover 11 may be disposed on the transmission connection portion of the motor for protection. The arc-piece type crushing knife roll rotates at a high speed in the crushing space and uses a plurality of obliquely arranged arc-piece-shaped toothed knives to crush the plant materials into particles in a collision, grinding and cutting composite mode and then discharge the particles.
Specifically, as shown in fig. 7-8, the arc piece type crushing cutter roller 20 includes a main rotating shaft 21 penetrating through the bearing seat 22 and disposed on the machine base, a driving wheel 23 disposed at an end of the main rotating shaft and located outside the machine base, a roller body 24 fixedly disposed on the main rotating shaft and located in the crushing space, a plurality of disposing through grooves 25 uniformly distributed circumferentially and disposed at a circumferential side of the roller body, a plurality of arc piece type cutters 210 clamped side by side in the disposing through grooves, a spacer 26 installed in the disposing through grooves and spacing adjacent arc piece type cutters and inclining the arc piece type cutters with respect to a rotating circular surface of the roller body, and a sealing block 27 pressing the arc piece type cutters and the spacer in the disposing through grooves and fixedly connected with the roller body, wherein the driving wheel is in transmission connection with a power source; the inclined side face of the arc-piece type serrated knife faces the direction of the discharge port in the rotating direction, and the arc-piece type serrated knife gradually pushes materials towards the direction of the discharge port while continuously rotating and crushing the materials. In this embodiment, the number of the installation through grooves is 6, 25 to 35 blade structures can be arranged in each installation through groove, the number of the blade structures in each installation through groove is equal, and the distance between the blade structures is reasonably arranged according to requirements; and the toothed cutter is installed by the cutter roller in a clamping groove mode, and the cushion block and the sealing block are used for keeping and locking the toothed cutter, so that the stability and the safety of arrangement and fixation of the toothed cutter are fully guaranteed, and the guarantee is provided for the high-speed operation of the toothed cutter.
Specifically, as shown in fig. 9, the arc-shaped blade 210 includes an arc-shaped blade main body 211 with one side protruding outward to form a working edge surface, a connecting portion 212 integrally connected to one end of the blade main body and used for being clamped in the accommodating through groove in a matching manner, and grinding teeth 213 densely arranged on the working edge surface of the blade main body along the direction of the working edge surface, wherein the shape of the connecting portion matches with the cross-sectional shape of the accommodating through groove; the thickness of the blade main body is 1-5 mm, and specifically, the thickness can be configured to be certain specific thicknesses according to parameters such as application size, quantity and the like and practical application requirements, such as 1.4mm, 1.8mm, 2.5mm, 3.2mm, 4mm, 4.4mm and the like; the distance from any point on the working blade surface of the blade body to the same straight line led out from the root part of the side of the blade body gradually increases from the root part along the trend direction of the working blade surface, and the increasing trend can be one or the combination of more of an acceleration increasing form, a uniform increasing form and a deceleration increasing form from the root part; an included angle formed between a tangent line of any point on the working edge surface of the blade main body and a horizontal straight line where the root of the working edge surface is located and facing the working edge surface is not less than 0 degree, so that the radial part in the crushing space position can be covered as far as possible in the radial direction of the rotating circular surface, and the tail end is subjected to smooth transition treatment; generally, the working edge surface is in a smooth arc form, and can also be in a multi-fold line form according to actual conditions. Through the structural design of the arc piece type crushing knife roll and the arc piece type toothed knife matched with the crushing space, materials can be crushed into tiny particles with the diameter smaller than 5mm so as to meet the requirements of the materials in the subsequent application field, and therefore the materials are called as a particle machine, and most of particle materials formed after being processed by the particle machine are tiny particles with the size smaller than 1 mm. Meanwhile, in order to improve the final crushing effect of the material, the material to be fed may be previously cut or the like to a fiber length of 20mm or less or may be directly cut by using a material having a fiber length of 20mm or less, for example, a micro-chip machine may be added to the front stage of the micro-particle machine to perform cutting treatment in the actual processing.
In different embodiments, the cross sections of the connecting part and the arranging through groove can be configured into different shapes according to different connecting requirements, such as a convex rectangular shape, a concave clamping groove shape, a convex dovetail shape, a through hole shape, a groove hole shape and the like. The convex rectangle is formed by extending a small section from the end part of the blade main body to be used as connection transition, and then extending and expanding a rectangle with two sides protruding to be used as a clamping position. The concave clamping groove is shaped like a section which extends from the end part of the blade body by a proper length and is used as a basic connecting part, and the two sides of the concave clamping groove are concave inwards to form clamping grooves which are used as clamping parts. The convex dovetail shape is formed by extending a small section from the end part of the blade main body to be used as connection transition and then extending and expanding a trapezoidal shape with convex side edges at two sides to be used as a clamping part. The through hole shape is formed by taking a section which extends from the end part of the blade main body by a proper length as a basic connecting part and arranging a through hole in the middle part of the blade main body as a clamping part. The section of the slotted hole shape extending from the end part of the blade main body by a proper length is used as a basic connecting part, a through hole is arranged in the middle of the section, and the through hole is communicated with the lower end of the basic connecting part, so that the section is used as a clamping part.
In another embodiment, as shown in fig. 10, at least one secondary blade 214 is fixedly connected to the blade-shaped side surface of the blade body 211, and grinding secondary teeth 215 are densely arranged on the side of the secondary blade away from the blade body. In this embodiment, four secondary blades are respectively disposed on each side of the blade body, and are uniformly distributed on the blade body in the transverse direction, and the transverse direction is substantially parallel to the bottom of the connecting portion. And the included angle between the extension direction of the auxiliary blade and the rotating circular surface direction of the blade main body is-30 degrees, namely the included angle of the auxiliary blade can be designed and preset to match with proper processing angles on different ring surfaces, and the disturbance to materials when the auxiliary blade rotates can be increased through the configuration of a certain angle.
More specifically, the structure form of the secondary blade can be optimized: the height of the secondary blade protruding from the side face of the blade body is gradually increased from one end to the other end towards the grinding tooth to form a structure similar to a wedge shape, so that the material retention/entanglement possibly generated by the secondary blade at the side face protruding part is reduced. Specifically, the included angle between the side where the grinding auxiliary teeth are located and the sheet-shaped side of the blade main body is 5-20 degrees.
The cushion block 26 comprises a middle cushion block 26-1 arranged between adjacent arc-piece type toothed cutters and an end cushion block 26-2 arranged between the arc-piece type toothed cutters and the sealing block, wherein two end faces of the middle cushion block are parallel, and an included angle between the end face of the middle cushion block and a rotating circular face of the roller body is matched with an included angle between a piece-shaped side face of each arc-piece type toothed cutter and the rotating circular face of the roller body; the included angle between the end face of the end cushion block facing the blade structure and the rotating circular face of the roller body is matched with the included angle between the sheet-shaped side face of the blade structure and the rotating circular face of the roller body, and the end face of the end cushion block facing the sealing block is parallel to the rotating circular face of the roller body, so that the sealing block is pressed and sealed on the end face. The blade inclination configuration is realized by the aid of the cushion blocks in the middle ground mode, the structure of the blade structure does not need to be changed or complicated intentionally, and the blade part belongs to a consumable part in the whole machine and needs to be manufactured in a large scale in industry; meanwhile, the adjustment of the inclination of the blade can be realized by replacing the cushion blocks with different end surface inclinations, and because the cushion blocks do not belong to consumable parts, a plurality of groups of cushion blocks with different end surface inclinations can be configured in advance to serve as standard parts and replaced when the inclination of the blade needs to be adjusted, so that the standardization and modularization of parts are realized, and the industrialization foundation is enhanced.
Further, in another embodiment, be provided with between the terminal of broken space 6 and discharge gate 4 and be used for adjusting the fender material ring plate 12 of material degree of unloading, through the effect that blocks of this fender material ring plate, reduced the terminal bore of broken space to reduce the ejection of compact speed of material, increased the residence time of material in broken space from this, thereby increased the time that the material received serrated knife combined action, be favorable to improving the material output granularity (make the particle size of output material littleer).
Further, in another embodiment, a centrifugal material throwing disk 13 which is arranged on a main rotating shaft of the arc sheet type crushing knife roller and corresponds to the discharge port is arranged at the tail end of the crushing space 6, and rotates along with the rotation of the main rotating shaft, so that materials discharged from the crushing space cannot be adhered to the position close to the discharge port, and the unconventional discharge blockage is reduced; especially for materials with high humidity, the method has obvious good effect.
Further, in another embodiment, to the mounting means of cover, can pass through the detachable connection of bolt with the frame, also can be with the frame upset connection to can open the cover comparatively conveniently and look over inside situation, make things convenient for temporarily look over and overhaul the maintenance. In this embodiment, a flip connection form is adopted, that is: one side of the cover 5 is hinged with the base 2 through a hinge 14, the base is connected with a hydraulic support rod 16 for controlling the cover to turn over through a connecting seat 15, and the other side of the cover can be provided with a handle 17 convenient to operate; according to actual requirements and equipment volume, the hydraulic support rods can be generally configured to be 1-3 so as to ensure stable support for overturning of the upper frame, and the part of the hydraulic source device 18 required by the hydraulic support rods can be arranged in the lower frame.
Further, in another embodiment, the inner wall of the cover 5 is provided with a material returning groove 19 for blocking the ejected/scattered materials, the groove direction of the material returning groove is parallel to the axial direction, a plurality of material returning grooves can be arranged side by side above the position of the inner wall of the cover corresponding to the crushing space, and the material returning groove can be formed by reversely buckling angle steel on the inner wall of the cover and welding and fixing the angle steel. This feed back groove is mainly to launching the material, because the broken rotor of arc piece formula has the collision effect at broken material in-process, can make some solid materials to collide the emergence of launching along with the rotation of rotor, through laying of this feed back groove structure, when the material launches above that, can kick-back change moving direction to improve the effect of material irregular motion in broken space, more do benefit to by the combined action breakage of blade, and then improved the material by broken effect.
Further, in another embodiment, a flow slowing device for slowing down the flow of the scattered material in the crushing space is arranged on the cover 5. Specifically, the flow slowing device comprises a conduit 31 arranged on the inner wall of the machine cover, a plurality of nozzles 32 arranged on the conduit side by side, and a flow slowing interface 33 penetrating the machine cover and communicated with the conduit, wherein the nozzle opening direction of the nozzles is opposite to the rotating direction of the arc blade type crushing knife roller; the slow flow interface is communicated with an air compressor or a water supply pump through an external conduit, and the material can be decelerated through an air injection or water spray/mist mode. The air compressor or the water supply pump can be arranged in the lower frame 1; the guide pipe can be configured independently or based on the feed back trough, for example, when an air injection mode is adopted, after the feed back trough is arranged in an angle steel inverted manner, the inner space of the feed back trough can be in a closed state through welding, and thus the guide pipe can be formed, and the configuration number of parts is reduced; if a water spraying mode is adopted, the guide pipe can be arranged in the feed back tank, the nozzle is arranged on the feed back tank and communicated with the guide pipe or sprays water/mist into the crushing space through a nozzle arranged on the feed back tank, and the water/mist is attached to scattered materials to fall off as soon as possible, so that the materials are conveniently collided and ground again. This unhurried current device is mainly to the material that drifts away, like the soft light material of straw weeds class to and can take place to drift after the material is broken little to the certain degree, but its granularity can still not satisfy ejection of compact requirement this moment, utilize this unhurried current device can make it receive blade combined action's impact grinding cutting once more through slowing down its drift, thereby further improved its effect by the breakage, obtain the material of littleer particle diameter.
The above embodiments are only preferred embodiments of the present invention, and are not intended to limit the scope of the present invention, but all changes that can be made by applying the principles of the present invention and performing non-inventive work on the basis of the principles shall fall within the scope of the present invention.
Claims (10)
1. A particle machine is characterized by comprising a fixed machine base (2), a machine groove (3) which is arranged in the machine base and has a semicircular section, a discharge hole (4) which is arranged at the bottom of one end of the machine groove and penetrates through the bottom of the machine base, a cover (5) which is arranged on the machine base and is matched with the machine groove to form a cylindrical crushing space (6), a feed inlet (7) which is arranged on the machine base or the cover and is communicated with the other end of the crushing space opposite to the discharge hole, an arc sheet type crushing knife roll (20) which is arranged in the crushing space in a matching way and is rotationally connected with the machine base, and a power source (9) which is used for providing operation power for the arc sheet type crushing knife roll, the arc-sheet type crushing cutter roller rotates at a high speed in the crushing space, and a plurality of obliquely arranged arc-sheet-shaped toothed cutters are used for crushing plant materials into particles in a collision, grinding and cutting composite mode and then discharging the particles.
2. A particle machine according to claim 1, characterized in that a striker plate (12) for adjusting the degree of discharge is arranged between the end of the crushing space (6) and the discharge opening.
3. A particle machine according to claim 1, characterized in that the end of the crushing space is provided with a centrifugal throwing disk (13) which is arranged on the shaft part of the arc-blade crushing knife roller and corresponds to the discharge hole.
4. The particle machine according to claim 1, characterized in that one side of the cover is hinged to the base and a hydraulic stay (16) for controlling the turning of the cover is attached to this side of the base.
5. A particle machine as claimed in claim 1, characterized in that the inner wall of the cover is provided with a return chute (19) for blocking the ejected/drifted material.
6. A particle making machine as claimed in any one of claims 1 to 5, wherein a flow slowing means is provided on the hood to slow down the drifted material in the crushing space.
7. The particle machine according to claim 6, characterized in that the slow flow device comprises a duct (31) arranged on the inner wall of the machine cover, a plurality of nozzles (32) arranged on the duct side by side, and a slow flow interface (33) penetrating the machine cover and communicated with the duct, wherein the nozzle opening direction of the nozzles is opposite to the rotation direction of the arc blade type crushing knife roller; the slow flow interface is communicated with the air compressor or the water supply pump through an external conduit.
8. A particle machine as claimed in any one of claims 1 to 5, characterized in that the segmented crushing roller (20) comprises a main shaft (21) which is mounted through a bearing housing (22) on the machine base, a driving wheel (23) which is mounted at the end of the main shaft and located outside the machine base, a roller body (24) which is fixedly mounted on the main shaft and located in the crushing space, a plurality of circumferentially uniformly distributed mounting slots (25) which are provided on the circumferential side of the roller body, a plurality of segmented knives (210) which are clamped side by side in the mounting slots, a spacer (26) which is mounted in the mounting slots and which separates adjacent segmented knives and tilts the segmented knives with respect to the rotation circle of the roller body, and a sealing block (27) which presses the segmented knives and the spacer in the mounting slots and is fixedly connected to the roller body, wherein the driving wheel is in driving connection with a power source, the inclined side surface of the arc-piece type serrated knife faces the direction of the discharge hole in the rotating direction.
9. The granulator of claim 8, wherein the arc-shaped toothed blade (210) comprises a blade body (211) in an arc-shaped sheet shape with one side protruding outwards to form a working edge surface, a connecting part (212) integrally connected to one end of the blade body and used for matching and being clamped in the arranging through groove, and grinding and cutting teeth (213) densely arranged on the working edge surface of the blade body along the trend of the blade body, wherein the shape of the connecting part is matched with the cross-sectional shape of the arranging through groove; the thickness of the blade main body is 1-5 mm, the distance from any point on the working blade surface of the blade main body to the same straight line led out from the root of the side of the blade main body gradually increases from the root along the trend direction of the working blade surface, and the included angle towards the working blade surface formed between the tangent line of any point on the working blade surface of the blade main body and the horizontal straight line of the root of the working blade surface is not less than 0 degree.
10. A particle machine according to claim 9, characterized in that the plate-like side of the blade body is fixedly connected with at least one secondary blade (214) with a dense arrangement of grinding secondary teeth (215) on the side remote from the blade body.
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