CN111905582A - Preparation method of automatic ingredients in feed premix production - Google Patents
Preparation method of automatic ingredients in feed premix production Download PDFInfo
- Publication number
- CN111905582A CN111905582A CN201910384860.2A CN201910384860A CN111905582A CN 111905582 A CN111905582 A CN 111905582A CN 201910384860 A CN201910384860 A CN 201910384860A CN 111905582 A CN111905582 A CN 111905582A
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- bin
- raw materials
- raw material
- weighing
- production
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F23/00—Mixing according to the phases to be mixed, e.g. dispersing or emulsifying
- B01F23/70—Pre-treatment of the materials to be mixed
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- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N17/00—Apparatus specially adapted for preparing animal feeding-stuffs
- A23N17/007—Apparatus specially adapted for preparing animal feeding-stuffs for mixing feeding-stuff components
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B01—PHYSICAL OR CHEMICAL PROCESSES OR APPARATUS IN GENERAL
- B01F—MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING
- B01F35/00—Accessories for mixers; Auxiliary operations or auxiliary devices; Parts or details of general application
- B01F35/80—Forming a predetermined ratio of the substances to be mixed
- B01F35/88—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise
- B01F35/881—Forming a predetermined ratio of the substances to be mixed by feeding the materials batchwise by weighing, e.g. with automatic discharge
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- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Life Sciences & Earth Sciences (AREA)
- Animal Husbandry (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Warehouses Or Storage Devices (AREA)
Abstract
The invention provides a preparation method of automatic ingredients in feed premix production, which is mainly characterized in that raw materials are firstly put into raw material bins in the production process, and each bin body adopts a tipping bucket type design, so that the raw materials are conveniently put in. Each bin capacity is controlled to be 0.5m3When the daily incomplete raw materials are taken out from the bin and put back into the raw material bag for storage, the moisture absorption and caking are prevented, the storage is convenient to check, the loss amount is calculated, the formula is checked, whether the calculated consumption amount is accurate or not is judged, the day is cleared and the day is finished, the lower part of the raw material bin is provided with an outlet, the discharging speed is controlled through a knife switch, the raw materials are placed on a weighing car through the outlet of the bin according to the formula requirement in production, whether the raw materials are accurate or not is determined according to the indication number of the weighing car, after the determination, the weighing car is pushed to the outlet of the next raw material bin, the weighing car is a movable point capable of displaying theThe weighing and proportioning device shortens the material taking time of each raw material, improves the production efficiency, and ensures the quality and quantity to complete the production task.
Description
Technical Field
The invention relates to a processing method of feed, in particular to a preparation method of automatic ingredients in feed premix production.
Background
Except for carriers and trace elements with large addition amount in premix processing in feed production, most of other vitamins and additive raw materials have small addition amount, the required accuracy is high, manual weighing is needed, time and labor are consumed, the manually weighed raw materials are various, the characteristics of each raw material are different, some raw materials are easy to absorb moisture and agglomerate, some raw materials are decomposed by visible light, some raw materials have high pH value and are alkaline, some raw materials have low pH value and are acidic, some raw materials have adsorbability and are easy to cause loss in production, in order to ensure the product quality, bags are opened before production as much as possible during production, the bags are immediately sealed after production, the time of exposure in the air in the production process is shortened, and the mixed materials are immediately conveyed to large equipment for production.
Disclosure of Invention
The invention aims to provide a preparation method for automatic batching in feed premix production, aiming at the defects in the technology, the raw materials with small addition amount are weighed and batched by an automatic device, the material taking time of each raw material is shortened, the production efficiency is improved, and the production task is finished with quality and quantity guarantee.
The invention is realized by storing the formula in the system, parking the weighing vehicle under the corresponding raw material bin, scanning the bar code, confirming by the system, opening the door of the raw material bin, entering the weighing vehicle, and pushing the weighing vehicle to the next raw material. The method is characterized in that in the production process, raw materials are put into raw material bins, and each bin body adopts a tipping bucket design, so that the raw materials are conveniently put in. Each bin capacity is controlled to be 0.5m3And the inexhaustible raw materials are taken out from the bin at the day and put back into the raw material bag for storage, so that moisture absorption and caking are prevented, and the titer is reduced. The method is convenient for checking the database and calculating the loss amount. And (5) checking the formula, and calculating whether the consumption is accurate or not to achieve the purpose of daily clearing and daily ending. An outlet is arranged at the lower part of the raw material bin, and the discharging speed is controlled by a knife switch. During production, raw materials are placed on a weighing car through a bin outlet according to the formula requirements, whether the raw materials are accurate or not is determined according to the indication number of the weighing car, and after the raw materials are determined, the weighing car is pushed to the outlet of the next raw material bin. The weighing car is a movable platform scale capable of displaying the number of loads. The precision is designed to be 0.01kg according to requirements. The bar code identification card of the raw material is placed in the bar code frame, which is convenientThe user carries out bar code recognition before taking the raw materials, and the raw materials are ensured to be used correctly. And a material taking shovel is arranged in the weighing car, and if the material taking shovel exceeds the amount in the formula during material placing, the excessive material can be taken out by the weighing shovel and placed back to the bin. The track is used for ensuring that the operation of the weighing car is just below the raw material bin and controlling the motion track of the weighing car.
The invention has the advantages that the raw materials are weighed and proportioned by adopting an automatic device, the material taking time of each raw material is shortened, the production efficiency is improved, and the production task is finished by guaranteeing the quality and the quantity.
Drawings
FIG. 1 is a schematic view of the process flow of the present invention
As can be seen from the attached drawing, the device mainly comprises a raw material bin 1, a bar code frame 2, a weighing car 3, a material taking shovel 4 and a track 5. In the production process, raw materials are firstly put into 1-raw material bin, and each bin body adopts a tipping bucket design, so that the raw materials are conveniently put in. The capacity of each bin is controlled, and the inexhaustible raw materials are taken out from the bins and put back into the raw material bags for storage, so that moisture absorption and agglomeration are prevented, and the titer is reduced. The method is convenient for checking the database and calculating the loss amount. And (5) checking the formula, and calculating whether the consumption is accurate or not to achieve the purpose of daily clearing and daily ending. An outlet is arranged at the lower part of the raw material bin, and the discharging speed is controlled by a knife switch. In production, according to the formula requirements, the raw materials are placed on a 3-weighing car through a bin outlet, whether the raw materials are accurate or not is determined according to the indication number of the weighing car, and after the determination is made, the weighing car is pushed to the outlet of the next raw material bin. And 3, the weighing vehicle is a movable platform scale capable of displaying the load number. The precision is designed to be 0.01kg according to requirements. The bar code identification card of the raw material is placed in the 2-bar code frame, so that a user can conveniently perform bar code identification before taking the raw material, and the raw material is ensured to be used correctly. 4-material taking shovels are placed in the weighing vehicle, and if the amount of the materials exceeds the amount in the formula during material placing, the excessive materials can be taken out by the weighing shovels and placed back into the bin. The 5-rail is used for ensuring that the weighing car runs right below the raw material bin and controlling the motion track of the weighing car.
The above text mainly describes the production process in the batching plant of the premix plant. Only a part of the device is shown in the figure, the automatic batching device with corresponding scale can be configured according to the large equipment of a company, and the quantity of the raw material bins and the size of the weighing car can be set according to the requirement.
In a word, through this kind of mode, calculate various raw materials variety and quantity before production, put into raw materials storehouse with the raw materials, in the whole production process, automatic device greatly reduced batching room workman's intensity of labour, reduced the loss among the batching room raw materials configuration in-process, improved work efficiency.
Claims (1)
1. A method for preparing automatic ingredients in the production of feed premix includes storing the ingredients in a system, parking a weighing vehicle under a corresponding raw material bin, scanning bar codes, confirming the system, opening a door of the raw material bin, feeding the raw materials into the weighing vehicle and the weighing vehicle, and is characterized in that the raw materials are firstly put into the raw material bin in the production process, each bin body adopts a tipping bucket design, the raw materials are conveniently put in, and the volume of each bin is controlled to be 0.5m3When the daily used raw materials are taken out of the bin and put back into the raw material bag for storage, moisture absorption and caking are prevented, the bin is convenient to check, the loss amount is calculated, the formula is checked, whether the consumption amount is accurate or not is calculated, the day-to-day date is achieved, the lower part of the raw material bin is provided with an outlet, the discharging speed is controlled through a knife switch, the raw materials are placed on a weighing car through the outlet of the bin according to the formula requirement in production, whether the raw materials are accurate or not is determined according to the indication number of the weighing car, after the determination, the weighing car is pushed to the outlet of the next raw material bin, the weighing car is a movable platform scale capable of displaying the load quantity, the accuracy is designed to be 0.01kg according to the requirement, a bar code identification card of the raw materials is placed in a bar code frame, a user can conveniently perform bar code identification before the raw materials are taken, the raw materials are used correctly, a material taking shovel is placed in the, the track is used for ensuring that the operation of the weighing car is just below the raw material bin and controlling the motion track of the weighing car.
Priority Applications (1)
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CN201910384860.2A CN111905582A (en) | 2019-05-09 | 2019-05-09 | Preparation method of automatic ingredients in feed premix production |
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CN201910384860.2A CN111905582A (en) | 2019-05-09 | 2019-05-09 | Preparation method of automatic ingredients in feed premix production |
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CN111905582A true CN111905582A (en) | 2020-11-10 |
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CN201910384860.2A Pending CN111905582A (en) | 2019-05-09 | 2019-05-09 | Preparation method of automatic ingredients in feed premix production |
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Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110320033A1 (en) * | 2010-06-28 | 2011-12-29 | Dinamica Generale S.R.L. | Method and system for controlling loading of food products in a food mixing unit |
UY33810A (en) * | 2010-12-16 | 2012-02-29 | Inversiones Hiki6 S L | MOBILE DOSAGE, MIXING AND PACKAGING PLANT |
CN202784899U (en) * | 2012-09-26 | 2013-03-13 | 金辉 | High-precision weighting trolley |
DE102014105989A1 (en) * | 2014-04-29 | 2015-10-29 | Gako International Gmbh | Pharmacy Recipe Making System and Pharmacy Recipe Making Process for Preparing Individual Pharmaceutical Formulas |
CN105607664A (en) * | 2016-03-25 | 2016-05-25 | 正将自动化设备(江苏)有限公司 | Bin raw material stock device and adjusting method thereof |
CN205771757U (en) * | 2016-05-21 | 2016-12-07 | 芜湖万向新元环保科技有限公司 | A kind of Multi-station full-automatic weighing system |
CN206196967U (en) * | 2016-08-04 | 2017-05-31 | 长沙兴嘉生物工程股份有限公司 | A kind of microelement pre-mix material process units |
-
2019
- 2019-05-09 CN CN201910384860.2A patent/CN111905582A/en active Pending
Patent Citations (7)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
US20110320033A1 (en) * | 2010-06-28 | 2011-12-29 | Dinamica Generale S.R.L. | Method and system for controlling loading of food products in a food mixing unit |
UY33810A (en) * | 2010-12-16 | 2012-02-29 | Inversiones Hiki6 S L | MOBILE DOSAGE, MIXING AND PACKAGING PLANT |
CN202784899U (en) * | 2012-09-26 | 2013-03-13 | 金辉 | High-precision weighting trolley |
DE102014105989A1 (en) * | 2014-04-29 | 2015-10-29 | Gako International Gmbh | Pharmacy Recipe Making System and Pharmacy Recipe Making Process for Preparing Individual Pharmaceutical Formulas |
CN105607664A (en) * | 2016-03-25 | 2016-05-25 | 正将自动化设备(江苏)有限公司 | Bin raw material stock device and adjusting method thereof |
CN205771757U (en) * | 2016-05-21 | 2016-12-07 | 芜湖万向新元环保科技有限公司 | A kind of Multi-station full-automatic weighing system |
CN206196967U (en) * | 2016-08-04 | 2017-05-31 | 长沙兴嘉生物工程股份有限公司 | A kind of microelement pre-mix material process units |
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Application publication date: 20201110 |