CN111906527B - Through type tail lamp outer skeleton processing control system - Google Patents

Through type tail lamp outer skeleton processing control system Download PDF

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Publication number
CN111906527B
CN111906527B CN202010652206.8A CN202010652206A CN111906527B CN 111906527 B CN111906527 B CN 111906527B CN 202010652206 A CN202010652206 A CN 202010652206A CN 111906527 B CN111906527 B CN 111906527B
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CN
China
Prior art keywords
mounting
supporting seat
auxiliary
pressing device
tail lamp
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CN202010652206.8A
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Chinese (zh)
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CN111906527A (en
Inventor
胡伟达
胡喆乔
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Chongqing Paiweizhe Robot Technology Co ltd
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Chongqing Paiweizhe Robot Technology Co ltd
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Priority to CN202010652206.8A priority Critical patent/CN111906527B/en
Publication of CN111906527A publication Critical patent/CN111906527A/en
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    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06—Screw or nut setting or loosening machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/006—Holding or positioning the article in front of the applying tool
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/001—Article feeders for assembling machines
    • B23P19/007—Picking-up and placing mechanisms
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
    • B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
    • B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
    • B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
    • B23P19/06—Screw or nut setting or loosening machines
    • B23P19/065—Arrangements for torque limiters or torque indicators in screw or nut setting machines
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00—Programme-controlled manipulators
    • B25J9/16—Programme controls
    • B25J9/1602—Programme controls characterised by the control system, structure, architecture
    • B—PERFORMING OPERATIONS; TRANSPORTING
    • B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
    • B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
    • B25J9/00—Programme-controlled manipulators
    • B25J9/16—Programme controls
    • B25J9/1679—Programme controls characterised by the tasks executed
    • B25J9/1682—Dual arm manipulator; Coordination of several manipulators

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Robotics (AREA)
  • Automation & Control Theory (AREA)
  • Lighting Device Outwards From Vehicle And Optical Signal (AREA)

Abstract

The invention discloses a through type tail lamp outer framework processing control system which comprises an assembly cabinet body, wherein the top surface of the assembly cabinet body is provided with a tail lamp mounting seat fixing position and M screw machine mounting positions, each screw machine mounting position is provided with a screw feeding machine, the top of the assembly cabinet body is also provided with a robot mounting frame, the robot mounting frame is provided with M robot fixing plates, each robot fixing plate is provided with an intelligent mechanical arm, and the operating end of each intelligent mechanical arm is provided with an automatic screw machine; a penetrating type tail lamp processing clamp is arranged at the fixing position of the tail lamp mounting seat; a control cavity is arranged in the assembly cabinet body, a master controller is installed in the control cavity, and the master controller is respectively connected with the intelligent mechanical arm and the automatic screw machine; through the automatic screw machine that master controller control intelligent machine arm carried, carry out the screw assembly to fixing the outer skeleton of through-going tail lamp clamp in through-going tail lamp anchor clamps, promote assembly efficiency, improve the yield, reduce cost.

Description

Through type tail lamp outer skeleton processing control system
Technical Field
The invention relates to the technical field of automobile accessories, in particular to a processing control system for an outer framework of a penetrating type tail lamp.
Background
As the automobile is more and more popularized in daily life of people to provide convenience for people, the automobile has become a household necessity; along with the popularization of automobiles, the total amount of automobiles rises, the urban road expansion and even the optimization of automobile parts are also in synchronous upgrade aiming at the automobile traffic safety, and the safety of individuals is protected while the high efficiency traffic brought by the automobiles is ensured undoubtedly; among them, from the development trend of automobiles of various brands (even automobile brands at home and abroad), the through tail lamp in the automobile design is more and more common, and seems to become an aesthetic trend, and is increasingly popular, and the through tail lamp not only brings aesthetic feeling, but also brings safety to drivers and passengers; compared with the traditional single-point tail lamp, the penetration type tail lamp is safer under the popularization of the LED light source, the light of the penetration type tail lamp can provide enough warning for a rear vehicle, and the rear-end collision traffic accident can be avoided at a high probability.
In the production of the through type tail lamp, the screw assembly of the outer framework and the lamp shell is manual assembly, the production amount is large based on automobile parts, the manual assembly is not only low in efficiency, but also low in assembly precision, and defective products are easy to occur.
The defects of the prior art are that a processing system for an outer framework of a penetrating tail lamp is lacked, and the screw assembly for fixing the outer framework of the penetrating tail lamp is convenient.
Disclosure of Invention
In order to solve the problems, the invention provides a processing control system for an outer frame of a penetrating tail lamp, which can facilitate the assembly of screws for fixing the outer frame of the penetrating tail lamp.
The technical scheme is as follows:
the utility model provides a run through formula tail lamp exoskeleton processing control system, its key lies in, including the assembly cabinet body, this assembly cabinet body top surface is provided with tail lamp mount pad fixed position and M screw machine installation position assembly cabinet body top still is provided with the robot mounting bracket, and this robot mounting bracket is provided with M robot fixing plate.
The tail lamp mounting seat fixing position is provided with a penetrating tail lamp processing clamp which comprises a fixing bottom plate, the fixing bottom plate comprises a mounting top surface and a fixing bottom surface, a lamp holder clamp combination and a pressing device combination are mounted on the mounting top surface, the lamp holder clamp combination comprises two end mounting seats and a middle supporting seat, the two end mounting seats are symmetrically arranged, and the middle supporting seat is arranged between the two end mounting seats; the pressing device combination comprises two end pressing devices, the two end pressing devices are arranged on the periphery of the two end mounting seats in a one-to-one correspondence mode, and the pressing ends of the end pressing devices are located above the end mounting seats.
The M screw machine mounting positions are provided with screw feeding machines; m all install intelligent arm on the robot fixed plate, every install automatic screw machine on the operation end of intelligent arm.
The assembling cabinet is characterized in that at least a control chamber and an oil-water filter installation control chamber are arranged in the assembling cabinet body, a master controller is installed in the control chamber, and the master controller is respectively connected with the intelligent mechanical arm, the automatic screw machine and the end pressing device.
By adopting the design, the automatic screw machine on the intelligent mechanical arm is controlled by the master controller, and screw assembly is carried out on the penetrating tail lamp outer framework fixed on the penetrating tail lamp clamp, wherein aiming at the existing intelligent design and full-automatic screw assembly, the screw assembly efficiency of the penetrating tail lamp is improved, and the labor cost is reduced; and the yield of the product is also guaranteed.
Further, the end portion mounting seat comprises a mounting seat body, the mounting seat body comprises a first side face and a third side face along the length direction, a second side face and a fourth side face along the width direction, a top face and a bottom face along the height direction, a clamping arc-shaped groove is formed in the top face of the mounting seat body, the clamping arc-shaped groove penetrates out of the first side face of the mounting seat body along the length direction of the mounting seat body, and a notch close to the first side face in the clamping arc-shaped groove is lower than a notch close to the third side face in the clamping arc-shaped groove.
An arc-shaped bearing block extends out of the bottom of the clamping arc-shaped groove along the arc-shaped circle center direction of the clamping arc-shaped groove, and the clamping arc-shaped groove is divided into a first mounting groove and a second mounting groove by the arc-shaped bearing block.
And a lamp holder limiting block is extended from the top surface of the arc-shaped bearing block along the arc-shaped circle center direction of the clamping arc-shaped groove and is close to the first side surface of the mounting seat body.
And a support groove is formed in the top of the middle support seat, and the extending direction of the support groove is consistent with the extending direction of the clamping arc-shaped groove.
And the pressing end of the end pressing device is positioned above the notch of the clamping arc-shaped groove.
By adopting the scheme, the penetrating type tail lamp outer framework is fixed through the symmetrically arranged end mounting seats at two sides and the middle supporting seat, wherein the end mounting seats and the middle supporting seat are respectively provided with the clamping arc-shaped groove and the supporting groove correspondingly according to the shape of the lampshade at the outer side of the penetrating type tail lamp outer framework, and the lampshade at the outer side of the penetrating type tail lamp outer framework is attached, so that the penetrating type tail lamp outer framework is more stably fixed, and the displacement condition occurs in the processing process; and the vertical direction pressing force of the penetrating type tail lamp outer framework is applied by combining the end pressing device, so that the penetrating type tail lamp outer framework is more firmly fixed.
Still further, the lamp holder fixture assembly further includes a first auxiliary support seat and a second auxiliary support seat, the first auxiliary support seat and the second auxiliary support seat are installed on two sides of the middle support seat in an axisymmetric manner, and the first auxiliary support seat and the second auxiliary support seat are located between the two end installation seats and on a straight line where the end installation seats and the middle support seat are located.
First auxiliary supporting seat includes first lateral wall, second lateral wall, third lateral wall and fourth lateral wall, the second auxiliary supporting seat includes first lateral wall, second lateral wall, third lateral wall and fourth lateral wall, the top of first auxiliary supporting seat and second auxiliary supporting seat is followed the joint arc wall direction has all been seted up the auxiliary stay groove, the auxiliary stay groove of first auxiliary supporting seat runs through the first lateral wall face and the second lateral wall of first auxiliary supporting seat, the auxiliary stay groove of second auxiliary supporting seat runs through the first lateral wall and the second lateral wall of second auxiliary supporting seat.
The pressing device combination further comprises a first auxiliary pressing device and a second auxiliary pressing device, and the first auxiliary pressing device and the second auxiliary pressing device are correspondingly arranged on the periphery of the first auxiliary supporting seat and the second auxiliary supporting seat one by one; the pressing end of each auxiliary pressing device is located above the auxiliary supporting notch.
The pressing end of the end pressing device is provided with a pressure sensor, the pressing ends of the first auxiliary pressing device and the second auxiliary pressing device are provided with pressure sensors, and the master controller is connected with the pressure sensor of the end pressing device, the pressure sensor of the first auxiliary pressing device and the pressure sensor of the second auxiliary pressing device respectively.
By adopting the scheme, the two additionally arranged auxiliary supporting seats are arranged in the fixed penetrating type tail lamp outer framework, so that the bearing stress points are increased, the fixed penetrating type tail lamp outer framework is better fixed, and the fixed penetrating type tail lamp outer framework is prevented from deforming in the processing process; the pressure sensor of tip mount pad, the pressure sensor of first auxiliary stay seat and the pressure sensor of second auxiliary stay seat can direct feedback and run through the formula tail lamp exoskeleton whether fixed, improve the processing standard of running through formula tail lamp exoskeleton, avoid appearing the dislocation processing of screw, appear reporting the waste product.
Still further, the bottom surface of the mounting seat body is connected to the top surface of the height adjusting table, the bottom surface of the height adjusting table is connected to the mounting surface of the fixed base plate through a height adjusting rod set, and the height adjusting rod set at least includes three height adjusting rods.
By adopting the scheme, the height of the end mounting seat is adjusted through the height adjusting platform, so that the end mounting seat is suitable for the penetrating type tail lamp outer framework with different end heights.
Further, at least two fixture fixing through holes are formed in the mounting surface of the fixing base plate, and fixture fixing bolts are mounted in the fixture fixing through holes.
By adopting the scheme, the fixed bottom plate is fixed on the top surface of the assembly cabinet body of the processing tool through the fixture fixing through hole.
Still further, an illumination mounting plate is arranged on the top of the robot mounting frame along the length direction, and an illumination lamp is fixed on one side of the illumination mounting plate facing the assembling cabinet body.
Adopt above-mentioned scheme, light and tail lamp mount pad fixed plate all set up along assembly cabinet body length direction, and then the tail lamp in the processing that the light can be clear shines. The visual sensor of staff and robot discernment, resolution of being convenient for. In order to improve the illumination effect, one side of the illumination mounting plate facing the assembly cabinet body is a mirror surface.
Describe still further be close to in the side bearer of robot mounting bracket install respectively on two mounting brackets of penetrating formula tail lamp anchor clamps side and send safe grating, receive safe grating, wherein, the sending end that sends safe grating is just right receive safe grating's receiving terminal, total controller respectively with send safe grating receive safe grating.
By adopting the scheme, the safety grating is arranged around the robot mounting frame to divide a mechanical arm working area; the problem that a mechanical arm hurts a person due to the fact that the person accidentally enters a working area of the mechanical arm in the working process of the mechanical arm is avoided.
Further describing, the whole frame of the assembly cabinet body is rectangular, the frame in the height direction is made of square steel tube materials, and after the square steel tubes extend upwards and are connected with the mounting rack in the length direction and the width direction at the top, the robot mounting rack is formed.
The top of any one of the square steel pipes is provided with a connecting rod, the connecting rod is connected with a display, and a connecting circuit of the display extends to the control chamber through the connecting rod and the square steel pipe and is connected with the master controller.
By adopting the scheme, the whole frame of the assembly cabinet body is in a cuboid shape, the frame in the height direction is made of square steel tube materials, and after the square steel tubes extend upwards, the top of the square steel tubes is connected with the mounting rack in the length direction and the width direction to form the robot mounting rack; the top of any one of the square steel pipes is provided with a connecting rod for connecting a display, and a connecting circuit of the display extends to the control chamber through the connecting rod and the square steel pipe; and the main controller displays important parameters, processing processes and the like in the processing process of the through tail lamp through the display.
The frame of the assembly cabinet body is integrally rectangular, the frame in the height direction is made of square steel tube materials, and the rest bottom plates, the side wall cabinet body and the cabinet door are made of stainless steel panels.
The square steel pipe is combined, so that the effect of building a frame is achieved, and the hollow structure inside the square steel pipe is utilized for pipe arrangement and wiring, so that pipelines are protected.
Still further, the oil-water filter installation control chamber is arranged near any one square steel pipe and used for installing an oil-water filter, and a power transmission pipeline of the oil-water filter extends to the robot installation frame through the adjacent square steel pipe.
By adopting the scheme, because the oil-water filter installation control cavity is used for installing the oil-water filter, a large amount of oil inlet and oil outlet pipelines are needed during oil-water filtration, the oil-water filter installation control cavity is close to the square steel pipe, and the space inside the steel pipe can be utilized for pipe distribution and wiring.
Further, M controller mounting positions and a wiring board are arranged in the control chamber, and the wiring board is detachably mounted at the bottom of the control chamber; the M arm controllers are installed on the arm controller installation positions and are correspondingly connected with the M intelligent arms, and the master controller is respectively connected with the M arm controllers.
By adopting the scheme, the intelligent mechanical arms correspond to the mechanical arm controllers one by one, and the control of the intelligent mechanical arms is independent and does not interfere with each other.
Still further, the automatic screw machine comprises an electric screwdriver, a torque sensor, an optoelectronic switch and a displacement sensor, wherein the torque sensor is used for detecting the torque value of the electric screwdriver, the displacement sensor is used for detecting the descending position of the electric screwdriver, and the optoelectronic switch is used for detecting whether a screw sucked by the electric screwdriver is in place;
the master controller is respectively connected with the electric screwdriver, the torsion sensor, the photoelectric switch and the displacement sensor.
By adopting the scheme, the master controller can feed back the working state of the master controller through the electric screwdriver; feeding back whether the screw on the electric screwdriver is in place or not through the photoelectric switch; whether the working position of the electric screwdriver is consistent with the programming position or not is known through the displacement sensor; whether the automatic screw assembly is qualified or not is obtained through the torque sensor.
The invention has the beneficial effects that: the automatic screw machine carried by the intelligent mechanical arm is controlled by the master controller to carry out screw assembly on the outer framework of the penetrating tail lamp clamp fixed in the penetrating tail lamp clamp, so that the intelligent and mechanical processing modes proposed in recent years are met, the assembly efficiency is improved, the yield is improved, and the cost is reduced; the two additional auxiliary supporting seats are arranged in the fixed penetrating type tail lamp outer framework, so that bearing stress points are increased, the fixed penetrating type tail lamp outer framework is better fixed, and the fixed penetrating type tail lamp outer framework is prevented from deforming in the machining process; the safety grating arranged on the robot mounting frame ensures the production safety of the intelligent mechanical arm in the working process and avoids safety accidents; the added display is convenient for checking various parameters and processing courses in the processing process.
Drawings
FIG. 1 is a block diagram of the control system of the present invention;
FIG. 2 is a schematic view of the overall structure of the assembled cabinet of the present invention;
FIG. 3 is a schematic view of the overall structure of the assembly cabinet of the present invention;
FIG. 4 is a partial view of the smart robotic arm of the present invention;
FIG. 5 is a third schematic view of the overall structure of the assembled cabinet of the present invention;
FIG. 6 is a schematic view of the through type tail lamp processing clamp of the present invention;
FIG. 7 is a first assembly view of the through taillight machining fixture and the through taillight outer frame of the present invention;
FIG. 8 is a second assembly view of the through type tail lamp processing fixture and the through type tail lamp outer frame of the present invention;
FIG. 9 is a first end mount configuration of the present invention;
FIG. 10 is a second structural view of the end mount of the present invention;
fig. 11 is a structural view of the auxiliary support seat and the middle support seat of the present invention.
Detailed Description
In order to make the objects, technical solutions and advantages of the present invention more apparent, the present invention is further described in detail below with reference to the accompanying drawings and the detailed description.
It should be understood that the detailed description and specific examples, while indicating the scope of the invention, are intended for purposes of illustration only and are not intended to limit the scope of the invention.
In the present embodiment:
as can be seen from fig. 1-5, a through-type tail lamp exoskeleton processing control system comprises an assembly cabinet body D1, wherein a tail lamp mounting seat fixing position D2 and M screw machine mounting positions D3 are arranged on the top surface of the assembly cabinet body D1, a robot mounting frame D4 is further arranged on the top of the assembly cabinet body D1, and M robot fixing plates D5 are arranged on the robot mounting frame D4.
In this embodiment, it can be seen that M is 3 in conjunction with fig. 1.
The tail lamp mounting seat fixing position D2 is provided with a penetrating type tail lamp processing clamp which comprises a fixing bottom plate, the fixing bottom plate comprises a mounting top surface and a fixing bottom surface, a lamp holder clamp combination and a pressing device combination are mounted on the mounting top surface, the lamp holder clamp combination comprises two end mounting seats 21 and a middle supporting seat 22, the two end mounting seats 21 are symmetrically arranged, and the middle supporting seat 22 is arranged between the two end mounting seats 21; the pressing device combination comprises two end pressing devices 31, the two end pressing devices 31 are arranged on the periphery of the two end mounting bases 21 in a one-to-one correspondence mode, and the pressing ends of the end pressing devices 31 are located above the end mounting bases 21.
The 3 mounting positions D3 of the screw machine are respectively provided with a screw feeder D31; intelligent mechanical arms D51 are arranged on the 3 robot fixing plates D5, and an automatic screw machine D52 is arranged at the operating end of each intelligent mechanical arm D51; the assembly cabinet body D1 is internally provided with a control chamber D6 and an oil-water filter installation control chamber D7, a master controller is installed in the control chamber D6, and the master controller is respectively connected with the intelligent mechanical arm D51, the automatic screw machine D52 and the end pressing device 31.
As can be seen from fig. 6 to 10, the end portion mounting seat 21 includes a mounting seat body a, the mounting seat body a includes a first side and a third side along the length direction, a second side and a fourth side along the width direction, a top surface and a bottom surface along the height direction, a clamping arc-shaped groove a1 is provided on the top surface of the mounting seat body a, the clamping arc-shaped groove a1 penetrates out of the first side of the mounting seat body a along the length direction of the mounting seat body a, and a notch close to the first side in the clamping arc-shaped groove a1 is lower than a notch close to the third side in the clamping arc-shaped groove a 1.
An arc-shaped bearing block A2 extends out of the bottom of the clamping arc-shaped groove A1 along the arc-shaped circle center direction of the clamping arc-shaped groove A1, and the clamping arc-shaped groove A1 is divided into a first mounting groove B1 and a second mounting groove B2 by the arc-shaped bearing block A2.
A lamp holder limiting block A3 extends from the top surface of the arc-shaped bearing block A2 along the arc-shaped circle center direction of the clamping arc-shaped groove A1, and the lamp holder limiting block A3 is close to the first side surface of the mounting seat body A.
The top of the middle supporting seat 22 is provided with a supporting groove, and the extending direction of the supporting groove is consistent with the extending direction of the clamping arc-shaped groove A1; the pressing end of the end presser 31 is located above the notch of the catching arc-shaped groove a 1.
As can be seen from fig. 11, the fixture holder assembly further includes a first auxiliary support base 23 and a second auxiliary support base 24, the first auxiliary support base 23 and the second auxiliary support base 24 are axisymmetrically installed at two sides of the middle support base 22, and the first auxiliary support base 23 and the second auxiliary support base 24 are located between the two end portion installation bases 21 and on a straight line where the end portion installation base 21 and the middle support base 22 are located.
First auxiliary supporting seat 23 includes first lateral wall, the second lateral wall, the third lateral wall and fourth lateral wall, second auxiliary supporting seat 24 includes first lateral wall, the second lateral wall, third lateral wall and fourth lateral wall, auxiliary stay groove has all been seted up along joint arc wall A1 direction at the top of first auxiliary supporting seat 23 and second auxiliary supporting seat 24, the auxiliary stay groove of first auxiliary supporting seat 23 runs through the first lateral wall face and the second lateral wall of first auxiliary supporting seat 23, the auxiliary stay groove of second auxiliary supporting seat 24 runs through the first lateral wall and the second lateral wall of second auxiliary supporting seat 24.
The pressing device combination further comprises a first auxiliary pressing device 32 and a second auxiliary pressing device 33, wherein the first auxiliary pressing device 32 and the second auxiliary pressing device 33 are correspondingly arranged on the periphery of the first auxiliary supporting seat 23 and the second auxiliary supporting seat 24 one by one; the pressing end of each auxiliary pressing device is located above the auxiliary supporting notch.
The pressing end of the end pressing device 31 is provided with a pressure sensor, the pressing ends of the first auxiliary pressing device 32 and the second auxiliary pressing device 33 are provided with pressure sensors, and the master controller is connected with the pressure sensor of the end pressing device 31, the pressure sensor of the first auxiliary pressing device 32 and the pressure sensor of the second auxiliary pressing device 33 respectively.
As can be seen from fig. 6 to 8, the bottom surface of the mounting base body a is connected to the top surface of the height adjusting stage 6, the bottom surface of the height adjusting stage 6 is connected to the mounting surface of the fixed base plate through a height adjusting rod set, and the height adjusting rod set includes four height adjusting rods 61.
As can be seen from fig. 6, two fixture fixing through holes 4 are formed in the mounting surface of the fixing base plate, and fixture fixing bolts 41 are installed in the fixture fixing through holes 4.
As can be seen in fig. 6, two extraction handles 5 are provided on the mounting surface of the fixed base plate.
As can be seen from fig. 11, a clamping block mounting groove is formed in the second side surface or the fourth side surface of the mounting seat body a along the width direction of the mounting seat body a, and the clamping block mounting groove is communicated with the first mounting groove B1; the bottom of the clamping block mounting groove close to the bottom surface of the mounting seat body A is provided with a clamping mounting hole, the clamping block mounting groove is provided with a clamping block, and the clamping block can be fixed in the clamping block mounting groove through a bolt.
As can be seen from fig. 11, the first side bottom of the mounting seat body a extends out of the first mounting block a4 along the length direction of the mounting seat body a.
The bottom of the third side surface of the mounting seat body A extends out of a second mounting block A5 along the length direction of the mounting seat body A.
Two installation screw thread through-holes have been seted up to first installation piece A4's top surface, and two installation screw thread through-holes have been seted up to second installation piece A5's top surface, and this installation screw thread through-hole is oval through-hole, and end portion mount pad 21 passes through installation screw thread through-hole on first installation piece A4, the second installation piece A5 and highly adjusts platform 6 through bolt fixed connection.
As can be seen from fig. 9 and 10, the top of the groove wall of the first mounting groove B1 near the second side surface is chamfered; and a lamp holder clamping step is arranged on the groove wall of the second mounting groove B2 along the length direction of the mounting seat body A.
The groove edge of the clamping arc-shaped groove A1, the edge of the arc-shaped bearing block A2 and the edge of the lamp holder limiting block A3 are all subjected to fillet treatment; the groove bottom edges of the first mounting groove B1 and the second mounting groove B2 are rounded.
As can be seen from fig. 2 to 3, a lighting mounting plate D8 is provided at the top of the robot mounting frame D4 along the length direction, and a lighting lamp D9 is fixed to the side of the lighting mounting plate D8 facing the mounting cabinet D1.
As can be seen from fig. 1 to 3, a transmitting safety grating and a receiving safety grating D42 are respectively mounted on two side frames of the robot mounting frame D4 close to the side of the through tail lamp fixture, wherein a transmitting end of the transmitting safety grating is over against a receiving end of the receiving safety grating D42, and the master controller is respectively connected with the transmitting safety grating and the receiving safety grating D42.
As can be seen from fig. 2-3, the frame of the assembly cabinet D1 is a cuboid, the frame in the height direction is made of square steel tube, and after the square steel tube extends upwards and is connected with the mounting frames in the length and width directions at the top, the robot mounting frame D4 is formed; the top of any one square steel tube is provided with a connecting rod D10, the connecting rod D10 is connected with a display, and the connecting line of the display extends to a control chamber D6 through the connecting rod D10 and the square steel tube and is connected with a master controller.
As can be seen from fig. 2 to 3, a profit filter installation control chamber D7 is provided near any one of the square steel pipes for installing a profit filter, and a power transmission line of the profit filter extends to the robot mounting frame D4 through the adjacent square steel pipe.
As can be seen from fig. 2 to 3, M controller mounting sites and a wiring board are provided in the control chamber D6, the wiring board being detachably mounted on the bottom of the control chamber D6; the M mechanical arm controllers are installed on the installation positions of the mechanical arm controllers, the M mechanical arm controllers are correspondingly connected with the M mechanical arms, and the master controller is respectively connected with the M mechanical arm controllers.
As can be seen from fig. 4, the automatic screw machine D52 includes a screwdriver D521, a torque sensor for detecting a torque value of the screwdriver D521, a displacement sensor for detecting a descending position of the screwdriver D521, and a photoelectric switch for detecting whether a screw sucked by the screwdriver D521 is in place;
the master controller is respectively connected with the electric screwdriver D521, the torsion sensor, the photoelectric switch and the displacement sensor.
The working principle of the invention is as follows:
firstly, product fixation
Correctly placing the through tail lamp outer framework in the through tail lamp fixture, and fixing the through tail lamp outer framework on the through tail lamp fixture through the end pressing device, the first auxiliary pressing device and the second auxiliary pressing device.
Second, screw assembly
After the penetrating type tail lamp outer framework is fixed in the penetrating type tail lamp clamp, workers leave the safety grating area; the main controller calls a program to control the mechanical arm controller to control the intelligent mechanical arm, and the automatic screw machine is fed to a preset position of the outer skeleton of the penetrating tail lamp after being supplemented with screws; the master controller controls the automatic screw machine to be positioned at the correct position according to the displacement sensor, determines the screw position to be normal according to the photoelectric switch, and controls the electric screwdriver to assemble the screw; and judging whether the screw is assembled in place or not through a torque sensor.

Claims (5)

1. A through type tail lamp exoskeleton processing control system is characterized by comprising an assembly cabinet body (D1), wherein the top surface of the assembly cabinet body (D1) is provided with a tail lamp mounting seat fixing position (D2) and M screw machine mounting positions (D3), the top of the assembly cabinet body (D1) is also provided with a robot mounting rack (D4), and the robot mounting rack (D4) is provided with M robot fixing plates (D5);
a penetrating tail lamp processing clamp is arranged at the tail lamp mounting seat fixing position (D2), the penetrating tail lamp processing clamp comprises a fixing bottom plate, the fixing bottom plate comprises a mounting top surface and a fixing bottom surface, a lamp holder clamp combination and a pressing device combination are arranged on the mounting top surface, the lamp holder clamp combination comprises two end mounting seats (21) and a middle supporting seat (22), the two end mounting seats (21) are symmetrically arranged, and the middle supporting seat (22) is arranged between the two end mounting seats (21); the pressing device combination comprises two end pressing devices (31), the two end pressing devices (31) are correspondingly arranged on the periphery of the two end mounting seats (21) one by one, and the pressing ends of the end pressing devices (31) are positioned above the end mounting seats (21);
the M screw machine mounting positions (D3) are respectively provided with a screw feeding machine (D31); intelligent mechanical arms (D51) are mounted on the M robot fixing plates (D5), and an automatic screw machine (D52) is mounted on the operation end of each intelligent mechanical arm (D51);
at least a control chamber (D6) and an oil-water filter installation control chamber (D7) are arranged in the assembly cabinet body (D1), a master controller is installed in the control chamber (D6), and the master controller is respectively connected with the intelligent mechanical arm (D51), the automatic screw machine (D52) and the end pressing device (31);
the end mounting seat (21) comprises a mounting seat body (A), the mounting seat body (A) comprises a first side face and a third side face along the length direction, a second side face and a fourth side face along the width direction, a top face and a bottom face along the height direction, a clamping arc-shaped groove (A1) is formed in the top face of the mounting seat body (A), the clamping arc-shaped groove (A1) penetrates out of the first side face of the mounting seat body (A) along the length direction of the mounting seat body (A), and a notch close to the first side face in the clamping arc-shaped groove (A1) is lower than a notch close to the third side face in the clamping arc-shaped groove (A1);
an arc-shaped bearing block (A2) extends out of the bottom of the clamping arc-shaped groove (A1) along the arc-shaped circle center direction of the clamping arc-shaped groove (A1), and the clamping arc-shaped groove (A1) is divided into a first mounting groove (B1) and a second mounting groove (B2) by the arc-shaped bearing block (A2);
a lamp holder limiting block (A3) extends from the top surface of the arc-shaped bearing block (A2) along the arc-shaped circle center direction of the clamping arc-shaped groove (A1), and the lamp holder limiting block (A3) is close to the first side surface of the mounting seat body (A);
the top of the middle supporting seat (22) is provided with a supporting groove, and the extending direction of the supporting groove is consistent with the extending direction of the clamping arc-shaped groove (A1);
the pressing end of the end pressing device (31) is positioned above the notch of the clamping arc-shaped groove (A1);
the lamp holder clamp assembly further comprises a first auxiliary supporting seat (23) and a second auxiliary supporting seat (24), the first auxiliary supporting seat (23) and the second auxiliary supporting seat (24) are axially and symmetrically arranged on two sides of the middle supporting seat (22), and the first auxiliary supporting seat (23) and the second auxiliary supporting seat (24) are located between the two end mounting seats (21) and located on a straight line where the end mounting seats (21) and the middle supporting seat (22) are located;
the first auxiliary supporting seat (23) comprises a first side wall, a second side wall, a third side wall and a fourth side wall, the second auxiliary supporting seat (24) comprises a first side wall, a second side wall, a third side wall and a fourth side wall, auxiliary supporting grooves are formed in the tops of the first auxiliary supporting seat (23) and the second auxiliary supporting seat (24) along the direction of the clamping arc-shaped groove (A1), the auxiliary supporting groove of the first auxiliary supporting seat (23) penetrates through the first side wall surface and the second side wall of the first auxiliary supporting seat (23), and the auxiliary supporting groove of the second auxiliary supporting seat (24) penetrates through the first side wall and the second side wall of the second auxiliary supporting seat (24);
the pressing device combination further comprises a first auxiliary pressing device (32) and a second auxiliary pressing device (33), wherein the first auxiliary pressing device (32) and the second auxiliary pressing device (33) are correspondingly arranged on the periphery of the first auxiliary supporting seat (23) and the second auxiliary supporting seat (24) one by one; the pressing end of each auxiliary pressing device is positioned above the auxiliary supporting notch;
a pressure sensor is arranged at the pressing end of the end pressing device (31), pressure sensors are arranged at the pressing ends of the first auxiliary pressing device (32) and the second auxiliary pressing device (33), and the master controller is respectively connected with the pressure sensor of the end pressing device (31), the pressure sensor of the first auxiliary pressing device (32) and the pressure sensor of the second auxiliary pressing device (33);
a transmitting safety grating and a receiving safety grating (D42) are respectively arranged on two mounting racks which are arranged in side frames of the robot mounting rack (D4) and close to the side of the through type tail lamp clamp, wherein a transmitting end of the transmitting safety grating is over against a receiving end of the receiving safety grating, and the master controller is respectively connected with the transmitting safety grating and the receiving safety grating;
m controller installation positions and a wiring board are arranged in the control chamber (D6), and the wiring board is detachably installed at the bottom of the control chamber (D6);
the M mechanical arm controller installation positions are all provided with mechanical arm controllers, the M mechanical arm controllers are correspondingly connected with the M intelligent mechanical arms, and the master controller is respectively connected with the M mechanical arm controllers;
the intelligent mechanical arm and the mechanical arm controller are in one-to-one correspondence, and the control of the intelligent mechanical arm and the mechanical arm controller are independent and do not interfere with each other.
2. The control system for processing the outer frame of the tail light of the penetrating type as claimed in claim 1, wherein an illumination mounting plate (D8) is provided at the top of the robot mounting frame (D4) along the length direction, and an illumination lamp (D9) is fixed at the side of the illumination mounting plate (D8) facing the assembly cabinet (D1).
3. The control system for processing outer frames of penetrating taillights as claimed in claim 1, wherein the frame of the assembly cabinet (D1) is a rectangular parallelepiped, the frame in the height direction is made of square steel tube, and the square steel tube extends upward and is connected to the top to form the robot mounting frame (D4);
the top of any one of the square steel tubes is provided with a connecting rod (D10), the connecting rod (D10) is connected with a display, and the connecting line of the display extends to the control chamber (D6) through the connecting rod (D10) and the square steel tube and is connected with the master controller.
4. The control system for processing outer frame of through taillight as set forth in claim 3, wherein the oil water filter installation control chamber (D7) is provided near any one of the square steel tubes for installing an oil water filter, and the power transmission line of the oil water filter extends to the robot mounting frame (D4) through the adjacent square steel tube.
5. The control system for processing the outer skeleton of the penetrating tail light as claimed in claim 1, wherein the automatic screw driver (D52) comprises an electric screwdriver (D521), a torque sensor, an electro-optical switch and a displacement sensor, the torque sensor is used for detecting the torque value of the electric screwdriver (D521), the displacement sensor is used for detecting the descending position of the electric screwdriver (D521), and the electro-optical switch is used for detecting whether the screw sucked by the electric screwdriver (D521) is in place;
the master controller is respectively connected with the electric screwdriver (D521), the torsion sensor, the photoelectric switch and the displacement sensor.
CN202010652206.8A 2020-07-08 2020-07-08 Through type tail lamp outer skeleton processing control system Active CN111906527B (en)

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CN202010652206.8A CN111906527B (en) 2020-07-08 2020-07-08 Through type tail lamp outer skeleton processing control system

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Application Number Priority Date Filing Date Title
CN202010652206.8A CN111906527B (en) 2020-07-08 2020-07-08 Through type tail lamp outer skeleton processing control system

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CN104289924A (en) * 2014-09-15 2015-01-21 西安交通大学 Non-planar-long-and-thin-profile-machining-oriented self-adaptive linkage clamping device and method
CN104384914A (en) * 2014-11-19 2015-03-04 苏州博众精工科技有限公司 Full-automatic screw locking machine
CN107363525A (en) * 2017-08-28 2017-11-21 昆山拓誉自动化科技有限公司 Automatic lock screws apptss
CN108838727A (en) * 2018-09-30 2018-11-20 河南英利特科技股份有限公司 A kind of fixture combination for steering gear housing
CN209050379U (en) * 2018-11-23 2019-07-02 广东天太机器人有限公司 A kind of pinning mechanical arm and a kind of automatic locking screw machine device people
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CN109940371A (en) * 2019-04-23 2019-06-28 苏州弗特堡自动化科技有限公司 A kind of three axis of multistation planer-type locks screw machine automatically
KR20190062340A (en) * 2019-05-17 2019-06-05 김태현 Manufacturing jig for Roof rack cross bar

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