Disclosure of Invention
In view of the above, an object of one or more embodiments of the present disclosure is to provide a device and a method for rolling and waxing a knitted fiber, so as to solve the technical problem that when a waxing machine in the prior art is used to wax a knitted fiber yarn, once a wax block is worn out, the machine must be stopped, and then a new wax block is replaced, and then waxing is performed, which results in waste of time.
In view of the above, one or more embodiments of the present disclosure provide a rolling and waxing device and method for knitted fibers, including a waxing portion, which includes:
the winding device comprises a base plate, a winding wheel and a guide wheel, wherein the winding wheel is rotatably arranged on one side of the base plate, the guide wheel is rotatably arranged on the other side of the base plate, and a wheel shaft of the winding wheel is fixedly connected with an output shaft of a motor;
the first sliding plate is fixed on the side surface of the moving block and is in sliding connection with a first sliding groove arranged on the bottom plate;
the top end of the two limiting plates is arranged on the bottom end face of the moving block, the two limiting plates are symmetrically arranged, and shaft holes are formed in the positions, close to the bottom, of the limiting blocks;
the wax block is sleeved on the rotating wheel, and two ends of the rotating shaft are respectively superposed with the corresponding shaft holes;
the switching mechanism is positioned between the two moving blocks and is in power connection with the moving blocks.
Further, including installing the in-wheel motor in the runner, in-wheel motor and pivot power are connected for the drive runner rotates in the pivot, the shaft hole is the rectangle, the both ends of pivot be with shaft hole assorted rectangle, the centre is cylindrical.
Furthermore, at least one lug is arranged on the side surface of the rotating wheel, and a groove matched with the lug is formed in the inner side wall of the wax block.
Furthermore, the bottom end face of the moving block is provided with a bottom hole corresponding to the limiting plate, the limiting plate is connected with the bottom hole in a sliding mode, and the groove penetrates through the two end faces of the wax block.
Further, when the wax block is in the wax passing position, the upper end face of the limiting plate is in contact with the top of the bottom hole.
Further, the method comprises the following steps:
the spring is positioned in the bottom hole, one end of the spring is fixed at the top of the bottom hole, and the other end of the spring is in contact with the upper end surface of the limiting plate in the wax passing process;
the fixed block is arranged on the outer side of the moving block, one end of the fixed block is fixed on the bottom plate, and a first side groove is formed in the side, facing the moving block, of the fixed block;
a second side groove is formed in the side face, facing the fixed block, of the moving block, and when the wax block is located at a wax passing position, the first side groove and the second side groove are combined to form a fixed groove;
and the fixing pin is matched with the fixing groove, and when the wax block is in a wax passing position, the fixing pin is superposed with the fixing groove.
Further, the switching mechanism includes:
the gear is rotatably arranged on the bottom plate and is positioned between the two moving blocks;
the side blocks correspond to the moving blocks one by one, and the second sliding plates are fixed on the side faces of the side blocks, the second sliding plates are in sliding connection with second sliding grooves formed in the bottom plate, straight racks are arranged on the side faces, facing the gears, of the side blocks, and the gears are meshed with the straight racks;
and the side surface of the side block facing the moving block is provided with a positioning groove corresponding to the cylinder, and the positioning groove is matched with an output shaft of the cylinder.
Furthermore, the wax passing parts are two and symmetrically arranged on the upper surface of the base.
The method for rolling and waxing the knitted fibers adopts any one of the wax rolling and waxing devices for the knitted fibers, when the rolling wheel rolls, one wax block is located at a wax passing position, wax passes through the passed knitted fibers, when the wax blocks are used up, the moving block corresponding to the wax block is taken out, and in the taking-out process, the other moving block is driven by the switching mechanism, so that the wax block on the other moving block reaches the wax passing position.
The invention has the beneficial effects that: by adopting the rolling wax-passing device and method for the knitted fibers, one wax block is located at a wax-passing position before the rolling of the rolling wheel, and one distance is reserved between the other wax block and the corresponding wax-passing position. When the winding wheel is wound, the wax block at the wax passing position can wax the passing knitted fibers, when the wax block is consumed, the moving block corresponding to the wax block is taken out, in the taking-out process, the other moving block is driven through the switching mechanism, the wax block on the other moving block reaches the wax passing position, so that when the wax block is replaced, the winding does not need to be stopped, and the time for replacing the wax block is saved.
Detailed Description
For the purposes of this disclosure; technical solutions and advantages will be more clearly understood from the following detailed description of the present disclosure with reference to specific embodiments.
It is to be understood that unless otherwise defined, technical or scientific terms used in one or more embodiments of the present disclosure should have the ordinary meaning as understood by one of ordinary skill in the art to which this disclosure belongs. "first" as used in one or more embodiments of this specification; "second" and similar words do not denote any order; quantity or importance, but merely to distinguish one element from another. The word "comprising" or "comprises", and the like, means that the element or item listed before the word covers the element or item listed after the word and its equivalents, but does not exclude other elements or items. The terms "connected" or "coupled" and the like are not restricted to physical or mechanical connections, but may include electrical connections, whether direct or indirect. "Up"; "Down"; "left"; "right" and the like are used only to indicate a relative positional relationship, and when the absolute position of the object to be described is changed, the relative positional relationship may also be changed accordingly.
In view of the above objects, the first aspect of the present invention provides an embodiment of a rolling wax-passing device and method for knitted fibers, as shown in fig. 1, 2, 3, 4 and 5, comprising a wax-passing portion, the wax-passing portion comprising:
the winding device comprises a bottom plate 1, a winding wheel 3 rotatably arranged on one side of the bottom plate 1 and a guide wheel 2 rotatably arranged on the other side of the bottom plate 1, wherein a wheel shaft of the winding wheel 3 is fixedly connected with an output shaft of a motor;
the sliding device comprises two moving blocks 4 and a first sliding plate 25 fixed on the side surface of each moving block 4, wherein the first sliding plate 25 is in sliding connection with a first sliding groove 6 arranged on the bottom plate 1;
the top end of the two limiting plates 13 is arranged on the bottom end surface of the moving block 4, the two limiting plates 13 are symmetrically arranged, and the positions of the limiting plates, which are close to the bottom, are provided with shaft holes 16;
the wax block device comprises a rotating shaft 15, a rotating wheel 17 rotationally connected with the rotating shaft 15 and a wax block 14 sleeved on the rotating wheel 17, wherein two ends of the rotating shaft 15 are respectively overlapped with corresponding shaft holes 16;
and the switching mechanism is positioned between the two moving blocks 4 and is in power connection with the moving blocks 4.
In this embodiment, before the winding wheel 3 winds, one of the wax blocks 14 is in the wax passing position, and the other wax block 14 is at a distance from the corresponding wax passing position. When the winding wheel 3 is used for winding, the wax block 14 in the wax passing position can wax the passing knitted fiber, when the wax block 14 is consumed, the moving block 4 corresponding to the wax block 14 is moved upwards along the first sliding groove 6, at the moment, the other moving block 4 is driven through the switching mechanism, the wax block 14 on the other moving block 4 reaches the wax passing position, at the moment, the wax block 14 can replace the wax block 14 which is consumed completely, the passing knitted fiber is waxed, although in the switching process, a small part of knitted fiber can not be waxed, the integral effect of the knitted fiber is not influenced, at the moment, when the wax block 14 is replaced, the winding does not need to be stopped, and the time for replacing the wax block 14 is saved. After the switching is completed, the moving block 4 corresponding to the wax block 14 which is completely consumed is separated from the switching mechanism, the moving block 4 is taken out again, the wax passing process cannot be influenced at this time, after the moving block 4 is taken out, the old wax block 14 is replaced, then a new wax block 14 is replaced, and the moving block 4 is combined with the switching mechanism for later use.
As an embodiment, as shown in fig. 3 and 5, the device includes an in-wheel motor 20 installed in the runner 17, the in-wheel motor 20 is in power connection with the rotating shaft 15, and is used for driving the runner 17 to rotate on the rotating shaft 15, the shaft hole 16 is rectangular, two ends of the rotating shaft 15 are rectangular matched with the shaft hole 16, and the middle is cylindrical. When wax is passed, the in-wheel motor 20 is started to drive the wax block 14 to rotate, and the rotating direction is opposite to the rolling direction, so that greater friction force can be generated between the wax block 14 and the knitted fibers, and the wax-polishing effect is better.
In addition, as shown in fig. 3, at least one protrusion 18 is provided on the side surface of the runner 17, and the inner side wall of the wax block 14 is provided with a groove 19 matching with the protrusion 18 to prevent the wax block 14 from slipping.
As an embodiment, as shown in fig. 3, the bottom end surface of the moving block 4 is provided with a bottom hole 11 corresponding to a limiting plate 13, the limiting plate 13 is slidably connected with the bottom hole 11, and the groove 19 penetrates through two end surfaces of the wax block 14. When changing wax stone 14 like this, only need take off limiting plate 13, then part old wax stone 14 and runner 17, change new wax stone 14, coincide with the both ends of shaft and the shaft hole 16 on the limiting plate 13 again, place limiting plate 13 in bottom plate 1 at last, accomplished the change of wax stone 14 so promptly.
Preferably, when the wax block 14 is in the wax passing position, the upper end surface of the limiting plate 13 is in contact with the top of the bottom hole 11, so that the position of the wax block 14 cannot deviate even if the device vibrates in the waxing process, and the waxing stability is ensured.
As an embodiment, as shown in fig. 3, the method includes:
the spring 12 is positioned in the bottom hole 11, one end of the spring 12 is fixed at the top of the bottom hole 11, and the other end of the spring 12 is in contact with the upper end face of the limiting plate 13 in the wax passing process;
the fixed block 21 is arranged on the outer side of the moving block 4, one end of the fixed block 21 is fixed on the bottom plate 1, and a first side groove 22 is formed in the side, facing the moving block 4, of the fixed block 21;
a second side groove 23 is formed in the side face, facing the fixed block 21, of the moving block 4, and when the wax block 14 is located at the wax passing position, the first side groove 22 and the second side groove 23 are combined to form a fixed groove;
and the fixing pin 24 is matched with the fixing groove, and when the wax block 14 is in the wax passing position, the fixing pin 24 is coincided with the fixing groove.
In this embodiment, when the wax block 14 is in the wax passing position, the fixed pin 24 is overlapped with the fixed slot, so as to ensure the inconvenient position of the moving block 4, and because the wax block 14 is worn, the spring 12 can ensure that the wax block 14 always keeps the close contact state with the passing knitting fiber when the wax block 14 passes.
As an embodiment, as shown in fig. 1, 2 and 3, the switching mechanism includes:
the gear 8 is rotatably arranged on the bottom plate 1, and the gear 8 is positioned between the two moving blocks 4;
the side blocks 5 correspond to the moving blocks 4 one by one, and the second sliding plates 26 are fixed on the side surfaces of the side blocks 5, the second sliding plates 26 are in sliding connection with second sliding chutes 7 arranged on the bottom plate 1, the side surfaces of the side blocks 5 facing the gear 8 are provided with straight racks, and the gear 8 is meshed with the straight racks;
at least one cylinder 9 fixed in the moving block 4, the side of the side block 5 facing the moving block 4 is provided with a positioning groove 10 corresponding to the cylinder 9, and the positioning groove 10 is matched with the output shaft of the cylinder 9.
In this embodiment, before taking out the moving block 4 corresponding to the depleted wax block 14, the output shaft of the cylinder 9 coincides with the positioning groove 10, so as to ensure that the moving state of the moving block 4 is consistent with the moving direction of the side block 5, and after the switching is completed, the cylinder 9 acts to separate the output shaft from the positioning groove 10, so that the moving block 4 can be taken out at this time. After the moving block 4 is taken out, the old wax block 14 is replaced, then a new wax block 14 is replaced, the first sliding plate 25 is enabled to coincide with the first sliding groove 6, when the output shaft of the air cylinder 9 is over against the positioning groove 10, the air cylinder 9 acts, the output shaft of the air cylinder 9 is enabled to coincide with the positioning groove 10 again, and therefore the moving state of the moving block 4 can be kept consistent with the moving direction of the side block 5.
As one embodiment, as shown in figures 1 and 2, the wax-passing part is provided with two wax-passing parts which are symmetrically arranged on the upper surface of the base, so that when wax is passed, the surface of the knitted fabric is completely covered by the wax block 14.
The method for rolling and waxing the knitted fibers adopts any one of the wax rolling and waxing devices for the knitted fibers, when the rolling wheel 3 rolls, one wax block 14 is located at a wax rolling position, the wax is applied to the passed knitted fibers, when the wax block 14 is consumed, the moving block 4 corresponding to the wax block 14 is taken out, and in the taking-out process, the other moving block 4 is driven through the switching mechanism, so that the wax block 14 on the other moving block 4 reaches the wax rolling position.
Those of ordinary skill in the art will understand that: the discussion of any embodiment above is meant to be exemplary only, and is not intended to intimate that the scope of the disclosure, including the claims, is limited to these examples; within the spirit of the present disclosure, features from the above embodiments or from different embodiments may also be combined, steps may be implemented in any order, and there are many other variations of different aspects of one or more embodiments of the present description as described above, which are not provided in detail for the sake of brevity.
It is intended that the embodiment or embodiments of this specification cover all such alternatives as fall within the broad scope of the appended claims; modifications and variations. Accordingly, any omissions may be made that are within the spirit and principles of one or more embodiments of the present description; modifying; equivalents are substituted; modifications, etc. are intended to be included within the scope of the present disclosure.