CN111894499A - Reverse circulation drilling system - Google Patents
Reverse circulation drilling system Download PDFInfo
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- CN111894499A CN111894499A CN202010957918.0A CN202010957918A CN111894499A CN 111894499 A CN111894499 A CN 111894499A CN 202010957918 A CN202010957918 A CN 202010957918A CN 111894499 A CN111894499 A CN 111894499A
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- air inlet
- drill
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- 238000005553 drilling Methods 0.000 title claims abstract description 101
- 239000007788 liquid Substances 0.000 claims description 21
- 230000004323 axial length Effects 0.000 claims description 3
- 230000008859 change Effects 0.000 claims description 3
- 238000006073 displacement reaction Methods 0.000 claims description 3
- 230000000149 penetrating effect Effects 0.000 claims description 3
- 230000002093 peripheral effect Effects 0.000 claims description 3
- 239000011435 rock Substances 0.000 abstract description 25
- 239000012530 fluid Substances 0.000 abstract description 23
- 230000000694 effects Effects 0.000 abstract description 6
- 238000010586 diagram Methods 0.000 description 6
- 238000000034 method Methods 0.000 description 4
- 238000005299 abrasion Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 3
- 230000008569 process Effects 0.000 description 3
- 239000002002 slurry Substances 0.000 description 3
- 238000005520 cutting process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 238000009991 scouring Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000006835 compression Effects 0.000 description 1
- 238000007906 compression Methods 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000007789 gas Substances 0.000 description 1
- 230000001050 lubricating effect Effects 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 230000035515 penetration Effects 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 238000005086 pumping Methods 0.000 description 1
- 230000009467 reduction Effects 0.000 description 1
- 238000000926 separation method Methods 0.000 description 1
- 239000000243 solution Substances 0.000 description 1
- 230000000087 stabilizing effect Effects 0.000 description 1
- 239000002352 surface water Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
- 238000003911 water pollution Methods 0.000 description 1
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Classifications
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/08—Controlling or monitoring pressure or flow of drilling fluid, e.g. automatic filling of boreholes, automatic control of bottom pressure
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B21/00—Methods or apparatus for flushing boreholes, e.g. by use of exhaust air from motor
- E21B21/10—Valve arrangements in drilling-fluid circulation systems
- E21B21/106—Valve arrangements outside the borehole, e.g. kelly valves
-
- E—FIXED CONSTRUCTIONS
- E21—EARTH OR ROCK DRILLING; MINING
- E21B—EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- E21B33/00—Sealing or packing boreholes or wells
- E21B33/02—Surface sealing or packing
- E21B33/03—Well heads; Setting-up thereof
- E21B33/06—Blow-out preventers, i.e. apparatus closing around a drill pipe, e.g. annular blow-out preventers
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- Engineering & Computer Science (AREA)
- Life Sciences & Earth Sciences (AREA)
- Geology (AREA)
- Mining & Mineral Resources (AREA)
- Physics & Mathematics (AREA)
- Environmental & Geological Engineering (AREA)
- Fluid Mechanics (AREA)
- General Life Sciences & Earth Sciences (AREA)
- Geochemistry & Mineralogy (AREA)
- Mechanical Engineering (AREA)
- Earth Drilling (AREA)
Abstract
The invention discloses a reverse circulation drilling system for overcoming the problem of the prior art that the drilling fluid density is reduced to bring the risk of well wall collapse in order to improve the mechanical drilling speed, and comprises a shaft, a drilling four-way, a rotary blowout preventer, a top drive, a vibrating screen, a mud tank, a mud pump, an air compressor, a drill rod, a drill collar and a circulating valve; the drill rods are connected in series in a multi-stage mode; the circulating valve is provided with a valve body and a valve core; the valve body is internally provided with a flow passage, and the side wall of the valve body is provided with a mounting hole; the two ends of the valve body are connected with the drill rod and the drill collar, and the interior of the valve body is communicated with the drill rod and the drill collar and synchronously rotates along with the drill rod and the drill collar; the valve core can be opened under the internal and external pressure difference, so that the internal and external areas of the valve body connected with the two ends of the valve core are communicated. The invention provides a reverse circulation drilling system which can effectively reduce the confining pressure of bottom-hole rocks and the pressure holding effect of drilling fluid on the bottom-hole rocks and improve the mechanical drilling speed. Meanwhile, the system has the characteristics of low bottom pressure, easiness in establishing circulation, no debris in annular space, low drilling sticking risk and the like.
Description
Technical Field
The invention relates to the technical field of oil and gas drilling, in particular to a reverse circulation drilling system.
Background
In drilling, the drilling fluid mainly has the functions of carrying rock debris to the ground from the bottom of a well, cooling and lubricating a drill bit and a drill string, reducing the temperature of the drill bit, reducing the abrasion of a drilling tool, prolonging the service life of the drilling tool, balancing the rock lateral pressure of a well wall and stabilizing the well wall.
In drilling, the hydraulic force applied to the surrounding rock in the formation is generally referred to as confining pressure. The confining pressure is increased, the strength and plasticity of the rock are increased, and the mechanical drilling speed is reduced. The pressure holding effect is caused by overlarge positive pressure difference at the bottom of the well, so that rock debris at the bottom of the well is difficult to leave the bottom of the well and return, and the rock debris stays at the bottom of the well, thereby causing repeated crushing and influencing the mechanical drilling rate.
Among a plurality of drilling speed increasing means, the underbalance and gas drilling technology plays an irreplaceable role in the speed increasing of the deep well, and the underbalance and gas drilling technology greatly reduces the bottom hole pressure and the bottom hole rock confining pressure and pressure holding effect, thereby improving the mechanical drilling speed.
However, underbalanced and gas drilling techniques increase the rate of penetration, but due to the reduced density of the drilling fluid, they also reduce the lateral pressure on the rock and stabilize the borehole wall, increasing the risk of borehole wall collapse.
Disclosure of Invention
The invention provides a reverse circulation drilling system for overcoming the problem of the prior art that the well wall collapses due to the increase of the mechanical drilling speed and the reduction of the density of drilling fluid, which can effectively reduce the confining pressure of well bottom rocks and the pressure effect of the drilling fluid on the well bottom rocks and increase the mechanical drilling speed. Meanwhile, the system has the characteristics of low bottom pressure, easiness in establishing circulation, no debris in annular space, low drilling sticking risk and the like.
The technical scheme adopted by the invention is as follows:
a reverse circulation drilling system comprising
A shaft installed in the shaft;
the drilling cross joint is arranged at the top of the shaft;
the rotary blowout preventer is mounted at the top of the drilling four-way joint;
a top drive located above the rotary blowout preventer;
the inlet end of the vibrating screen is communicated with the outlet end of the top drive liquid;
the mud tank is communicated with the liquid outlet end of the vibrating screen;
the inlet end of the mud pump is communicated with the mud tank, and the outlet end of the mud pump is communicated with the drilling four-way;
the outlet end of the air compressor is communicated with the drilling four-way joint;
a drill pipe arranged in multiple stages in series extending through the wellbore, the drilling cross-over, and the rotary blowout preventer, connected with the top drive;
a drill collar having a drill bit; and
the circulating valves are provided with valve bodies and valve cores and are arranged between the drill rods and the drill collars and between the drill rods which are positioned in the well and connected in series in multiple stages; the valve body is internally provided with a flow passage, and the side wall of the valve body is provided with a mounting hole; the valve core is arranged in the mounting hole;
the two ends of the valve body are connected with a drill rod and a drill collar or the adjacent drill rod, the interior of the valve body is communicated with the interior of the drill rod or the drill collar, and the valve body synchronously rotates along with the drill rod and the drill collar; the valve core can act by the pressure difference of the outer area and the inner area of the valve body, so that the inner area and the outer area of the valve body are communicated or closed.
Further, the circulating valve can also be arranged among multiple stages of drill rods connected in series or simultaneously.
Further, the valve body is of a structure similar to a tongue-and-groove pipe.
Further, the valve core comprises
The valve seat is provided with a working cavity, an air inlet hole and an air outlet hole; the inlet hole and the outlet hole are not overlapped in the inlet and outlet directions; the inlet end and the outlet end of the air inlet are respectively communicated with the outer area of the valve body and the working cavity; the inlet end and the outlet end of the air outlet are respectively communicated with the working cavity and the flow passage; and
the ejector rod is movably arranged in the mounting cavity, and a certain gap is formed between the peripheral wall of the ejector rod and the inner wall of the working cavity;
and the displacement change of the ejector rod in the working cavity causes the conduction or the blockage of the working cavity, the outer area of the valve body and the flow passage.
Furthermore, a spring is arranged in the working cavity, the spring is positioned on one side of the working cavity far away from the air inlet, two ends of the spring are propped against the inner wall of the working cavity and the ejector rod, and the telescopic direction of the spring is consistent with the moving direction of the ejector rod.
Further, the valve seat comprises
The outer diameter of the air inlet seat is consistent with the diameter of the mounting hole, and the air inlet seat is mounted in the mounting hole; a penetrating air inlet cylindrical cavity, an air inlet conical cavity and the air inlet are sequentially formed from one end surface of the air inlet seat to the other end surface along the axial center direction of the air inlet seat; the diameter of the large end of the air inlet conical cavity is smaller than that of the air inlet cylindrical cavity, and the diameter of the small end of the air inlet conical cavity is consistent with that of the air inlet hole; and
the outer diameter of the air outlet seat is consistent with the diameter of the air inlet cylindrical cavity, and one end of the air outlet seat is installed in the air inlet cylindrical cavity in an inserting mode; a first air outlet cylindrical cavity, an air outlet conical cavity and a second air outlet cylindrical cavity which are communicated are formed from one end, adjacent to the air inlet seat, of the air outlet seat along the axial center direction of the air outlet seat; the diameter of the first gas outlet cylindrical cavity is consistent with the diameter of the large end of the gas inlet conical cavity; the diameter of the large end of the air outlet conical cavity is consistent with that of the first air outlet cylindrical cavity, and the diameter of the small end of the air outlet conical cavity is consistent with that of the second air outlet cylindrical cavity;
one end of the second air outlet cylindrical cavity is communicated with the air outlet conical cavity, and the other end of the second air outlet cylindrical cavity is closed; the edge of the air outlet hole is arranged on the side wall of the second air outlet cylindrical cavity corresponding to the air outlet base;
after the air outlet seat is connected with the air inlet seat, the air inlet conical cavity, the first air outlet cylindrical cavity, the air outlet conical cavity and the second air outlet cylindrical cavity are folded to form the working cavity.
Further, one end surface of the air inlet seat facing the outer side of the valve body is flush with the cambered surface of the outer side wall of the valve body; the air outlet seat faces towards one end face of the inner side of the valve body and is flush with the inner wall of the valve body.
Furthermore, a cylindrical sliding cavity is formed in the air outlet seat, the diameter of the cylindrical sliding cavity is smaller than that of the second air outlet cylindrical cavity, one end of the cylindrical sliding cavity is communicated with the second air outlet cylindrical cavity, and the other end of the cylindrical sliding cavity is closed; the spring is positioned in the cylindrical sliding cavity; one end of the ejector rod is inserted into the cylindrical sliding cavity to be in contact with the spring and can slide along the inner wall of the cylindrical sliding cavity.
Further, the ejector rod comprises
The diameter of the ball head is between the diameter of the large end and the diameter of the small end of the air inlet conical cavity; and
and the diameter of the rod part is consistent with that of the cylindrical sliding cavity, one end of the rod part is connected with the ball head, and the other end of the rod part is inserted into the cylindrical sliding cavity.
Furthermore, a blind hole is formed in the end face of the free end of the rod part along the axial length center direction of the rod part, and one end of the spring is inserted into the blind hole.
The invention has the beneficial effects that:
the invention provides a reverse circulation drilling system for overcoming the problems that a forward circulation is difficult to establish and a drill is easy to block in the prior art. During drilling, drilling fluid is injected into the outer annular area of the drill rod through a mud pump, and meanwhile, compressed gas is also injected into the outer annular area of the drill rod through an air compressor. As the pressure in the annular area outside the drill rod increases, pressure difference is generated inside and outside the drill rod, and circulating valves are opened one by one from the well head. When the circulating valve is opened, drilling fluid and gas in the outer annular area of the drill rod can enter the drill rod, so that the density of the drilling fluid in the drill rod is reduced, the height of the liquid level rises, the drilling fluid flows out of a well head, and the drilling fluid flows back into the well after being separated by the vibrating screen. When the pressure in the annular area outside the drill pipe is further increased, the circulating valves above are closed one by one from the well head to the bottom. Under the pressure of an annular area outside the drill rod, the circulating valves are opened one by one and then closed one by one, so that low-density liquid is replaced from top to bottom in the rotating rod which is arranged in series from the wellhead. Finally, at the bottom of the well, drilling fluid, gas and rock debris in the outer annular area of the drill rod enter the drill rod through the drill bit and rise to overflow the ground to establish circulation.
The reverse circulation drilling system can solve the problem that circulation cannot be established in a serious leakage and lost return leakage stratum. In the reverse circulation drilling system, the upward return speed of the rock debris is high, the requirement on the discharge capacity is low, the drill is not easy to block, and the problem that the rock debris is difficult to return and discharge in the drilling of the large-caliber well can be solved. In the reverse circulation drilling system, the well bore can reduce the drilling lost circulation of the low-pressure easily-leaked stratum, reduce the drilling fluid consumption, reduce the surface water pollution risk and reduce the environmental protection pressure. In the reverse circulation drilling system, the gas injection pressure is lower, and the safety is higher. Compared with the air drilling technology, the reverse circulation drilling system has the advantages of less gas injection equipment, lower energy consumption and lower noise. In the reverse circulation drilling system, the circulation valve has simple structure and high working efficiency, and the drilling fluid density adjusting structure inside and outside the drill rod is formed by matching the air compressor, so that the cover structure is simplified, and the service life is long.
Drawings
In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the drawings used in the description of the embodiments or the prior art will be briefly described below, it is obvious that the drawings in the following description are only some embodiments of the present application, and other drawings can be obtained by those skilled in the art without creative efforts.
FIG. 1 is a schematic structural diagram of a reverse circulation drilling system in an embodiment.
FIG. 2 is a first schematic structural diagram of a circulation valve in an embodiment.
FIG. 3 is a schematic structural diagram of a circulation valve in the embodiment.
Fig. 4 is a schematic sectional view along the direction of a-a in fig. 3.
Fig. 5 is a schematic view of a part of the enlarged structure at B in fig. 4.
Fig. 6 is a schematic structural diagram of a valve core in the embodiment.
Fig. 7 is a first structural diagram of the valve core in the embodiment.
Fig. 8 is a second schematic structural diagram of the valve core in the embodiment.
FIG. 9 is a schematic view of the valve core in the open state of the embodiment.
Detailed Description
In the following, only certain exemplary embodiments are briefly described. As those skilled in the art will recognize, the described embodiments may be modified in various different ways, all without departing from the spirit or scope of the present invention. Accordingly, the drawings and description are to be regarded as illustrative in nature, and not as restrictive.
In the description of the present invention, it is to be understood that the terms "central," "longitudinal," "lateral," "length," "width," "thickness," "upper," "lower," "front," "rear," "left," "right," "vertical," "horizontal," "top," "bottom," "inner," "outer," "clockwise," "counterclockwise," "axial," "radial," "circumferential," and the like are used in the orientations and positional relationships indicated in the drawings for convenience in describing the invention and to simplify the description, and are not intended to indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular orientation, and are not to be considered limiting of the invention.
The following disclosure provides many different embodiments or examples for implementing different features of the invention. To simplify the disclosure of the present invention, the components and arrangements of specific examples are described below. Of course, they are merely examples and are not intended to limit the present invention.
Embodiments of the invention are described in detail below with reference to the accompanying drawings.
When the pressure bearing capacity of the stratum is low, lost circulation is easy to generate, and circulation is difficult to establish. Meanwhile, the normal circulation drilling is low in annular return speed and difficult in chip carrying, and high drilling sticking risks exist.
In order to solve the above technical problem, the present embodiment provides a reverse circulation drilling system, which has a structure as shown in fig. 1. The reverse circulation drilling system includes a wellbore 10
Four-way well drilling device 20
The rotary blowout preventer 30
Top drive 40
And a vibrating screen 50
Slurry tank 60
Slurry pump 70
Air compressor 80
Drill rod 90
Drill collar 100
And circulation valve 110
。
Wherein the well bore 10
Is arranged in the vertical shaft, and the outer wall of the vertical shaft clings to the wall of the shaft. Drilling four-way 20
Installed in a wellbore 10
A top portion. Rotary blowout preventer 30
Is arranged on a drilling four-way joint 20
A top portion. Top drive 40
Located in the rotary blowout preventer 30
Above, its liquid outlet end and vibrating screen 50
The inlet ends of the two pipes are communicated through a hose. Vibrating screen 50
The separated drilling fluid is collected in a mud tank 60
In (1). Slurry pump 70
Inlet end and mud tank 60
The outlet end of the connecting pipe is communicated with a drilling four-way 20
Communicating and returning the drilling fluid to the well. Air compressor 80
The outlet end of which is also connected with the drilling cross-piece 20
And communicating, and introducing compressed gas into the well. Drill rod 90
Multiple series arrangements with the upper ends extending through the wellbore 10
Four-way well drilling device 20
And a rotary blowout preventer 30
And a top drive 40
And (4) connecting. Drill collar 100
Is positioned at the bottom of the well and is provided with a drill bit. Circulation valve 110
Can be outside the drill rod 90
Open or close under the difference of internal pressure and external pressure, and is positioned on the drill rod 90
And a drill collar 100
Multiple series of drill rods 90 between and within a well
And with the drill rod 90
And a drill collar 100
And (4) synchronously rotating. Circulation valve 100
Both ends of which are respectively connected with the drill rod 90
And a drill collar 100
Connecting or drill rod 90
With the drill rod 90
And (4) connecting. Multiple circulation valves 110
Mounted to serially arranged drill rods 90
And forming a multi-stage circulation structure.
During drilling, the drilling fluid is pumped by the mud pump 70
Is injected into the drill pipe 90
In the outer annular region, the compressed gas also passes through the air compressor 80
Is injected into the drill pipe 90
An outer annular region. With the drill rod 90
The pressure in the outer annulus increases and the drill rod 90 is forced into the outer annulus
The pressure difference between the inside and outside is generated, and the circulating valve 110 is arranged at the well head
And starting one by one. Circulation valve 110
When opened, the drill rod 90
Drilling fluid and gas in the outer annulus may enter the drill pipe 90
Inside, so that the drill rod 90
The drilling fluid inside has a reduced density and a raised level, flows out of the well head and passes through the vibrating screen 50
And after separation, the oil flows back into the well again. Drill rod 90
From the well head, the upper circulation valve 110 when the pressure in the outer annulus region increases further
And closing one by one. In the drill rod 90
Circulation valve 110 at external annulus pressure
Turn on one by one and then close one by one to realize the rotating rod 90 which is arranged in series from the well mouth
Inside, from top to bottom, the liquid with low density is replaced. Finally, at the bottom of the well, a drill pipe 90
Drilling fluid, gas and cuttings in the outer annulus pass through the drill bit and into the drill pipe 90
And in the inner part, the water rises to overflow the ground, and circulation is established.
Specifically, the valve body 1 is of a tongue-and-groove-like structure, i.e., has a plug and a socket which are matched, as shown in fig. 4. The valve body 1 adopts a tongue-and-groove tube structure, so that the connection reliability and the tightness of the two ends of the valve body 1 with a drill rod and a drill collar can be improved. The valve body 1 has a through flow passage 11 for fluid to pass through. The side wall of the valve body 1 is provided with a mounting hole 12 for fixing the valve core 2. The mounting hole 12 penetrates the side wall of the valve body 1 in the radial direction of the valve body 1.
The valve core 2 is fixed in the mounting hole 12, and the structure is shown in the attached figures 5-8. The valve element 2 includes a valve seat 21 and a stem 22.
The valve seat 21 has a hollow interior which is a working chamber 211. An air inlet hole 212 and an air outlet hole 213 are arranged on the outer wall of the valve seat 21, and the penetrating directions of the air inlet hole 212 and the air outlet hole 213 are not overlapped. The inlet and outlet ends of the inlet hole 212 are respectively communicated with the outer area of the valve body 1 and the working cavity 211. The inlet and outlet ends of the outlet hole 213 are respectively communicated with the working cavity 211 and the flow passage 11.
The top rod 22 is movably arranged in the working cavity 211, and a proper gap is formed between the outer peripheral wall of the top rod and the inner wall of the working cavity 211 for the medium to pass through. The displacement change of the ram 22 in the working chamber 211 causes the working chamber 211 to be communicated with or blocked off from the area outside the valve body 1 and the flow channel 11. That is, when the ram 22 moves to the position where the working chamber 211 is close to the air inlet hole 212, the ram 22 contacts the inner wall of the working chamber 211 to block the air inlet hole 212 and the working chamber 211. When the push rod 22 moves to the position where the working cavity 211 is close to the air outlet hole 213, the push rod 22 contacts with the inner wall of the working cavity 211 again to block the air outlet hole 213 and the working cavity 211. When the push rod 22 is not in contact with the inner wall of the working chamber 211, the air inlet hole 212, the working chamber 211, the air outlet hole 213 and the flow passage are conducted.
In order to improve the moving reliability of the ejector 22 in the working chamber 211 and to automatically block the ejector when there is no pressure difference in the outer and inner regions of the valve body 1, a spring 23 is further installed in the working chamber 211. The spring 23 is located at one side of the working chamber 11 far away from the air inlet hole 212, and two ends of the spring support against the inner wall of the working chamber 11 and the top rod 22, and the extending and contracting direction of the spring is approximately consistent with the moving direction of the top rod 22. When the pressure of the outer area of the valve body 1 is higher than the pressure of the inner area of the valve body 1, the push rod 22 moves in the direction away from the air inlet hole 212 under the pressure, the compression spring 23 compresses, and the air inlet hole 212, the working cavity 211, the air outlet hole 213 and the flow passage are communicated. When the pressure of the outer area of the valve body 1 is further increased, the spring 23 is further compressed, the ejector rod 22 abuts against the inner wall of the working cavity 211, and the air outlet hole 213 and the working cavity 211 are blocked. When the internal pressure of the valve body 1 is greater than or equal to the external pressure, the spring 23 recovers deformation, the end part of the ejector rod 22 abuts against the inner wall of the working cavity 211, and the air inlet hole 212 and the working cavity 211 are blocked.
In order to facilitate the processing of the valve seat 21, it is designed as a split structure including an inlet seat 201 and an outlet seat 202.
And an air inlet seat 201, the outer diameter of which is consistent with the diameter of the mounting hole 12. Along the axial center direction of the air inlet seat 201, an air inlet cylindrical cavity 2011, an air inlet conical cavity 2012 and an air inlet hole 212 are sequentially arranged in the air inlet seat 21. The air inlet cylindrical cavity 2011, the air inlet conical cavity 2012 and the air inlet hole 212 are communicated with each other and are communicated to the end surfaces of two ends of the air inlet seat 201, and the air inlet hole 212 is positioned on the end surface of one side of the air inlet seat 201, which is adjacent to the outer side wall of the valve body 1. The diameter of the large end, i.e. the end with the larger diameter, of the inlet cone 2012 is smaller than that of the inlet cylinder 2011, and the diameter of the small end, i.e. the end with the smaller diameter, of the inlet cone 2012 is consistent with the diameter of the inlet hole 212.
The outer diameter of the outlet seat 202 is consistent with the diameter of the inlet cylindrical cavity 2011, namely, a gap exists between the outer wall of the outlet seat and the inner wall of the mounting hole 12. Along the axial center direction of the air outlet base 202, a first air outlet cylindrical cavity 2021, an air outlet conical cavity 2022 and a second air outlet cylindrical cavity 2023 are sequentially formed in the air outlet base 202. The first outlet cylindrical cavity 2021 penetrates through the end surface of the outlet housing 202 facing the inlet housing 201. The diameter of the first outlet cylindrical cavity 2021 coincides with the diameter of the large end of the inlet conical cavity 2012. One end of the second air outlet cylindrical cavity 2023 is communicated with the air outlet conical cavity 2022, and the other end is closed. The diameter of the large end of the air outlet conical cavity 2022 is consistent with that of the first air outlet cylindrical cavity 2021, and the diameter of the small end is consistent with that of the second air outlet cylindrical cavity 2023. Along the radial direction of the second outlet cylindrical cavity 223, a plurality of outlet holes 213 are perforated on the corresponding outlet seat 22 portion.
During assembly, the air inlet seat 201 is fixed in the mounting hole 12 in a threaded manner. The end surface of the air inlet seat 201 facing the outer side of the valve body 1 is flush with the arc surface of the outer side wall of the valve body 1, so that the scouring and the abrasion of the medium outside the valve body 1 during the rotation process of the valve body 1 are reduced, and the service life of the valve body is prolonged. One end of the air outlet seat 202 is inserted into the air inlet cylindrical cavity 2011 and abuts against the end surface of the air inlet cylindrical cavity 2011, the air outlet seat and the air inlet cylindrical cavity 2011 are in threaded connection, and the air outlet hole 213 is not covered by the air inlet seat 201. The gas outlet seat 202 is flush with the inner wall of the valve body 1 towards the end surface of one end of the inner side of the valve body 1 so as to reduce the scouring and abrasion of media in the valve body 1 along with the rotation of the valve body 1 and prolong the service life of the valve body. The inlet conical cavity 2012, the first outlet cylindrical cavity 2021, the outlet conical cavity 2022 and the second outlet cylindrical cavity 2023 are closed to form the working cavity 211. The mandril 21 and the spring 23 are movably arranged in the working cavity 211. The gap between the outer walls of the ejector rod 21 and the spring 23 and the inner wall of the working cavity 211 forms an internal medium flow channel, and the gap between the outer wall of the air outlet seat 202 and the inner wall of the mounting hole 12 forms an external medium flow channel. The ejector rod 21 is in contact with the air inlet cylindrical cavity 2011 or the air outlet conical cavity 2022, so that whether the external medium flow channel is conducted or not is realized.
In order to limit the moving direction of the ejector rod 21, a cylindrical sliding cavity 2024 is formed on the air outlet base 202 along the axial center direction of the air outlet base 202. The diameter of the cylindrical sliding cavity 2024 is smaller than that of the second air outlet cylindrical cavity 2023, one end of the cylindrical sliding cavity is communicated with the second air outlet cylindrical cavity 2023, and the other end of the cylindrical sliding cavity is closed. The spring 23 is arranged in the cylindrical sliding chamber 2024, and one end of the ejector rod 21 is inserted into the cylindrical sliding chamber 2024 and can slide along the inner wall of the cylindrical sliding chamber 2024.
The top rod 22 comprises a rod part 221 and a ball head 222. The ball head 222 has a diameter between the diameter of the large end and the diameter of the small end of the inlet tapered cavity 212, and is mounted at the end of the shaft 221, and the two are screwed or integrally formed. The longitudinal direction of the shaft 221 is toward the diameter of the ball 222. The rod 221 has an outer diameter corresponding to the diameter of the cylindrical sliding chamber 2024. The spherical surface of the ball head 222 is abutted against the inner wall of the air inlet tapered cavity 212 to seal off the air inlet hole 212 and the working cavity 211. When the spherical surface of the ball head 222 abuts against the inner wall of the conical outlet cavity 2022, the air outlet hole 213 and the working cavity 211 are sealed. When the spherical surface of the ball head 222 is not in contact with the inner wall of the inlet tapered cavity 212 or the inner wall of the outlet tapered cavity 2022, the inlet 212, the working cavity 211, the outlet 213 and the flow channel are conducted.
In order to improve the connection reliability between the spring 23 and the top rod 22, a blind hole 2211 is formed from the end face of the free end of the rod part 221 along the axial length center direction. One end of the spring 23 is inserted into the blind hole 2211.
In this implementation, the working principle of the reverse circulation drilling system is as follows:
by means of an air compressor 80
Downhole drill pipe 90
High pressure gas is introduced into the outer annulus region from the wellhead down the drill string 90
The pressure in the outer ring area will gradually increase, and the circulation valve 100
Are opened one by one.
In the initial state, the ball head 222 contacts the inner wall of the inlet tapered cavity 2012 to close off the working chamber, as shown in fig. 5. During operation, under the pressure of high-pressure gas medium outside the valve body 1, the ball head 222 is pushed to move in the direction away from the air inlet tapered cavity 2012, and the working cavity is opened. The mixture of high-pressure gas medium and liquid outside the valve body 1 can enter the internal medium flow channel from the air inlet hole 212, then flow out of the air outlet hole 213 to the external medium channel, and flow into the flow channel 11, so that the density of the liquid in the drill rod is reduced, and the liquid level rises to the ground, as shown in fig. 9.
When the drill rod 90 is used
When the pressure in the outer ring area is further increased, the circulation valve 100 is located at the well head
And closing one by one. Namely, the spherical surface of the ball head 222 is pressed against the inner wall of the tapered cavity 2022 to block the air outlet 213 and the working cavity 211.
During the above process, the drill rod 90 is gradually changed from the wellhead down
The density of the internal liquid. Finally at the bottom of the well, the drill pipe 90
The outer gas, liquid and debris pass through the drill bit and into the drill rod 90
Internal, gas expansion, drill stem 90
The internal pressure is reduced and the drill rod 90 is subjected to
Under the pressure difference between the inside and the outside, the drilling fluid is discharged to the ground along with the rock debris.
In the reverse circulation drilling system of the present embodiment, the drill rod 90
The external gas enters the drill rod 90
Inside, the gas expands sharply, the drill rod 90
The density of the internal liquid is sharply reduced, and the drill rod 90 is increased
The internal and external pressure difference sucks the bottom hole rock where the drill bit is positioned, and the confining pressure of the bottom hole rock and the pressure holding effect of liquid on the bottom hole rock are reduced, so that the mechanical drilling rate can be improved.
In the reverse circulation drilling system, the upward return speed of the rock debris is high, the requirement on discharge capacity is low, and the problem that the rock debris is difficult to return and discharge in the drilling process of the large-caliber well can be solved.
In a reverse circulation drilling system, the drilling fluid carries cuttings through the drill pipe 90
The inner part is discharged to the ground. Drill rod 90
And no rock debris exists between the drill bit and the well wall, so that the drill sticking risk is reduced.
In a reverse circulation drilling system, drill pipe 90
The bottom rock of the well bottom where the drill bit is located is pumped, the pressure at the bottom of the drill bit is low, and the problem that circulation cannot be established in a serious leakage stratum and a lost return leakage stratum can be solved.
In the reverse circulation drilling system, the pressure borne by the well wall is annular liquid column pressure plus wellhead pumping pressure, rock on the well wall has better support, and the well wall is stable in mechanics.
When the drilling needs to be started, the high-pressure gas medium is stopped to be supplied, and the drill rod 90
The inside and the outside are gradually replaced by liquid, and when the drilling is started, the annular pressure of the shaft is liquid column pressure, so that the support to the rock on the well wall is kept, and the stability of the shaft is ensured.
Claims (9)
1. Reverse circulation drilling system, its characterized in that: comprises that
A shaft installed in the shaft;
the drilling cross joint is arranged at the top of the shaft;
the rotary blowout preventer is mounted at the top of the drilling four-way joint;
a top drive located above the rotary blowout preventer;
the inlet end of the vibrating screen is communicated with the outlet end of the top drive liquid;
the mud tank is communicated with the liquid outlet end of the vibrating screen;
the inlet end of the mud pump is communicated with the mud tank, and the outlet end of the mud pump is communicated with the drilling four-way;
the outlet end of the air compressor is communicated with the drilling four-way joint;
a drill pipe arranged in multiple stages in series extending through the wellbore, the drilling cross-over, and the rotary blowout preventer, connected with the top drive;
a drill collar having a drill bit; and
the circulating valves are provided with valve bodies and valve cores and are arranged between the drill rods and the drill collars and between the drill rods which are positioned in the well and connected in series in multiple stages; the valve body is internally provided with a flow passage, and the side wall of the valve body is provided with a mounting hole; the valve core is arranged in the mounting hole;
the two ends of the valve body are connected with a drill rod and a drill collar or the adjacent drill rod, the interior of the valve body is communicated with the interior of the drill rod or the drill collar, and the valve body synchronously rotates along with the drill rod and the drill collar; the valve core can act by the pressure difference of the outer area and the inner area of the valve body, so that the inner area and the outer area of the valve body are communicated or closed.
2. The reverse circulation drilling system of claim 1, wherein: the valve body is in a structure similar to a tongue-and-groove pipe.
3. The reverse circulation drilling system of claim 1, wherein: the valve core comprises
The valve seat is provided with a working cavity, an air inlet hole and an air outlet hole; the inlet hole and the outlet hole are not overlapped in the inlet and outlet directions; the inlet end and the outlet end of the air inlet are respectively communicated with the outer area of the valve body and the working cavity; the inlet end and the outlet end of the air outlet are respectively communicated with the working cavity and the flow passage; and
the ejector rod is movably arranged in the mounting cavity, and a certain gap is formed between the peripheral wall of the ejector rod and the inner wall of the working cavity;
and the displacement change of the ejector rod in the working cavity causes the conduction or the blockage of the working cavity, the outer area of the valve body and the flow passage.
4. The reverse circulation drilling system of claim 3, wherein: the spring is arranged in the working cavity, the spring is positioned on one side of the working cavity far away from the air inlet, two ends of the spring are propped against the inner wall of the working cavity and the ejector rod, and the telescopic direction of the spring is consistent with the moving direction of the ejector rod.
5. The reverse circulation drilling system of claim 4, wherein: the valve seat comprises
The outer diameter of the air inlet seat is consistent with the diameter of the mounting hole, and the air inlet seat is mounted in the mounting hole; a penetrating air inlet cylindrical cavity, an air inlet conical cavity and the air inlet are sequentially formed from one end surface of the air inlet seat to the other end surface along the axial center direction of the air inlet seat; the diameter of the large end of the air inlet conical cavity is smaller than that of the air inlet cylindrical cavity, and the diameter of the small end of the air inlet conical cavity is consistent with that of the air inlet hole; and
the outer diameter of the air outlet seat is consistent with the diameter of the air inlet cylindrical cavity, and one end of the air outlet seat is installed in the air inlet cylindrical cavity in an inserting mode; a first air outlet cylindrical cavity, an air outlet conical cavity and a second air outlet cylindrical cavity which are communicated are formed from one end, adjacent to the air inlet seat, of the air outlet seat along the axial center direction of the air outlet seat; the diameter of the first gas outlet cylindrical cavity is consistent with the diameter of the large end of the gas inlet conical cavity; the diameter of the large end of the air outlet conical cavity is consistent with that of the first air outlet cylindrical cavity, and the diameter of the small end of the air outlet conical cavity is consistent with that of the second air outlet cylindrical cavity;
one end of the second air outlet cylindrical cavity is communicated with the air outlet conical cavity, and the other end of the second air outlet cylindrical cavity is closed; the edge of the air outlet hole is arranged on the side wall of the second air outlet cylindrical cavity corresponding to the air outlet base;
after the air outlet seat is connected with the air inlet seat, the air inlet conical cavity, the first air outlet cylindrical cavity, the air outlet conical cavity and the second air outlet cylindrical cavity are folded to form the working cavity.
6. The reverse circulation drilling system of claim 5, wherein: the surface of one end, facing the outer side of the valve body, of the air inlet seat is flush with the cambered surface of the outer side wall of the valve body; the air outlet seat faces towards one end face of the inner side of the valve body and is flush with the inner wall of the valve body.
7. The reverse circulation drilling system of claim 5, wherein: a cylindrical sliding cavity is formed in the air outlet seat, the diameter of the cylindrical sliding cavity is smaller than that of the second air outlet cylindrical cavity, one end of the cylindrical sliding cavity is communicated with the second air outlet cylindrical cavity, and the other end of the cylindrical sliding cavity is closed; the spring is positioned in the cylindrical sliding cavity; one end of the ejector rod is inserted into the cylindrical sliding cavity to be in contact with the spring and can slide along the inner wall of the cylindrical sliding cavity.
8. The reverse circulation drilling system of claim 7, wherein: the ejector rod comprises
The diameter of the ball head is between the diameter of the large end and the diameter of the small end of the air inlet conical cavity; and
and the diameter of the rod part is consistent with that of the cylindrical sliding cavity, one end of the rod part is connected with the ball head, and the other end of the rod part is inserted into the cylindrical sliding cavity.
9. The reverse circulation drilling system of claim 8, wherein: a blind hole is formed in the end face of the free end of the rod part along the axial length center direction of the rod part, and one end of the spring is inserted into the blind hole.
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| Application Number | Priority Date | Filing Date | Title |
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| CN202010957918.0A CN111894499B (en) | 2020-09-14 | 2020-09-14 | Reverse circulation drilling system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN202010957918.0A CN111894499B (en) | 2020-09-14 | 2020-09-14 | Reverse circulation drilling system |
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| CN111894499B CN111894499B (en) | 2024-06-11 |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116988751A (en) * | 2023-09-26 | 2023-11-03 | 牡丹江通用石油工具有限公司 | Dual-channel plug valve |
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| CN212359680U (en) * | 2020-09-14 | 2021-01-15 | 成都西南石大石油工程技术有限公司 | Reverse circulation drilling system |
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| US20060060385A1 (en) * | 2004-09-17 | 2006-03-23 | Amaudric Du Chaffaut Benoit | Reverse-circulation drilling method and system |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN116988751A (en) * | 2023-09-26 | 2023-11-03 | 牡丹江通用石油工具有限公司 | Dual-channel plug valve |
| CN116988751B (en) * | 2023-09-26 | 2023-12-15 | 牡丹江通用石油工具有限公司 | Dual-channel plug valve |
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| CN111894499B (en) | 2024-06-11 |
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