CN111890534B

CN111890534B - Temperature control device for maintaining tubular pile

Info

Publication number: CN111890534B
Application number: CN202010580397.1A
Authority: CN
Inventors: 张法善
Original assignee: Huaibei Chuangcheng Technology Co ltd
Current assignee: Zhejiang Zhongyuan Pipe Pile Co.,Ltd.
Priority date: 2020-06-23
Filing date: 2020-06-23
Publication date: 2021-12-17
Anticipated expiration: 2040-06-23
Also published as: CN111890534A

Abstract

The invention discloses a temperature control device for pipe pile maintenance, which comprises a box body and a control panel, wherein the inner walls of the left end and the right end of the box body are respectively provided with a temperature sensor and a humidity sensor, the temperature sensor and the humidity sensor are both electrically connected with the control panel, the side walls of the left end and the right end of the box body are respectively provided with a first cavity, the side wall of one end of the first cavity is rotatably penetrated with a support mechanism, one end of the support mechanism, which is positioned in the first cavity, is fixedly connected with a first transmission mechanism, the first transmission mechanism is rotatably connected with the inner wall of the first cavity, the box body is penetrated with a drainage pipe, and the drainage pipe is provided with a control valve. The tubular pile maintenance device can not only facilitate the rotation of the tubular pile when the tubular pile is subjected to steam maintenance, so that the tubular pile can be uniformly heated during maintenance, and the maintenance effect of the tubular pile is improved, but also can cool a temperature-controlled control panel, and is beneficial to improving the service life of the control panel.

Description

Temperature control device for maintaining tubular pile

Technical Field

The invention relates to the technical field of pipe pile manufacturing, in particular to a temperature control device for maintaining a pipe pile.

Background

The prestressed concrete tubular pile can be divided into a post-tensioning prestressed tubular pile and a pre-tensioning prestressed tubular pile. A pre-tensioning prestressed pipe pile is a hollow cylindrical elongated concrete prefabricated component made by adopting a pre-tensioning prestressing process and a centrifugal forming method, mainly comprises a cylindrical pile body, an end plate, a steel ferrule and the like, and during the manufacturing process of the prestressed pipe pile, the pipe pile with a die sleeve is required to be put into a steam curing device for curing.

The control panel of the temperature control device of the existing tubular pile maintenance device can not perform some cooling treatment on the tubular pile when in use, thereby seriously affecting the service life of the control panel, and in addition, when the tubular pile is maintained, the tubular pile can not be rotated, so that the tubular pile is heated unevenly when being evaporated, and the maintenance effect is poor.

Disclosure of Invention

The invention aims to solve the defects in the prior art, and provides a temperature control device for maintaining a tubular pile.

In order to achieve the purpose, the invention adopts the following technical scheme:

a temperature control device for tubular pile maintenance comprises a box body and a control panel, wherein a temperature sensor and a humidity sensor are respectively installed on the inner walls of the left end and the right end of the box body, the temperature sensor and the humidity sensor are electrically connected with the control panel, first cavities are respectively arranged in the side walls of the left end and the right end of the box body, a supporting mechanism is arranged on the side wall of one end of each first cavity in a rotating and penetrating mode, one end of each supporting mechanism located in each first cavity is fixedly connected with a first transmission mechanism, the first transmission mechanisms are connected with the inner walls of the first cavities in a rotating mode, a drainage pipe is arranged on the box body in a penetrating mode, a control valve is installed on the drainage pipe, a second cavity communicated with the two first cavities is arranged in the bottom of the box body, a second transmission mechanism is arranged on the side wall of one end of the second cavity in a rotating and penetrating mode, and the first transmission mechanisms are in transmission connection with the second transmission mechanism, the outer side wall of the box body is fixedly connected with a driving mechanism, the driving mechanism is in transmission connection with a second transmission mechanism, a spraying mechanism is installed in the box body above the supporting mechanism, the part of the spraying mechanism, which is positioned on the box body, is communicated with an air inlet pipe, the air inlet pipe is provided with a first electromagnetic valve, the side wall of the box body is fixedly connected with a control box, the control panel is installed at a horizontal opening of the control box, a partition plate and a hollow plate are fixedly connected in the control box, the top surface and the bottom of the control box between the partition plate and the box body are respectively communicated with a water inlet pipe and a water outlet pipe, the lower end of the water outlet pipe is communicated with the spraying mechanism, the water outlet pipe is provided with a second electromagnetic valve, the bottom and the top surface of the control box between the partition plate and the hollow plate are respectively communicated with a gas inlet and a gas outlet, and a ventilation mechanism is rotatably penetrated through the bottom of the control box between the partition plate and the hollow plate, the air exchange mechanism is in transmission connection with the driving mechanism.

Preferably, the supporting mechanism comprises a supporting column rotatably arranged through the side wall of the first chamber, a first groove is arranged on the part of the supporting column in the box body, a second groove is arranged on the side wall of the first groove, a first rotating shaft is arranged on the top surface of the second groove in a rotating and penetrating way, one end of the first rotating shaft, which is positioned in the second groove, is fixedly connected with a first bevel gear, the inner wall of the second groove is rotatably connected with a threaded rod, a second bevel gear is coaxially and fixedly connected to the threaded rod and meshed with the first bevel gear, the threaded rod is connected with a sliding plate through threads, the lower end of the sliding plate is connected with the bottom of the second groove in a sliding manner, the sliding plate is fixedly connected with a fixing plate on the side wall of one end, close to the first groove, of the sliding plate, and one end, located in the first cavity, of the supporting column is fixedly connected with the first transmission mechanism.

Preferably, the bottom of the second groove is provided with a sliding groove, a sliding block is arranged in the sliding groove, and the upper end of the sliding block is fixedly connected with the lower end of the sliding plate.

Preferably, the first transmission mechanism includes the second rotation axis that is located the one end fixed connection in first cavity with the support column, the one end that the support column was kept away from to the second rotation axis rotates with the inner wall of first cavity to be connected, coaxial fixedly connected with first belt pulley on the second rotation axis, first belt pulley is connected with the transmission of second transmission mechanism.

Preferably, the second drive mechanism is including rotating the third rotation axis that runs through the setting of second chamber lateral wall, the part that the third rotation axis is located the second chamber is gone up two second belt pulleys of coaxial fixedly connected with, two the second belt pulley is connected with two first belt pulley transmission respectively, the part that the third rotation axis is located the second chamber is gone up coaxial fixedly connected with third belt pulley, the third belt pulley is connected with the actuating mechanism transmission.

Preferably, the driving mechanism comprises a driving motor fixedly connected to the side wall of the box body, a fourth rotating shaft is fixedly connected to the tail end of an output shaft of the driving motor, a third bevel gear and a fourth belt pulley are coaxially and fixedly connected to the fourth rotating shaft, the fourth belt pulley is in transmission connection with the third belt pulley, and the third bevel gear is in transmission connection with the air exchange mechanism.

Preferably, the spraying mechanism comprises a guide pipe fixedly installed in the box body, one end of the guide pipe penetrates through the side wall of the box body and is communicated with the air inlet pipe and the water outlet pipe, and the lower end of the part, located in the box body, of the guide pipe is communicated with a plurality of spray heads.

Preferably, the ventilation mechanism comprises a fifth rotating shaft which is rotatably arranged through the bottom of the control box, the part, located on the control box, of the fifth rotating shaft is coaxially and fixedly connected with a fan blade, the lower end of the fifth rotating shaft is fixedly connected with a fourth bevel gear, and the fourth bevel gear is in transmission connection with a third bevel gear.

Compared with the prior art, the invention has the beneficial effects that:

1. according to the tubular pile maintenance device, the tubular pile fixedly arranged between the two supporting mechanisms can be driven to rotate through the driving mechanism, the second transmission mechanism, the first transmission mechanism and the supporting mechanisms, so that the tubular pile can be uniformly contacted with steam during steam maintenance, the heating uniformity of the tubular pile can be improved, the maintenance effect of the tubular pile can be effectively improved, and the quality of the tubular pile can be improved.

2. According to the invention, the control box can be cooled through the cold water arranged in the control box, and then the control panel can be cooled in the first step, in addition, the driving mechanism can drive the air exchange mechanism to operate, so that the air in the control box and the outside air can be circulated, the heat generated by the work of the control panel in the control box can be taken away, the working environment of the control panel can be effectively cooled, the service life of the control panel can be prolonged, and the failure probability of the temperature control device can be reduced.

Drawings

Fig. 1 is a perspective view of a temperature control device for maintaining a tubular pile according to the present invention;

FIG. 2 is an enlarged view of a portion A of FIG. 1;

FIG. 3 is a partial enlarged view of FIG. 1 at B;

fig. 4 is a top perspective view of a box body of the temperature control device for maintaining the pipe piles according to the present invention.

In the figure: the device comprises a box body 1, a temperature sensor 2, a humidity sensor 3, a control panel 4, a first chamber 5, a second chamber 6, a drain pipe 7, an air inlet pipe 8, a first electromagnetic valve 9, a control box 10, a partition plate 11, a hollow plate 12, a water inlet pipe 13, a water outlet pipe 14, a second electromagnetic valve 15, an air inlet 16, an air outlet 17, a support column 18, a first groove 19, a second groove 20, a first rotating shaft 21, a first bevel gear 22, a threaded rod 23, a second bevel gear 24, a sliding plate 25, a fixed plate 26, a sliding groove 27, a sliding block 28, a second rotating shaft 29, a first belt pulley 30, a third rotating shaft 31, a second belt pulley 32, a third belt pulley 33, a driving motor 34, a fourth rotating shaft 35, a third bevel gear 36, a fourth belt pulley 37, a guide pipe 38, a nozzle 39, a fifth rotating shaft 40, fan blades 41 and a fourth bevel gear 42.

Detailed Description

The technical solutions in the embodiments of the present invention will be clearly and completely described below with reference to the drawings in the embodiments of the present invention, and it is obvious that the described embodiments are only a part of the embodiments of the present invention, and not all of the embodiments.

Referring to fig. 1-4, a temperature control device for tubular pile maintenance comprises a box body 1 and a control panel 4, wherein the inner walls of the left and right ends of the box body 1 are respectively provided with a temperature sensor 2 and a humidity sensor 3, the temperature sensor 2 and the humidity sensor 3 are both electrically connected with the control panel 4, the front side wall of the box body 1 is provided with an openable sealing door for facilitating the tubular pile access, the side walls of the left and right ends of the box body 1 are respectively provided with a first chamber 5, one end side wall of the first chamber 5 is rotatably penetrated with a supporting mechanism, one end of the supporting mechanism positioned in the first chamber 5 is fixedly connected with a first transmission mechanism, the first transmission mechanism is rotatably connected with the inner wall of the first chamber 5, the box body 1 is penetrated with a drain pipe 7, the drain pipe 7 is provided with a control valve, the bottom of the box body 1 is provided with a second chamber 6 communicated with the two first chambers 5, a second transmission mechanism is rotatably penetrated through the side wall of one end of the second cavity, the two first transmission mechanisms are in transmission connection with the second transmission mechanism, a driving mechanism is fixedly connected to the outer side wall of the box body 1 and is in transmission connection with the second transmission mechanism, a spraying mechanism is installed in the box body 1 above the supporting mechanism, an air inlet pipe 8 is communicated with the part of the spraying mechanism, which is positioned on the box body 1, and a first electromagnetic valve 9 is installed on the air inlet pipe 8, wherein the air inlet pipe 8 is communicated with an external steam device, a control box 10 is fixedly connected to the side wall of the box body 1, a control panel 4 is installed at a horizontal opening of the control box 10, a partition plate 11 and a hollow plate 12 are fixedly connected in the control box 10, a water inlet pipe 13 and a water outlet pipe 14 are respectively communicated with the top surface and the bottom of the control box 10 between the partition plate 11 and the box body 1, wherein the water inlet pipe 13 is communicated with a municipal water pipe in a production area, the lower end of the water outlet pipe 14 is communicated with a spraying mechanism, a second electromagnetic valve 15 is installed on the water outlet pipe 14, the bottom and the top surface of the control box 10 between the partition plate 11 and the hollow-out plate 12 are respectively communicated with an air inlet 16 and an air outlet 17, an air exchange mechanism is arranged on the bottom of the control box 10 between the partition plate 11 and the hollow-out plate 12 in a rotating mode and penetrates through the air exchange mechanism, the air exchange mechanism is connected with a driving mechanism in a transmission mode, and dust screens are installed in the air inlet 16 and the air outlet 17.

Wherein, the supporting mechanism comprises a supporting column 18 which is rotatably arranged through the side wall of the first chamber 5, a first groove 19 is arranged on the part of the supporting column 18 positioned in the box body 1, a second groove 20 is arranged on the side wall of the first groove 19, a first rotating shaft 21 is rotatably arranged through the top surface of the second groove 20, wherein, the first rotating shaft 21 is rotatably connected with the top surface of the second groove 20 through a damping bearing, one end of the first rotating shaft 21 positioned in the second groove 20 is fixedly connected with a first bevel gear 22, the inner wall of the second groove 20 is rotatably connected with a threaded rod 23, a second bevel gear 24 is coaxially and fixedly connected on the threaded rod 23, the second bevel gear 24 is engaged with the first bevel gear 22, a sliding plate 25 is connected on the threaded rod 23, the lower end of the sliding plate 25 is slidably connected with the bottom of the second groove 20, a fixing plate 26 is fixedly connected on the side wall of one end of the sliding plate 25 close to the first groove 19, the one end that support column 18 is located first cavity 5 is connected with first drive mechanism fixed connection, and what need explain, the positive screenshot of first recess 19 is the setting of L type, is convenient for set up the tubular pile fixedly in two first recesses 19, can compress tightly fixedly when fixed plate 26 is located the upper end of tubular pile, can support when fixed plate 26 rotates the lower extreme to the tubular pile.

More specifically, the bottom of second recess 20 is equipped with spout 27, is equipped with slider 28 in the spout 27, and the upper end of slider 28 and the lower extreme fixed connection of slide 25, wherein, slide the setting through slider 28 in spout 27, be convenient for carry on spacingly to slide 25, and the slide 25 of being convenient for can only slide in second recess 20.

The first transmission mechanism comprises a second rotating shaft 29 fixedly connected with one end of the supporting column 18, which is positioned in the first chamber 5, one end of the second rotating shaft 29, which is far away from the supporting column 18, is rotatably connected with the inner wall of the first chamber 5, a first belt pulley 30 is coaxially and fixedly connected on the second rotating shaft 29, and the first belt pulley 30 is in transmission connection with the second transmission mechanism.

Wherein, the second drive mechanism is including rotating the third rotation axis 31 that runs through the setting of second chamber 6 lateral wall, the coaxial fixedly connected with two second belt pulleys 32 on the part that third rotation axis 31 is located second chamber 6, two second belt pulleys 32 are connected with two first belt pulley 30 transmissions respectively, coaxial fixedly connected with third belt pulley 33 on the part that third rotation axis 31 is located outside second chamber 6, third belt pulley 33 is connected with the actuating mechanism transmission, it needs to explain, first belt pulley 30 realizes being connected with second belt pulley 32 transmission through first belt.

Wherein, actuating mechanism includes fixed connection in the driving motor 34 on the 1 lateral wall of box, the terminal fixedly connected with fourth rotation axis 35 of output shaft of driving motor 34, coaxial fixedly connected with third bevel gear 36 and fourth belt pulley 37 on the fourth rotation axis 35, fourth belt pulley 37 and the transmission of third belt pulley 33 are connected, third bevel gear 36 and the transmission of mechanism of taking a breath are connected, it is worth mentioning that, third belt pulley 33 realizes through the second belt to be connected with the transmission of fourth belt pulley 37, first solenoid valve 9, second solenoid valve 15 and driving motor 34 all with 4 electric connection of control panel, this is prior art, do not describe herein any more.

The spraying mechanism includes a conduit 38 fixedly installed in the box body 1, one end of the conduit 38 penetrates through the side wall of the box body 1 and is communicated with the air inlet pipe 8 and the water outlet pipe 14, the lower end of the portion, located in the box body 1, of the conduit 38 is communicated with a plurality of nozzles 39, and it should be noted that the conduit 38 is located above the first support column 18.

The ventilation mechanism comprises a fifth rotating shaft 40 which is rotatably arranged through the bottom of the control box 10, a fan blade 41 is coaxially and fixedly connected to the part, located on the control box 10, of the fifth rotating shaft 40, a fourth bevel gear 42 is fixedly connected to the lower end of the fifth rotating shaft 40, and the fourth bevel gear 42 is in transmission connection with the third bevel gear 36.

In the invention, when in use, two ends of a pipe pile are placed in two first grooves 19, a first rotating shaft 21 is rotated manually, a threaded rod 23 can be driven to rotate due to the meshing of a first bevel gear 22 and a second bevel gear 24, a sliding plate 25 is in threaded connection with the threaded rod 23, and the sliding plate 25 is driven to drive a fixing plate 26 to move in the horizontal direction under the limiting action of a sliding block 28 and a sliding groove 27, so that the pipe pile prevented from being in the first grooves 19 is pressed and fixed conveniently, the first electromagnetic valve 9 can be controlled to be opened according to the feedback of a temperature sensor 2 to a control panel 4, steam enters a guide pipe 38 and is sprayed into a box body 1 through a spray head 39 for steam maintenance, information is fed back to the control panel 4 by a humidity sensor 3, the second electromagnetic valve 15 can be controlled to be opened, external water sequentially enters the guide pipe 38 through a water inlet pipe 13, a control box 10 and a water outlet pipe 14, the water mist is sprayed into the box body 1 through the spray head 39, the spray head 39 is the prior art, details are not described herein, the spray head 39 can spray steam or water mist, the environment in the control box 10 can be cooled through the water in the control box 10, and then the control panel 4 can be conveniently cooled, when the spray head 39 works, the driving motor 34 is started, the fourth rotating shaft 35, the third bevel gear 36 and the fourth belt pulley 37 can synchronously rotate, the fifth rotating shaft 40 can be driven to rotate due to the meshing of the third bevel gear 36 and the fourth bevel gear 42, the fan blade 41 can be conveniently driven to rapidly rotate, the air in the control box 10 can be conveniently circulated with the outside air through the rotation of the fan blade 41, the control panel 4 can be conveniently cooled, in addition, the fourth belt pulley 37 is in transmission connection with the third belt pulley 33, the two second belt pulleys 32 and the third rotating shaft 31 can be driven to synchronously rotate, because second belt pulley 32 and first belt pulley 30 transmission are connected to first belt pulley 30 is greater than second belt pulley 32, be convenient for drive support column 18 low-speed rotation, be convenient for tub even being heated, be convenient for carry out steam maintenance, otherwise, first rotation axis 21 of reverse rotation is convenient for take out the tubular pile after the maintenance.

The above description is only for the preferred embodiment of the present invention, but the scope of the present invention is not limited thereto, and any person skilled in the art should be considered to be within the technical scope of the present invention, and the technical solutions and the inventive concepts thereof according to the present invention should be equivalent or changed within the scope of the present invention.

Claims

1. The utility model provides a temperature control device for tubular pile maintenance, includes box (1) and control panel (4), install temperature sensor (2) and humidity transducer (3) on the inner wall at the left and right sides both ends of box (1) respectively, temperature sensor (2) and humidity transducer (3) all with control panel (4) electric connection, its characterized in that, all be equipped with first cavity (5) in the both ends lateral wall about box (1), it runs through and is equipped with supporting mechanism to rotate on the one end lateral wall of first cavity (5), the one end fixedly connected with first drive mechanism that supporting mechanism is located first cavity (5), first drive mechanism rotates with the inner wall of first cavity (5) to be connected, it has drain pipe (7) to run through on box (1), install the control valve on drain pipe (7), be equipped with second cavity (6) that all communicate with two first cavities (5) in the bottom of box (1), a second transmission mechanism penetrates through the side wall of one end of the second cavity in a rotating mode, the two first transmission mechanisms are in transmission connection with the second transmission mechanism, a driving mechanism is fixedly connected to the outer side wall of the box body (1) and in transmission connection with the second transmission mechanism, a spraying mechanism is installed in the box body (1) above the supporting mechanism, an air inlet pipe (8) is communicated with the part, located on the box body (1), of the spraying mechanism, a first electromagnetic valve (9) is installed on the air inlet pipe (8), a control box (10) is fixedly connected to the side wall of the box body (1), the control panel (4) is installed at a horizontal opening of the control box (10), a partition plate (11) and a hollow plate (12) are fixedly connected in the control box (10), a water inlet pipe (13) and a water outlet pipe (14) are respectively communicated with the top surface and the bottom of the control box (10) between the partition plate (11) and the box body (1), the lower end of the water outlet pipe (14) is communicated with a spraying mechanism, a second electromagnetic valve (15) is installed on the water outlet pipe (14), the bottom and the top surface of the control box (10) between the partition plate (11) and the hollow plate (12) are respectively communicated with an air inlet (16) and an air outlet (17), an air exchange mechanism is rotatably arranged on the bottom of the control box (10) between the partition plate (11) and the hollow plate (12) in a penetrating mode, and the air exchange mechanism is in transmission connection with a driving mechanism; the supporting mechanism comprises a supporting column (18) which is rotatably arranged through the side wall of the first chamber (5), a first groove (19) is formed in the part, located in the box body (1), of the supporting column (18), a second groove (20) is formed in the side wall of the first groove (19), a first rotating shaft (21) is rotatably arranged on the top surface of the second groove (20) in a penetrating manner, a first bevel gear (22) is fixedly connected to one end, located in the second groove (20), of the first rotating shaft (21), a threaded rod (23) is rotatably connected to the inner wall of the second groove (20), a second bevel gear (24) is coaxially and fixedly connected to the threaded rod (23), the second bevel gear (24) is meshed with the first bevel gear (22), a sliding plate (25) is connected to the threaded rod (23) in a threaded manner, and the lower end of the sliding plate (25) is slidably connected with the bottom of the second groove (20), a fixing plate (26) is fixedly connected to the side wall of one end, close to the first groove (19), of the sliding plate (25), and one end, located in the first cavity (5), of the supporting column (18) is fixedly connected with the first transmission mechanism; the air exchange mechanism comprises a fifth rotating shaft (40) which is rotatably arranged through the bottom of the control box (10), the part, located on the control box (10), of the fifth rotating shaft (40) is coaxially and fixedly connected with fan blades (41), the lower end of the fifth rotating shaft (40) is fixedly connected with a fourth bevel gear (42), and the fourth bevel gear (42) is in transmission connection with the third bevel gear (36).

2. The temperature control device for pipe pile maintenance according to claim 1, wherein a sliding groove (27) is formed in the bottom of the second groove (20), a sliding block (28) is arranged in the sliding groove (27), and the upper end of the sliding block (28) is fixedly connected with the lower end of the sliding plate (25).

3. The temperature control device for pipe pile maintenance according to claim 2, wherein the first transmission mechanism comprises a second rotating shaft (29) fixedly connected with one end of the supporting column (18) located in the first chamber (5), one end of the second rotating shaft (29) far away from the supporting column (18) is rotatably connected with the inner wall of the first chamber (5), a first belt pulley (30) is coaxially and fixedly connected to the second rotating shaft (29), and the first belt pulley (30) is in transmission connection with the second transmission mechanism.

4. The temperature control device for pipe pile maintenance according to claim 3, wherein the second transmission mechanism comprises a third rotating shaft (31) which is rotatably arranged through the side wall of the second chamber (6), the third rotating shaft (31) is arranged on two second belt pulleys (32) which are coaxially and fixedly connected with the part inside the second chamber (6), the second belt pulleys (32) are respectively in transmission connection with the two first belt pulleys (30), the third rotating shaft (31) is arranged on the part outside the second chamber (6) and is coaxially and fixedly connected with a third belt pulley (33), and the third belt pulley (33) is in transmission connection with the driving mechanism.

5. The temperature control device for pipe pile maintenance according to claim 4, wherein the driving mechanism comprises a driving motor (34) fixedly connected to the side wall of the box body (1), a fourth rotating shaft (35) is fixedly connected to the tail end of an output shaft of the driving motor (34), a third bevel gear (36) and a fourth belt pulley (37) are coaxially and fixedly connected to the fourth rotating shaft (35), the fourth belt pulley (37) and the third belt pulley (33) are in transmission connection, and the third bevel gear (36) and the air exchange mechanism are in transmission connection.

6. The temperature control device for pipe pile maintenance according to claim 5, wherein the spraying mechanism comprises a guide pipe (38) fixedly installed in the box body (1), one end of the guide pipe (38) penetrates through the side wall of the box body (1) and is communicated with the air inlet pipe (8) and the water outlet pipe (14), and the lower end of the part, located in the box body (1), of the guide pipe (38) is communicated with a plurality of spray heads (39).