CN111906692B - Edge grinding machine, method and device for measuring allowance of grinding material of edge grinding machine and storage medium - Google Patents
Edge grinding machine, method and device for measuring allowance of grinding material of edge grinding machine and storage medium Download PDFInfo
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- CN111906692B CN111906692B CN202010741261.4A CN202010741261A CN111906692B CN 111906692 B CN111906692 B CN 111906692B CN 202010741261 A CN202010741261 A CN 202010741261A CN 111906692 B CN111906692 B CN 111906692B
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- 239000000463 material Substances 0.000 title claims abstract description 139
- 238000000034 method Methods 0.000 title claims abstract description 42
- 238000003860 storage Methods 0.000 title claims abstract description 13
- 239000003082 abrasive agent Substances 0.000 claims description 53
- 238000007688 edging Methods 0.000 claims description 25
- 238000004891 communication Methods 0.000 claims description 11
- 238000007405 data analysis Methods 0.000 claims description 3
- 238000005259 measurement Methods 0.000 abstract description 8
- 239000011521 glass Substances 0.000 description 8
- 238000005498 polishing Methods 0.000 description 6
- 238000009434 installation Methods 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 238000010586 diagram Methods 0.000 description 3
- 230000006870 function Effects 0.000 description 3
- 241000251468 Actinopterygii Species 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 238000005520 cutting process Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000000691 measurement method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012544 monitoring process Methods 0.000 description 1
- 230000008447 perception Effects 0.000 description 1
- 238000012545 processing Methods 0.000 description 1
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Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/18—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the presence of dressing tools
- B24B49/186—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation taking regard of the presence of dressing tools taking regard of the wear of the dressing tools
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B49/00—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation
- B24B49/02—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent
- B24B49/04—Measuring or gauging equipment for controlling the feed movement of the grinding tool or work; Arrangements of indicating or measuring equipment, e.g. for indicating the start of the grinding operation according to the instantaneous size and required size of the workpiece acted upon, the measuring or gauging being continuous or intermittent involving measurement of the workpiece at the place of grinding during grinding operation
- B24B49/045—Specially adapted gauging instruments
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B24—GRINDING; POLISHING
- B24B—MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
- B24B9/00—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor
- B24B9/02—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground
- B24B9/06—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain
- B24B9/08—Machines or devices designed for grinding edges or bevels on work or for removing burrs; Accessories therefor characterised by a special design with respect to properties of materials specific to articles to be ground of non-metallic inorganic material, e.g. stone, ceramics, porcelain of glass
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Ceramic Engineering (AREA)
- Inorganic Chemistry (AREA)
- Constituent Portions Of Griding Lathes, Driving, Sensing And Control (AREA)
- Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
Abstract
The invention discloses a method for measuring the grinding material allowance of an edge grinding machine, wherein the edge grinding machine comprises a cover cap and a grinding wheel arranged in the cover cap, the bottom surface of the cover cap is parallel to a rotating shaft of the grinding wheel, and the outer side of the outer wheel of the grinding wheel is provided with a grinding material, and the method is characterized in that a distance sensor is arranged on the inner wall of the bottom surface of the cover cap, and the method for measuring the grinding material allowance of the edge grinding machine comprises the following steps: acquiring distance data detected by the distance sensor; and acquiring the residual quantity of the grinding material according to the distance data. The invention also discloses an edge grinding machine, a device for measuring the allowance of the grinding material of the edge grinding machine and a storage medium. The invention realizes the measurement of the residual quantity of the grinding material of the edge grinding machine in the working state without manual measurement.
Description
Technical Field
The invention relates to the field of glass production equipment, in particular to an edge grinding machine, a method and a device for measuring the allowance of grinding materials of the edge grinding machine and a storage medium.
Background
The edging machine is through rotating the grinding miller, and the abrasive material that makes the foreign steamer outside of grinding miller grinds the glass section after the cutting and grinds the glass section and makes the glass section smooth, avoids the glass section to cause the terminal fish tail to the people. During the grinding process, the grinding material is continuously consumed, and the less the grinding material is, the poorer the processing capability of the edge grinding machine is, so that the grinding material residual needs to be measured to determine that the grinding material residual is within the normal working requirement. At present, the method for measuring the residual quantity of the grinding material generally adopts a manual measurement method, and a ruler is used for manually measuring the residual quantity of the grinding material. Because manual measurement needs to be carried out under edging machine non-operating condition, in edging machine operating condition, the abrasive material surplus then can't be learnt, if the edging machine continues to work when the abrasive material surplus is not enough will cause and not reach standard to glass section grinding. The technical problem that the residual quantity of the grinding material cannot be measured in the working state of the edge grinding machine is needed to be solved at present.
The above is only for the purpose of assisting understanding of the technical aspects of the present invention, and does not represent an admission that the above is prior art.
Disclosure of Invention
The invention mainly aims to provide an edge grinding machine, a method and a device for measuring the residual quantity of a grinding material of the edge grinding machine and a storage medium, and aims to solve the technical problem that the residual quantity of the grinding material of the edge grinding machine cannot be measured in the working state of the edge grinding machine.
In order to achieve the above object, the present invention provides a method for measuring a remaining amount of a grinding material of an edge grinding machine, the edge grinding machine includes a cover and a grinding wheel mounted inside the cover, a bottom surface of the cover is parallel to a rotation axis of the grinding wheel, a grinding material is mounted on an outer side of an outer wheel of the grinding wheel, a distance sensor is mounted on an inner wall of the bottom surface of the cover, the method for measuring the remaining amount of the grinding material of the edge grinding machine includes the following steps: acquiring distance data detected by the distance sensor; and acquiring the residual quantity of the grinding material according to the distance data.
Optionally, the step of obtaining the remaining amount of the abrasive material according to the distance data includes: obtaining a consumption amount of the abrasive material according to an initial distance between the distance sensor and the abrasive material and the distance data; and acquiring the residual quantity of the grinding material according to the consumption quantity.
Optionally, before the step of obtaining the consumption amount of the abrasive material according to the initial distance between the distance sensor and the abrasive material and the distance data, the method for measuring the remaining amount of the abrasive material of the edge grinding machine further comprises: and when the completion of the installation of the grinding material is detected, acquiring the initial distance detected by the distance sensor.
Optionally, the edge grinding machine includes two covers and grinding wheels respectively installed inside the two covers, outer wheels of the two grinding wheels are arranged in a mutually crossing manner, the distance sensor is installed on an inner wall of a bottom surface of each cover, and a unique identifier is preset in each distance sensor; the step of obtaining the remaining amount of the abrasive material according to the distance data includes: obtaining the residual amount of the corresponding grinding material according to the distance data; acquiring an identifier of a target distance sensor corresponding to the distance data, and acquiring identity information of a grinding material which is arranged in the same cover cap with the target distance sensor; outputting the identity information of the abrasive material in association with the remaining amount.
Optionally, the edge grinding machine includes an alarm device, and the method for measuring the amount of the grinding material remaining in the edge grinding machine further includes the following steps: and when the residual quantity is less than or equal to a preset value, outputting alarm information by using the alarm device.
In order to achieve the above object, the present invention further provides a device for measuring a remaining amount of a grinding material in an edge grinding machine, wherein the edge grinding machine includes a cover and a grinding wheel mounted inside the cover, a bottom surface of the cover is parallel to a rotation axis of the grinding wheel, a grinding material is mounted on an outer side of an outer wheel of the grinding wheel, a distance sensor is mounted on an inner wall of the bottom surface of the cover, and the device for measuring a remaining amount of a grinding material in an edge grinding machine includes: the distance data acquisition module is used for acquiring the distance data detected by the distance sensor; and the residual amount acquisition module is used for acquiring the residual amount of the grinding material according to the distance data.
In order to achieve the above object, the present invention further provides a device for measuring a remaining amount of a grinding material of an edge grinding machine, wherein the device for measuring a remaining amount of a grinding material of an edge grinding machine comprises: the processor is used for implementing the steps of any one of the methods for measuring the grinding material allowance of the edge grinding machine when the processor executes the program.
In order to achieve the above object, an embodiment of the present invention further provides a device for measuring an amount of a grinding material remaining in an edge grinding machine, where the device for measuring an amount of a grinding material remaining in an edge grinding machine is an edge grinding machine, the edge grinding machine further includes a cover and a grinding wheel mounted inside the cover, a bottom surface of the cover is parallel to a rotation axis of the grinding wheel, a grinding material is mounted on an outer side of an outer wheel of the grinding wheel, a distance sensor is mounted on an inner wall of a bottom surface of the cover, and the processor is connected to the distance sensor.
Optionally, the edge grinding machine further includes an alarm device, and the processor is further configured to output alarm information by using the alarm device when the remaining amount is less than or equal to a preset value.
In order to achieve the above object, an embodiment of the present invention further provides a storage medium, where the storage medium stores a program for measuring a remaining amount of an abrasive material of an edge grinding machine, and the program for measuring a remaining amount of an abrasive material of an edge grinding machine is executed by a processor to implement any one of the steps of the method for measuring a remaining amount of an abrasive material of an edge grinding machine.
The edge grinding machine comprises a cover cap and a grinding wheel arranged in the cover cap, the bottom surface of the cover cap is parallel to a rotating shaft of the grinding wheel, the grinding material is arranged on the outer side of an outer wheel of the grinding wheel, a distance sensor is arranged on the inner wall of the bottom surface of the cover cap, the distance sensor is used for detecting the measuring distance between the distance sensor and the surface of the grinding material, the residual quantity of the grinding material is obtained according to the measuring distance, manual measurement is not needed, and the purpose of measuring the residual quantity of the grinding material in the working state of the edge grinding machine is achieved.
Drawings
Figure 1 is a front view of an edger according to an embodiment of the present invention;
figure 2 is a side view of an edger according to an embodiment of the present invention;
figure 3 is a side sectional view of an edger according to an embodiment of the present invention;
fig. 4 is a functional structure diagram of an edge grinding machine in a hardware operating environment according to an embodiment of the present invention;
FIG. 5 is a schematic flow chart illustrating an embodiment of a method for measuring the remaining amount of an abrasive material in an edge grinding machine according to the present invention;
FIG. 6 is a schematic view of a detailed flow chart of step S504 of an embodiment of the method for measuring the remaining amount of grinding material of the edge grinding machine according to the present invention;
fig. 7 is another detailed flowchart of step S504 of the embodiment of the method for measuring the amount of grinding material left in the edge grinding machine according to the present invention;
fig. 8 is a block diagram of the device for measuring the amount of grinding material remaining in the edge grinding machine according to the present invention.
The implementation, functional features and advantages of the objects of the present invention will be further explained with reference to the accompanying drawings.
Detailed Description
The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments. All other embodiments, which can be derived by a person skilled in the art from the embodiments given herein without making any creative effort, shall fall within the protection scope of the present invention.
It should be noted that all the directional indicators (such as up, down, left, right, front, and rear … …) in the embodiment of the present invention are only used to explain the relative position relationship between the components, the movement situation, etc. in a specific posture (as shown in the drawing), and if the specific posture is changed, the directional indicator is changed accordingly.
The embodiment of the invention provides a method for measuring the grinding material allowance of an edge grinding machine, wherein the edge grinding machine comprises a cover cap and a grinding wheel arranged in the cover cap, the bottom surface of the cover cap is parallel to a rotating shaft of the grinding wheel, a grinding material is arranged on the outer side of an outer wheel of the grinding wheel, a distance sensor is arranged on the inner wall of the bottom surface of the cover cap, and the method for measuring the grinding material allowance of the edge grinding machine comprises the following steps: acquiring distance data detected by the distance sensor; and acquiring the residual quantity of the grinding material according to the distance data.
The invention provides a method for measuring the grinding material allowance of an edge grinding machine, wherein the edge grinding machine comprises a cover cap and a grinding wheel arranged in the cover cap, the bottom surface of the cover cap is parallel to a rotating shaft of the grinding wheel, a grinding material is arranged on the outer side of an outer wheel of the grinding wheel, a distance sensor is arranged on the inner wall of the bottom surface of the cover cap, the distance sensor is used for detecting the measuring distance between the distance sensor and the surface of the grinding material, the allowance of the grinding material is obtained according to the measuring distance, manual measurement is not needed, and the purpose of measuring the grinding material allowance in the working state of the edge grinding machine is achieved.
Referring to fig. 1 to 3, an edge grinding machine according to an embodiment of the present invention includes a cover 2, a grinding wheel 1 mounted inside the cover, and a motor (not shown) for driving the grinding wheel 1 to rotate. The grinding wheel 1 is fixed inside the cover 2 by its axis of rotation 6, the grinding wheel 1 being rotatable about the axis of rotation 6. The bottom surface 21 of the cover 2 is parallel to the axis of rotation 6 of the grinding wheel 1. Wherein the distance sensor 5 is mounted on the inner wall of the bottom surface 21 of the cover 2. Specifically, a grinding wheel 1 may comprise an outer wheel 3, and may further comprise a plurality of outer wheels 3 arranged at equal intervals, wherein the outer wheels 3 are in a circular ring structure with the same center as that of the grinding wheel 1. The abrasive 4 is a ring structure disposed outside the outer wheel 3. In this embodiment, the polishing material 4 is a whetstone, and the width of the polishing material 4 is the same as the width of the outer ring 3. The cover 2 is a rectangular frame structure with one open side, and the bottom 21 is parallel to the rotation axis 6 of the grinding wheel 1. When the edge grinding machine works, the grinding wheel 1 is driven by the motor to rotate at a high speed, and the grinding material 4 starts to grind the glass section arranged on one side of the edge grinding machine, so that the glass section is ground to be smooth. In this embodiment, the edging machine still includes: the device comprises a memory, a processor and a measuring program stored on the memory and capable of running on the processor for the grinding material allowance of the edge grinding machine.
As shown in fig. 4, fig. 4 is a schematic functional structure diagram of an edge grinding machine in a hardware operating environment according to an embodiment of the present invention.
The edge grinding machine may include: a processor 4001, for example a CPU, a network interface 4004, a user interface 4003, a memory 4005, and a communication bus 4002. The communication bus 4002 is used to realize connection communication among these components. The user interface 4003 may include a Display (Display), an input unit such as a Keyboard (Keyboard), and the optional user interface 4003 may also include a standard wired interface, a wireless interface. Network interface 4004 may optionally include a standard wired interface, a wireless interface (e.g., a WI-FI interface). The memory 4005 may be a non-volatile memory. The memory 4005 may alternatively be a storage device separate from the processor 4001.
Optionally, the edger may further include a camera, RF (Radio Frequency) circuitry, sensors, audio circuitry, a WiFi module, and the like. Such as light sensors, motion sensors, and other sensors. In particular, the light sensor may comprise an ambient light sensor, which may adjust the brightness of the display screen according to the brightness of the ambient light. Of course, the edge grinding machine may also be configured with other sensors such as a gyroscope, a barometer, a hygrometer, a thermometer, an infrared sensor, etc., which are not described herein again.
Those skilled in the art will appreciate that the edger configuration shown in fig. 4 does not constitute a limitation on the edger, and may include more or fewer components than shown, or some components in combination, or a different arrangement of components.
As shown in fig. 4, the memory 4005 as a storage medium may include an operating system, a network communication module, a user interface module, and a measuring program for the amount of the grinding material remaining in the edge grinding machine.
In the edge grinding machine shown in fig. 4, the network interface 4004 is mainly used for connecting a background server and performing data communication with the background server; the user interface 4003 is mainly used for connecting a client (user side) and performing data communication with the client; and the processor 4001 may be configured to call up a measurement program of the amount of the grinding material remaining in the edger stored in the memory 4005, and perform the following operations: acquiring distance data detected by the distance sensor; and acquiring the residual quantity of the grinding material according to the distance data.
Optionally, the step of obtaining the remaining amount of the abrasive material according to the distance data includes: obtaining a consumption amount of the abrasive material according to an initial distance between the distance sensor and the abrasive material and the distance data; and acquiring the residual quantity of the grinding material according to the consumption quantity.
Optionally, before the step of obtaining the consumption of the grinding material according to the initial distance between the distance sensor and the grinding material and the distance data, the method for measuring the grinding material allowance of the edge grinding machine further includes: and when the completion of the installation of the grinding material is detected, acquiring the initial distance detected by the distance sensor.
Optionally, the edge grinding machine includes two covers and grinding wheels respectively installed inside the two covers, outer wheels of the two grinding wheels are arranged in a mutually crossing manner, the distance sensor is installed on an inner wall of a bottom surface of each cover, and a unique identifier is preset in each distance sensor; the step of obtaining the remaining amount of the abrasive material according to the distance data includes: obtaining the residual amount of the corresponding grinding material according to the distance data; acquiring an identifier of a target distance sensor corresponding to the distance data, and acquiring identity information of a grinding material which is arranged in the same cover cap with the target distance sensor; outputting the identity information of the abrasive material in association with the remaining amount.
Optionally, the edge grinding machine includes an alarm device, and the method for measuring the grinding material allowance of the edge grinding machine further includes the following steps: and when the residual quantity is less than or equal to a preset value, outputting alarm information by using the alarm device.
Optionally, the outputting the alarm information includes: and controlling the alarm device to output alarm information.
Referring to fig. 5, an embodiment of a method for measuring the grinding material allowance of an edge grinding machine includes a cover cap and a grinding wheel installed inside the cover cap, wherein the bottom surface of the cover cap is parallel to the rotation axis of the grinding wheel, a grinding material is installed on the outer side of the outer wheel of the grinding wheel, a distance sensor is installed on the inner wall of the bottom surface of the cover cap, and the method for measuring the grinding material allowance of the edge grinding machine includes the following steps:
step S502, obtaining distance data detected by the distance sensor;
because the distance sensor is arranged on the inner wall of the bottom surface of the cover cap, and the bottom surface of the cover cap is parallel to the rotating shaft of the grinding wheel, the distance between the distance sensor and the grinding material arranged on the outer side of the outer wheel of the grinding wheel is the shortest, and the closest object scanned by the scanning signal is the grinding material. When the measuring function of the grinding material allowance of the edge grinding machine is started, the edge grinding machine utilizes the distance sensor to transmit scanning signals at a certain scanning frequency to scan, the distance sensor receives the reflected echo signals and then calculates to obtain distance data between the distance sensor and a reflecting object, and the minimum distance data is obtained and used as the distance data between the distance sensor and the grinding material. The scanning signal may be, but is not limited to, an ultrasonic signal or an infrared signal. The edge grinding machine acquires distance data detected by the distance sensor. In this embodiment, the function of measuring the amount of the grinding material remaining in the edge grinding machine may be started through an input unit connected to the user interface 4003 of the edge grinding machine, or the function of measuring the amount of the grinding material remaining in the edge grinding machine may be started through a terminal connected to the edge grinding machine in communication. The input unit may be, but is not limited to, a keyboard, a button, a rotary switch, or the like.
And step S504, acquiring the residual quantity of the grinding material according to the distance data.
In this embodiment, the remaining amount of the polishing material is measured by the thickness of the polishing material.
In one embodiment, before the step of obtaining the consumption amount of the abrasive material according to the initial distance between the distance sensor and the abrasive material and the distance data, the method for measuring the remaining amount of the abrasive material of the edge grinding machine further comprises: and when the completion of the installation of the grinding material is detected, acquiring the initial distance detected by the distance sensor. Referring to fig. 6, step S504 includes:
step S602, obtaining the consumption of the grinding material according to the initial distance between the distance sensor and the grinding material and the distance data;
and step S604, acquiring the residual quantity of the grinding materials according to the consumption quantity.
And after the edge grinding machine detects the distance data between the distance sensor and the grinding material, calculating the consumption of the grinding material, and further calculating the residual quantity of the grinding material according to the consumption. The consumption of abrasive material is the initial distance-distance data. The remaining amount of abrasive is the initial amount of abrasive-the consumed amount of abrasive is the initial amount of abrasive-the initial distance + the distance data. The initial amount of abrasive material is the initial thickness of abrasive material actually installed for use.
After the surplus of the grinding material is obtained, the edging machine stores the surplus for data analysis of workers, and optionally displays the surplus for data monitoring of the surplus of the grinding material by the workers. Specifically, the edging machine can be with the surplus is uploaded to the high in the clouds server through the network and is stored, can also with the surplus is stored to the memory cell. The memory unit may be a memory 4005 of the edge grinding machine, or may be a memory device in communication with the edge grinding machine. The edging machine can transmit the residual quantity to a terminal in communication connection with the edging machine through a network, and a worker can remotely monitor the residual quantity of the grinding material of the edging machine through the terminal; the remaining amount may also be viewed by a worker or the like through a display screen connected to his user interface 4003.
In this embodiment, through at the grinding wheel shroud inner wall installation distance sensor of edging machine, utilize distance sensor detects distance sensor and abrasive material surface's measuring distance, according to measuring distance obtains the surplus of abrasive material need not artifical manual measurement, has realized measuring the abrasive material surplus at edging machine operating condition.
Referring to fig. 7, in one embodiment, the edge grinding machine includes two covers and grinding wheels respectively mounted inside the two covers, outer wheels of the two grinding wheels are arranged to intersect with each other, the distance sensor is mounted on an inner wall of a bottom surface of each cover, and a unique identifier is preset in each distance sensor;
the step of obtaining the remaining amount of the abrasive material according to the distance data includes:
step S702, acquiring the residual amount of the corresponding grinding material according to the distance data;
step S704, acquiring an identifier of a target distance sensor corresponding to the distance data, and acquiring identity information of a grinding material which is arranged in the same cover cap with the target distance sensor;
in this embodiment, two distance sensors are respectively preset with unique identifiers different from each other to identify unique identities. Each distance sensor is bound with the identity information of the grinding wheel arranged in the same cover cap so as to mark which grinding wheel the distance data detected by each distance sensor is. The identity information of the grinding wheel can be a self-defined name, the name can be a character identifier or a Chinese name, and the name can be grinding wheel 1 and grinding wheel 2.
And the edge grinding machine acquires the identifier of the target distance sensor corresponding to the detected distance data to correspondingly acquire the identity information of the grinding material which is bound with the identifier of the target distance sensor and is arranged in the same cover with the target distance sensor.
Step S706, outputting the identity information of the polishing material in association with the remaining amount.
The edger outputs the identity information of the abrasive material in association with the remaining amount obtained from the distance data detected by the target distance sensor to specifically indicate the remaining amount of abrasive material on the particular grinding wheel.
In this embodiment, each grinding miller of edging machine all corresponds and is provided with a distance sensor, and the edging machine utilizes a plurality of distance sensors to detect the distance data of the abrasive material on each grinding miller, further obtains the surplus of the abrasive material that obtains on each grinding miller, and the surplus of the abrasive material on a plurality of grinding millers on the measurement edging machine that can be more accurate to monitor the surplus of the abrasive material on a plurality of grinding millers, the reliability is high.
In one embodiment, the edge grinding machine comprises an alarm device, and the method for measuring the grinding material allowance of the edge grinding machine further comprises the following steps: and when the residual quantity is less than or equal to a preset value, outputting alarm information by using the alarm device.
In this embodiment, the edging machine still includes alarm device, and alarm device can install on the edging machine, can also be with installing in the position of other convenience of customers perceptions behind the edging machine communication connection. And when the residual quantity is less than or equal to a preset value, outputting alarm information by using an alarm device. The alarm device may be, but is not limited to, at least one of an alarm bell, a flashing light, and a display. Wherein, the alarm bell can output bell alarm information; the flashing lamp can output flashing alarm information; the display can output alarm information and the like prompted by characters. The edging machine sends alarm information through alarm device, when the user received alarm information, can make corresponding measure, for example change abrasive material to guarantee the normal work of edging machine.
Referring to fig. 8, an embodiment of the present invention further provides a device for measuring an amount of a grinding material remaining in an edge grinding machine, where the edge grinding machine includes a cover and a grinding wheel mounted inside the cover, a bottom surface of the cover is parallel to a rotation axis of the grinding wheel, a grinding material is mounted on an outer side of an outer wheel of the grinding wheel, a distance sensor is mounted on an inner wall of the bottom surface of the cover, and the device for measuring an amount of a grinding material remaining in an edge grinding machine includes: a distance data acquiring module 810, configured to acquire distance data detected by the distance sensor; a residual amount obtaining module 820, configured to obtain a residual amount of the polishing material according to the distance data.
In this embodiment, the edging machine includes the shroud and installs the grinding miller in the shroud inside, and the bottom surface of shroud is parallel with the rotation axis of grinding miller, and abrasive material is installed to the foreign steamer outside of grinding miller, and distance sensor is installed to the bottom surface inner wall of shroud, through utilizing distance sensor detects distance sensor and the surperficial measuring distance of abrasive material, according to measuring distance obtains the surplus of abrasive material need not artifical manual measurement, has realized measuring the abrasive material surplus at edging machine operating condition.
Optionally, the remaining amount obtaining module 820 is further configured to obtain a consumption amount of the abrasive material according to an initial distance between the distance sensor and the abrasive material and the distance data; and acquiring the residual quantity of the grinding material according to the consumption quantity.
Optionally, the device for measuring the allowance of the grinding material of the edge grinding machine further comprises an initial distance obtaining module, configured to obtain an initial distance detected by the distance sensor when the installation of the grinding material is completed.
Optionally, the edge grinding machine includes two covers and grinding wheels respectively installed inside the two covers, outer wheels of the two grinding wheels are arranged in a mutually crossing manner, the distance sensor is installed on an inner wall of a bottom surface of each cover, and a unique identifier is preset in each distance sensor; the residual amount obtaining module 820 is further configured to obtain a residual amount of the corresponding grinding material according to the distance data; acquiring an identifier of a target distance sensor corresponding to the distance data, and acquiring identity information of a grinding material which is arranged in the same cover cap with the target distance sensor; outputting the identity information of the abrasive material in association with the remaining amount.
Optionally, the edge grinding machine includes an alarm device, the measuring device for the grinding material allowance of the edge grinding machine further includes an alarm module, and the alarm module is used for outputting alarm information by using the alarm device when the allowance is smaller than or equal to a preset value.
The embodiment of the invention also provides a device for measuring the grinding material allowance of the edge grinding machine, which comprises: the measuring program of the grinding material allowance of the edge grinding machine is stored on the memory and can run on the processor, and when being executed by the processor, the measuring program of the grinding material allowance of the edge grinding machine realizes the steps of the embodiment of the method for measuring the grinding material allowance of the edge grinding machine.
The embodiment of the invention also provides a device for measuring the grinding material allowance of the edge grinding machine, the device for measuring the grinding material allowance of the edge grinding machine is the edge grinding machine, the edge grinding machine further comprises a cover cap and a grinding wheel arranged in the cover cap, the bottom surface of the cover cap is parallel to a rotating shaft of the grinding wheel, the grinding material is arranged on the outer side of an outer wheel of the grinding wheel, a distance sensor is arranged on the inner wall of the bottom surface of the cover cap, and the processor is connected with the distance sensor.
Optionally, the edge grinding machine further includes an alarm device, and the processor is further configured to output alarm information by using the alarm device when the remaining amount is less than or equal to a preset value.
The embodiment of the invention further provides a storage medium, wherein the storage medium stores a program for measuring the grinding material allowance of the edge grinding machine, and the program for measuring the grinding material allowance of the edge grinding machine realizes the steps of the method for measuring the grinding material allowance of the edge grinding machine when being executed by a processor.
It should be noted that, in this document, the terms "comprises," "comprising," or any other variation thereof, are intended to cover a non-exclusive inclusion, such that a process, method, article, or system that comprises a list of elements does not include only those elements but may include other elements not expressly listed or inherent to such process, method, article, or system. Without further limitation, an element defined by the phrase "comprising an … …" does not exclude the presence of other like elements in a process, method, article, or system that comprises the element.
The above-mentioned serial numbers of the embodiments of the present invention are merely for description and do not represent the merits of the embodiments.
Through the above description of the embodiments, those skilled in the art will clearly understand that the method of the above embodiments can be implemented by software plus a necessary general hardware platform, and certainly can also be implemented by hardware, but in many cases, the former is a better implementation manner. Based on this understanding, the technical solution of the present invention, which essentially or partly contributes to the prior art, can be embodied in the form of a software product stored in a storage medium as described above, comprising instructions for causing an edger to perform the method according to the embodiments of the present invention.
The above description is only a preferred embodiment of the present invention, and not intended to limit the scope of the present invention, and all modifications of equivalent structures and equivalent processes, which are made by using the contents of the present specification and the accompanying drawings, or directly or indirectly applied to other related technical fields, are included in the scope of the present invention.
Claims (5)
1. The measuring method of the grinding material allowance of the edge grinding machine is characterized in that the edge grinding machine is provided with two cover caps, a distance sensor with a unique identifier is mounted on the inner wall of the bottom surface of each cover cap, and the edge grinding machine comprises an alarm module; the method for measuring the grinding material allowance of the edge grinding machine comprises the following steps:
acquiring a scanning signal emitted by the distance sensor at a preset scanning frequency and receiving a reflected echo signal, and calculating to obtain minimum distance data between the distance sensor and a reflecting object;
taking the minimum distance data as the distance data detected by the distance sensor;
obtaining the residual quantity of the grinding material according to the distance data;
acquiring a unique identifier of a target distance sensor corresponding to the distance data, and acquiring identity information of a grinding material which is arranged in the same cover cap with the target distance sensor;
outputting the identity information of the abrasive material in association with the remaining amount;
when the residual quantity of the grinding material is smaller than or equal to a preset value, outputting alarm information by using the alarm module;
the step of obtaining the remaining amount of the abrasive material according to the distance data includes:
when the grinding material is detected to be installed completely, acquiring an initial distance detected by the distance sensor;
obtaining a consumption amount of the abrasive material according to an initial distance between the distance sensor and the abrasive material and the distance data;
acquiring the residual quantity of the grinding material according to the consumption quantity;
and after the residual quantity of the grinding material is obtained, displaying the residual quantity for a worker to perform data analysis.
2. The utility model provides a measuring device of edging machine abrasive material surplus which characterized in that, the measuring device of edging machine abrasive material surplus includes: memory, a processor and a measurement program of edger abrasive material balance stored on the memory and executable on the processor, the measurement program of edger abrasive material balance when executed by the processor implementing the steps of the method of claim 1.
3. The apparatus for measuring the amount of grinding material left in an edge grinding machine according to claim 2, wherein the apparatus for measuring the amount of grinding material left in an edge grinding machine is an edge grinding machine, the edge grinding machine further comprises a cover and a grinding wheel installed inside the cover, the bottom surface of the cover is parallel to the rotation axis of the grinding wheel, the grinding material is installed on the outer side of the outer wheel of the grinding wheel, a distance sensor is installed on the inner wall of the bottom surface of the cover, and the processor is in communication connection with the distance sensor.
4. A storage medium having stored thereon a program for measuring a remaining amount of edger material, the program when executed by a processor implementing the steps of the method of measuring a remaining amount of edger material according to claim 1.
5. The measuring device for the grinding material allowance of the edge grinding machine is characterized in that the edge grinding machine is provided with two cover caps, a distance sensor with a unique identifier is mounted on the inner wall of the bottom surface of each cover cap, and the edge grinding machine comprises an alarm module; the measuring device of edging machine abrasive material surplus includes:
the distance data acquisition module is used for acquiring the minimum distance data between the distance sensor and a reflecting object after the distance sensor transmits scanning signals at a preset scanning frequency and receives reflected echo signals;
the distance data acquisition module is further used for taking the minimum distance data as the distance data detected by the distance sensor;
the residual amount acquisition module is used for acquiring the residual amount of the grinding material according to the distance data;
the surplus acquisition module is further used for acquiring the unique identifier of the target distance sensor corresponding to the distance data and acquiring the identity information of the grinding material which is arranged in the same cover cap with the target distance sensor;
the residual quantity acquisition module is further used for outputting the identity information of the grinding material in a manner of being associated with the residual quantity;
the alarm module is used for outputting alarm information by utilizing the alarm module when the residual quantity of the grinding material is less than or equal to a preset value;
the residual amount acquisition module is further used for acquiring an initial distance detected by the distance sensor when the grinding material is detected to be installed;
the residual amount obtaining module is further configured to obtain a consumption amount of the grinding material according to an initial distance between the distance sensor and the grinding material and the distance data;
the residual amount obtaining module is further used for obtaining the residual amount of the grinding materials according to the consumption amount;
and the alarm module is also used for displaying the residual quantity of the grinding material after the residual quantity of the grinding material is obtained so as to be used for data analysis by working personnel.
Priority Applications (2)
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| CN202010741261.4A CN111906692B (en) | 2020-07-28 | 2020-07-28 | Edge grinding machine, method and device for measuring allowance of grinding material of edge grinding machine and storage medium |
| US17/163,968 US20220032423A1 (en) | 2020-07-28 | 2021-02-01 | Method, device and non-transitory storage medium for measuring remaining amount of abrasive for edger |
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| CN202010741261.4A CN111906692B (en) | 2020-07-28 | 2020-07-28 | Edge grinding machine, method and device for measuring allowance of grinding material of edge grinding machine and storage medium |
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| CN111906692A (en) | 2020-11-10 |
| US20220032423A1 (en) | 2022-02-03 |
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